KR20130077467A - Thermoplastic resin composition and article including same - Google Patents

Abstract

PURPOSE: A thermoplastic resin composition is provided to reduce the generation of die drool, to easily recycle the thermoplastic resin composition, and to provide excellent workability, flexibility, abrasion resistance, mechanical strength, and chemical resistance. CONSTITUTION: A thermoplastic resin composition contains a base resin including a polyaryleneether resin and a polyolefin resin, inorganic filler with the decomposition temperature greater than 200°C, and a dispersing agent containing salt. The content of the polyolefin resin (weight, W_OL) and the content of the polyaryleneether resin (weight, W_AR) satisfy relative formula: W_AR<=1.9×W_OL. The polyolefin resin has the melt index of 0.1-30 g/10min, the melting point of 80-170°C, and the weighted value average density of 0.95 g/cm^3. A molded produce contains the thermoplastic resin composition, and the molded product is a wire (1) or a wire coating (4).

Description

Thermoplastic resin composition and molded article containing same {THERMOPLASTIC RESIN COMPOSITION AND ARTICLE INCLUDING SAME}

A thermoplastic resin composition and a molded article including the same.

Recently, as materials such as electric wires or wire coating materials used in electric and electronic device parts, automobile device parts, chemical device parts, and the like, a resin having excellent flexibility, flame retardancy, wear resistance, mechanical strength, chemical resistance, and heat resistance is desired. In addition, there is a demand for a resin that can be easily recycled in consideration of environmental aspects.

Polyolefins, which are widely used as wire covering materials, have excellent flexibility and chemical resistance, but have disadvantages of poor flame retardancy, wear resistance, mechanical strength, and heat resistance.

Polyphenylene ethers, which are widely used as materials for battery electronic device parts and automotive device parts, have excellent insulation, flame retardancy, mechanical strength, heat resistance, water resistance, and dimensional stability, but have high melt viscosity, poor workability, flexibility and resistance to water. The disadvantage is poor chemicality.

Therefore, research is being conducted on resin compositions that are excellent in workability, flexibility, flame retardancy, wear resistance, heat resistance, mechanical strength and chemical resistance and can be easily recycled.

One embodiment provides a thermoplastic resin composition that is excellent in workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, mechanical strength, and chemical resistance, and can reduce the formation of a die rule and easily recycle.

Another embodiment provides a molded article including the thermoplastic resin composition.

The thermoplastic resin composition according to one embodiment includes a base resin including a polyarylene ether resin and a polyolefin resin, an inorganic filler having a decomposition temperature of about 200 ° C. or more, and a salt represented by Formula 1 below. Dispersants. In this case, the content (weight, W _OL ) of the polyolefin resin and the content (weight, W _AR ) of the polyarylene ether-based resin satisfy a relational formula of W _AR ≤1.9 × W _OL .

[Formula 1]

xM ^{a + b} yD ^-

In Formula 1,

M is a group 1 to 3 element, the M is an element of the same group as the element contained in the inorganic filler,

D is an anion derived from a substituted or unsubstituted C1 to C50 aliphatic hydrocarbon, an anion derived from a substituted or unsubstituted C2 to C50 aromatic hydrocarbon, an anion derived from a substituted or unsubstituted C3 to C50 alicyclic hydrocarbon, a substitution or From anions derived from unsubstituted C1 to C50 carboxylic acids, anions derived from substituted or unsubstituted C2 to C50 esters, anions derived from substituted or unsubstituted C1 to C50 amides, from substituted or unsubstituted C2 to C50 nitriles Derived anions and combinations thereof,

a is an integer of 1 to 3,

b is an integer of 1 to 3,

x and y are positive numbers that satisfy ax = by.

The polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min.

The polyolefin resin may have a melting point of about 80 ℃ to about 170 ℃.

The polyolefin-based resin may have a weighted average density of about 0.95 g / cm ³ or less.

The polyolefin-based resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ultra Ultra low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene and their It may include one selected from a combination.

The inorganic filler is magnesium oxide (magnesium oxide), magnesium hydroxide (magnesium hydroxide), calcium hydroxide (calcium hydroxide), hydromagnesite (Mg ₅ (CO ₃ ) ₄ (OH) ₂ , hydromagnesite), calcium carbonate (calcium carbonate), Potassium titanate, magnesium silicate, and combinations thereof may be included.

