KR20140023004A - Manufacturing equipment for corrugated steel plate - Google Patents

Manufacturing equipment for corrugated steel plate Download PDF

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Publication number
KR20140023004A
KR20140023004A KR1020120089287A KR20120089287A KR20140023004A KR 20140023004 A KR20140023004 A KR 20140023004A KR 1020120089287 A KR1020120089287 A KR 1020120089287A KR 20120089287 A KR20120089287 A KR 20120089287A KR 20140023004 A KR20140023004 A KR 20140023004A
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KR
South Korea
Prior art keywords
steel plate
corrugated
corrugated steel
steel sheet
frame
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KR1020120089287A
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Korean (ko)
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KR101400666B1 (en
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정성만
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주식회사 픽슨
주식회사 픽슨이앤씨
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Priority to KR1020120089287A priority Critical patent/KR101400666B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work

Abstract

The present invention relates to a device for manufacturing a corrugated steel plate. According to the present invention, a flat steel plate, which is inserted in a corrugated form forming part, is curved to a corrugated steel plate by a steel plate supplying part, and the corrugated steel plate is discharged to a corrugated steel plate discharging part. The steel plate supplying part comprises a steel plate inserting part, a steel plate transferring plate, and a steel plate transferring guide part. The steel plate inserting part comprises an inserting bogie which is equipped to be inserted and ejected to a lower part of the steel plate transferring part by a first wheel having a sprocket connected by a first driving motor and a first chain in a rail equipped in a floor. The steel plate transferring plate consists of a lifting bogie and a feeding table in a transferring frame. The lifting bogie is equipped to be feeding a second wheel equipped in a bogie frame by a second driving motor. A first lifting cylinder having an absorption plate is combined to the bogie frame. The feeding table comprises a feeding liner having multiple rollers toward a longitudinal direction in a table frame. A pushing piece is combined to a guide rail between the feeding liners. The pushing piece is combined to a first lead screw of a third driving motor. In the steel plate guide part, a transferring panel having a pushing rod having a guide roller is combined to the transferring guide frame, and the transferring panel is combined to a second lead screw of a forth driving motor.

Description

파형강판 제조장치{manufacturing equipment for corrugated steel plate}[0001] The present invention relates to a corrugated steel plate manufacturing apparatus,

본 발명은 파형강판 제조장치에 관한 것으로서, 특히 평강판이 강판공급부의 하여 파형성형부로 인입되어 파형강판으로 절곡되어지고, 절곡된 파형강판이 파형강판배출부를 통해 배출되어지도록 한 것이다.In particular, the present invention relates to a corrugated steel plate manufacturing apparatus, in which a flat steel plate is drawn into a corrugated part by a steel plate supply part and is bent into a corrugated steel plate, and the corrugated corrugated steel plate is discharged through the corrugated steel plate discharge part.

일반적으로 파형강판은 강판에 파형을 성형한 것으로 파형에 의해 하중 및 반력이 강판전체에 균등하게 분포되어 내하력이 큰 특징이 있다. 파형강판을 여러겹으로 겹치거나 볼팅등의 방법으로 서로 잇대어 판의 용도로 사용하거나, 파형강판에 곡률을 주고 서로 연결하여 관의 용도로 사용할 수 있는 장점이 있다.Generally, a corrugated steel plate is formed by forming a corrugation on a steel plate, and the load and the reaction force are uniformly distributed throughout the steel plate due to the corrugation, so that the load-bearing capacity is large. The corrugated steel sheet is advantageously used for the purpose of the plate by laminating the corrugated steel sheets in plural layers or by using a method such as bolting or by connecting the corrugated steel sheet to the corrugated steel sheet.

또한, 파형강판으로 제조한 구조물은 다른 강성 암거보다 경제적이므로 고속도로나 철도를 횡단하는 지하통로나 용/배수로 암거 등으로 이용된다. 그리고 파형강관으로 제조한 구조물은 암거로의 용도 이외에 운반 및 조립이 용이하여 수로, 토류벽, 공재 사이로, 수조, 호안용 셀, 집수용 말뚝, 공항 신설시의 고성토(30m 이상)에서의 가배수, 건축용 지붕, 콘베이어용 커버, 그 외 간이 구조물용으로 널리 이용되고 있다.In addition, the structures made of corrugated steel plates are more economical than other rigid culverts, and are therefore used for underground passageways traversing highways and railways, and for culvert / drainage culverts. In addition, the structure made of corrugated steel pipes can be easily transported and assembled in addition to the use of culverts, so that it can be easily transported and assembled in waterways, soil walls, public spaces, water tanks, revetment cells, , Roofs for construction, covers for conveyors, and other simple structures.

파형강판을 제조하는 방법은 이송되어진 평평한 형태의 강판에 프레스를 산부와 요부를 갖는 프레스금형을 이용하여 강판에 파형이 형성되어지도록 하고, 파형이 성형된 파형강판에 볼트홀이 천공되어지도록 하는 것으로 이루어진다.In a method of manufacturing a corrugated steel sheet, a press is formed on a conveyed flat steel sheet by using a press die having a crest and a concave portion so that a corrugation is formed on the steel sheet, and a bolt hole is formed in the corrugated steel sheet having a corrugated shape .

