KR20150008028A - Method for making alcohol from food waste - Google Patents

Method for making alcohol from food waste Download PDF

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KR20150008028A
KR20150008028A KR1020140179788A KR20140179788A KR20150008028A KR 20150008028 A KR20150008028 A KR 20150008028A KR 1020140179788 A KR1020140179788 A KR 1020140179788A KR 20140179788 A KR20140179788 A KR 20140179788A KR 20150008028 A KR20150008028 A KR 20150008028A
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alcohol fermentation
ethanol
distillation
food waste
alcohol
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KR101621515B1 (en
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서희동
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서희동
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/001Processes specially adapted for distillation or rectification of fermented solutions
    • B01D3/003Rectification of spirit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/34Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping with one or more auxiliary substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • C02F11/04Anaerobic treatment; Production of methane by such processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/16Treatment of sludge; Devices therefor by de-watering, drying or thickening using drying or composting beds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Molecular Biology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The present invention relates to a method for making alcohol from food waste, and more specifically, to a method for making alcohol from dehydrated cake by crushing collected food waste, separating foreign substances, and dehydrating the same. The making method of the present invention comprises a foreign substance removing and crushing process; a dehydrating process; a saccharification process; an alcohol fermenting process; and a distillation process.

Description

음식물쓰레기로부터 알코올을 만드는 방법{Method for making alcohol from food waste}BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing alcohol from food waste,

본 발명은 음식물쓰레기로부터 알코올을 만드는 방법에 관한 것으로서, 더욱 상세하게는 수거된 음식물쓰레기를 파쇄 및 이물질을 분리처리한 것을 탈수처리하여 탈수된 탈수케이크로부터 알코올을 만드는 방법에 관한 것이다.The present invention relates to a method for producing alcohol from food waste, and more particularly, to a method for producing alcohol from dehydrated dewatered cake by crushing collected food waste and separating and treating the separated food waste.

음식물쓰레기는 유기물농도가 높으면서 함수율이 높아 탈수처리 후 탈수 여액은 오염물질의 농도가 높아서 2012년 말까지는 대부분 해양투기를 함으로서 해역의 오염을 야기하는 문제점이 있었으며, 탈수케이크는 퇴비화를 하였으나 염분농도가 높아서 작물의 염해를 야기하는 문제가 있어서 양질의 퇴비를 생산할 수 없는 문제점이 있었다. 그래서 음식물쓰레기 탈수 여액을 혐기성 메테인발효, 하수병합처리를 시도하였으나, 음식물쓰레기 중에는 지방산 함량이 높아서 미생물의 집단(Colony)을 응집 및 표면의 코팅(Coating)현상을 야기시켜 처리효율을 떨어뜨리는 문제가 있어 적용할 수 없었으며, 그리고 음식물쓰레기를 쓰레기소각로 등에서 산업쓰레기와 함께 분무소각을 시도하였으나, 소각 시 음식물쓰레기에 함유된 염소성분과 유기물질이 반응하여 다이옥신(Dioxine)과 같은 2차 오염물질이 배출되는 문제점이 있었다. Food waste has a high water content with a high concentration of organic matter, and the dehydration filtrate after the dehydration treatment has a high concentration of contaminants. Therefore, there is a problem that the dehydration cake is composted by the end of 2012, There is a problem that it causes salting of the crop and there is a problem that the compost of good quality can not be produced. Therefore, it has been attempted to perform the fermentation of anaerobic methane fermentation and sewage in the food waste dehydration filtrate, but the food waste has a high fatty acid content, which causes coagulation of microorganisms and coating of the surface, And the food waste was tried to be incinerated together with the industrial waste in the incinerator of the garbage incinerator. However, when the incinerator is incinerated, the chlorine component contained in the food garbage reacts with the organic substance and the second contaminant such as dioxin There has been a problem of being discharged.

2013년부터 유기성 폐기물과 같은 오염물질을 국제협약에 의해서 해양투기가 금지되었기 때문에 음식물쓰레기와 같은 고농도 유기성 폐기물을 합리적으로 처리할 수 있는 방안이 강구되어야 하는 실정에 있다.Since 2013, international dumping of pollutants such as organic wastes has been banned by the International Convention, there is a need to find ways to rationalize treatment of high concentration organic wastes such as food wastes.

종래에는 탄수화물의 알코올발효는, 탄수화물을 누룩의 누룩곰팡이나 맥아(麥芽)를 이용하는 방법, 수산(蓚酸), 염산(鹽酸) 또는 황산(黃酸)으로 가수분해하는 방법, 아밀라아제(Amylase) 효소를 이용하는 방법과 같은 당화방법으로 당화한 다음, 사카로미세스속(Saccharomyces sp.) 효모나, 자이모모나스 모빌리스(Zymomonas mobilis) 혐기성 세균에 의해서 알코올발효를 하였으나, 상기 종래의 당화방법은 비용이 많이 드는 문제점이 있다.Conventionally, alcohol fermentation of carbohydrates can be carried out by a method in which a carbohydrate is hydrolyzed with koji fungus or malted sprouts of koji, oxalic acid, hydrochloric acid or sulfuric acid, amylase enzyme , And the fermentation was carried out by Saccharomyces sp. Yeast or Zymomonas mobilis anaerobic bacteria. However, the above conventional saccharification method is costly, and therefore, There is a lot of problems.