The dispersing agent is magnesium stearate, 12-hydroxy magnesium stearate, calcium stearate, potassium stearate, barium stearate, barium stearate, Zinc stearate, aluminum stearate, sodium stearate, and combinations thereof.

In the thermoplastic resin composition, the base resin includes about 10 wt% to about 80 wt% of the polyarylene ether resin and about 20 wt% to about 90 wt% of the polyolefin resin based on the total amount of the base resin. can do.

The inorganic filler may be included in about 10 parts by weight to about 100 parts by weight based on 100 parts by weight of the base resin, and the dispersant may be included in about 0.05 parts by weight to about 5 parts by weight based on 100 parts by weight of the base resin.

The thermoplastic resin composition may further include a compatibilizer.

Specifically, the compatibilizer is styrene-ethylene-butylene-styrene copolymer (SEBS), maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (maleic) anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), high impact polystyrene (HIPS), ethylene vinyl acetate copolymer (EVA), ethylene-methylacrylate copolymer ( ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate copolymer (EBA), styrene-butadiene-styrene copolymer (styrene-butadiene-styrene copolymer, SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (styrene-isoprene- styrene copolymer (SIS), styrene-ethylene copolymer, styrene-ethylene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene- Maleic anhydride grafted styrene-ethylene-butadiene-styrene copolymer, maleic anhydride grafted polypropylene, maleic anhydride grafted polypropylene, maleic anhydride-grafted linear low density polyethylene (maleic anhydride) grafted linear low density polyethylene), maleic anhydride-grafted low density polyethylene, and combinations thereof.

The thermoplastic resin composition may include about 1 parts by weight to about 40 parts by weight of the compatibilizer with respect to 100 parts by weight of the thermoplastic resin composition not including the compatibilizer.

The thermoplastic resin composition may further include a flame retardant.

The flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds, and combinations thereof. It may include one.

The thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant.

Another embodiment provides a molded article including the thermoplastic resin composition.

The molded article may be an electric wire or an electric wire covering material.

The die build-up rate in manufacturing the molded article may be about 45 milligrams (die build-up) / kg (compound) or less.

The molded article may have a tensile strength of about 5 MPa to about 60 MPa as measured by ASTM D 638.

The molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618.

By including polyolefin resin and polyarylene ether resin in specific weight range and including specific filler and dispersant, it has excellent processability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, mechanical strength and chemical resistance, Provided is a thermoplastic resin composition capable of reducing formation and recycling, and a molded article comprising the same.

1 is a cross-sectional view of a wire according to one embodiment.
2 is a cross-sectional view of a wire according to another embodiment.
3 is a cross-sectional view of a wire according to another embodiment.

Hereinafter, embodiments of the present invention will be described in detail. However, this is presented as an example, by which the present invention is not limited and the present invention is defined only by the scope of the claims to be described later.

Unless stated otherwise in the specification, "substituted" to "substituted" means that at least one hydrogen of the functional group of the present invention is halogen (-F, -Cl, -Br or -I), hydroxy group, nitro group, Cyano group, amino group (NH ₂ , NH (R ¹⁰⁰ ) or N (R ¹⁰¹ ) (R ¹⁰² ), wherein R ¹⁰⁰ , R ¹⁰¹ and R ¹⁰² are the same or different from each other, and are each independently C1 to C10 alkyl groups) , Amidino group, hydrazine group, hydrazone group, carboxyl group, substituted or unsubstituted alkyl group, substituted or unsubstituted haloalkyl group, substituted or unsubstituted alkoxy group, substituted or unsubstituted alicyclic organic group, substituted or unsubstituted At least one substituent selected from the group consisting of a substituted aryl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, a substituted or unsubstituted heteroaryl group, and a substituted or unsubstituted heterocycloalkyl group. It means substituted.