이러한 종래의 파형강판 제조는 각각의 공정이 독립된 장치로서 해당작업을 수행하고, 다음의 창치로 이동함에 있어서 자동화되지 아니하였으므로 각 공정간의 이동을 수동으로 수행하는 과정에서 작업에 소요되는 인력의 증가로 인하여 비용이 증가되는 문제점이 있었다.Since such a conventional corrugated steel sheet manufacturing process is independent of each process, it is not automated in carrying out the corresponding work and moving to the next facility. Therefore, in the process of manually moving each process, The cost is increased.

또한, 이로 인해 생산성이 낮아지는 또 다른 문제점이 있었다.In addition, there is another problem in that productivity is lowered.

본 발명은 파형강판을 제조하는 과정에서 작업에 소요되는 인력을 최대한으로 줄여 생산비용이 증가되는 것을 방지할 수 있도록 하는 가운데 이를 통해 파형강판의 생산성을 높일 수 있도록 하고, 공간활용율을 높일 수 있도록 한 것이다.The present invention relates to a method of manufacturing a corrugated steel sheet, which can minimize the manpower required for the work in the course of manufacturing the corrugated steel sheet, thereby preventing the increase of the production cost, thereby enhancing the productivity of the corrugated steel sheet, will be.

본 발명은 강판공급부(10)에 의하여 파형성형부(20)로 인입된 평강판이 파형강판으로 절곡되어지고, 상기 파형강판이 파형강판배출부(30)로 배출되어지게 구성된 파형강판 제조장치(A)에 있어서, 상기 강판공급부(10)는 강판인입부(110)와, 강판이송부(120) 및 강판이송가이드부(130)로 구성되어지고, 상기 강판인입부(110)는 바닥에 구비된 레일(111)에 인입대차(12)가 제1구동모터(113)와 제1체인(114)으로 연결된 스프라켓(115)을 갖는 제1휠(116)에 의하여 상기 강판이송부(120)의 하부로 인,입출되게 구비되어지고, 상기 강판이송부(120)는 이송프레임(121)에 리프팅대차(122)와 피딩테이블(123)로 구성되어지고, 상기 리프팅대차(122)는 대차프레임(122-1)에 구비된 제2휠(122-2)이 제2구동모터(122-3)에 의하여 피딩되게 구비되어지고, 상기 대차프레임(122-1)에 흡착판(122-4)을 갖는 제1리프팅실린더(122-5)가 결합되어지고, 상기 피딩테이블(123)은 테이블프레임(123-1)에 길이방향으로 다수개의 로울러(123-2)를 갖는 피딩라이너(123-3)가 구비되어지고, 상기 피딩라이너(123-3) 사이에 푸싱편(123-4)이 가이드레일(123-5)에 결합되어지고, 상기 푸싱편(123-4)에 제3구동모터(123-6)의 제1리드스크류(123-7)가 결합되어지고, 상기 강판이송가이드부(130)는 이송가이드프레임(131)에 가이드로울러(132)를 갖는 푸싱로드(133)가 구비된 이송패널(134)이 결합되어지고, 상기 이송패널(134)이 제4구동모터(135)의 제2리드스크류(136)에 결합되어짐을 특징으로 한다.The present invention is a corrugated steel sheet manufacturing apparatus (A) configured to be bent into a corrugated steel sheet, the flat steel sheet drawn into the corrugated forming portion 20 by the steel sheet supply unit 10, the corrugated steel sheet is discharged to the corrugated steel sheet discharge unit (30) In the above), the steel sheet supply unit 10 is composed of a steel plate inlet 110, a steel plate conveying unit 120 and the plate feed guide 130, the steel plate inlet 110 is provided at the bottom The lower portion of the steel plate conveying part 120 is connected to the rail 111 by a first wheel 116 having a sprocket 115 connected to the first drive motor 113 and the first chain 114. It is provided to be in and out, the steel plate conveying unit 120 is composed of a lifting cart 122 and a feeding table 123 in the transfer frame 121, the lifting cart 122 is a bogie frame 122 The second wheel 122-2 provided at -1) is provided to be fed by the second driving motor 122-3, and the suction frame 122-4 is provided at the bogie frame 122-1. The first lifting cylinder 122-5 is coupled, and the feeding table 123 has a feeding liner 123-3 having a plurality of rollers 123-2 in the longitudinal direction in the table frame 123-1. The pushing piece 123-4 is coupled to the guide rail 123-5 between the feeding liners 123-3, and the third driving motor 123- is connected to the pushing piece 123-4. The first lead screw 123-7 of 6) is coupled, the steel plate transfer guide portion 130 is a transfer panel provided with a pushing rod 133 having a guide roller 132 in the transfer guide frame 131 134 is coupled, and the transfer panel 134 is coupled to the second lead screw 136 of the fourth drive motor 135.

