KR20150007547A - Method of fabricating vertical GaN transister - Google Patents
Method of fabricating vertical GaN transister Download PDFInfo
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- KR20150007547A KR20150007547A KR1020130081623A KR20130081623A KR20150007547A KR 20150007547 A KR20150007547 A KR 20150007547A KR 1020130081623 A KR1020130081623 A KR 1020130081623A KR 20130081623 A KR20130081623 A KR 20130081623A KR 20150007547 A KR20150007547 A KR 20150007547A
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- layer
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- gallium nitride
- forming
- pattern
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 18
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 148
- 238000000034 method Methods 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 27
- 229910002601 GaN Inorganic materials 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- 238000005530 etching Methods 0.000 claims description 13
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000002161 passivation Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000001994 activation Methods 0.000 claims description 5
- 229910052594 sapphire Inorganic materials 0.000 claims description 5
- 239000010980 sapphire Substances 0.000 claims description 5
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 5
- 238000001020 plasma etching Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 2
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 2
- 230000003213 activating effect Effects 0.000 claims 1
- 238000000137 annealing Methods 0.000 claims 1
- 230000001678 irradiating effect Effects 0.000 claims 1
- 229920002120 photoresistant polymer Polymers 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 3
- 239000000969 carrier Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000004380 ashing Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 208000012868 Overgrowth Diseases 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001451 molecular beam epitaxy Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000005533 two-dimensional electron gas Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66674—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/66712—Vertical DMOS transistors, i.e. VDMOS transistors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/778—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/778—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface
- H01L29/7782—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface with confinement of carriers by at least two heterojunctions, e.g. DHHEMT, quantum well HEMT, DHMODFET
- H01L29/7783—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface with confinement of carriers by at least two heterojunctions, e.g. DHHEMT, quantum well HEMT, DHMODFET using III-V semiconductor material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/7802—Vertical DMOS transistors, i.e. VDMOS transistors
Abstract
Description
The present invention relates to a method of manufacturing a transistor, and more particularly, to a method of manufacturing a vertical type gallium nitride transistor.
BACKGROUND ART [0002] With the development of information and communication technologies, there is an increasing demand for high-voltage transistors operating in a high-speed switching environment or a high-voltage environment. Recently, the gallium nitride transistor appeared to be capable of high-speed switching operation as compared with the conventional silicon-based transistor, and thus it is not only suitable for ultra-high speed signal processing but also has advantages of being applicable to a high voltage environment through high- It is getting attention. Particularly, in the case of a high electron mobility transistor (HEMT) using gallium nitride, the mobility of electrons is improved by using a two-dimensional electron gas (2DEG) generated at the interface between dissimilar materials (mobility) can be increased, which is advantageous for high-speed signal transmission.
Such a gallium nitride transistor generally has a horizontal structure in which carriers move in the horizontal direction. However, in the case of a horizontal gallium nitride transistor, a phenomenon occurs in which a flow of a carrier moving through a channel is disturbed by an electric field formed on a surface, and an electric field is concentrated on a corner of a gate electrode at the time of device operation, There has been a problem in that the ruggedness of the resin is deteriorated.
Accordingly, a vertical type gallium nitride transistor in which a carrier moves vertically has been recently proposed. For example, a current aperture vertical electron transistor (CAVET) is disclosed in U.S. Patent Publication No. 2012-0319127 . According to this current-aperture vertical electron transistor (CAVET), the source electrode and the drain electrode are disposed so as to face each other in the vertical direction, and a p-type gallium nitride (p-GaN) layer is disposed therebetween as a current barrier layer. And the current flows vertically from the source electrode to the drain electrode through an aperture provided by a p-type gallium nitride (p-GaN) layer.
In order to manufacture such a vertical gallium nitride transistor, a process of epitaxially growing a gallium nitride (GaN) layer is required. For example, a gallium nitride (GaN) layer is formed on a large lattice (MOCVD) on a c-plane sapphire substrate in spite of the thermal stability and parameters and thermal coefficient mismatches. However, high density crystal defects such as threading dislocations (TD) are generated in the vertical direction in the growth direction due to the difference in lattice constant between the sapphire substrate and the sapphire substrate in the gallium nitride (GaN) layer formed in this process. These threading dislocations (DT) act as nonradiative recombination centers and act as charged scattering centers and are known to affect the mobility of carriers. Particularly, in the case of a gallium nitride transistor having a vertical channel, the threading dislocations DT are formed along the vertical direction in which the carriers are moved, thereby causing a significant reduction in the reliability of the device.
