KR20150001159A - Frp pipe producing apparatus - Google Patents
Frp pipe producing apparatus Download PDFInfo
- Publication number
- KR20150001159A KR20150001159A KR1020130073932A KR20130073932A KR20150001159A KR 20150001159 A KR20150001159 A KR 20150001159A KR 1020130073932 A KR1020130073932 A KR 1020130073932A KR 20130073932 A KR20130073932 A KR 20130073932A KR 20150001159 A KR20150001159 A KR 20150001159A
- Authority
- KR
- South Korea
- Prior art keywords
- bundle
- fiber
- guide
- yarns
- reinforced plastic
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/525—Component parts, details or accessories; Auxiliary operations
- B29C70/527—Pulling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/525—Component parts, details or accessories; Auxiliary operations
- B29C70/528—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
An apparatus for manufacturing a hollow tube made of a fiber reinforced plastic material is disclosed. An apparatus for manufacturing a hollow tube made of a fiber reinforced plastic material according to the present invention comprises a winding roll for supplying a plurality of fiber yarns made of a fiber reinforced plastic material and a guider having a plurality of fiber yarns passing therethrough, A supply section; A guide mold in which a plurality of fiber yarns are formed on an outer circumferential surface so as to form a circular guide, a guide mold disposed on both sides of the circular guide and through which the plurality of fiber yarns are passed; A coil ring portion for winding up bundle yarns around the outer circumferential surface of the cylindrical bundle discharged from the guide mold; A bundle supplying unit for bundling and wrapping a bundle of reinforcing fibers made of fiber reinforced plastic on the outer circumferential surface of the bundle of cylindrical bundles which are bundled and tightly bundled; A resin supply unit for supplying and impregnating resin to the outer circumferential surface of the cylindrical bundle in which the reinforcing yarn is in close contact with the outer periphery; A heating mold for heating and curing a cylindrical bundle coated with a resin in the resin supply portion to complete a tubular body; A tensioner for continuously pulling the cured tube; And a cutter for cutting the tubular body passed through the stretching machine at regular intervals.
According to the present invention, there is an effect that a hollow tube made of a fiber-reinforced plastic material that is eco-friendly and exhibits excellent performance can be easily manufactured by winding the fiber-reinforced plastic bundle into a hollow cylindrical shape and resin-
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a hollow tube made of a fiber-reinforced plastic material, and more particularly to a fiber-reinforced plastic tube made of a fiber-reinforced plastic bundle wound in a hollow cylindrical shape, The present invention relates to an apparatus for manufacturing a hollow tube made of a reinforced plastic material.
Generally, as is well known, steel pipes have been generally manufactured with low cost carbon steel and have been used for corrosion resistance such as zinc plating and painting.
In addition, although resin-based tubes with excellent corrosion resistance are used, hygienic and highly corrosion-resistant materials such as stainless steel pipes are required for heat curing and environmental and cosmetic reasons. The use of such high-quality material tubes is increasingly increasing. There have been many cases where it is required to be used.
Since these materials are expensive metal materials, it has been necessary to fabricate a fluid contact with a thin plate and a synthetic resin system free from external chemicals and electric corrosion.
Korean Patent Registration No. 0721286 discloses a "plastic tube extrusion die and a tube extruder using the same".
According to the prior art, a plastic tube extrusion die in which an inner mold and an outer mold are spaced apart from each other to allow a hollow tube to be extruded is provided. The plastic tube extrusion die is located between the inner mold and the outer mold, A plurality of outer molds formed in a right triangular shape and symmetrically arranged in a left-right direction at a predetermined interval in the circumferential direction toward the outside of the tubular body toward the outside of the tubular body, and a plurality of outer molds elongated in the longitudinal direction of the tubular body; And a plurality of inner molds which are connected to one of the first and second molds and whose long sides are formed in an isosceles triangle shape and whose bottom faces toward the inside of the tubular body and are spaced apart from each other at regular intervals between the oblique faces of the outer mold, Plastics using plastic tube extrusion mold The tubular extruder is related to an inner mold and an outer mold which are spaced apart from each other so that a hollow tube is extruded, a plastic tubular extrusion mold, and a spraying portion for injecting a plastic injection liquid between the inner mold and the outer mold.