또한, 상기 파형성형부(20)는 성형가압부(21)와 강판피치이송부(22)로 구성되어지되, 상기 성형가압부(21)는 가압프레스(211)의 하부에 구비된 산부성형편(211-1)과, 상부에 구비된 골부성형편(211-2)으로 구성되어지고, 상기 강판피치이송부(22)는 상기 산부성형편(211-1)에 형성된 다수개의 슬릿홈(221)에 산부(222-1)와 골부(222-2)가 반복되게 형성된 피치이송편(222)이 삽입되어지고, 상기 피치이송편(222)이 결합된 양측의 바닥에 제2체인(223)으로 연결된 스프라켓축(224)이 브라켓(225)으로 지지되게 구비되고, 상기 스프라켓축(224)에 피치링크(226)의 일측이 결합되어지고, 상기 피치링크(226)의 타측이 상기 피치이송편(222)의 양측에 각각 결합되어지고, 상기 제2체인(223)에 장력조절스프라켓(227)과 제5구동모터(228)가 구비되어짐을 특징으로 한다.In addition, the corrugated molding portion 20 is composed of a molding pressing portion 21 and the steel plate pitch transfer portion 22, the molding pressing portion 21 is formed under the pressing portion (211) under the pressing portion (211) 211-1) and a bone molding piece 211-2 provided at an upper portion thereof, and the steel plate pitch transfer part 22 is formed in a plurality of slit grooves 221 formed in the ridge molding piece 211-1. The sprocket shaft is formed by repeating the peak portion 222-1 and the valley portion 222-2, and the sprocket shaft is connected to the bottom of both sides to which the pitch transfer piece 222 is coupled by a second chain 223. 224 is provided to be supported by the bracket 225, one side of the pitch link 226 is coupled to the sprocket shaft 224, the other side of the pitch link 226 is both sides of the pitch transfer piece 222 It is coupled to each, characterized in that the second chain 223 is provided with a tension control sprocket 227 and the fifth drive motor 228.

그리고 상기 파형강판배출부(30)는 파형강판인출부(31)와 파형강판이송적재부(32)로 구성되어지되, 상기 파형강판인출부(31)는 받침편(311)을 갖는 인출대차(312)가 인출프레임(313)에 구비되어지고, 상기 인출대차(312)는 제6구동모터(313)의 제3리드스크류(314)가 결합되어지고, 상기 파형강판이송적재부(32)는 마그네틱리프트(321)를 갖는 적재대차(322)가 이송적재프레임(323)에 결합되어지고, 상기 적재대차(322)는 제7구동모터(324)의 제4리드스크류(325)가 결합되어짐을 특징으로 한다.The corrugated steel sheet discharging unit 30 is composed of a corrugated steel sheet extracting unit 31 and a corrugated steel sheet conveying loading unit 32, and the corrugated steel sheet extracting unit 31 has a support piece 311. 312 is provided in the take-out frame 313, the take-out trolley 312 is coupled to the third lead screw 314 of the sixth drive motor 313, the corrugated steel sheet carrying portion 32 is The loading cart 322 having the magnetic lift 321 is coupled to the transfer loading frame 323, and the loading cart 322 is coupled to the fourth lead screw 325 of the seventh driving motor 324. It features.

본 발명은 평강판이 강판공급부의 하여 파형성형부로 인입되어 파형강판으로 절곡되어지고, 절곡된 파형강판이 파형강판배출부를 통해 배출되어 적재되어지도록 함으로써, 파형강판이 제조되어지는 과정에서 소요되는 인력을 최대한으로 줄일 수 있는 효과를 얻을 수 있다.In the present invention, the flat steel plate is drawn into the corrugated part by the steel plate supply part and is bent into the corrugated steel plate, and the corrugated corrugated steel plate is discharged through the corrugated steel plate discharge part so as to be stacked. It is possible to obtain the effect of being reduced to the maximum extent.

또한, 비용이 증가되는 것을 방지할 수 있는 효과를 더 얻을 수 있다.Further, it is possible to obtain an effect of preventing an increase in cost.

그리고 이를 통해 파형강판의 생산성을 높일 수 있도록 하는 가운데 각각의 강판공급부와 파형성형부 및 파형강판배출부가 하나로 연결되어지도록 함으로써, 그 만큼의 공간활용율을 높일 수 있는 효과를 더 얻을 수 있다.In this way, productivity of the corrugated steel sheet can be increased, and each of the corrugated sheet supply parts, the corrugated part and the corrugated steel sheet discharge part are connected to each other, thereby increasing the space utilization rate.