A problem to be solved by the present application is to provide a method of manufacturing a vertical gallium nitride transistor which can improve the reliability of a device by minimizing the density of the threading dislocations.
A method of fabricating a vertical gallium nitride (GaN) transistor according to an example includes forming a mask layer pattern on a first gallium nitride (GaN) layer, forming a first gallium nitride Forming a second gallium nitride (GaN) layer over the first gallium nitride (GaN) layer; forming a third gallium nitride (GaN) layer over the second gallium nitride (GaN) Forming a current blocking layer pattern on the fourth gallium nitride (GaN) layer; forming a current blocking layer pattern and a fourth gallium nitride (GaN) layer on the GaN layer; Forming a fifth gallium nitride (GaN) layer on the exposed surface of the first gallium nitride (GaN) layer, and forming a sixth gallium nitride (GaN) layer on the fifth gallium nitride (GaN) layer.
According to the present application, the growth of the fourth gallium nitride (GaN) layer in the drift region corresponding to the vertical movement direction of the carrier is mainly performed in the horizontal direction, so that the penetration potential in the vertical direction RTI ID = 0.0 > DT) < / RTI > In addition, since the etching process for the third gallium nitride (GaN) layer as the channel layer in contact with the gate insulating layer pattern in the manufacturing process is eliminated, the interface state between the gate insulating layer pattern and the third gallium nitride (GaN) The advantage is also provided.
FIGS. 1 to 14 are cross-sectional views illustrating a method of manufacturing a vertical type gallium nitride transistor according to an example embodiment.
Referring to FIG. 1, a first gallium nitride (GaN)
Referring to FIG. 2, a second gallium nitride (GaN)
Referring to FIG. 3, a third gallium nitride (GaN)
Referring to FIG. 4, a current
Referring to FIG. 5, a fifth gallium nitride (GaN)
Referring to FIG. 6, a
Referring to FIG. 7, the resultant structure described with reference to FIG. 6 is rotated 180 degrees so that the
Referring to FIG. 8, the
Referring to FIG. 9, a
Referring to FIG. 10, etching using the etching
Referring to FIG. 11, a lift-off
Referring to FIG. 12, a
Referring to FIG. 13, the lift-off
Referring to FIG. 14, a
The first region B indicated by "B" in the drawing is a region acting as a carrier movement path between the
102 ...
106 ...
110 ... a third gallium nitride (GaN)
114 ... current
118 ... Sixth gallium nitride (GaN)
122 ...
130 ... Etch
135 ...
138 ...
143 ... via
Claims (20)
Forming a second gallium nitride (GaN) layer on the first gallium nitride (GaN) layer exposed by the mask layer pattern;
Forming a third gallium nitride (GaN) layer over the second gallium nitride (GaN) layer;
Forming a fourth gallium nitride (GaN) layer on the third gallium nitride (GaN) layer;
Forming a current blocking layer pattern on the fourth gallium nitride (GaN) layer;
Forming a fifth gallium nitride (GaN) layer on the exposed surface of the current blocking layer pattern and the fourth gallium nitride (GaN) layer; And
And forming a sixth gallium nitride (GaN) layer on the fifth gallium nitride (GaN) layer.
Wherein the mask layer pattern is formed of a silicon oxide layer.
Wherein the second gallium nitride (GaN) layer is formed as an undoped layer, the third gallium nitride (GaN) layer is formed as a p-type conductivity, and the fourth gallium nitride (GaN) A method of manufacturing a vertical type gallium nitride (GaN) transistor formed in a conductive type.
The formation of the second gallium nitride (GaN) layer and the formation of the third gallium nitride (GaN) layer may be performed using a vertical gallium nitride (GaN) < / RTI >
Wherein the formation of the third gallium nitride (GaN) layer is performed such that a portion of the surface of the mask layer pattern is exposed.
The formation of the fourth gallium nitride (GaN) layer may be performed using a vertical gallium nitride (GaN) layer, which is performed to grow in a horizontal direction on the exposed surface of the mask layer pattern exposed by the third gallium nitride GaN) < / RTI >
Wherein the current blocking layer pattern is formed of a silicon oxide layer.
