KR20140081255A - Coating method using enamel and Equipment for carrying out the method - Google Patents

Abstract

According to the present invention,
(a) pre-treating a surface by feeding a coating object into a pretreatment chamber by means of an in-feed conveyor;
(b) coating the surface of the coated object with the enamel glaze supplied from the enamel glaze supply nozzle installed in the coating chamber by feeding the coating object, which has been pretreated in the step, to the coating chamber; And
(c) feeding the coated object, which has been coated in the above step, into a firing chamber and firing the coated object;
In the step (c), the firing chamber is provided with an induction heater, and the firing includes a step of heating the coated object having been coated with the induction heater at a temperature of 750 to 1000 ° C. To an enamel coating apparatus to be used.

Description

An enamel coating method and an enamel coating apparatus used therefor (1) (Coating method using enamel and Equipment for carrying out the method)

The present invention relates to an enamel coating method and an enamel coating apparatus used therefor. In particular, the present invention relates to an enamel coating method of a fin tube and a manhole cover in which heat conductive fins are formed on the surface of a metal tube, and an enamel coating apparatus.

 Metal tubes, and manhole covers are often used in humid environments, so that various types of coatings are being applied to the surface to improve durability. One of the enamel coatings is characterized by high heat resistance and acid resistance. However, since the coating process is required to be performed at a high temperature (750 to 1000 ° C), it is not widely used.

In particular, since a high-temperature firing process is required, it is difficult to provide a large-scale firing chamber in order to coat an object coated with an enamel glaze with a long length or a bulky size. Therefore, enamel coating on a long or bulky coated object is regarded as a near impossible task.

However, when heat exchange is performed in a harsh environment (such as a fin tube used as a generator heat exchanger for a generator), the gas is cooled while the gas is cooled, and the tube surface and the heat transfer fins are exposed to the acid dew point, Is inconvenient because it is required to periodically replace the corroded metal tube when it is coated with a general coating composition, resulting in a large cost. In order to solve this problem, a metal tube having a stainless steel or titanium material is used, but the cost is high and the replacement period of the fin tube is increased, which is not a fundamental solution to acid corrosion. Teflon coating is also applied to the fin tube. Teflon material has a problem in terms of heat resistance. Therefore, it may be desirable to apply enamel coatings to metal tubes and manhole covers used in harsh environments, such as environments where heat resistance and acid resistance are required.

The reason why it is difficult to coat the surface of the metal tube and the manhole cover with the enamel,

First, as mentioned above, there is a reason why a high-temperature plasticizing chamber is required. In particular, when the length of the metal tube is long, since a high-temperature plasticizing chamber having a large size is required, it is more difficult.

Second, there is a fear that the shape of the metal tube may warp or twist during coating while being subjected to a high-temperature sintering process. At this time, the longer the length of the metal tube, the higher the frequency of occurrence of such a problem. Therefore, a method of preventing the deformation of such a metal tube when coating the metal tube needs to be devised.

Third, the oil components on the surface of the metal tube in the pretreatment process must be removed before the enamel coating because it interferes with the bonding of the enamel glaze to the surface of the metal tube. However, it can be said that the conventional pretreatment methods are difficult to efficiently remove the oil flow components.

That is, the blast process during the pretreatment process is not effective in removing the oil flow components, and when the wet process is introduced, the pretreatment becomes complicated and the coating efficiency is lowered. Therefore, there is a need to develop a method for removing the oil flow components that are buried on the surface of the metal tube by a simple method.

Fourth, it is not easy to remove bubbles formed in the coating film after coating the enamel glaze. Removing the bubbles formed in the coating film is very important in the coating process as it affects the quality of the coating. Particularly, it is difficult to remove air bubbles formed on the surface of the tube and the surface of the heat transfer fin, in which a plurality of heat transfer fins are formed on the surface of the metal tube. The air bubbles must be removed to improve the durability A fin tube can be manufactured. Conventionally, a method of removing air bubbles by tapping a metal tube has been used, but it is difficult and less effective to use such a method when a long metal tube is coated.

Therefore, in order to utilize the excellent physical properties of the enamel coating by applying the enamel coating to the metal tube, it is necessary to solve the above-mentioned problems.

According to the present invention,

An object of the present invention is to provide an enamel coating method and an enamel coating apparatus employing a compacted firing chamber so that a metal tube having a long length can be easily coated with an enamel glaze.