도1은 본 발명에 따른 파형강판 제조장치를 도시한 평면 구성도.
도2는 본 발명에 따른 파형강판 제조장치를 도시한 정면 구성도.
도3a 및 도3b는 본 발명에 따른 파형강판 제조장치 중 강판피치이송부의 작동상태를 도시한 정면도.
도4는 본 발명에 따른 파형강판 제조장치 중 파형성형부의 작동상태를 도시한 정면도.1 is a plan view showing a corrugated steel plate manufacturing apparatus according to the present invention.
2 is a front structural view showing a corrugated steel plate manufacturing apparatus according to the present invention.
FIG. 3A and FIG. 3B are front views showing an operating state of the steel plate pitch transmission unit in the corrugated steel plate manufacturing apparatus according to the present invention. FIG.
Fig. 4 is a front view showing an operating state of the corrugated part of the corrugated steel plate manufacturing apparatus according to the present invention; Fig.

본 발명의 실시예를 첨부 도면을 참조하여 설명하면 다음과 같다.DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to the accompanying drawings.

본 발명에 따른 파형강판 제조장치(A)는 도1 내지 도4에 도시된 바와 같이, 강판공급부(10)의 하여 파형성형부(20)로 인입된 평강판이 파형강판으로 절곡되어지고, 상기 파형강판이 파형강판배출부(30)로 배출되어지게 구성되어 있다.1 to 4, a corrugated steel sheet manufacturing apparatus A according to the present invention is a corrugated steel sheet producing apparatus according to the present invention, in which a flat steel sheet drawn into a corrugated section 20 by a steel sheet supply section 10 is bent into a corrugated steel sheet, And the steel plate is discharged to the corrugated steel plate discharge portion (30).

여기에서, 상기 강판공급부(10)는 평강판이 순차적으로 공급되어지도록 하는 기능을 갖는 것으로 강판인입부(110), 강판이송부(120) 및 강판이송가이드부(130)로 구성되어 파형성형부(20)로 강판이 안정되게 공급되어질 수 있게 구성되어 있다.The steel plate feeder 10 includes a steel plate inlet 110, a steel plate feeder 120, and a steel plate conveyance guide 130 to function to feed a flat plate sequentially, 20) so that the steel sheet can be stably supplied.

상기 강판인입부(110)는 파형강판 제조장치(A)가 설치된 바닥에 레일(111)이 설치되어지고, 상기 레일(11)의 상부에 인입대차(12)가 제1구동모터(113)와 제1체인(114)으로 연결된 스프라켓(115)을 갖는 제1휠(116)에 의하여 상기 강판이송부(120)의 하부로 인,입출되게 구성되어 있다.The steel plate retracting unit 110 is provided with a rail 111 on the bottom of the corrugated steel sheet manufacturing apparatus (A), the pull-in bogie 12 on the upper portion of the rail 11 and the first drive motor 113 and The first wheel 116 having the sprocket 115 connected to the first chain 114 is configured to be pulled in and out to the lower portion of the steel plate conveying unit 120.

상기 강판이송부(120)는 인입대차(112)에 의하여 이송되어진 평평한 형태의 강판을 들어 올려 피딩테이블(123)에 얹혀지도록 하는 기능을 갖는 것으로 이송프레임(121)에 구비된 리프팅대차(122) 및 피딩테이블(123)로 구성되어있다.The steel sheet conveyance unit 120 has a function of lifting up a flat steel sheet conveyed by the incoming car 112 and placing it on the feeding table 123. The lifting carriage 122 provided on the conveyance frame 121, And a feeding table 123.

상기 리프팅대차(122)는 대차프레임(122-1)에 구비된 제2휠(122-2)이 제2구동모터(122-3)에 의하여 피딩테이블(123)의 방향으로 피딩되게 구비되어지고, 상기 대차프레임(122-1)에 흡착판(122-4)을 갖는 제1리프팅실린더(122-5)가 결합되어 인입대차(112)의 상부에 안착된 평강판이 들어 올려질 수 있게 구성되어 있다.The lifting truck 122 is provided so that the second wheel 122-2 provided in the truck frame 122-1 is fed in the direction of the feeding table 123 by the second driving motor 122-3 A first lifting cylinder 122-5 having a suction plate 122-4 is coupled to the bogie frame 122-1 so that the flat plate seated on the inlet bogie 112 can be lifted .

상기 피딩테이블(123)은 테이블프레임(123-1)에 길이방향으로 다수개의 로울러(123-2)를 갖는 피딩라이너(123-3)가 구비되어지고, 상기 피딩라이너(123-3) 사이에 푸싱편(123-4)이 가이드레일(123-5)에 결합되어지고, 상기 푸싱편(123-4)에 제3구동모터(123-6)의 제1리드스크류(123-7)가 결합되어짐으로써, 피딩테이블(123)에 안착된 또는 올려진 평강판이 파형성형부(20)를 향하여 용이하게 이동되어질 수 있게 된다.The feeding table 123 is provided with a feeding liner 123-3 having a plurality of rollers 123-2 in the longitudinal direction in the table frame 123-1 and is provided between the feeding liner 123-3 The pushing piece 123-4 is coupled to the guide rail 123-5 and the first lead screw 123-7 of the third drive motor 123-6 is coupled to the pushing piece 123-4 The flat plate seated on the feeding table 123 or raised can be easily moved toward the corrugated portion 20. [

상기 강판이송가이드부(130)는 평강판이 일정한 방향에서 정확하게 파형성형부(20)로 공급되어지도록 하는 기능을 갖는 것으로 이송가이드프레임(131)에 가이드로울러(132)를 갖는 푸싱로드(133)가 구비된 이송패널(134)이 결합되어있다.The steel sheet conveyance guide part 130 has a function of feeding the flat sheet to the corrugated part 20 accurately in a predetermined direction and a pushing rod 133 having a guide roller 132 on the conveyance guide frame 131 And a conveyance panel 134 provided thereon.

