KR20130126177A

KR20130126177A - Duplex automation system

Info

Publication number: KR20130126177A
Application number: KR1020120050049A
Authority: KR
Inventors: 김상목
Original assignee: 김상목
Priority date: 2012-05-11
Filing date: 2012-05-11
Publication date: 2013-11-20

Abstract

In the present invention, the frame 12 is placed on both sides of the body plate 11 so as to provide an inner space of the enclosure type, and the guide slide 13 is fixedly disposed on an inner side surface of each placed frame to face the plate plate. 14 is assembled, the main body unit comprising a plurality of the auxiliary light rod 15 is disposed at the front end; and both ends of the front and rear slide body 46 is assembled to the frame 12 of the main body unit, the front and rear slide When the guide roller 49 positioned in front of the body is operated, an inversion preventing plate 45 is provided to prevent retraction of the heald, and an LM rail 43 for driving the front and rear slide bodies is disposed, and upwards of the guide roller. A tension spring 72 for assisting the path of passing heald is fastened to the spring hook holder 73, and the LM block 44 is fastened to the supply plate 48 for continuous supply of heald to the LM rail. , After the cam floor 74 is assembled, the lever 76 is fixed to the rod 75 and fixed to the body plate 11, and then the one-touch wheel shaft is attached to the one-touch wheel 42 for selecting only one heald. (8) a transfer unit comprising the assembly with the pulley (41) on both sides of the frame 12 of the main body unit; and the drive shaft 30 is connected to the front and rear motion cam 40 and the vertical drive cam 60 Both ends are assembled to the frame 12 of the main body unit, respectively, and the duplex cam 50 and the driving pulley 31 are provided at both sides of the drive shaft, and the duplex lever 57 for driving the duplex wheel 53 is framed. And a set of three position assurance wheels 55 and a plurality of guide wheels 54 and duplex wheels 53 on the duplex shaft 52, respectively, attached to the frame 12, At one end of the duplex shaft connected to the frame, the ratchet gear 51 is engaged to the outside of the frame. A duplex unit including a pulley 56 for transmitting power to the one-touch wheel 42 at the other end while turning on to transmit power; and assembling the assembly hole C of the pusher support 61 and the main body unit. After overlapping the holes (C) to each other, and after assembling the LM rail 62 in the center, two heald clip holders 79 are fixed to both ends of the pusher guide 70 and the upper and lower LM blocks 69 are assembled. As a heald catcher 67 is fastened to the upper and lower LM rails 62 by fastening the heald catcher 67 at both sides of the pusher body 66, the heald is guided to the guide plate 71 of the pusher guide 70 and is moved. 67 is a duplex automation device for woven heald, characterized in that consisting of; insert unit to be fitted to the plurality of seed light rod 15 by the action of (67).

Description

Duplex automation device for weaving healds {DUPLEX AUTOMATION SYSTEM}

The present invention relates to the production of a product inserted into the seed light rod through the duplex automation operation of the heald (HEALD) required for weaving the fabric in the weaving machine of the textile machine, more specifically, loading the heald on the loading table and When the wheel of the plate rotates, select one and insert it into the left and right wheel device to make an equiangular rotation.When the two wheels enter the two heald rods, the heald catcher automatically inserts the heald into the heald rod to produce the product. It relates to a duplex automation device for woven heald.

In general, the stainless plate is a specific shape is implemented through the press work and the sharp part is removed by a separate polishing process, the heald function as a heald, when weaving the heald rod is about 3-4m in length, the normal heald In this case, it is inconvenient to supply by inserting into the long heald rod, so supply the heald with the duplex (backside replacement) by hand to the weaving company after inserting the heald into the weaving heald by attaching it to the weaving heald rod. It's done by removing it.

On the other hand, in recent years, reinforcement plastics are mostly produced and supplied, and film healds, which are presses of films, are exhibited, but still supplying healds, which have been duplexed by manual work, which is an inefficient problem of weaving. As a result, the process was not smooth, and ultimately, there was a deadly closure in terms of product quality and cost reduction.