In addition, it is possible to heat the surface of a coating object such as a metal tube and a manhole lid to 750 to 1000 ° C within a very short time, and it is possible to heat the entire surface of the object to be coated at a uniform temperature, It is an object of the present invention to provide an enamel coating method and an enamel coating apparatus which minimize a coating defect even in the case of a metal tube (for example, a metal fin tube) or a manhole cover and form a coating excellent in durability over the entire coated object.

Particularly, the coating is not transferred to the coating object through the glaze coated on the surface of the coating object during firing, but coating defects are minimized by adopting the method in which the coating object is heated first and the heat is transferred to the enamel glaze, And an enamel coating method for forming a solid coating and an enamel coating apparatus.

According to the present invention,

(a) pre-treating a surface by feeding a coating object, which is a conductor, to a pretreatment chamber by means of an in-feed conveyor;

(b) coating the surface of the coated object with the enamel glaze supplied from the enamel glaze supply nozzle installed in the coating chamber by feeding the coating object, which has been pretreated in the step, to the coating chamber; And

(c) feeding the coated object, which has been coated in the above step, into a firing chamber and firing the coated object;

Wherein the calcining chamber is provided with an induction heater, and the calcining includes heating the coated object with the induction heater at a temperature of 750 to 1000 ° C in the step (c) do.

Further, according to the present invention,

A pretreatment chamber for pretreating a surface of a coated object which is a conductor fed from an in-feed conveyor; A coating chamber for coating the surface of the coating object with an enamel glaze supplied from an enamel glaze supply nozzle provided therein when the coated object to be pre-processed is fed; And a coating unit including a firing chamber for performing firing when the coated object to be coated is fed,

Wherein the baking chamber is provided with an induction heater and the induction heater has a function of heating the coated object to be coated at a temperature of 750 to 1000 ° C.

According to the enamel coating method of the present invention,

Since the surface of the object to be coated can be heated to 750 to 1000 ° C within a very short time (within about 2 minutes) by adopting the induction heating method in the plasticizing chamber, the plasticizing chamber can be made compact and the entire surface of the object to be coated It is possible to form the enamel coating having excellent durability over the whole coated object by heating to a uniform temperature and minimizing coating defects even in the case of a metal tube (for example, a metal fin tube) or a manhole cover in which severe unevenness is formed on the surface.

Particularly, since heat is transferred to the coated object through the glaze coated on the surface of the coated object during baking, the coated object is first heated and the heat is transferred to the enamel glaze to minimize coating defects, More uniformly and firmly bonded to the surface of the substrate to form a durable coating.

For example, when the heat is transferred to the coating object through the enamel glaze, the enamel glaze may be heated and flow down in the gravity direction before the coating object is heated. On the other hand, Since the enamel glaze receives heat from the coating material and bonds directly to the surface, coating defects are significantly reduced and a uniform and durable coating is formed.

1 is an illustration of an enamel coating apparatus used in the enamel coating method of the present invention.
Fig. 2 shows a configuration (b) of a motor and a roller included in an in-feed conveyor (a) and an in-feed conveyor among enamel coating apparatuses used in the enamel coating method of the present invention. It is.
FIG. 3 is a simplified view of the coating section of the enamel coating apparatus used in the enamel coating method of the present invention.
Fig. 4 schematically shows the structure of an induction heater used in the enamel coating method of the present invention.
5 is a photograph of a manufacturing process of an induction heater used in the enamel coating method of the present invention.
6 is a photograph of a metal tube heated by an induction heater used in the enamel coating method of the present invention.
7 is a schematic view of a coating chamber (a general tube coating) included in a coating portion of an enamel coating apparatus used in the enamel coating method of the present invention.
FIG. 8 is a schematic view of a coating chamber (fin tube coating) included in the coating portion of the enamel coating apparatus used in the enamel coating method of the present invention.
9 schematically shows the air injection direction of the air injection nozzle used in the enamel coating method of the present invention.
10 is a photograph of a fin tube coated by the enamel coating method of the present invention.
11 schematically shows an enamel coating apparatus employing an elongated roller used in the enamel coating method of the present invention.
12 schematically shows a pretreatment chamber conveyor 400, a coating chamber conveyor 500, and a firing chamber conveyor 600 among the enamel coating apparatuses used in the enamel coating method of the present invention.
13 is a perspective view showing an elongated roller used in the enamel coating apparatus of the present invention.
14 is a perspective view showing an elongated roller having a passage 271 for circulating cooling solvent used in the enamel coating apparatus of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would unnecessarily obscure the gist of the present invention.