On the other hand, the extrusion-molded synthetic resin tube according to the prior art has a problem in that the manufacturing process is complicated, the production cost is increased, and the durability is low, so that it can not withstand high pressure.
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a fiber reinforced plastic material which is wound around a hollow cylindrical cylinder, And an object of the present invention is to provide an apparatus for manufacturing a hollow tube.
It is an object of the present invention to provide a material supply apparatus comprising a material supply unit composed of a take-up roll for supplying a plurality of fiber yarns made of a fiber-reinforced plastic material, and a guider through which a plurality of fiber yarns discharged from the take- A guide mold in which a plurality of fiber yarns are formed on an outer circumferential surface so as to form a circular guide, a guide mold disposed on both sides of the circular guide and through which the plurality of fiber yarns are passed; A coil ring portion for winding up bundle yarns around the outer circumferential surface of the cylindrical bundle discharged from the guide mold; A bundle supplying unit for bundling and wrapping a bundle of reinforcing fibers made of fiber reinforced plastic on the outer circumferential surface of the bundle of cylindrical bundles which are bundled and tightly bundled; A resin supply unit for supplying and impregnating resin to the outer circumferential surface of the cylindrical bundle in which the reinforcing yarn is in close contact with the outer periphery; A heating mold for heating and curing a cylindrical bundle coated with a resin in the resin supply portion to complete a tubular body; A tensioner for continuously pulling the cured tube; And a cutting device for cutting the tubular body passed through the stretching machine at regular intervals. The apparatus for manufacturing a hollow tubular body made of a fiber-reinforced plastic material according to claim 1,
The guider of the material supply unit is formed such that a plurality of holes are formed in the longitudinal direction and the transverse direction, and the fiber yarn is passed through the plurality of holes while being drawn out into a plurality of strands, and the plurality of holes are circular or square.
The guide mold is composed of a front plate and a rear plate attached to both ends of the circular notch, and a plurality of through holes are formed in the front plate so as to allow the fiber yarn to pass therethrough. The through holes formed in the front plate correspond to the outer periphery of the circular notch And a flange is formed on the rear plate so as to form a circular slit through which the fiber bundle bundle passed through the front plate and adhered to the outer circumferential surface of the circular notch can be passed.
Wherein the coil ring portion is formed at one side of the guide metal mold and the cylindrical bundle passes through the guide pipe; A plate mounted on an outer periphery of the guide tube; And a plurality of bundle thread take-up rollers formed on the plate material and arranged on the outer circumference of the guide tube in a circumferential direction, and the bundle thread take-up rollers are taken out and wound around the outer circumference of the cylindrical bundle bundle.
And a plurality of guide rings are formed on the outer periphery of the guide tube to guide the bundle drawn out from the plurality of bundle thread take-up rollers.
Wherein the reinforcing yarn supplying portion includes a reinforcing yarn guide formed on both sides of the coiled portion and having holes through which a plurality of reinforcing yarns pass, A plurality of through holes through which the reinforcing yarns are passed to form a plurality of through holes through which the cylindrical bundle which is coiled and drawn out from the coil ring portion passes, And a second portion.
According to the present invention, it is possible to easily produce a hollow tube made of a fiber-reinforced plastic material that is eco-friendly and exhibits excellent performance by winding a fiber-reinforced plastic bundle into a hollow cylindrical shape and resin- have.
Also, the hollow tube body to be manufactured has a double layer structure of an inner layer and an outer layer, so that the tensile strength and durability can be remarkably improved.