상기 이송패널(134)이 제4구동모터(135)의 제2리드스크류(136)에 결합되어 가이드로울러(132)가 평강판의 가장자리를 가압시켜 항상 일정한 곳으로 이송되어질 수 있게 된다.The conveying panel 134 is coupled to the second lead screw 136 of the fourth driving motor 135 so that the guide roller 132 presses the edge of the flat plate to be always conveyed to a predetermined position.

상기 파형성형부(20)는 평강판에 산부와 요부가 형성되어지도록 하는 기능을 갖는 것으로 성형가압부(21)와 강판피치이송부(22)로 구성되어지고, 이러한 상기 성형가압부(21)는 가압프레스(211)의 하부에 구비된 산부성형편(211-1)과, 상부에 구비된 골부성형편(211-2)으로 구성되어 있다.The corrugated portion 20 has a function of forming a crest portion and a concave portion on a flat plate. The corrugated portion 20 is composed of a molding press portion 21 and a steel plate pitch transfer portion 22. The molding press portion 21 A raised part 211-1 provided at the lower part of the pressing press 211 and a corrugated part 211-2 provided at the upper part.

상기 강판피치이송부(22)는 파형성형부(20)이 공급된 강판을 1피치씩 이동시키는 기능을 갖는 것으로 상기 산부성형편(211-1)에 형성된 다수개의 슬릿홈(221)에 산부(222-1)와 골부(222-2)가 반복되게 형성된 피치이송편(222)이 삽입되어지게 구성되어 있다.The steel plate pitch transfer section 22 has a function of moving the steel sheet supplied by the corrugated section 20 by one pitch. The slope grooves 221 formed in the crest section molded part 211 - -1 and the valley 222-2 are repeatedly inserted.

상기 피치이송편(222)이 결합된 양측의 바닥에 제2체인(223)으로 연결된 스프라켓축(224)이 브라켓(225)으로 지지되게 구비되고, 상기 스프라켓축(224)에 피치링크(226)의 일측이 결합되어 있다.A sprocket shaft 224 connected to the bottom of both sides of the pitching piece 222 by a second chain 223 is supported by a bracket 225 and the sprocket shaft 224 is provided with a pitch chain 226 One side is connected.

상기 피치링크(226)의 타측이 상기 피치이송편(222)의 양측에 각각 결합되어지고, 상기 제2체인(223)에 장력조절스프라켓(227)과 제5구동모터(228)가 구비되어지게 구성되어 있다.The other side of the pitch link 226 is coupled to both sides of the pitch shifting piece 222 and the tension control sprocket 227 and the fifth driving motor 228 are provided on the second chain 223. [ .

상기 파형강판배출부(30)는 파형강판인출부(31)와 파형강판이송적재부(32)로 구성되어진 것으로 상기 파형강판인출부(31)는 받침편(311)을 갖는 인출대차(312)가 인출프레임(313)에 구비되어지고, 상기 인출대차(312)는 제6구동모터(313)의 제3리드스크류(314)가 결합되어지게 구성되어 있다.The corrugated steel plate discharge portion 30 includes a corrugated steel plate draw portion 31 and a corrugated steel plate conveyance portion 32. The corrugated steel plate draw portion 31 includes a drawer 312 having a support piece 311, And a third lead screw 314 of the sixth drive motor 313 is coupled to the takeout carriage 312. [

상기 파형강판이송적재부(32)는 마그네틱리프트(321)를 갖는 적재대차(322)가 이송적재프레임(323)에 결합되어지고, 상기 적재대차(322)는 제7구동모터(324)의 제4리드스크류(325)가 결합되어지게 구성되어 있다.The corrugated steel sheet conveyance unit 32 is constructed such that a stacking carriage 322 having a magnetic lift 321 is coupled to a conveyance stack frame 323, 4 lead screws 325 are combined with each other.

이러한 구성을 갖는 파형강판 제조장치에 의하여 파형강판이 제조되어지는 과정을 다음과 같다.A process for manufacturing a corrugated steel sheet by the corrugated steel sheet manufacturing apparatus having such a configuration is as follows.