The enamel coating method of the present invention, as shown in Figs. 1 to 8,

a) pre-treating the surface by feeding the coating object 10, which is a conductor, to the pretreatment chamber 110 by means of an in-feed conveyor 200;

(b) coating the surface of the coated object (10) with the enamel glaze supplied from the enamel glaze supply nozzle (121) installed in the coating chamber by feeding the coated object (10) completed in the above step to the coating chamber (120); And

(c) feeding the coated object (10) coated in the above step to the firing chamber (130) and firing the coated object (10);

In the step (c), an induction heater 131 is provided in the firing chamber 130, and the firing includes a step of heating the coated object to be fired at a temperature of 750 to 1000 ° C by means of an induction heater 11 The present invention relates to a method for coating an enamel.

As the induction heater 131, a high-frequency induction heater may be preferably used.

The coating object 10 is typically a metal tube or a manhole cover.

When the coating object is a metal tube,

The induction heater 131 may be a cylindrical or arcuate shape having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube. The outer surface of the moving nitrogen tube and the inner curved surface of the induction heater 131 are spaced apart from each other by a predetermined distance In the direction of movement of the metal tube.

The metal tube is advanced and rotated by the in-feed conveyor 200 and fed to the pretreatment chamber 110. The metal tube which has been fired is discharged from the firing chamber by an out- So that enamel coating can be carried out.

In the case where the object to be coated is a manhole cover, the manhole cover is advanced by an in-feed conveyor 200 and fed to the pretreatment chamber 110, and the fired manhole cover is pushed out- ) To be separated from the firing chamber by a conveyor and enamel coating can be performed. In this case, a conveyor may also be installed in the coating portion.

Hereinafter, the case where the coating object is a metal tube will be described in detail.

The enamel coating method of the present invention is characterized in that an induction heater 131 is provided in a firing chamber 130 and a metal tube 10 is fired using the induction heater 131 do. The induction heater 131 is easy to manufacture in a small size in accordance with the metal tube 10 having a small diameter as compared with the conventional heating means, and has an energy efficiency because it is heated at a close distance.

Particularly, since the metal tube 10 is heated by the induction heating method, heat is generated only on the surface of the metal tube as a conductor, so that the metal tube is first heated and the enamel glaze applied to the surface of the metal tube is heated by the heat, Is more uniformly and firmly bonded to the surface of the metal tube. In addition, coating defects are minimized.

On the other hand, in the case of the conventional heating means, since the heat is transferred to the metal tube through the enamel glaze applied to the outer surface of the metal tube, the enamel glaze is heated first and flows in the gravity direction before the metal tube is heated Coating defects are likely to occur, and the robustness of the coating is lower than that of the induction heating method.

In the enamel coating method of the present invention, the shape of the induction heater 131 is not a problem, and all shapes known in the art can be used.

As shown in FIGS. 3 to 5, the induction heater 131 may be a cylindrical or arcuate induction heater (not shown) having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube 10 131) can be preferably used. The induction heater may be provided in the moving direction of the metal tube 10 so as to maintain a constant distance between the outer surface of the moving nitrogen pipe 10 and the inner or curved inner curved surface.

On the other hand, when the manhole cover is coated, an induction heater of a type capable of heating the upper and lower surfaces and / or side surfaces of the manhole cover such as a rectangular tunnel type can be preferably used.

The induction heater 131 shown in Fig. 4 may be constituted by a heating coil 132 forming a shape of a circular tunnel and an ac power source (Figs. 5 and 134) supplying current to the heating coil. In addition, an insulating cover 133 may be optionally provided on the outside of the heating coil 132.

4, when a metal tube 10 is inserted into a circular tunnel formed by the heating coil 132 and an alternating current is supplied, electrical resistance due to eddy current occurs on the surface of the metal tube, Heat is generated on the surface.

5 is an image of the manufacturing process of the induction heater 131. FIG. As shown in FIG. 5, the induction heater 131 is configured in such a manner that the heating coil 132 is formed in a circular tunnel shape and the AC power source 134 is supplied.

FIG. 6 is a photograph of the state of the metal tube 10 heated by the induction heater 131 manufactured in FIG. From FIG. 6, it can be seen that the entire tube is heated in red.

5 and 6, the surface temperature of the metal tube 10 reached 800 캜 after 1 minute and 11 seconds from the start of the heating. Therefore, it can be confirmed that the firing of the metal tube 10 can be completed within about two minutes by the induction heater 131.

In the enamel coating method of the present invention, a high-frequency induction heater using a high-frequency current may be preferably used as the induction heater 131.

The pretreatment process of the metal tube in the step (a) may be performed by a method commonly used in the art, such as shot blast, sand blast, or grit blast.