본 발명은 상기 종래 기술의 문제점을 해결하려는 기술로서, 음식물쓰레기를 탈수처리하여 탈수된 탈수케이크로부터 알코올을 만드는 방법을 제공하는데 그 목적이 있다.Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a method for producing alcohol from dehydrated dewatered cake by dehydrating food waste.

상기의 목적을 달성하기 위하여 본 발명에서는 음식물쓰레기로부터 알코올을 만드는 방법에 있어서, 상기 음식물쓰레기가 투입조에 투입되면 유리파편, 돌멩이, 비닐(Vinyl)이나 플라스틱(Pastic), 나무 조각, 패각(貝殼), 동물의 뼈와 같은 이물질의 분리제거와 대형물질은 파쇄기에서 파쇄하여, 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기로 처리하는 이물질제거 및 파쇄처리공정과, 상기 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기는 탈수공정에 공급하여 탈수 여액은 폐수처리공정으로 보내고, 탈수케이크는 발효공정으로 보내는 탈수처리공정과, 상기 탈수케이크를 당화조에 공급하고, 당화조 믹서로 교반하면서, 온도를 25∼40℃ 범위에서 pH가 4∼5로 떨어지면서 음식물쓰레기가 액화될 때까지 당화처리한 당화액을 알코올발효공정으로 보내는 당화공정과, 상기 당화액을 알코올발효조에 공급하고 알코올발효조교반기로 교반하면서 알코올발효 효모를 주입하고 무산소 상태에서 알코올발효를 하여 에탄올(Ethanol)이 함유된 알코올발효액으로 처리하는 알코올발효공정과, 상기 알코올발효액을 상단과 하단에 충전물 또는 트레이 층이 설치된 증류탑의 중간 단으로 공급하고, 증류탑 하부의 알코올발효 폐액은 알코올발효 폐액 이송펌프로 리보일러로 보내어 증류탑 하부의 온도가 90℃가 유지되도록 스팀을 사용하여 열을 공급하면서 잉여 알코올발효 폐액은 퇴비화공정 또는 메테인발효공정으로 보내고, 알코올발효 폐액에서 발생하는 악취물질은 악취물질흡입 팬으로 흡입하여 탈취공정으로 보내고, 알코올발효액에 함유된 에탄올성분은 증발되어 충전물 또는 트레이 층을 통과하여 증류탑 상부로 빠져나온 에탄올증기가 응축기에 공급되면, 냉각수를 공급하여 냉각하면 에탄올과 일부의 수분이 액화되어 증류액 어큐물레이터로 보내어지면, 에탄올을 함유한 증류액 일부는 증류탑 상단으로 환류(Reflux)시키면서, 나머지 에탄올을 함유한 증류액은 수분제거공정으로 보내는 증류공정과, 상기 에탄올을 함유한 증류액은 벤젠(Benzene), 사이클로헥세인(Cyclohexane), 디에틸 에테르(Diethyl ether)와 같은 공비제(共沸劑)를 도입(導入)한 공비증류법(共沸蒸溜法), 용매추출증류법(溶媒抽出蒸溜法), 막분리법(膜分離法), 에틸렌의 수화반응(水和反應)에 의한 합성법(合成法) 또는 기상흡착법(氣相吸着法) 중에서 한 방법으로 수분을 제거하여 고순도의 에탄올을 생산하는, 고순도의 에탄올을 생산하는 공정으로 구성된 것에 특징이 있다.In order to attain the above object, the present invention provides a method for producing alcohol from food waste, wherein the food waste is put into a feed tank, and the glass waste, stone, vinyl, plastic, wood chips, shell, , Separation and removal of foreign matter such as animal bones and disintegration of a large substance by a crusher, separation and removal of foreign substances, disposal and disposal treatment of food waste treated with crushed large-scale materials, separation and removal of foreign substances, And the dehydrated cake is fed to the fermentation process. The dehydrated cake is fed to the sugar tank, and while stirring with the sugar tank mixer, the temperature of the food waste is measured In the range of 25-40 ℃, the glycated liquid which has been glycated until the food waste is liquefied as the pH drops to 4-5, And an alcohol fermentation process in which the saccharified liquid is fed to an alcohol fermentation tank and alcohol fermentation yeast is injected while stirring with an alcohol fermentation tank stirrer to perform an alcohol fermentation in an oxygen-free state and an alcohol fermentation liquid containing ethanol, And the alcohol fermentation liquid is fed to the middle end of a distillation tower having a packing or a tray layer at the upper and lower ends thereof. The alcohol fermentation waste liquid at the lower part of the distillation tower is sent to a reboiler by an alcohol fermentation waste liquid transfer pump, As the steam is used to supply heat, the excess alcohol fermentation waste liquid is sent to the composting process or the methane fermentation process. The malodor substances generated in the alcohol fermentation waste liquid are sucked into the malodor substance intake fan and sent to the deodorization process. The ethanol component evaporates and passes through the packing or tray layer When the ethanol vapor exiting the upper part of the distillation tower is supplied to the condenser, when cooling water is supplied and cooled, ethanol and a part of the water are liquefied and sent to the distillate accumulator. Part of the distillate containing ethanol is refluxed Reflux), the distillation liquid containing the remaining ethanol is sent to a water removal step, and the distillation liquid containing the ethanol is subjected to a distillation step such as benzene, cyclohexane, diethyl ether, (Azeotropic distillation method), solvent extraction distillation method (solvent extraction distillation method), membrane separation method (membrane separation method) and ethylene hydration reaction (hydration reaction method) in which an azeotropic agent is introduced And a step of producing high purity ethanol by removing water by one of a synthesis method (synthesis method) or a vapor phase adsorption method (a vapor phase adsorption method) to produce high purity ethanol.