먼저, 평강판이 얹혀진 인입대차(12)는 제1구동모터(113)와 제1체인(114)으로 연결된 스프라켓(115)을 갖는 제1휠(116)에 의하여 바닥에 구비된 레일(111)을 따라 강판이송부(120)의 하부로 인입된다.First, the pull-in trolley 12 on which the flat steel plate is mounted has a rail 111 provided on the floor by a first wheel 116 having a sprocket 115 connected to the first drive motor 113 and the first chain 114. Accordingly, the steel sheet is drawn into the lower portion of the transfer part 120.

다음, 대차프레임(122-1)에 결합된 제1리프팅실린더(122-5)가 작동되어 하부로 이동하고, 이어 흡착판(122-4)에 의하여 평강판이 흡착되어진 상태에서 제1리프팅실린더(122-5)가 상부로 작동됨에 따라 평강판이 들어 올려진 상태가 된다.Next, the first lifting cylinder 122-5 coupled to the bogie frame 122-1 is operated to move to the lower portion, and then the first lifting cylinder 122 (122) is lifted while the flat plate is attracted by the attracting plate 122-4 -5) is raised to the upper position, the flat plate is lifted.

다음, 제2구동모터(122-3)에 의하여 제2휠(122-2)이 구동됨에 따라 리프팅대차(122)가 피팅테이블(123)의 상부로 이동되어진 후 제1리프팅실린더(122-5) 및 흡착판(122-4)에 의하여 평강판이 피팅테이블(123)의 상부에 올려지게 된다.Next, the lifting truck 122 is moved to the upper portion of the fitting table 123 as the second wheel 122-2 is driven by the second driving motor 122-3, and then the first lifting cylinder 122-5 And the attracting plate 122-4, the flat plate is raised on the upper portion of the fitting table 123.

다음, 제3구동모터(123-6)의 제1리드스크류(123-7)가 구동됨에 따라 푸싱편(123-4)이 이동되어지면서 피딩라이너(123-3)의 로울러(123-2)에 얹혀진 평강판이 파형성형부(20)로 이동되어지게 된다. 이때, 제4구동모터(135)의 제2리드스크류(136)이 회전되어 푸싱로드(133)에 결합된 가이드로울러(132)가 평강판의 가장자리를 중앙을 향하여 누르게 됨에 따라 항상 정확한 위치로 공급되어질 수 있게 된다.Next, as the first lead screw 123-7 of the third driving motor 123-6 is driven, the pushing piece 123-4 is moved and the roller 123-2 of the feeding liner 123-3 is moved, The flat plate placed on the corrugated portion 20 is moved to the corrugated portion 20. The second lead screw 136 of the fourth driving motor 135 is rotated so that the guide roller 132 coupled to the pushing rod 133 pushes the edge of the flat plate toward the center, .

다음, 가압프레스(211)의 하부로 구비된 산부성형편(211-1)에 골부성형편(211-2)이 가압되어짐으로써, 그 사이에 있는 평강판에 파형이 성형되어지도록 한 후 제5구동모터(228)에 의하여 제2체인(223)이 구동됨으로써, 도3a 및 도3b에 도시된 바와 같이, 산부성형편(211-1)의 슬릿홈(221)에 삽입된 산부(222-1)와 골부(222-2)가 반복되게 형성된 피치이송편(222)이 피치링크(226)에 의하여 상부로 이동하여 파형강판을 들어 올린 후 다시 후방쪽으로 이동하여 내려 놓게 됨에 따라 1피치씩 이동되어질 수 있게 된다.Next, the corrugated piece 211-2 is pressed against the convex forming part 211-1 provided at the lower part of the pressing press 211, so that the corrugated part is formed on the flat part therebetween. Then, The second chain 223 is driven by the drive motor 228 so that the peak part 222-1 inserted into the slit groove 221 of the crest part 211-1, as shown in Figs. 3A and 3B, And the valley 222-2 are repeatedly moved upward by the pitch link 226 to lift the corrugated steel plate and then move backward to the rear side so that the pitch plate 222 can be moved by one pitch .

이러한 과정의 반복을 통해 파형이 성형된 파형강판은 인출대차(312)의 받침편(311)에 안착되어진 후 제6구동모터(313)에 의하여 제3리드스크류(314)가 회전함으로써, 이송적재프레임(323)의 하부로 이송되어지게 된다.The corrugated steel sheet having the corrugated shape formed by repeating this process is placed on the support piece 311 of the take-out truck 312 and then the third lead screw 314 is rotated by the sixth drive motor 313, And is transferred to the lower portion of the frame 323.

다음, 마그네틱리프트(321)를 갖는 적재대차(322)에 파형강판이 리프트되어진 상태에서 제7구동모터(324)의 제4리드스크류(325)가 회전되어 파형강판이송적재부(32)이 이동하여 순차적으로 적재되어지는 과정의 반복을 통해 제조되어지게 된다.The fourth lead screw 325 of the seventh drive motor 324 is rotated in the state where the corrugated steel plate is lifted to the loading car 322 having the magnetic lift 321 to move the corrugated steel plate conveying load unit 32 And then it is manufactured through repetition of the process of being sequentially loaded.