It is also possible to pre-treat the metal tube by a wet pretreatment commonly used in the pretreatment of a metal, or to generate ultrasonic waves in the pretreatment solution during wet pretreatment to remove foreign substances on the surface of the metal tube more efficiently Do.

However, the oil flow components are not easily removed by the blast process, and when the wet process is introduced, the equipment is increased and the pretreatment process becomes complicated and the coating efficiency is lowered.

Therefore, in the enamel coating method of the present invention, the heating means 111 is introduced into the pretreatment chamber 110 to heat the metal tube 10 to a high temperature, so that oil components buried on the surface are burned and removed in a short time .

The high-temperature heating process may be performed by heating means 111 which is commonly used. That is, examples of the heating means include an electric furnace, a plasma heat treatment furnace, a heavy oil furnace, a light oil furnace, a gas furnace, a hydrogen annealing furnace, and an induction heating furnace.

In the enamel coating method of the present invention, in particular, the induction heater 111 may be preferably used as the induction heating furnace as illustrated in Figs. Among the induction heaters, a high-frequency induction heater using a high-frequency current can be preferably used.

In the enamel coating method of the present invention, since the metal tube 10 is infiltrated while rotating, the shape of the induction heater 111 is not a problem. That is, since the metal tube 10 can be heated evenly regardless of the shape of the induction heater 111, all shapes known in the art can be used.

As shown in FIGS. 3 to 5, the induction heater 111 may be a cylindrical or arcuate induction heater (not shown) having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube 10 111) can be preferably used. The induction heater may be provided in the moving direction of the metal tube 10 such that the outer surface of the moving molten metal tube 10 and the inner curved surface of the cylindrical shape maintain a constant distance.

The high-temperature heat treatment in the pre-treatment step is preferably performed at a temperature of 300 to 600 ° C, more preferably 400 to 500 ° C for 10 seconds to 4 minutes, and further preferably 10 seconds to 2 minutes.

If the high-temperature heat treatment is carried out at a temperature lower than 300 캜, it takes a long time to remove oil components, and when the heat treatment is performed at a temperature higher than 500 캜, economical efficiency is lowered. If it is less than 10 seconds, it is difficult to reach the required high temperature, and if it takes more than 5 minutes, the productivity may be lowered.

When the high temperature heat treatment is performed using the induction heater 111, it is possible to heat the metal tube 10 at the heat treatment temperature (300 to 600 ° C.) within approximately one minute, so that the pretreatment chamber 110 can be made compact And the cost of the preprocessing can be greatly reduced.

In addition, the induction heater 111 has a feature of being energy efficient because it is easy to make the induction heater 111 small in size to fit the metal tube 10 having a small diameter as compared with the conventional heating means, and is heated at a close distance.

4, the induction heater 111 may include a heating coil 112 forming a shape of a circular tunnel and an alternating-current power supply (FIG. 5, 114) supplying current to the heating coil. In addition, an insulating cover 113 may be optionally provided on the outer surface of the heating coil 112.

As shown in FIG. 4, if a metal tube 10 is inserted into a circular tunnel formed by the heating coil 112 and an alternating current is supplied, an electrical resistance due to an eddy current occurs on the surface of the metal tube, Heat is generated on the surface.

Fig. 5 is an image of the manufacturing process of the induction heater 111. Fig. As shown in FIG. 5, the induction heater 111 is configured in such a manner that the heating coil 112 is formed in a circular tunnel shape to supply the AC power source 114.

FIG. 6 is a photograph of the state of the metal tube 10 heated by the induction heater 111 manufactured in FIG. From FIG. 6, it can be seen that the entire tube is heated in red.

5 and 6, the surface temperature of the metal tube 10 reached 400 DEG C after 18 seconds from the start of heating and reached 680 DEG C in 56 seconds. Therefore, according to the induction heater 111, the high temperature pre-treatment of the metal tube 10 can be completed within about one minute.

7 to 8, in the coating process of the metal tube in the step (b), the metal tube 10, which rotates and advances, is fed to the coating chamber 120 and is supplied to the enamel glaze supply nozzle The surface of the metal tube 10 is coated with the enamel glaze supplied from the metal tube 121; The coating brush 122 provided behind the enamel glaze supply nozzle 121 is brought into contact with the surface of the advancing metal tube to remove the excess enamel glaze coated on the surface of the metal tube 10 And at the same time removing bubbles formed inside the coating film.

In addition, the air injector 123 is provided behind the enamel glaze supply nozzle 121, and the surface of the metal tube that advances while rotating is 0.05 m / s to 3 m / s, more preferably 0.1 m / s to 1.5 m / s to remove the excess enamel glaze applied to the surface of the metal tube 10 and to remove bubbles formed inside the coating film.