음식물쓰레기는 합리적인 처리방법이 없어 2012년 말까지는 해양투기를 하였으나, 해양오염을 가중시켜 국제협약에 의해서 2013년부터 해양투기가 금지되었으나, 현재까지는 합리적인 처리방법이 없는 실정에 있다. 그래서 본 발명에서는 음식물쓰레기의 탈수케이크는 유가의 알코올을 만들 수 있는 효과가 있기 때문에 앞으로 음식물쓰레기처리에 널리 이용될 것으로 기대된다.Food waste has not been treated in a rational way, so it has been dumping it by the end of 2012, but marine dumping has been banned since 2013 by international agreements. However, until now there is no rational treatment method. Therefore, in the present invention, the dehydrated cake of the food waste is expected to be widely used in food waste treatment in the future because it has the effect of making alcohol at the oil price.

도 1은 음식물쓰레기로부터 알코올을 만드는 공정도1 shows a process for producing alcohol from food waste

본 발명에서는 음식물쓰레기를 예의(銳意) 검토한 결과, 음식물쓰레기에는 배출되면서부터 아밀라아제(Amylase)를 분비하는 미생물이 서식하면서 탄수화물의 상당부분이 당화되어 있거나, 당화가 진행되고 있는 것을 알게 되었다. 그래서 본 발명에서는 당화가 진행되고 있는 음식물쓰레기에 필요에 따라서는 아밀라아제(Amylase)를 생성하는 미생물 균제를 투입하여 알코올발효과정에서 발효효율이 좋은 pH, 온도와 같은 환경조건을 맞추어 에탄올(Ethanol)을 생산하는 방법을 제공한다. 이하 본 발명을 첨부된 도면을 중심으로 상세히 설명하면 다음과 같다.
In the present invention, the inventors of the present invention have carefully examined food garbage. As a result, it has been found that a substantial portion of carbohydrates are glycosylated or glycosylation is proceeding in the food garbage, while microorganisms that secrete amylase are released from the food garbage. Therefore, in the present invention, microorganism strains that produce amylase are added to the food garbage where saccharification is proceeding, if necessary, and ethanol is added in accordance with environmental conditions such as pH and temperature with good fermentation efficiency in the fermentation process of alcohol. Provides a method of production. Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1. 이물질제거 및 파쇄처리공정 1. Removal and crushing process

음식물쓰레기가 투입조에 투입되면 유리파편, 돌멩이, 비닐(Vinyl)이나 플라스틱(Pastic), 나무 조각, 패각(貝殼), 동물의 뼈와 같은 이물질의 분리제거와 대형물질은 파쇄기에서 파쇄하여, 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기를 탈수처리공정으로 보낸다.
When garbage is put into the feeding tank, separation and removal of foreign substances such as glass fragments, pebbles, vinyls, plastics, wood chips, shells and animal bones, and bulk materials are crushed in the crusher, Separation removal and disposal of food wastes with large sized materials are sent to the dehydration process.

2. 탈수처리공정2. Dehydration process

상기 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기는 탈수공정에 공급하여 탈수 여액은 폐수처리공정으로 보내고, 탈수케이크는 발효공정으로 보낸다.The separation and removal of the foreign matter and the food wastes having the large-sized material are supplied to the dehydration process, the dehydrated filtrate is sent to the wastewater treatment process, and the dehydrated cake is sent to the fermentation process.

상기 탈수공정의 탈수기는, 원심탈수기(Centrifugal dehydrator), 스크루 프레스(Screw press), 진공탈수기(Vacuum dehydrator), 벨트 프레스(Belt press), 진동스크린(Vibrating screen) 또는 회전식 트롬멜 스크린(Trommel screen) 중에서 한 종류를 선택하여 사용할 수 있으며, 이 중에서 원심탈수기 또는 스크루 프레스를 사용하는 것이 바람직하지만, 본 발명에서 탈수공정의 탈수기 종류는 특별히 제한하지는 않는다.
The dehydrator of the dewatering process may be a centrifugal dehydrator, a screw press, a vacuum dehydrator, a belt press, a vibrating screen or a rotary trommel screen, . Among them, it is preferable to use a centrifugal dehydrator or a screw press. However, the dehydrator of the dehydration process in the present invention is not particularly limited.