The present invention was created in order to more actively solve the above problems, and due to the characteristics of the shape and material of the seed light during the existing weaving process inevitably performed by hand, duplex operation by the automated machine more efficient way It is a problem to be solved to be achieved.

In configuring the duplex automation device of the present invention in order to achieve the above problem,

The automation device, the frame 12 is placed on both sides of the body plate 11 so that the inner space of the box-shaped, and the guide slide 13 is fixedly disposed on the inner surface facing each of the placed frame on the plate The heald plate 14 is assembled, and a main body unit including a plurality of seed light rods 15 are disposed at the front end; and both ends of the front and rear slide body 46 is assembled to the frame 12 of the main body unit, When the guide roller 49 positioned in front of the front and rear slide bodies is operated, an inversion preventing plate 45 is provided to prevent retreat of the heald. The LM rail 43 for driving the front and rear slide bodies is disposed, and the guide roller is disposed. A tension spring 72 for assisting the path of the heald passing upward is bound to the spring hook holder 73, and the LM block 44 is fitted to the LM rail by fastening the LM block 44 to the supply plate 48 for the continuous supply of the heald. sieve And the lever 76 having the front and rear cam floors 74 fixed to the rod 75 to be fixed to the body plate 11, and then the one-touch wheel 42 for selecting only one heald is attached. A transfer unit comprising the one-touch wheel shaft 8 assembled together with the pulley 41 on both sides of the frame 12 of the main body unit; and a drive shaft in which the front and rear motion cam 40 and the vertical drive cam 60 are connected. (30) Both ends are assembled to the frame 12 of the main unit, respectively, and the duplex cam 50 and the driving pulley 31 are provided on both sides of the drive shaft, and the duplex lever 57 for driving the duplex wheel 53 ) Is connected to the catch 59 on the frame, and three sets of position assurance wheels 55 and a plurality of guide wheels 54 and duplex wheels 53 are provided on the duplex shaft 52, respectively, to make the frame 12 And a ratchet gear 51 at one end of the duplex shaft connected to the frame. A duplex unit including a pulley 56 for transmitting power to the one-touch wheel 42 at the other end while binding and transmitting power; and an assembly hole C of the pusher support 61 and an assembly unit of the main unit. The assembly holes (C) overlap each other, and after the LM rails 62 are assembled in the center, two heald clip holders 79 are fixed to both ends of the pusher guide 70 and the upper and lower LM blocks 69 Heald heald to be guided to the guide plate 71 of the pusher guide 70 by fastening the heald catcher 67 on both sides of the assembled pusher body 66 and fitting it to the upper and lower LM rails 62. It is characterized in that it consists of an insert unit which is fitted to the plurality of seed light rods 15 by the action of 67.

On the other hand, the power transmission in the insert unit is the upper and lower cam floor 65 of the vertical drive body 64 at both end surfaces (D) of the vertical drive body when the drive shaft 30 is rotated above the vertical drive cam 60 It is characterized in that it is implemented by supporting the pusher cam floor 68 fastened to both sides of the pusher body (66).

In addition, the heald plate 14 in the main body unit is mounted by one or more support transverse bars 16, and each support transverse bar is disposed in a stepped position with each other such that a predetermined gradient is formed on a horizontal line.

According to the automation device of the present invention implemented in the above-described configuration, as the product production process, which is only cumbersomely performed manually, is performed through an automated method, labor saving, cost and time are reduced, and process simplification is also actively implemented. As a result, there is an effect that can maximize the productivity.

1 is a perspective view of a duplex automation device is configured according to a preferred embodiment of the present invention.
Fig. 2 is an exploded perspective view of Fig. 1; Fig.
3 is a configuration diagram showing the main body unit of the present invention in detail.
4 is a configuration diagram showing in detail the transfer unit of the present invention.
5 is a configuration diagram showing in detail the duplex unit of the present invention.
6 is a configuration diagram showing in detail the insert unit of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings, in which: FIG.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention, and how to accomplish them, will become apparent by reference to the embodiments described in detail below with reference to the accompanying drawings. However, it is to be understood that the present invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It is intended that the disclosure of the present invention be limited only by the terms of the appended claims. And, throughout the specification, like reference numerals refer to like elements.