If the air jetting speed is less than 0.05 m / s, the effect of air injection is difficult to be expected. If the air jetting speed is more than 3 m / s, the applied enamel glaze may be removed more than necessary.

When the air injection process is performed by the enamel glaze supply nozzle 121 as described above, extra enamel glaze can be easily removed from the surface of the metal tube, bubbles formed in the coating film can be efficiently removed In addition, by drying the enamel glaze applied to the surface of the metal tube in the previous stage of firing, it is possible to prevent the enamel glaze from hardening due to falling in the gravitational direction during the firing process to form a non-smooth coating surface.

In addition, it is possible to efficiently remove the bubbles formed on the surface of the metal tube during the coating process of the enamel glaze, thereby forming a uniform and firm coating film. Particularly, it is possible to very easily remove bubbles which are formed in corners when coating a metal tube (for example, a metal fin tube) on which rough irregularities are formed on the surface, which is difficult to remove by conventional methods.

The air injected from the air injection nozzle 123 may be more preferably in the case of hot air at 30 to 200 ° C. As described above, when hot air is sprayed, it is possible to obtain a better effect in removing air bubbles, and it is also possible to provide a better effect in drying the coated enamel glaze before the metal tube 10 enters the firing chamber 13 have.

In addition, the air injection nozzle 123 may be installed at a rear portion of the coating brush 122 disposed behind the enamel glaze supply nozzle 121. In this case, the enamel glaze is uniformly applied to the surface of the metal tube, and the bubble removal can be made more completely.

7, the enamel glaze supply nozzle 121 may be installed in a necessary number along the direction of the coating tube in the upward direction of the coating tube 10 to be fed. However, this is only one embodiment, and the enamel glaze supply nozzle 121 can be freely installed in various places in various places. When enamel glaze is supplied or discharged from the enamel glaze supply nozzle 121 installed as described above, enamel glaze is uniformly applied to the metal tube 11 which advances while rotating.

The coating brush 122 may be installed at a position rearward of the enamel glaze supply nozzle 121 with respect to the traveling direction of the metal tube 10 and may be provided with an extra enamel glaze applied to the metal tube 10 Any type of brush can be applied as long as the bubbles formed inside the coating film can be removed at the same time. If the metal tube 10 is the fin tube 10 having the heat conductive fins 12 formed on the surface of the tube, the bristles may be coated with the staple fibers constituting the brush so that the enamel glaze can be uniformly coated at every corner of the heat conductive fins It shall have appropriate strength and thickness. On the other hand, when the object to be coated is a manhole cover, the coating brush 122 may be installed at a position where it can be in contact with the manhole cover. For example, it can be installed at any one of the top, bottom, and side of the manhole cover so that the manhole cover can be automatically brought into contact with the coating brush while advancing.

The air injection nozzle 123 is installed at a position behind the enamel glaze supply nozzle 121 with respect to the traveling direction of the metal tube 10 and is not restricted by the extra enamel glaze It is possible to apply any type of nozzle as long as it can remove bubbles formed inside the coating film while removing the bubbles.

Meanwhile, when the object to be coated is a manhole cover, the air injection nozzle 123 may be installed at a position where the manhole cover and the air can be in good contact with each other. For example, it may be installed at any one of the top, bottom, and side of the manhole cover so that the manhole cover can be brought into contact with the automatically injected air while advancing. In this case, it is particularly preferable to provide the air injection nozzle so that the small angle formed by the air sprayed from the air injection nozzle in the direction of the manhole cover and the surface of the manhole cover is 1 to 85 degrees, more preferably 1 to 45 degrees Do.

9, it is preferable that the air injection nozzle 123 injects air in a direction opposite to the rotating direction of the metal tube 10, and the air to be sprayed is sprayed to the lowermost end of the metal tube 10 It is preferable to be installed so as to be able to be reached.

As described above, when the injected air is allowed to reach the lowermost end of the advancing metal tube 10, the excess enamel glaze applied to the surface of the metal tube can easily reach the lower end of the tube And can be easily removed and easily removed by the action of gravity. Also, in the case of spraying the air in the direction opposite to the rotating direction of the metal tube 10, it is preferable that the above-mentioned object can be achieved more efficiently as compared with the spraying in the forward direction.

Since the enamel coating method of the present invention has the construction of the coating brush 122 and / or the air injection nozzle 123 as described above, the fin tube 10 for the heat exchanger, in which the heat transfer fin 12 is formed on the surface of the tube, 10), it is possible to provide excellent effects even when coating a metal tube having a complex surface shape.