10:강판공급부 12:인입대차
20:파형성형부 30:파형강판배출부
110:강판인입부 111:레일
113:제1구동모터 114:제1체인
115:스프라켓 116:제1휠
120:강판이송부 121:이송프레임
122:리프팅대차 122-1:대차프레임
122-2:제2휠 122-3:제2구동모터
122-4:흡착판 122-5:제1리프팅실린더
123:피딩테이블 123-1:테이블프레임
123-2:로울러 123-3:피딩라이너
123-4:푸싱편 123-5:가이드레일
123-6:제3구동모터 123-7:제1리드스크류
130:강판이송가이드부 131:이송가이드프레임
132:가이드로울러 133:푸싱로드
134:이송패널 135:제4구동모터
136:제2리드스크류10: steel sheet supply unit 12: pull-in loan
20: corrugated part 30: corrugated steel plate discharge part
110: steel plate inlet portion 111: rail
113: first drive motor 114: first chain
115: sprocket 116: first wheel
120: Steel plate feeding part 121: Feed frame
122: lifting carriage 122-1: carriage frame
122-2: second wheel 122-3: second drive motor
122-4: suction plate 122-5: first lifting cylinder
123: Feeding Table 123-1: Table Frame
123-2: Roller 123-3: Feeding liner
123-4: pushing piece 123-5: guide rail
123-6: third drive motor 123-7: first lead screw
130: steel plate conveying guide part 131: conveying guide frame
132: guide roller 133: pushing rod
134: transfer panel 135: fourth drive motor
136: Second lead screw

Claims (3)