1 is a perspective view of the combined duplex automation device configured according to a preferred embodiment of the present invention, Figure 2 is an exploded perspective view of Figure 1, Figure 3 is a detailed configuration of the main body unit of the present invention, Figure 4 Fig. 5 is a configuration diagram showing the transfer unit of the invention in detail, Fig. 5 is a configuration diagram showing the duplex unit of the invention in detail, and Fig. 6 is a configuration diagram showing the insert unit of the invention in detail.

The present invention is provided to significantly improve the duplex work process that was not performed through automation due to the shape of the shape of the heald or the characteristics of the material, and was performed only by hand. Note that it relates to a predetermined duplex automation device 100 configured to be implemented by.

In the use of warp and weft yarns for weaving a certain fabric in a conventional weaving machine, weaving the yarn wound on the beam into a heald that is fitted to the head frame, intersecting several heald frames up and down and feeding the weft yarn. As such, the healds necessary for the weaving process are carried out only by manual work in the duplex operation, which is the backside cross operation, for the number of healds required for each inclined strand. It is to be implemented through automatic automation.

As shown in FIGS. 1 and 2, the present invention may be largely divided into a main body unit, a transfer unit, a duplex unit, and an insert unit. This will be described in detail below.

The main body unit is a means for achieving a desired purpose by collectively disposing a transfer unit, a duplex unit, and an insert unit to be described later, more specifically, the body plate 11 to provide an inner space of the enclosure type The frame 12 is placed on both sides of the plate, and the plate slide plate 14 is assembled by fixing the guide slide 13 on an inner side surface of each placed frame, and a plurality of the seed light rods 15 are disposed at the distal end thereof. ) Is disposed.

Both ends of the front and rear slide bodies 46 are assembled to the frame 12 of the main body unit, and the reversal prevention plate for preventing the retreat of the heald when the guide roller 49 is positioned in front of the front and rear slide bodies ( 45), an LM rail 43 for driving the front and rear slide bodies is arranged, and a tension spring 72 for assisting the path of the heald which passes above the guide roller is bound to the spring hook holder 73, and the LM The block 44 is fastened to the supply plate 48 for continuous supply of healds and fitted to the LM rail, and the lever 76 having the front and rear cam floors 74 assembled is fixed to the rod 75. After fixing to the body plate 11, the one-touch wheel shaft 8, which is attached to the one-touch wheel 42 for selecting only one heald, is assembled together with the pulley 41 on both sides of the frame 12 of the main unit. It is configured to include.

The duplex unit is assembled to the frame 12 of the main body unit, both ends of the drive shaft 30 is connected to the front and rear motion cam 40 and the vertical drive cam 60, respectively, the duplex cam 50 and the drive on both sides of the drive shaft The pulley 31 is provided, and the duplex lever 57 for driving the duplex wheel 53 is connected to the catch 59 on the frame, and the three position guarantee wheels 55 and a plurality of guide wheels (each) 54) and a duplex wheel 53 is provided on the duplex shaft 52 to be connected to the frame 12, and one end of the duplex shaft connected to the frame is engaged with the ratchet gear 51 to the outside of the frame to transmit power. While the other end includes a pulley 56 is provided for transmitting power to the one-touch wheel 42.

The insert unit overlaps the assembly hole (C) of the pusher support 61 and the assembly hole (C) of the main body unit so as to be bound to each other, and after assembling the LM rail 62 in the center, heald clip holder 79 2 The dogs are fixed to both ends of the pusher guide 70, and the heald light catcher 67 is fastened to both sides of the pusher body 66 on which the upper and lower LM blocks 69 are assembled, thereby fitting the pusher guides to the upper and lower LM rails 62. It is characterized in that the heald is moved to the guide plate 71 of the 70 to be fitted to the plurality of seed light rods 15 by the action of the heald catcher 67.