In the step (c), the high-temperature firing process of the metal tube is performed at 750 to 1000 ° C, more preferably 750 to 870 ° C. Therefore, if the metal tubes 10 are connected to each other and the front end and the rear end of the metal tube are not supported to each other, bending or distortion may occur in a portion that is not supported while passing through the firing chamber 130. Therefore, in the coating method of the present invention, the rear end of the metal tube 10 is connected to the other metal tube 10 before the rear end of the metal tube 10 is fed into the pretreatment chamber 110, and a pretreatment process, a coating process, Thereby minimizing the occurrence of such problems.

The connection of the metal tubes 10 in the above may be performed automatically or manually using various connecting members known in the art. In the enamel coating method of the present invention, since the rotational force and the forward driving force of the metal tube are transmitted through the connecting member as described above, it is preferable to use a connecting member capable of forming a strong coupling between the metal tubes.

The enamel coating method of the present invention may further include a high temperature metal tube 10 passing through the firing chamber 130 in order to more completely prevent warpage of the metal tube 10 in the firing process, And a conveyor 600 for supporting the metal tube 10 and rotating and advancing the metal tube 10 so that the metal tube 10 can be prevented from being deformed.

12, the firing chamber conveyor 600 is rotated in the clockwise or counterclockwise direction with respect to the transverse direction at a right angle to the longitudinal direction of the conveyor by 5 ° to 35 °, And a plurality of elongated rollers 270 mounted on a shaft forming an angle of 30 [deg.].

As shown in Figs. 13 and 14, the elongated rollers 270 have a shape similar to that of the elongated rollers 270, and the elongated rollers 270 can be rotated in a clockwise or counterclockwise direction with respect to a transverse line perpendicular to the longitudinal direction of the conveyor. A function of rotating and advancing the metal tube 10 placed on the roller when it is rotated by the power supplied directly or indirectly is provided on the axis which forms an angle of 5 ° to 30 ° in the clockwise direction . In this case, the angle of rotation of the shaft of the elongated roller 270 serves to determine the rotation speed of the metal tube 30. In the enamel coating method of the present invention, the rotating speed of the metal tube is preferably 2 to 10 times, preferably 5 to 9 times per minute, and the angle of rotation of the elongated roller 270 axis can be adjusted have.

The configuration of the conveyor other than the elongated roller 270 in the firing chamber conveyor 600 may be a configuration conventionally used in this field. The transmission of power to the elongated rollers 270 can be accomplished by a method commonly used in the art.

The long roller 270 may be made of any material as long as it can withstand high temperatures (750 to 1000 ° C), and may be preferably used as a metal material.

Since the firing process of the metal tube is performed at a high temperature, the firing chamber conveyor 600 provided in the firing chamber 130 should have excellent heat resistance. In particular, in the case of the elongated roller 270, heat resistance is required since the metal roller is directly contacted with the metal tube heated at a high temperature. However, since materials having heat resistance capable of withstanding 750 to 1000 占 폚 are not common and expensive, the enamel coating method of the present invention has developed a method of cooling the elongated rollers 270 with a cooling solvent.

That is, in the enamel coating method of the present invention, the elongated roller included in the conveyor 600 for the firing chamber has a cooling solution circulation passage 271 passing through the rotation shaft as illustrated in FIG. When the cooling solution such as cooling water is circulated through the cooling solution circulation passage 271 as described above, there is a problem in that the elongated roller 270 exerts its function even at the firing temperature (750 to 1000 ° C) of the metal tube 10 Is not generated.

In the enamel coating method of the present invention, the continuous rotation and advancement of the metal tube 10 may be accomplished by using an in-feed conveyor 200 and / or out -feed) may be formed by a motor 220 installed in the conveyor 300 and a plurality of pairs of rotating rollers 230 receiving a power from the motor and forming a corner angle so that the metal tube can be rotated while being rotated.

11 and 12, a motor (not shown) installed in an in-feed conveyor 200 and / or an out-feed conveyor 300 and a motor And an elongated roller 270 capable of advancing while rotating the metal tube.

As shown in FIGS. 11 and 12, the elongated rollers 270 rotate in a clockwise or counterclockwise direction with respect to the transverse direction at right angles to the longitudinal direction of the conveyor by 5 ° to 35 °, more preferably 10 ° Lt; RTI ID = 0.0 > 30 degrees. ≪ / RTI > As shown in Figs. 13 and 14, the elongated rollers 270 have a shape similar to that of the elongated rollers 270, and the elongated rollers 270 can be rotated in a clockwise or counterclockwise direction with respect to a transverse line perpendicular to the longitudinal direction of the conveyor. A function of rotating and advancing the metal tube 10 placed on the roller when it is rotated by the power supplied directly or indirectly is provided on the axis which forms an angle of 5 ° to 30 ° in the clockwise direction . In this case, the angle of rotation of the shaft of the elongated roller 270 serves to determine the rotation speed of the metal tube 30.

