KR20140009094A - Bypass -type hot water thermostat - Google Patents
Bypass -type hot water thermostat Download PDFInfo
- Publication number
- KR20140009094A KR20140009094A KR1020130166359A KR20130166359A KR20140009094A KR 20140009094 A KR20140009094 A KR 20140009094A KR 1020130166359 A KR1020130166359 A KR 1020130166359A KR 20130166359 A KR20130166359 A KR 20130166359A KR 20140009094 A KR20140009094 A KR 20140009094A
- Authority
- KR
- South Korea
- Prior art keywords
- hot water
- temperature
- disk
- bypass
- handle
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
- F16K11/0708—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides comprising means to avoid jamming of the slide or means to modify the flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/002—Actuating devices; Operating means; Releasing devices actuated by temperature variation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
- F24D19/1006—Arrangement or mounting of control or safety devices for water heating systems
- F24D19/1009—Arrangement or mounting of control or safety devices for water heating systems for central heating
- F24D19/1015—Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves
- F24D19/1024—Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves a multiple way valve
- F24D19/103—Arrangement or mounting of control or safety devices for water heating systems for central heating using a valve or valves a multiple way valve bimetal operated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2220/00—Components of central heating installations excluding heat sources
- F24D2220/02—Fluid distribution means
- F24D2220/0257—Thermostatic valves
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Temperature-Responsive Valves (AREA)
Abstract
Description
The present invention relates to a hot water thermostat with a bypass function, and more particularly, to circulate the water hammer or the differential pressure in the pipeline when the flow is blocked by temperature control in circulating the hot water using the circulation pump to circulate the pump Apparatus for recovering to the boiler by opening the bypass pipe to protect the system, relates to an integrated bypass type hot water thermostat comprising a single body of temperature control and bypass functions.
In general, various types of thermostats and pressure control valves are used to control the flow and temperature of boiler heating or hot water, and these are all inconvenient to undergo separate bodies and separate control processes.
Therefore, technologies for the protection of the device itself, such as a dual-flow thermostat which reduces the influence of pressure and a thermostat that is not closed when closed, have appeared one after another, but when the pipeline is blocked by temperature control, the pressure affects the entire system. Due to the frequent damages and breakdowns of the facilities, the thermostat has caused distrust of the user, and is left without further progress.
The background technology of the present invention is a temperature-sensing temperature controller and a water temperature-sensing temperature controller, which will be described in more detail, there are electric and water-sensitized, electric is the ON / OFF opening and closing method of the solenoid by the temperature sensing , Anisotropic valve ON / OFF opening / closing method of motor drive by temperature sensing, ball valve opening / closing method of motor rotation by temperature sensing, etc., and water temperature-sensitive type is proportional control type using expansion of chemical property such as paraffin or mercury according to water temperature. There is a proportional control opening and closing method using the characteristics of the opening and closing method and SMA spring.
However, the above-mentioned electric type is formed of a disc type, a disc type, which is a cylindrical plate in a globe type port, and has a high failure rate due to the influence of pressure. In this method, the chemical properties change over time after the thermostat is installed, which causes it to harden or disappear.
Even in the case of using the characteristics of the SMA spring of the proportional control method described above, when using a disk made of a cylindrical plate, the force of the SMA spring does not withstand the pressure of the disk, so the opening and closing is not made smoothly, and even if the diarrhea is operated, sufficient pressure control is achieved. It is difficult to achieve normal temperature control.
1 is a comparative view comparing the influence of the pressure of a cylindrical disk disk and a double-flow disk.
As shown in FIG. 1, the disk having a cylindrical plate is difficult to close because the disk does not overcome the pressure in the case of 1-1, and the disk is difficult to open due to the pressure in the case of 1-2, In this case, the upper and lower parts are composed of one body of the same size, the lower disk is pushed upward and the upper disk is pushed downward, so the pressures on the disk cancel each other and move freely under any pressure change. The most ideal temperature control is possible.
2 is a cross-sectional view of the dual flow path port and the disk.
Among the temperature controllers, the most advanced method is a dual flow path temperature controller using the characteristics of the SMA spring, which is water-sensitized, and the dual flow path method is obtained by forming a port and a disk up and down as shown in FIG. After the hot water is divided into two places and passes through the port, it is gathered into one again. The upper and lower two disks are formed in one body and penetrate through the upper and lower cylindrical holes in the center. The pressures from top to bottom cancel each other out, allowing the disc to open and close without any problems with the weak force of the SMA spring.
However, the temperature control by the opening and closing operation alone cannot solve the differential pressure, which is a major cause of failure of equipment, circulation pump, and piping equipment.
In order to solve the above problems, the present invention, by adding a bypass function to the dual flow path temperature controller using the SMA to solve the normal temperature control and the differential pressure of the pipe to solve the problem.