The formation of the current blocking layer pattern may be performed by using a vertical gallium nitride (GaN) layer, which is performed so as to be disposed at a position overlapping with the region where the second gallium nitride (GaN) ) A method of manufacturing a transistor.
Wherein the fifth gallium nitride (GaN) layer has an n-type conductivity and the sixth gallium nitride (GaN) layer has an n + -type conductivity type.
Further comprising forming the first gallium nitride (GaN) layer on the first substrate.
Wherein the first substrate is a sapphire substrate.
Forming a drain electrode layer on the sixth gallium nitride (GaN) layer;
Forming a second substrate on the drain electrode layer;
Removing the first substrate;
Removing the first gallium nitride (GaN) layer;
Removing the exposed mask layer pattern by removal of the first gallium nitride (GaN) layer to form a recess;
Forming a gate insulating layer pattern in an area where the recess is located, wherein a part of the surface of the second gallium nitride (GaN) layer is exposed between the gate insulating layer patterns; And
And forming a gate electrode layer and a source electrode layer on the exposed surfaces of the gate insulating layer pattern and the second gallium nitride (GaN) layer, respectively.
Wherein the removing of the first substrate is performed using a laser lift-off (LLO) method.
Wherein the first gallium nitride (GaN) layer is removed using a reactive ion etching method.
Wherein forming the gate insulating layer pattern comprises:
Forming a gate insulating layer on the entire surface of the recessed resultant;
Forming an etch mask layer pattern covering the recess region on the gate insulating layer;
Forming a gate insulating layer pattern by removing the gate insulating layer exposed by the etching mask layer pattern;
Removing a second gallium nitride (GaN) layer exposed by removal of the gate insulating layer to a certain depth; And
And removing the etch mask layer pattern. ≪ Desc / Clms Page number 20 >
And performing an activation process for the third gallium nitride (GaN) layer after removing the etch mask layer pattern. ≪ Desc / Clms Page number 20 >
Wherein the activation process for the third gallium nitride layer is performed by annealing in an N2 atmosphere.
Wherein the activating process for the third gallium nitride layer is performed by irradiating a laser.
Wherein forming the gate electrode layer and the source electrode layer comprises:
Forming a lift-off mask layer pattern on the gate insulating layer pattern;
Forming a metal layer on the gate insulating layer pattern between the lift-off mask layer patterns, on the exposed surface of the second gallium nitride (GaN) layer, and on the upper surface of the lift-off mask layer pattern; ; And
And removing the lift-off mask layer pattern to remove the metal layer on the lift-off mask layer pattern so that the metal layer remaining on the gate insulating layer pattern and the metal layer remaining on the second gallium nitride (GaN) layer Wherein the metal layer remaining on the exposed surface is used as a gate electrode layer and a source electrode layer, respectively.
Forming a passivation layer covering the gate electrode layer and the source electrode layer;
Forming a via hole exposing the gate electrode layer and / or the source electrode layer through the passivation layer; And
And filling the via hole with a metal layer to form a wiring layer.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020130081623A KR20150007547A (en) | 2013-07-11 | 2013-07-11 | Method of fabricating vertical GaN transister |
EP14152839.8A EP2765611A3 (en) | 2013-02-12 | 2014-01-28 | Vertical gallium nitride transistors and methods of fabricating the same |
US14/177,825 US9219137B2 (en) | 2013-02-12 | 2014-02-11 | Vertical gallium nitride transistors and methods of fabricating the same |
JP2014024947A JP2014154887A (en) | 2013-02-12 | 2014-02-12 | Vertical gallium nitride transistors and method for manufacturing the same |
CN201410049097.5A CN103985742A (en) | 2013-02-12 | 2014-02-12 | Vertical gallium nitride transistors and methods of fabricating the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130081623A KR20150007547A (en) | 2013-07-11 | 2013-07-11 | Method of fabricating vertical GaN transister |
Publications (1)
Publication Number | Publication Date |
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KR20150007547A true KR20150007547A (en) | 2015-01-21 |
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Application Number | Title | Priority Date | Filing Date |
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KR1020130081623A KR20150007547A (en) | 2013-02-12 | 2013-07-11 | Method of fabricating vertical GaN transister |
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KR (1) | KR20150007547A (en) |
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2013
- 2013-07-11 KR KR1020130081623A patent/KR20150007547A/en not_active Application Discontinuation
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