When the above-described elongated roller 270 is used in a conveyor, the roller is simplified, thereby simplifying the entire apparatus.

In the enamel coating method of the present invention, the rotation speed of the metal tube is preferably 2 to 10 times, preferably 5 to 9 times per minute, and the rotation speed of the metal tube is controlled by the rotation roller , Or by adjusting the angle of rotation of the shaft of the elongated roller (Figs. 11 and 270).

In the enamel coating method of the present invention, an in-feed conveyor 200 and an out-feed conveyor 300 are used as shown in FIGS. 1 and 2, and a metal tube 10 When a pretreatment process, a coating process, and a sintering process are performed by connecting the rear end portion to another metal tube 10 before being fed into the pretreatment chamber 110, a separate pretreatment chamber conveyor 400, a coating chamber conveyor 500, The chamber conveyor 600 may not be needed. That is, as in the present invention, the coating portion 100 including the pretreatment chamber 110, the coating chamber 120, and the firing chamber 130 is compact so that its length is very short compared to the length of the metal tube to be coated The in-feed conveyor 200 and the out-of-feed conveyor 200 before and after the pre-treatment chamber 110, the coating chamber 120, and the firing chamber 130 without using a separate conveyor, the continuous rotation and advancement of the metal tube 10 can be carried out by the feed conveyor 300.

The metal tube 10 is connected to the other metal tube 10 before the metal tube 10 is fed to the pretreatment chamber 110 so that the metal tube 10 can be separately A coating chamber conveyor 500 and a conveyor 600 for the firing chamber in order to allow the individual metal tubes 10 to rotate and advance in the pre-treatment process, the coating process, and the firing process, May be required.

In the meantime, when the object to be coated is a manhole cover in the present invention, the structure for rotating the metal tube among the contents is not applied. In particular, the long roller configuration may be replaced by a cylindrical roller, and the cooling of the cylindrical roller using the cooling solution may be equally applied.

In order to enamel coating a metal tube, conventionally, a firing chamber capable of accommodating a metal tube was required. However, according to the enamel coating apparatus of the present invention, even a long metal tube can be coated with enamel coating in a coating portion including a compacted firing chamber Can be easily performed. Therefore, the enamel coating method of the present invention has a more economical advantage over the conventional technique when the length of the metal tube is 5 m or more. For example, a fin tube for a heat exchanger used in a generator has a length of 18 m. In this case, a coating chamber having a space of 18 m or more is required for coating by a conventional method, which is uneconomical in terms of energy efficiency and space use. The sintering process can be easily and economically performed in a compacted sintering chamber having a total length of 4 m or less.

The present invention also relates to an enamel coating apparatus as shown in Figs.

In the enamel coating apparatus of the present invention,

A pretreatment chamber 110 for pretreating the surface of the coated object 10 fed from an in-feed conveyor 200; A coating chamber 120 for coating the surface of the coated object 10 with an enamel glaze supplied from an enamel glaze supply nozzle 121 installed therein, when the coated object 10 to which the pretreatment has been completed is fed; And a coating part (100) including a firing chamber (130) for performing firing when the coated object (10) having completed the coating is fed,

The burning chamber 130 is provided with an induction heater 131 and the induction heater has a function of heating the coated object 10 having been coated to a temperature of 750 to 1000 ° C. will be.

As the induction heater 130, a high frequency induction heater may be preferably used.

The coating object 10 may be a metal tube or a manhole cover.

When the coating object 10 is a metal tube,

The induction heater 131 has a cylindrical or arcuate shape having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube 10 and has a constant distance between the outer surface of the moving nitrogen tube and the inner curved surface of the induction heater It is preferable that the metal tube is provided in the moving direction of the metal tube.

The enamel coating apparatus includes an in-feed conveyor 200 for advancing and advancing the metal tube 10 to the pretreatment chamber 110 and a metal tube 10 having been coated from the calcination chamber 130 And an out-feed conveyor 300 for out-feeding the feed-out conveyor 300.