3. 당화공정3. Saccharification Process

상기 1차 탈수공정의 탈수케이크에 국수, 빵, 감자, 고구마, 밥과 같은 전분질 탄수화합물이 많이 함유되어 있는 음식물쓰레기는, 탈수처리공정의 탈수케이크인 탈수된 음식물쓰레기가 당화조(300)에 공급되면, 당화조 믹서(301)로 교반속도를 2∼4rpm 범위로 교반하면서, 당화조(300) 외부에 설치된 가온 재킷(302)에 보일러로부터 열원을 공급하여 25∼40℃ 범위에서 pH가 4∼5로 떨어지면서 음식물쓰레기가 액화될 때까지 당화처리를 하여 당화된 당화액을 당화액저장조(304)로 보내었다가, 당화액이송펌프(305)에 의해서 알코올발효조(307)로 보낸다.The dehydrated food waste, which is a dehydrated cake in the dehydration process, is fed to the saccharification tank 300 through the dehydrated cake of the primary dehydration process, wherein the dehydrated cake contains a large amount of starch hydrolysates such as noodles, bread, potatoes, sweet potatoes, A heating source is supplied from the boiler to the heating jacket 302 provided outside the saccharification tank 300 while stirring at a stirring speed in the range of 2 to 4 rpm by the sugar tank mixer 301, The saccharified liquid is sent to the saccharified liquid storage tank 304 and then sent to the alcohol fermentation tank 307 by the saccharified liquid transfer pump 305.

당화조(300)에서 온도는, 알코올발효조(307)에 알코올발효의 최적의 온도인 25∼30℃가 유지되는 온도로 조정한 당화액을 알코올발효조(307)로 보낸다.In the saccharification tank 300, the temperature is adjusted to a temperature at which the optimum temperature of alcohol fermentation is maintained at 25 to 30 DEG C in the alcohol fermentation tank 307, and the saccharified liquid is sent to the alcohol fermentation tank 307. [

여름철에 음식물쓰레기의 온도가 20℃ 이상으로 유입되는 경우는 보일러로부터 가온 재킷(302)에 열원을 공급할 필요가 없으며, 그리고 보일러로부터 열원공급을 하는 대신에 당화조(300) 내에 전기가열기(Electric heater)를 설치하고 전기에너지로 가온할 수도 있다.When the temperature of food waste flows into the garbage 300 at a temperature of 20 ° C or more in the summer, it is not necessary to supply the heating source to the heating jacket 302 from the boiler, heater may be installed and heated with electrical energy.

시운전이나 운휴(運休) 후 재가동하는 경우는, 당화조(300)에 유입되는 탈수된 음식물쓰레기 100중량부에, 아밀라아제(Amylase) 효소를 생산하는 바실러스 서브틸리스(Bacillus subtilis)·바실러스 낫또(Bacillus natto)·바실러스 리케니포미스(Bacillus licheniformis)·바실러스 마세란스(Bacillus macerans)·바실러스 메가테리움(Bacillus megaterium)·바실러스 아밀로리쿠에파시엔스(Bacillus amyloliquefaciens)·바실러스 셀레우스(Bacillus cereus)·바실러스 서큘란스(Bacillus circulans)·바실러스 아시도칼다리우스(Bacillus acidocaldarius)·바실러스 스테아로스모필러스(Bacillus stearothermophilus)와 같은 간균류, 지오바실러스 스테아로스모필러스(Geobacillus stearothermophilus)·지오바실러스 써모디니트리피칸스(Geobacillus thermodenitrificans)와 같은 지오바실러스속(Geobacillus sp.), 락토바실러스 아밀로보러스(Lactobacillus amylovorus)·락토바실러스 셀로비오서스(Lactobacillus cellobiosus)·락토바실러스 마니호티보란스(Lactobacillus manihotivorans)와 같은 젖산균, 슈도모나스 스투체리(Pseudomonas stutzeri), 클레프시엘라 에어로게네스(Klebsiella aerogenes)와 같은 세균, 스트렙토미케스 그리세우스(Streptomyces griseus)와 같은 방선균류, 아스페르길루스 오리제(Aspergillus oryzae)·아스페르길루스 니게르·(Aspergillus niger)·아스페르길루스 아와모리(Aspergillus awamori)、아스페르길루스 플라부스(Aspergillus flavus)·아스페르길루스 카와치(Aspergillus kawachii)·아스페르길루스 스클레로티오룸(Aspergillus sclerotiorum)와 같은 사상균류 중에서 한 종류이상을 배양한 균제 0.04∼0.1중량부를 당화조(300)에 종균용으로 공급하는 것이 좋다.In the case of reactivation after commissioning or idle (suspended), 100 parts by weight of dehydrated food waste flowing into the sugar tank 300 is added to 100 parts by weight of Bacillus subtilis, Bacillus natto (Bacillus subtilis), which produces amylase enzyme natto, Bacillus licheniformis, Bacillus macerans, Bacillus megaterium, Bacillus amyloliquefaciens, Bacillus cereus, Bacillus amyloliquefaciens, Such as Bacillus circulans, Bacillus acidocaldarius, Bacillus stearothermophilus, Geobacillus stearothermophilus, Geobacillus thermodinitricipacin, Geobacillus sp., Such as Geobacillus thermodenitrificans, Lacto bacillus amyloborus, bacillus amylovorus, Lactobacillus cellobiosus, Lactobacillus manihotivorans, bacteria such as Pseudomonas stutzeri, Klebsiella aerogenes, and the like. Actinomycetes such as Streptomyces griseus, Aspergillus oryzae, Aspergillus niger, Aspergillus awamori, Aspergillus oryzae, Aspergillus oryzae, Aspergillus niger, Aspergillus awamori, 0.08 to 0.1 wt. ≪ RTI ID = 0.0 > g / ml < / RTI > of a strain cultivated with at least one filamentous fungus such as Aspergillus flavus, Aspergillus kawachii, Aspergillus sclerotiorum It is preferable that the part is fed to the saccharification tank 300 for seeding.