The present invention as a means for achieving the above object,
A body formed by forming a pipe line across the temperature controller at the top and the bottom to form an upper inlet pipe and a lower end as a recovery pipe, forming a “T” shaped port at the top and a globe shaped port at the bottom; A lower cap screwed on the lower portion of the body; A regulator coupled to the SMA spring and the BIAS spring with the upper disk and the lower disk formed so as to open and close the dual flow path, and are elastically coupled; An upper cover screwed on the upper portion of the body; In the bypass type hot water thermostat composed of a handle adjusting device consisting of a handle, a adjusting rod, a key adjusting screw,
The regulator is formed so that the upper disk is opened and closed in the downward direction to the "T" type port, and the lower disk is formed to open and close to the globe port in the upper direction, the BIAS spring on the upper, the SMA spring on the lower, the upper and lower disks Place it in between.
The above thermostatic control and operation, when the temperature is low, the upper disk is closed, the lower disk is open, then gradually increases in temperature, the force increases in response to the temperature at which the SMA spring is recovered, the BIAS spring is relatively As it is compressed, the disk located in the middle of the two springs is moved upwards, opening the upper port and closing the lower port, blocking the return, stopping the intake and opening the bypass passage to bypass the incoming hot water to the heat supply.
The temperature control by the handle above, when turning the handle to the left and right, the key adjustment screw assembled by the control rod and the slide screw moves up and down, tightening or slowing down the BIAS spring, and the SMA spring is applied at a higher or lower temperature. To set and adjust the temperature.
In this way, stable temperature control by dual channel method, equipment protection and life extension, and relief of pressure difference, which is the most problematic in the device for supplying hot water using circulation pump, can protect the pipeline and facility and extend life.
Bypass hot water thermostat according to the present invention has the following effects.
First, it automatically adjusts the amount of hot water proportionally according to the temperature response of the SMA spring that reacts sensitively according to the temperature of hot water obtained without additional power.
Second, the dual-flow upper and lower disks function to prevent water hammer by sending or bypassing hot water obtained through simultaneous opening and closing operation to the pipe of the intended destination.
Third, the SMA spring increases or decreases depending on the temperature, and the BIAS spring is compressed or restored to open and close the upper and lower disks, so that the hot water is recovered from the intended destination. It opens and functions to relieve the differential pressure.
Fourth, the function of changing the set temperature of the bypass type hot water thermostat by adjusting the left and right rotation of the handle.
1 is a comparative view comparing the influence of the pressure of the disk of the cylindrical plate and the double flow path disk.
2 is a cross-sectional view of the dual flow path port and the disk.
Figure 3 is a perspective view of the bypass type hot water thermostat of the present invention.
Figure 4 is a bypass type hot water thermostat part number and sectional view of the present invention.
5 is a cross-sectional view showing the position of the disk and the state of the spring when the recovery temperature is low after adjusting the bypass-type hot water thermostat handle of the present invention.
Figure 6 is a cross-sectional view showing the position of the disk and the state of the spring when the recovery temperature is a high temperature after adjusting the bypass type hot water thermostat handle of the present invention.
Figure 7 is a cross-sectional view showing the position of the disk and the state of the spring when the recovery temperature is low after adjusting the bypass type hot water thermostat handle of the present invention.
8 is a cross-sectional view showing the position of the disk and the state of the spring when the recovery temperature is a high temperature after adjusting the bypass type hot water thermostat handle of the present invention.
9 is a flow path comparison diagram when the bypass type hot water thermostat of the present invention is recovered to normal and when the temperature reaches a set value and the disk moves to bypass.
Figure 10 is a front view of the regulator constituting the bypass type hot water thermostat of the present invention.
Hereinafter, a preferred embodiment of the bypass type hot water thermostat 100 of the present invention will be described in detail with reference to the accompanying drawings.
1 is a comparative view of a disk according to the influence of pressure, the pressure of the hot water in controlling the temperature is very large, and depending on the shape of the disk may be influenced or offset by the pressure of the disk should be careful in designing the structure of the disk Needs to be. FIG. 2 is a cross-sectional view of the dual
Figure 3 is a perspective view of the bypass type hot water thermostat 100 of the present invention, showing the appearance of the bypass type hot water thermostat 100 of the present invention,
Figure 4 is a cross-sectional view of the bypass type hot water thermostat 100 of the present invention, showing the configuration of the bypass type hot water thermostat 100 of the present invention, a double channel horizontally up, down two pipelines Body (1) of the bypass-type hot water thermostat 100 formed with; A
To explain this in more detail,
The body 1 includes two
The lower cap (2) is coupled to the body (1) by a screw formed on the outside and the lower outer portion of the screw is made of a hexagon to utilize the lower cap (2) to tighten the screw with the body (1) And the upper inside of the lower cap (2) screw is formed so as not to penetrate the cylindrical hole in the downward direction to move up and down while supporting the cylindrical rod extending from the lower disk (4) ,
The upper cover (3) is coupled to the body (1) by a screw formed on the outside and the upper outer portion of the screw is formed in a hexagon to utilize the upper cover (3) to screw the body (1) with the screw And a cylindrical shape in which the
The
The
The handle adjusting device 300 is composed of a
The
The adjuster 6 is formed in the cylindrical rod long in the upper direction to move up and down in the hole formed in the inner side of the upper disk (5) at the bottom and the key adjustment screw (9) at a certain distance handle adjustment device ( When rotating the 300, to secure the distance enough to move up and down to form a trapezoidal screw, and the end of the screw is a stepped through the upper cover (3) in the upper direction to the E-ring ( 11) form a groove for joining, cut both sides of the cylindrical rod symmetrically in the longitudinal direction so as not to turn after joining the
The key adjustment screw (9) forms a trapezoidal female screw so that it can be moved by a screw when the control unit (6) rotates in the center of a rectangular straight shape, and a boss having a moderate thickness of a cylindrical shape on the outside of the female screw. And the end of the longitudinal direction of both sides of the key adjustment screw 6 is made to be "R" is formed to avoid interference with the body (1).