2 (a), the in-feed conveyor 200 includes a metal tube mounting portion 240, a gold tube loading portion 250, and a metal tube, The metal tube transfer part 260 transfers the metal tube 10 from the loading part 240 to the loading part 250 at a predetermined time interval to transfer the metal tube 10 to the loading part 250, May be continuously supplied to the coating portion 100. [0050]

In addition, the above-described structure can be applied to an out-feed conveyor 300. FIG. In the out-feed conveyor 300, the coated metal tube 11 is transferred from the metal tube loading part 250 to the metal tube loading part 250.

All the technical features described above in the enamel coating method can be applied to the enamel coating apparatus, and redundant descriptions thereof are omitted in this section.

In the enamel coating apparatus, the pretreatment chamber 110 of the coating unit 100 is installed such that the total length in the direction of the metal tube 10 is 3 m or less, preferably 1 m or less, Is preferably 2 m or less, preferably 1 m or less, and the firing chamber 130 is preferably provided such that the total length of the firing chamber 130 is 7 m or less, preferably 5 m or less, in order to make the coating portion 100 compact.

10: metal tube 11: enamel coated metal tube
12: heat conductive fin 100: coated portion
110: Pretreatment chamber 111: Heating means
112 (132): heating coil 113 (133): insulating cover
114 (134): AC power supply 120: coating chamber
121: Enamel glaze supply nozzle 122: Coating brush
123: air jet nozzle 130: firing chamber
131: Induction heater 200: In-feed conveyor
210: an in-feed conveyor die 220: a motor
230: rotating roller 240: metal tube loading part
250: metal tube loading part 260: metal tube transfer part
270: Long spherical roller 271: Cooling solution circulation passage
300: out-feed conveyor 400: preprocessing chamber conveyor
500: Coating chamber conveyor 600: Conveyor for plastic chamber
The foregoing description is merely illustrative of the technical idea of the present invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the essential characteristics thereof. Therefore, the technical idea of the present invention is not limited to the above embodiment.

Claims (11)

(a) pre-treating a surface by feeding a coating object, which is a conductor, to a pretreatment chamber by means of an in-feed conveyor;
(b) coating the surface of the coated object with the enamel glaze supplied from the enamel glaze supply nozzle installed in the coating chamber by feeding the coating object, which has been pretreated in the step, to the coating chamber; And
(c) feeding the coated object, which has been coated in the above step, into a firing chamber and firing the coated object;
Wherein the firing chamber is provided with an induction heater, and the firing includes heating the coated object with the induction heater at a temperature of 750 to 1000 ° C. The enamel coating method according to claim 1, wherein the induction heater is a high frequency induction heater. The enamel coating method according to claim 1, wherein the coating object is a metal tube or a manhole cover. 4. The method of claim 3, wherein the coating object is a metal tube,
The induction heater is a cylindrical or arcuate type having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube. The induction heater is moved to move the metal tube so that the outer surface of the moving nitrogen tube and the inner curved surface of the induction heater maintain a constant distance. Wherein the coating layer is formed on the surface of the substrate. 5. The method of claim 4, wherein the metal tube is advanced and rotated by an in-feed conveyor to be fed to a pretreatment chamber, and the metal tube having been fired is separated from the firing chamber by an out-feed conveyor Lt; / RTI > [6] The enamel coating method according to claim 5, wherein the metal tube is a fin tube for a heat exchanger having heat conductive fins formed on a tube surface. A pretreatment chamber for pretreating a surface of a coated object which is a conductor fed from an in-feed conveyor; A coating chamber for coating the surface of the coated object with an enamel glaze supplied from an enamel glaze supply nozzle installed therein when the coated object to be pre-processed is fed; And a coating unit including a firing chamber for performing firing when the coated object to be coated is fed,
Wherein the baking chamber is provided with an induction heater, and the induction heater has a function of heating the coated object to a temperature of 750 to 1000 캜. The enamel coating apparatus according to claim 7, wherein the induction heater is a high-frequency induction heater. The enamel coating apparatus according to claim 7, wherein the coating object is a metal tube or a manhole cover. The method of claim 9, wherein the object to be coated is a metal tube,
The induction heater is a cylindrical or arcuate type having a radius of curvature of 5 mm to 150 mm larger than the outer diameter of the metal tube. The induction heater is moved to move the metal tube so that the outer surface of the moving nitrogen tube and the inner curved surface of the induction heater maintain a constant distance. Wherein the coating layer is provided on the surface of the substrate. [10] The enamel coating apparatus according to claim 10, wherein the enamel coating apparatus comprises an in-feed conveyor for rotating the metal tube while feeding it to the pretreatment chamber, and an out-feed unit for outfilling the coated metal tube from the firing chamber. ) Conveyor. ≪ RTI ID = 0.0 > 8. < / RTI >

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