겨울철에 유입되는 음식물쓰레기의 온도가 낮아 미생물 활동이 원활하지않아 당화가 잘 되어 있지 않은 경우는, 당화조(300)에 유입되는 음식물쓰레기 100중량부당 시중에서 판매하는 아밀라아제 효소제를 0.01∼0.06중량부를 공급하여도 좋다. (유입되는 음식물쓰레기의 온도가 20℃ 이상 되는 경우는, 아밀라아제 효소제를 공급할 필요가 없다.)When the temperature of the food waste flowing in the winter is low and the microbial activity is not smooth and the glycation is not good, 0.01 to 0.06 part by weight of amylase enzymatic agent sold on the market per 100 parts by weight of the food waste flowing into the saccharification tank 300 May be supplied. (If the temperature of the incoming food waste exceeds 20 ℃, it is not necessary to supply the amylase enzyme.)

당화조(300)에서 모래, 흙, 유리파편과 같이 액화되지 않는 무기물질, 플라스틱 조각과 같이 액화되지 않는 물질은 혐기성 당화슬러리 이송펌프(306)로 고액분리공정으로 보내어 고형물질은 폐기하고, 액상물질은 당화액 저장조(304)로 보낸다.In the saccharification tank 300, the non-liquefied material such as sand, soil, and glass fragments, which is not liquefied and the liquefied material such as plastic pieces, is sent to the solid-liquid separation process by the anaerobic glycation slurry transfer pump 306 to discard the solid material, The substance is sent to the glycation solution reservoir 304.

여기서 고액분리공정은, 트롬멜 분리기(Trommel separator) 또는 진동스크린(Vibrating screen) 중에서 한 종류를 사용한다.Here, one kind of the solid-liquid separation process is selected from a Trommel separator or a vibrating screen.

상기 당화조(300)는, 외부에 가온 재킷(302)이 설치되고, 가온 재킷(302) 외부에는 보온재(303)로 보온처리된 강철구조물로, 도 1에서와 같이 수직형으로 할 수 있으나, 수평형 구조로 하여도 상관없으며, 또는, 강철구조물로 하는 대신에 콘크리트구조물로 하여도 상관없다.The sugar tank 300 is a steel structure provided with a heating jacket 302 on the outside and a heating structure 303 on the outside of the heating jacket 302. The sugar tank 300 can be vertical as shown in FIG. It may be a horizontal structure or a concrete structure instead of a steel structure.

그리고 당화조 믹서(301)는, 하부에 레이크(Rake)가 부착하고, 상부에 패들형(Paddle type), 호스앵커형(Horse anchor type), 리본형(Ribbon type), 헬리컬리본형(Helical ribbon type), 스크루형(Screw type) 또는 교반 축(Shaft)에 교반 아암(Arm)에 사각 판 블레이드(Blade)가 설치된 것 중에서 한 종류를 사용할 수 있으며, 회전속도는 2∼4rpm으로 믹싱 한다.
The saccharification mixer 301 is provided with a rake at the bottom and a paddle type, a horse anchor type, a ribbon type, a helical ribbon type a screw type or a stirring shaft and a rectangular plate blade is provided on a stirring arm and the rotation speed is 2 to 4 rpm.

4. 알코올발효공정4. Alcohol fermentation process

상기 당화공정에서 당화된 당화액이 알코올발효조(307)에 공급되면, 알코올발효조교반기(308)로 교반하면서 알코올발효 효모인 사카로미세스 세레비시아(Saccharomyces cerevisiae)를 주입하고 무산소 상태에서 알코올발효를 하면 에탄올(Ethanol)이 함유된 알코올발효액이 생산되면 알코올발효액 이송펌프(309)로 증류탑(310)으로 보낸다.When the saccharified liquid is fed to the alcohol fermentation tank 307, saccharomyces cerevisiae, an alcohol fermenting yeast, is injected into the alcohol fermentation tank stirrer 308, and alcohol fermentation is carried out in an anaerobic state When the alcohol fermentation liquid containing ethanol is produced, it is sent to the distillation tower 310 by the alcohol fermentation liquid transfer pump 309.

알코올발효공정에서 온도는 25∼30℃ 범위로, pH는 4.5∼5.5 범위에서 운전하는 것이 알코올 생성효율이 우수하기 때문에 상기 당화공정에서 당화액은 이를 감안하여 공급하는 것이 좋다.In the alcohol fermentation process, the temperature is in the range of 25 to 30 ° C and the pH is in the range of 4.5 to 5.5. Since the alcohol production efficiency is excellent, it is preferable to supply the saccharified liquid in consideration of this.