As shown in FIG. 10, the controller 200 according to the embodiment used in the bypass type hot water thermostat 100 of the present invention includes an
SMA spring (7) is made of shape memory alloy (Shape Memory Alloys), and the type is mainly used NI-TI and CU type for temperature control, the formation process of shape memory alloy is ingot extracted from steel manufacturers The drawing is made by drawing a diamond die in a drawing machine to draw thin wire. The size of the dice is gradually reduced, followed by thinning. After a suitable number of times, the annealing heat treatment is repeated to reduce hysteresis. SMA springs (7) are born by finishing the thin wires, forming them with a spring molding machine, and inserting them into a mold and heat-treating them when necessary thickness is reached through the thin wires for stacking ~ 4 times of hysteresis. The criteria for determining the temperature or time of heat treatment are suitable for materials such as R phase transformation, M phase transformation, and T phase transformation. To be, and achieve an
The BIAS spring (8) is made of stainless steel (304), which has tensile strength and prevents self-corrosion when it comes in contact with moisture.By purchasing a prototype, the pitch of the winding is designed to be suitable for the load by temperature displacement of the SMA. After molding with a spring molding machine, measure the displacement according to the temperature change by combining with SMA spring (7), test whether the displacement and smooth movement required by the temperature controller are used, and then select only the normal spring and use it to adjust the temperature controller. do. This set ballistic coupling distance is also applied to the ballistic coupling of the thermostat, and the setting scale stamped on the
5, 6, 7, and 8 are cross-sectional views according to an embodiment of the present invention, Figure 9 is a comparison diagram showing a flow path change according to an embodiment of the present invention,
As shown in Figure 5 after adjusting the
6 is a
7 is a
8 is a
9 is a comparative view showing a change in the hot water passage according to the bypass type hot water thermostat 100 according to the present invention. When the temperature of the hot water is low, the
As such, the bypass type hot water thermostat 100 according to the present invention automatically opens and closes the
1 body, 21 inlet port, 22 recovery port, 19 upper port, 20 lower port
2: lower cap, 3: upper cover
4: Lower Disk, 5: Upper Disk
7: SMA spring, 8: BIAS spring
12: handle, 6: adjusting rod, 9: key adjusting screw
100: bypass type hot water thermostat
200: regulator
300: handle adjustment device
Claims (2)
The controller is made by combining the BIAS spring on the upper side and the SMA spring on the lower side with the upper disk and the lower disk formed to open and close the double flow path, and proportionally control the hot water according to the temperature obtained, Characterized by operating without authorization,
The handle adjusting device, by turning the handle to the left and right, moves the key adjusting screw assembled by the adjusting rod and the slide screw up and down to tighten or slow down the BIAS spring so that the SMA spring can be operated at a higher or lower temperature. Bypass hot water thermostat configured to set and adjust temperature.
In the operation and temperature control of the regulator, when the temperature is low, the upper port is blocked and the lower port is open, and the BIAS is relatively increased as the force increases and tensions in response to the temperature at which the SMA spring is recovered by the temperature rise. As the spring is compressed, the disk located in the middle of the two springs is moved upward, the upper port is opened, the lower port is blocked, the recovery is stopped, and the bypass passage is opened to release the differential pressure as the incoming hot water is bypassed. Bypass hot water thermostat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020130166359A KR20140009094A (en) | 2013-12-30 | 2013-12-30 | Bypass -type hot water thermostat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020130166359A KR20140009094A (en) | 2013-12-30 | 2013-12-30 | Bypass -type hot water thermostat |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20140009094A true KR20140009094A (en) | 2014-01-22 |
Family
ID=50142655
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020130166359A KR20140009094A (en) | 2013-12-30 | 2013-12-30 | Bypass -type hot water thermostat |
Country Status (1)
Country | Link |
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KR (1) | KR20140009094A (en) |
-
2013
- 2013-12-30 KR KR1020130166359A patent/KR20140009094A/en not_active Application Discontinuation
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