In particular, the power transmission in the insert unit is the upper and lower cam floor 65 of the upper and lower drive body 64 at both end surfaces (D) of the upper and lower drive body when the drive shaft 30 is rotated above the upper and lower drive cam 60. It can be implemented by supporting the pusher cam floor 68 fastened to both sides of the pusher body 66, and the heald plate 14 in the body unit is mounted by one or more supporting cross bars 16, In the present invention, as an example, three are spaced apart from each other, and each supporting horizontal bar is disposed at a stepped position with each other so that a predetermined gradient is formed on a horizontal line.

That is, in the present invention, when the heald is loaded into the heald plate 14 and the supply plate 48 supplies several healds sequentially, a plurality of healds provided in the lower portion of the heald is one at a time when the one-touch wheel 42 rotates. Selecting and entering the duplex wheel 53, the back side is separated and put into the lower pusher guider 70 and waiting on the two aberration rod, heald catcher 67 to insert the heald into the two aberration rod 15 Will be.

4 holes A on both sides of the frame 12 and 4 holes A of the front and rear slide bodies 46, and the reversal prevention for the backward light of the heald H when the guide roll 49 is operated. The plate 45 is assembled, and the front and rear LM rails 43 are assembled to drive the front and rear slide bodies 47. Subsequently, the guide roll 49 is installed in front of the front and rear slide bodies 47, and the tension spring 72 is provided in the spring hook holder 73 to assist the path of the heald passing through the guide roll 49. After assembling (44), the supply plate (48) for supplying the seed light continuously on the upper side is assembled, and the front and rear cam floor (74) is inserted into the front and rear LM rail (43) and the rod (75) assembled in the hole (H). The assembled lever 76 is assembled to the holder 77, the two holes B are fixed to the holes B of the body plate 11, and one touch wheel 42 for selecting only one heald is assembled. The one-touch wheel shaft 8 is assembled to both holes K of the frame 12, and then the pulley 41 is assembled.

Next, after assembling the front and rear motion cam 40 and the vertical drive cam 60 to the both sides holes M of the frame 12 on the drive shaft 30, the duplex cam 50 and the drive pulley 31 are assembled on both sides. And assembling the catch 59 with the pin 78 in the hole G of the frame 12 with the duplex lever 57 for driving the duplex wheel 53 and then driving the position guarantee wheel on the duplex shaft 52 for driving. 55) Assemble three, two guide wheels 54 and two duplex wheels 53, and assemble the ratchet gear 51 on one side of the frame 12 to transfer the power of the catch 59 and the opposite frame 12 The outer side assembles the pulley 56 which transmits power to the one-touch wheel 42.

Next, the assembling hole C of the pusher support 61 is assembled into the hole C of FIG. 1, and the upper and lower LM rails 62 are assembled at the center, and then two heald clip holders 79 are fixed to both sides. Later, the heald heald 67 is fastened to both ends of the pusher body 66 to which the upper and lower LM blocks 69 are assembled, and are inserted into the upper and lower LM rails 62. Subsequently, the power transmission is pushed on the surfaces D of both ends of the vertical drive body 64 when the vertical cam floor 65 of the vertical drive body 64 rotates the driving shaft 30 on the vertical drive cam 60. Since the pusher cam floor 68 is mounted on both sides of the body 66, the duplex automation process can be performed while the power is transmitted.