알코올발효는, 산소가 없는 무산소 상태에서 미생물(Saccharomyces속, Zymomonas mobilis)에 의하여 당류가 반응식 (1)에서와 같이 알코올과 이산화탄소로 분해되면서 알코올이 생성된다.Alcohol fermentation is produced by microorganisms (Saccharomyces spp., Zymomonas mobilis) in an oxygen-free anaerobic state and the saccharides are decomposed into alcohol and carbon dioxide as in the reaction formula (1).

C6H12O6 → 2CH3CH2OH + 2CO2 + 반응열 ……………………………(1)C 6 H 12 O 6 ? 2CH 3 CH 2 OH + 2CO 2 + Reaction heat ... ... ... ... ... ... ... ... ... ... ... (One)

알코올발효조(307)는 외부에 보온재(303)로 보온처리된 철구조물 탱크로 하며, 알코올발효조 교반기(308)는 피치드 패들형(Pitched paddle type) 교반기를 사용하고, 교반속도는 2∼4rpm으로 한다.
The alcohol fermentation tank 307 is a ferrous structure tank which is thermally treated with a heat insulating material 303 on the outside and the alcohol fermentation tank stirrer 308 is a pitched paddle type stirrer and the stirring speed is 2 to 4 rpm do.

5. 증류공정5. Distillation Process

상기 알코올발효공정에서 알코올발효액이 상단과 하단에 충전물 또는 트레이(311)가 설치된 증류탑(310)의 중간 단으로 공급하고, 증류탑(310) 하부의 알코올발효 폐액은 알코올발효 폐액 이송펌프(312)로 리보일러(313)로 보내어 증류탑(310) 하부의 온도가 90℃가 유지되도록 스팀을 사용하여 열을 공급하면 알코올발효액에 함유된 에탄올성분은 증발되어 충전물 또는 트레이(311) 층을 통과하여 증류탑(310) 상부로 62∼63℃의 에탄올 증기와 일부 수증기가 빠져나간다.In the alcohol fermentation process, the alcohol fermentation liquid is supplied to the middle stage of the distillation tower 310 having the packing or tray 311 at the upper and lower ends thereof. The alcohol fermentation waste liquid at the lower part of the distillation tower 310 is supplied to the alcohol fermentation waste liquid transfer pump 312 The ethanol component contained in the alcohol fermentation broth is evaporated and passed through the packing or the tray 311 to the distillation tower 313, 310), the ethanol vapor and some water vapor of 62-63 deg. C escape.

증류탑(310) 상부로 빠져나온 에탄올성분의 증기가 응축기(314)로 보내어져 냉각수를 공급하여 20∼40℃로 냉각하면 에탄올과 일부의 수분은 액화되어 증류액 어큐물레이터(315)로 보내어 진다.The vapor of the ethanol component that has escaped to the upper part of the distillation tower 310 is sent to the condenser 314 and the cooling water is supplied to cool the solution to 20 to 40 ° C. The ethanol and a part of the water are liquefied and sent to the distillation accumulator 315 .

증류액 어큐물레이터(315)에 보내어진 에탄올을 함유한 증류액은 증류액 이송펌프(316)로 일부는 증류탑(310) 상단으로 환류(Reflux)시키면서, 나머지 에탄올을 함유한 증류액은 수분제거공정으로 보낸다.  The ethanol-containing distillate sent to the distillate accumulator 315 is refluxed to the upper part of the distillation column 310 by the distillate feed pump 316 while the distillate containing the remaining ethanol is removed Process.

증류탑(310) 하부에서 배출되는 알코올발효 폐액은 메테인발효공정의 산성발효조(207)로 보내거나, 또는, 퇴비화공정의 호기성 발효조(104)로 보낸다. The alcohol fermentation waste liquid discharged from the lower part of the distillation tower 310 is sent to the acid fermentation tank 207 of the methane fermentation process or to the aerobic fermentation tank 104 of the composting process.

상기 알코올발효액의 용량이 작은 경우는, 상기와 같은 연속증류방식 대신에 공지된 단증류(Simple distillation) 방식으로 하여도 상관이 없다.When the capacity of the alcoholic fermentation broth is small, a known simple distillation method may be used instead of the continuous distillation method described above.

상기 증류탑(310)에 충전하는 충전물(311)은, 라시히링(Raschig ring), 폴링(Pall Ring), 라프락스링(Raflux ring), 레싱링(Lessing Ring), 십자분할링(Cross partition ring), 새들형(Saddle type) 또는 볼형(Ball type) 중에서 한 종류의 충전물(311)을 사용한다.
The packing 311 to be filled in the distillation tower 310 may be a Raschig ring, a Pall ring, a Raflux ring, a Lessing ring, a Cross partition ring, , A saddle type, or a ball type, is used as the filling material 311.