1 is a plan view showing an apparatus for manufacturing a hollow tube made of a fiber-reinforced plastic material according to the present invention,
FIG. 2 is a photograph showing a 'material supply unit' in FIG. 1,
FIG. 3 is a photograph showing a 'guide mold' in FIG. 1,
FIG. 4 is a photograph showing a 'coiled portion' and an 'auxiliary guide' in FIG. 1,
FIG. 5 is a photograph showing an image of a 'co-pilot guide' in FIG. 1,
FIG. 6 is a photograph showing a resin supply portion and a heating mold in FIG. 1; FIG.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a plan view of an apparatus for manufacturing a hollow tube made of a fiber-reinforced plastic material according to the present invention, FIG. 2 is a photograph showing a 'material supply unit' FIG. 4 is a photograph showing a 'coiling portion' and a 'co-operating guide' in FIG. 1, FIG. 5 is a photograph showing a 'co-pilot guide' Is a photograph showing a "resin supply portion" and a "heating mold" in FIG.
1 to 6, an apparatus for manufacturing a hollow tube made of a fiber-reinforced plastic material according to the present invention includes: a winding roll 12 for supplying a plurality of
As the
CFM means a product in which glass fiber yarn is mixed with an unsaturated polyester as a base material for strength improvement.
The plurality of
The
A plurality of through holes are formed in the
A
A plurality of
The
As shown in FIG. 4, the
The
As soon as the tubular body P passes the
A plurality of guide rings 36 are formed on the outer circumference of the
4 and 5, the reinforcing-member supplier 4 includes a plurality of reinforcing guides (not shown) formed on both sides of the
A plurality of
A plurality of bundle-
The resin supply unit 5 supplies resin to the outer circumferential surface of the
The resin supply unit 5 includes a plurality of nozzles (not shown) for allowing the
A liquid urethane resin, an unsaturated ester resin, an epoxy resin, a phenol resin, or the like is used. In addition, it is natural that various synthetic resins can be used as a raw material.
The cylindrical tube bundle impregnated with the impregnation water is heated to a high temperature while passing through the heating mold 6 and hardened.
A stretching machine 7 is provided at the rear end of the heating mold 6 and the stretching machine 7 continuously pulls the tubing P that has passed through the heating mold 6.
Thereafter, the tubular body P is cut to a proper length in a cutting machine (not shown).
Therefore, according to the present invention, a plurality of fiber yarn bundles are stacked in a cylindrical shape, the
Thereafter, the resin is coated on the outermost surface to smooth the surface, and the resin can be impregnated into the gap between the
Although the present invention has been described in connection with the above-mentioned preferred embodiments, it will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the invention, It is obvious that the claims fall within the scope of the claims.
1: material supply part 2: guide mold
3: coil ring part 4:
5: Resin supply part 6: Heating mold
7: tensioner 31: guide tube
32: plate member 33: winding roller
41: Assistant instructor 44: Assistant instructor
Claims (6)
A guide mold in which a plurality of fiber yarns are formed on an outer circumferential surface so as to form a circular guide, a guide mold disposed on both sides of the circular guide and through which the plurality of fiber yarns are passed;
A coil ring portion for winding up bundle yarns around the outer circumferential surface of the cylindrical bundle discharged from the guide mold;
A bundle supplying unit for bundling and wrapping a bundle of reinforcing fibers made of fiber reinforced plastic on the outer circumferential surface of the bundle of cylindrical bundles which are bundled and tightly bundled;
A resin supply unit for supplying and impregnating resin to the outer circumferential surface of the cylindrical bundle in which the reinforcing yarn is in close contact with the outer periphery;
A heating mold for heating and curing a cylindrical bundle coated with a resin in the resin supply portion to complete a tubular body;
A tensioner for continuously pulling the cured tube;
A cutter for cutting the tubular body passed through the stretching machine at regular intervals;
Wherein the hollow fiber tube is made of a fiber reinforced plastic material.