That is, the seed light supplied to the guide slide 13 is supplied on the reversal preventing plate 45, and when the supply plate 48 supplies the seed light to the guide roll 49, the one-touch wheel 42 selects the seed light one by one. The heald catcher 67 feeds the two heald rods 15 into the two heald rods 15 by feeding them to the upper side of the duplex wheel 53 and applying the back surface of the healds at an intersection and advancing along the guide plate 71 of the pusher guide 70. The fitting process can provide a duplex automated process.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Should be clarified. Therefore, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

8: one-touch wheel shaft 11: body plate
12: Frame 13: Guide Slide
14: heald plate 15: aberdeen rod
16: support bar 30: drive shaft
31: drive pulley 40: front and rear motion cam
41: pulley 42: one-touch wheel
43: LM rail 44: LM block
45: reverse plate 46: front and rear slide body
48: supply plate 49: guide roller
50: duplex cam 51: ratchet gear
52: duplex shaft 53: duplex wheel
54: guide wheel 55: position assurance wheel
56: pulley 57: duplex lever
59: catch 60: vertical drive cam
61: pusher support 62: upper and lower LM rail
64: vertical drive body 65: vertical cam floor
67: heald catcher 68: pusher cam floor
69: upper and lower LM block 70: pusher guide
71: guide plate 72: tension spring
73: spring shaft holder 74: front and rear cam floor
75: rod 76: lever
79: heald light holder 100: duplex automation device

Claims

The frame 12 is placed on both sides of the body plate 11 so as to provide an inner space of the enclosure type, and the guide slide 13 is fixedly disposed on an inner side surface of each placed frame to face the plate plate 14. Is assembled, the main body unit comprising a plurality of the seed light rod 15 is disposed at the tip;
Both ends of the front and rear slide body 46 are assembled to the frame 12 of the main body unit, and the reverse prevention plate 45 is provided to prevent retreat of the heald when the guide roller 49 is located in front of the front and rear slide bodies. LM rails 43 for driving the front and rear slide bodies are arranged, and tension springs 72 for assisting the path of healds passing above the guide rollers are engaged with the spring hook holders 73, and the LM blocks 44 To the supply plate 48 for continuous supply of healds and fitted to the LM rail, and the body plate 11 is fixed to the rod 75 with the lever 76 assembled with the front and rear cam floors 74 fixed thereto. Transport unit comprising the one-touch wheel shaft 8 attached to the one-touch wheel 42 for fixing only one heald after being fixed together with the pulley 41 on both sides of the frame 12 of the main unit. ;and,
Both ends of the drive shaft 30 to which the front and rear motion cam 40 and the vertical drive cam 60 are connected are assembled to the frame 12 of the main body unit, respectively, and the duplex cam 50 and the drive pulley 31 are provided on both sides of the drive shaft. And a duplex lever 57 for driving the duplex wheel 53 to be connected to the catch 59 on the frame, the three position guarantee wheels 55 and the plurality of guide wheels 54 and the duplex, respectively. A wheel 53 is provided on the duplex shaft 52 to be connected to the frame 12, and one end of the duplex shaft connected to the frame is engaged with the ratchet gear 51 to the outside of the frame to transmit power while the other end is one-touch. A duplex unit comprising a pulley 56 for transmitting power to the wheel 42; and
The assembly holes (C) of the pusher support (61) and the assembly holes (C) of the main body unit are overlapped to each other, the LM rails 62 are assembled at the center, and the two heald clip holders 79 are pushed respectively. It is fixed to both ends of the guide 70 and fastened the heald of the pusher body 66 on both sides of the pusher body 66 in which the upper and lower LM blocks 69 are assembled, thereby fitting the upper and lower LM rails 62 to fix the pusher guide 70. Duplex automation device for woven heald, characterized in that consisting of; insert unit for guiding the heald, which is moved to the guide plate (71) and is moved to the plurality of seed light rod (15) by the action of the heald catcher (67).

The method of claim 1,
The power transmission in the insert unit is a pusher body at both end surfaces (D) of the vertical drive body when the upper and lower cam floor 65 of the vertical drive body 64 rotates the drive shaft 30 above the vertical drive cam 60. Duplex automation device for woven heald, characterized in that it is implemented by supporting the pusher cam floor (68) fastened to both sides of the (66).

The method of claim 1,
The heald plate 14 in the body unit is mounted by at least one support crossbar 16, each support crossbar being disposed in a stepped position with each other so that a constant gradient is formed on a horizontal line. Duplex automation device.