6. 고순도의 에탄올을 생산하는 공정6. Process to produce high purity ethanol

상압(常壓)에서 에탄올(CH3CH2OH)의 비점(Boiling point)은 78.37℃이며, 물의 비점은 100℃이지만, 에탄올 95.63%와 물 4.37%의 조성에서 공비혼합물로 존재하며, 이 물-에탄올 공비혼합물의 비점은 78.15℃로, 상압(常壓)에서 물-에탄올은 상기 증류방법만으로는 에탄올 농도를 96% 이상으로 분리하는 것은 불가능하다. At a normal pressure, the boiling point of ethanol (CH 3 CH 2 OH) is 78.37 ° C. and the boiling point of water is 100 ° C., but it exists as an azeotropic mixture in the composition of 95.63% ethanol and 4.37% -Ethanol azeotropic mixture has a boiling point of 78.15 DEG C, and it is impossible to separate the water-ethanol at an atmospheric pressure to an ethanol concentration of 96% or more by the above distillation method only.

그래서 증류액 어큐물레이터(315)의 증류액은 벤젠(Benzene), 사이클로헥세인(Cyclohexane), 디에틸 에테르(Diethyl ether)와 같은 공비제(共沸劑)를 도입(導入)한 공비증류법(共沸蒸溜法), 용매추출증류법(溶媒抽出蒸溜法), 막분리법(膜分離法), 에틸렌의 수화반응(水和反應)에 의한 합성법(合成法), 기상흡착법(氣相吸着法) 중에서 한 방법으로 수분을 제거하여 99% 이상 고순도의 에탄올을 생산한다.Therefore, the distillate of the distillation accumulator 315 is subjected to an azeotropic distillation method in which an azeotropic agent such as benzene, cyclohexane, or diethyl ether is introduced (Solvent extraction distillation method), membrane separation method (membrane separation method), synthesis method by hydration reaction of ethylene (synthesis method), vapor phase adsorption method (azeotropic distillation method), solvent extraction distillation method One way is to remove water to produce ethanol with 99% or higher purity.

300: 당화조 301: 당화조 교반기
302: 가온 재킷 303: 보온재
304: 당화액 저장조 305: 당화액 이송펌프
306: 당화슬러리 이송펌프 307: 알코올발효조
308: 알코올발효조 교반기 309: 알코올발효액 이송펌프
310: 증류탑 311: 충전물 또는 트레이
312: 알코올발효폐액 이송펌프 313: 리보일러(Reboiler)
314: 응축기(Condenser) 315: 증류액 어큐물레이터(Accumulator)
316: 증류액 이송펌프
M: 모터(Motor) LT: 수위송신기(Level transmitter)
LIC: 수위지시제어기(Level indicating controller)
FI: 유량지시계(Flow indicator) pHI: 수소이온농도지시계(pH indicator)
TI: 온도지시계(Temperature indicator)
TT: 온도송신기(Temperature transmitter)
TIC: 온도지시제어기(Temperature indicating controller)
300: sugar tank 301: sugar tank stirrer
302: Heating jacket 303: Insulation material
304: Saccharification solution reservoir 305: Saccharification solution transfer pump
306: Saccharification slurry transfer pump 307: Alcohol fermentation tank
308: Alcohol fermenter stirrer 309: Alcohol fermenter feed pump
310: distillation tower 311: packing or tray
312: Alcohol fermentation waste liquid transfer pump 313: Reboiler
314: Condenser 315: Distillation Accumulator
316: distillate transfer pump
M: Motor LT: Level transmitter
LIC: Level indicating controller
FI: Flow indicator pHI: pH indicator (pH indicator)
TI: Temperature indicator
TT: Temperature transmitter
TIC: Temperature indicating controller

Claims (1)