Wherein the guider of the material supply unit has a plurality of holes formed in a longitudinal direction and a transverse direction so as to be drawn out into a plurality of strands while being passed through the fiber yarns and the plurality of holes are formed in a circular shape or a square shape, Apparatus for manufacturing tubular body.
The guide mold
And a front plate and a rear plate respectively attached to both ends of the original notification,
A plurality of through holes are formed in the front plate so as to allow the fiber yarn to pass therethrough, the through holes formed in the front plate are formed to correspond to the outer periphery of the circular notch,
Wherein a flange is formed on the back plate so as to form a circular slit through which a bundle of fiber yarn that passes through the front plate and is in close contact with the outer circumferential surface of the circular plate.
The coiling portion
A guide tube formed at one side of the guide mold and through which a cylindrical bundle passes;
A plate mounted on an outer periphery of the guide tube;
A plurality of bobbin thread take-up rollers formed on the plate material, arranged in a circumferential direction on the outer circumference of the guide tube body, for taking out bundle yarns and winding the bundle yarns around the outer periphery of the cylindrical bundle;
Wherein the hollow fiber tube is made of a fiber reinforced plastic material.
Wherein a plurality of guide rings are formed on an outer circumference of the guide tube to guide and guide a bundle of yarn drawn out from the plurality of bundle yarn winding rollers.
The auxiliary instructor supply unit
A plurality of reinforcing yarn guides formed on both sides of the coil ring portion and having holes through which a plurality of reinforcing yarns are passed;
A plurality of through holes through which the reinforcing yarns are passed to form a plurality of through holes through which the cylindrical bundle which is coiled and drawn out from the coil ring portion passes, part;
Wherein the hollow fiber tube is made of a fiber reinforced plastic material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130073932A KR20150001159A (en) | 2013-06-26 | 2013-06-26 | Frp pipe producing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020130073932A KR20150001159A (en) | 2013-06-26 | 2013-06-26 | Frp pipe producing apparatus |
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KR20150001159A true KR20150001159A (en) | 2015-01-06 |
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Family Applications (1)
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KR1020130073932A KR20150001159A (en) | 2013-06-26 | 2013-06-26 | Frp pipe producing apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108215250A (en) * | 2018-03-07 | 2018-06-29 | 东莞市锦明碳纤维科技有限公司 | Fibrage tubing manufacturing equipment |
CN109203439A (en) * | 2018-09-25 | 2019-01-15 | 连云港连鑫玻璃钢有限公司 | A kind of three-dimensional networking winding, molding method of GRP pipe and its GRP pipe |
KR102211696B1 (en) * | 2019-11-08 | 2021-02-03 | 중앙대학교 산학협력단 | Porous fiber, preparation method thereof, and fiber type energy storage devaice |
KR102589369B1 (en) * | 2022-09-13 | 2023-10-16 | 주식회사 티에스머티리얼즈 | Reinforcing bar manufacturing apparatus |
-
2013
- 2013-06-26 KR KR1020130073932A patent/KR20150001159A/en not_active Application Discontinuation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108215250A (en) * | 2018-03-07 | 2018-06-29 | 东莞市锦明碳纤维科技有限公司 | Fibrage tubing manufacturing equipment |
CN109203439A (en) * | 2018-09-25 | 2019-01-15 | 连云港连鑫玻璃钢有限公司 | A kind of three-dimensional networking winding, molding method of GRP pipe and its GRP pipe |
CN109203439B (en) * | 2018-09-25 | 2021-06-22 | 连云港连鑫玻璃钢有限公司 | Three-dimensional net winding forming method for glass fiber reinforced plastic pipeline and glass fiber reinforced plastic pipeline |
KR102211696B1 (en) * | 2019-11-08 | 2021-02-03 | 중앙대학교 산학협력단 | Porous fiber, preparation method thereof, and fiber type energy storage devaice |
KR102589369B1 (en) * | 2022-09-13 | 2023-10-16 | 주식회사 티에스머티리얼즈 | Reinforcing bar manufacturing apparatus |
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