강판공급부(10 )에 의하여 파형성형부(20)로 인입된 평강판이 파형강판으로 절곡되어지고, 상기 파형강판이 파형강판배출부(30)로 배출되어지게 구성된 파형강판 제조장치(A)에 있어서,
상기 강판공급부(10)는 강판인입부(110)와, 강판이송부(120) 및 강판이송가이드부(130)로 구성되어지고, 상기 강판인입부(110)는 바닥에 구비된 레일(111)에 인입대차(12)가 제1구동모터(113)와 제1체인(114)으로 연결된 스프라켓(115)을 갖는 제1휠(116)에 의하여 상기 강판이송부(120)의 하부로 인,입출되게 구비되어지고, 상기 강판이송부(120)는 이송프레임(121)에 리프팅대차(122)와 피딩테이블(123)로 구성되어지고, 상기 리프팅대차(122)는 대차프레임(122-1)에 구비된 제2휠(122-2)이 제2구동모터(122-3)에 의하여 피딩되게 구비되어지고, 상기 대차프레임(122-1)에 흡착판(122-4)을 갖는 제1리프팅실린더(122-5)가 결합되어지고, 상기 피딩테이블(123)은 테이블프레임(123-1)에 길이방향으로 다수개의 로울러(123-2)를 갖는 피딩라이너(123-3)가 구비되어지고, 상기 피딩라이너(123-3) 사이에 푸싱편(123-4)이 가이드레일(123-5)에 결합되어지고, 상기 푸싱편(123-4)에 제3구동모터(123-6)의 제1리드스크류(123-7)가 결합되어지고, 상기 강판이송가이드부(130)는 이송가이드프레임(131)에 가이드로울러(132)를 갖는 푸싱로드(133)가 구비된 이송패널(134)이 결합되어지고, 상기 이송패널(134)이 제4구동모터(135)의 제2리드스크류(136)에 결합되어짐을 특징으로 하는 파형강판 제조장치.In the corrugated steel sheet manufacturing apparatus (A) configured to be bent into a corrugated steel sheet, the flat steel sheet drawn into the corrugated forming portion 20 by the steel sheet supply unit 10, the corrugated steel sheet is discharged to the corrugated steel sheet discharge unit 30 ,
The steel sheet supply unit 10 is composed of a steel plate inlet portion 110, a steel plate transfer portion 120 and the steel plate feed guide portion 130, the steel plate inlet portion 110 is provided with a rail 111 at the bottom Pulling in and out to the lower portion of the steel plate conveying unit 120 by the first wheel 116 having a sprocket 115 connected to the first drive motor 113 and the first chain 114 in It is provided so that, the steel plate conveying unit 120 is composed of a lifting cart 122 and a feeding table 123 in the transfer frame 121, the lifting cart 122 is in the bogie frame 122-1 A first lifting cylinder having a second wheel 122-2 provided to be fed by the second driving motor 122-3 and having a suction plate 122-4 in the bogie frame 122-1 ( 122-5) is coupled, the feeding table 123 is provided with a feeding liner (123-3) having a plurality of rollers (123-2) in the longitudinal direction in the table frame (123-1), Between feeding liner (123-3) The pushing piece 123-4 is coupled to the guide rail 123-5, and the first lead screw 123-7 of the third driving motor 123-6 is attached to the pushing piece 123-4. Is coupled, the steel plate transfer guide 130 is coupled to the transfer panel 134 is provided with a pushing rod 133 having a guide roller 132 to the transfer guide frame 131, the transfer panel 134 ) Is coupled to the second lead screw 136 of the fourth drive motor 135, characterized in that the corrugated steel sheet manufacturing apparatus. 제1항에 있어서,
상기 파형성형부(20)는 성형가압부(21)와 강판피치이송부(22)로 구성되어지되, 상기 성형가압부(21)는 가압프레스(211)의 하부에 구비된 산부성형편(211-1)과, 상부에 구비된 골부성형편(211-2)으로 구성되어지고, 상기 강판피치이송부(22)는 상기 산부성형편(211-1)에 형성된 다수개의 슬릿홈(221)에 산부(222-1)와 골부(222-2)가 반복되게 형성된 피치이송편(222)이 삽입되어지고, 상기 피치이송편(222)이 결합된 양측의 바닥에 제2체인(223)으로 연결된 스프라켓축(224)이 브라켓(225)으로 지지되게 구비되고, 상기 스프라켓축(224)에 피치링크(226)의 일측이 결합되어지고, 상기 피치링크(226)의 타측이 상기 피치이송편(222)의 양측에 각각 결합되어지고, 상기 제2체인(223)에 장력조절스프라켓(227)과 제5구동모터(228)가 구비되어짐을 특징으로 하는 파형강판 제조장치.The method of claim 1,
The corrugated portion 20 is formed by a forming press portion 21 and a steel plate pitch transfer portion 22. The forming press portion 21 is formed by a convex forming portion 211- And the steel plate pitch transfer section 22 is constituted by a plurality of slit grooves 221 formed in the crest section molded piece 211-1, The pitch chain piece 222 is inserted into the pitch chain piece 222 and the sprocket shaft 224 connected to the bottom of both sides of the pitch chain piece 222 by the second chain 223 Is supported by a bracket 225 and one side of the pitch link 226 is coupled to the sprocket shaft 224 and the other side of the pitch link 226 is supported on both sides of the pitch shifting piece 222 And a tension control sprocket (227) and a fifth drive motor (228) are provided on the second chain (223). 제1항에 있어서,
상기 파형강판배출부(30)는 파형강판인출부(31)와 파형강판이송적재부(32)로 구성되어지되, 상기 파형강판인출부(31)는 받침편(311)을 갖는 인출대차(312)가 인출프레임(313)에 구비되어지고, 상기 인출대차(312)는 제6구동모터(313)의 제3리드스크류(314)가 결합되어지고, 상기 파형강판이송적재부(32)는 마그네틱리프트(321)를 갖는 적재대차(322)가 이송적재프레임(323)에 결합되어지고, 상기 적재대차(322)는 제7구동모터(324)의 제4리드스크류(325)가 결합되어짐을 특징으로 하는 파형강판 제조장치.The method of claim 1,
The corrugated steel plate discharging portion 30 includes a corrugated steel plate draw portion 31 and a corrugated steel plate conveying portion 32. The corrugated steel plate withdrawing portion 31 includes a take- Is provided on the draw frame 313 and the third lead screw 314 of the sixth drive motor 313 is coupled to the take-out truck 312. The corrugated steel plate conveyance mounting portion 32 is provided with magnetic The load carriage 322 having the lift 321 is coupled to the conveyance stack frame 323 and the load carriage 322 is coupled to the fourth lead screw 325 of the seventh drive motor 324 In the corrugated steel sheet manufacturing apparatus.
KR1020120089287A 2012-08-16 2012-08-16 manufacturing equipment for corrugated steel plate KR101400666B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414392A (en) * 2015-12-23 2016-03-23 苏州和瑞科自动化科技有限公司 Continuous reshaping device
CN106743629A (en) * 2017-03-22 2017-05-31 辽阳奥克包装材料有限公司 A kind of automatic charging machine and charging method
CN109127824A (en) * 2017-06-27 2019-01-04 南京航空航天大学 A kind of elevator thick rack gear gradual press molding equipment automatically

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100319903B1 (en) * 1999-04-29 2002-01-15 이한세 A corrugation and hole molding device for steel structural plate and a method thereof
KR100319902B1 (en) * 1999-04-29 2002-01-16 이한세 A manufacturing device for corrugated steel structural plate and a method thereof
KR101196739B1 (en) * 2010-10-18 2012-11-07 평산에스아이 주식회사 Apparatus for adjusting pitch
JP2012135812A (en) 2010-12-10 2012-07-19 Ihi Infrastructure Systems Co Ltd Method and apparatus for forming corrugated steel plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414392A (en) * 2015-12-23 2016-03-23 苏州和瑞科自动化科技有限公司 Continuous reshaping device
CN106743629A (en) * 2017-03-22 2017-05-31 辽阳奥克包装材料有限公司 A kind of automatic charging machine and charging method
CN109127824A (en) * 2017-06-27 2019-01-04 南京航空航天大学 A kind of elevator thick rack gear gradual press molding equipment automatically

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