음식물쓰레기로부터 가축사료를 생산하는 방법에 있어서,
상기 음식물쓰레기가 투입조에 투입되면 유리파편, 돌멩이, 비닐(Vinyl)이나 플라스틱(Pastic), 나무 조각, 패각(貝殼), 동물의 뼈와 같은 이물질의 분리제거와 대형물질은 파쇄기에서 파쇄하여, 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기로 처리하는 이물질제거 및 파쇄처리공정과,
상기 이물질의 분리제거와 대형물질을 파쇄한 음식물쓰레기는 탈수공정에 공급하여 탈수 여액은 폐수처리공정으로 보내고, 탈수케이크는 발효공정으로 보내는 탈수처리공정과,
상기 탈수케이크를 당화조(300)에 공급하고, 당화조 믹서(301)로 교반하면서, 온도를 25∼40℃ 범위에서 pH가 4∼5로 떨어지면서 음식물쓰레기가 액화될 때까지 당화처리한 당화액을 알코올발효공정으로 보내는 당화공정과,
상기 당화액을 알코올발효조(307)에 공급하고 알코올발효조교반기(308)로 교반하면서 알코올발효 효모를 주입하고 무산소 상태에서 알코올발효를 하여 에탄올(Ethanol)이 함유된 알코올발효액으로 처리하는 알코올발효공정과,
상기 알코올발효액을 상단과 하단에 충전물 또는 트레이(311) 층이 설치된 증류탑(310)의 중간 단으로 공급하고, 증류탑(310) 하부의 알코올발효 폐액은 알코올발효 폐액 이송펌프(312)로 리보일러(313)로 보내어 증류탑(310) 하부의 온도가 90℃가 유지되도록 스팀을 사용하여 열을 공급하면서 잉여 알코올발효 폐액은 퇴비화공정 또는 메테인발효공정으로 보내고, 알코올발효 폐액에서 발생하는 악취물질은 악취물질흡입 팬으로 흡입하여 탈취공정으로 보내고, 알코올발효액에 함유된 에탄올성분은 증발되어 충전물 또는 트레이(311) 층을 통과하여 증류탑(310) 상부로 빠져나온 에탄올증기가 응축기(314)에 공급되면, 냉각수를 공급하여 냉각하면 에탄올과 일부의 수분이 액화되어 증류액 어큐물레이터(315)로 보내어지면, 에탄올을 함유한 증류액 일부는 증류탑(310) 상단으로 환류(Reflux)시키면서, 나머지 에탄올을 함유한 증류액은 수분제거공정으로 보내는 증류공정과,
상기 에탄올을 함유한 증류액은 벤젠(Benzene), 사이클로헥세인(Cyclohexane), 디에틸 에테르(Diethyl ether)와 같은 공비제(共沸劑)를 도입(導入)한 공비증류법(共沸蒸溜法), 용매추출증류법(溶媒抽出蒸溜法), 막분리법(膜分離法), 에틸렌의 수화반응(水和反應)에 의한 합성법(合成法) 또는 기상흡착법(氣相吸着法) 중에서 한 방법으로 수분을 제거하여 고순도의 에탄올을 생산하는, 고순도의 에탄올을 생산하는 공정으로 구성된 것을 특징으로 음식물쓰레기로부터 알코올을 만드는 방법.
A method for producing a livestock feed from food waste,
When the food waste is put into the feeding tank, the separation and removal of foreign substances such as glass fragments, pebbles, vinyls, plastics, wood chips, shells and animal bones, and large-sized materials are crushed in a crusher, Removing and separating foreign substances from the food waste,
The dehydration process for feeding the dehydrated filtrate to the wastewater treatment process and for sending the dehydrated cake to the fermentation process,
The dehydrated cake is supplied to the saccharification tank 300 and saccharified saccharification treatment is performed while the temperature is lowered to 4 to 5 at 25 to 40 占 폚 until the food waste is liquefied while stirring with the saccharification tank mixer 301, A saccharification step of feeding the liquid to an alcohol fermentation process,
An alcohol fermentation process in which the saccharified liquid is supplied to an alcohol fermentation tank 307, alcohol fermentation yeast is injected while stirring with an alcohol fermentation tank stirrer 308, alcohol fermentation is performed in an anaerobic state, and alcohol fermentation process is performed with alcohol containing ethanol ,
The alcohol fermentation liquid is supplied to the upper end and the lower end of the distillation tower 310 with a layer of packing or tray 311. The alcohol fermentation waste liquid in the lower part of the distillation tower 310 is supplied to the reboiler 313) to supply heat to the lower portion of the distillation tower 310 using steam so that the temperature of the lower portion of the distillation tower 310 is maintained at 90 ° C. The excess alcohol fermentation waste liquid is sent to the composting process or the methane fermentation process, The ethanol component contained in the alcohol fermentation liquid is evaporated and the ethanol vapor which has passed through the packing or tray 311 layer and is discharged to the upper part of the distillation tower 310 is supplied to the condenser 314, When the cooling water is supplied and cooled, ethanol and a part of the water are liquefied and sent to the distillate accumulator 315, and a part of the distillate containing ethanol is distilled from the distillation tower A distillation step of refluxing the upper part of the distillation column 310 to the upper part of the column 310,
The ethanol-containing distillate may be subjected to azeotropic distillation (azeotropic distillation) in which an azeotropic agent such as benzene, cyclohexane, or diethyl ether is introduced (introduced) , A solvent extraction distillation method (solvent extraction distillation method), a membrane separation method (membrane separation method), a synthesis method by a hydration reaction of ethylene (synthesis method), or a vapor phase adsorption method Removing ethanol from the food waste to produce high-purity ethanol, and producing high-purity ethanol.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160101296A (en) * 2015-02-16 2016-08-25 건국대학교 산학협력단 Carbohydrate and protein separation process from food waste
US10196114B2 (en) 2015-05-13 2019-02-05 Crondall Energy Consultants Ltd. Floating production unit and method of installing a floating production unit
KR20190122645A (en) * 2017-03-20 2019-10-30 란자테크, 인크. Methods and systems for product recovery and cell recycling
US11807592B2 (en) 2019-02-08 2023-11-07 Lanzatech, Inc. Process for recovering close boiling products

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007111590A (en) * 2005-10-18 2007-05-10 Shinseiki Hakko Kenkyusho:Kk Method for manufacturing ethanol from kitchen garbage
JP5606756B2 (en) * 2010-03-08 2014-10-15 三菱化学エンジニアリング株式会社 Ethanol production apparatus and ethanol production method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160101296A (en) * 2015-02-16 2016-08-25 건국대학교 산학협력단 Carbohydrate and protein separation process from food waste
US10196114B2 (en) 2015-05-13 2019-02-05 Crondall Energy Consultants Ltd. Floating production unit and method of installing a floating production unit
KR20190122645A (en) * 2017-03-20 2019-10-30 란자테크, 인크. Methods and systems for product recovery and cell recycling
US11807592B2 (en) 2019-02-08 2023-11-07 Lanzatech, Inc. Process for recovering close boiling products

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