Unless stated otherwise in the present specification, "alkyl group" means a C1 to C30 alkyl group, specifically, a C1 to C20 alkyl group, and "cycloalkyl group" means a C3 to C30 cycloalkyl group, and specifically C3 To C20 cycloalkyl group, "heterocycloalkyl group" means C2 to C30 heterocycloalkyl group, specifically C2 to C20 heterocycloalkyl group, "alkylene group" means C1 to C30 alkylene group , Specifically, a C1 to C20 alkylene group, "alkoxy group" means a C1 to C30 alkoxy group, specifically a C1 to C20 alkoxy group, and a "cycloalkylene group" refers to a C3 to C30 cycloalkylene group It means, specifically, C3 to C20 cycloalkylene group, "heterocycloalkylene group" means C2 to C30 heterocycloalkylene group It means, specifically, C2 to C20 heterocycloalkylene group, "aryl group" means C6 to C30 aryl group, specifically C6 to C20 aryl group, "heteroaryl group" means C2 to C30 It means a heteroaryl group, specifically means a C2 to C18 heteroaryl group, "arylene" group means a C6 to C30 arylene group, specifically means a C6 to C20 arylene group, "heteroarylene group" Means a C2 to C30 heteroarylene group, specifically means a C2 to C20 heteroarylene group, "alkylaryl group" means a C7 to C30 alkylaryl group, specifically means a C7 to C20 alkylaryl group, "Halogen" means F, Cl, Br or I.

Also, unless stated otherwise in the present specification, a heterocycloalkyl group, a heterocycloalkylene group, a heteroaryl group, and a heteroarylene group each independently represent one or more heteroatoms of N, O, S, Si, or P in one ring. It contains three, and the rest means a cycloalkyl group, a cycloalkylene group, an aryl group, and an arylene group which are carbon.

Also, unless stated otherwise, "aliphatic" means C1 to C30 alkyl, C2 to C30 alkenyl, C2 to C30 alkynyl, C1 to C30 alkylene, C2 to C30 alkenylene, or C2 to C30 alkynylene Specifically, C1 to C20 alkyl, C2 to C20 alkenyl, C2 to C20 alkynyl, C1 to C20 alkylene, C2 to C20 alkenylene, or C2 to C20 alkynylene, and "alicyclic" C3 to C30 cycloalkyl, C3 to C30 cycloalkenyl, C3 to C30 cycloalkynyl, C3 to C30 cycloalkylene, C3 to C30 cycloalkenylene, or C3 to C30 cycloalkynylene, specifically C3 to C30 cycloalkynylene C20 cycloalkyl, C3 to C20 cycloalkenyl, C3 to C20 cycloalkynyl, C3 to C20 cycloalkylene, C3 to C20 cycloalkenylene, or C3 to C20 cycloalkynylene, meaning "aromatic" 6 to C30 aryl, C2 to C30 heteroaryl, C6 to C30 arylene or C2 to C30 heteroarylene, specifically C6 to C16 aryl, C2 to C16 heteroaryl, C6 to C16 arylene or C2 to C16 Heteroarylene means.

Unless otherwise defined herein, “combination” generally means mixing or copolymerizing, in an alicyclic organic group and an aromatic organic group, at least two rings form a fused ring, or at least two rings are single Bond, -O-, -S-, -C (= O)-, -CH (OH)-, -S (= O)-, -S (= O) _2- , -Si (CH ₃ ) _2- ,-(CH ₂ ) _p- (where 1≤p≤2),-(CF ₂ ) _q- (where 1≤q≤2), -C (CH ₃ ) _2- , -C (CF ₃ ) _2- , -C (CH ₃ ) (CF ₃ )-or -C (= 0) NH- means that they are connected to each other. Here, "copolymerization" means block copolymerization, random copolymerization, graft copolymerization or alternating copolymerization, and "copolymerization" means block copolymer, random copolymer, graft copolymer or alternating copolymer.

In the present specification, "*" means the same or different atom or part connected to a chemical formula.

The thermoplastic resin composition according to one embodiment includes a base resin including a polyarylene ether resin and a polyolefin resin, an inorganic filler having a decomposition temperature of about 200 ° C. or more, and a salt represented by Formula 1 below. Dispersants. In this case, the content (weight, W _OL ) of the polyolefin resin and the content (weight, W _AR ) of the polyarylene ether-based resin satisfy a relational formula of W _AR ≤1.9 × W _OL . The decomposition temperature of the inorganic filler is measured by heating in nitrogen or air using a Q5000 (manufactured by TA Instrument) equipment.

[Formula 1]

xM ^{a + b} yD ^-

In Formula 1,

M is a group 1 to 3 element, and M is an element of the same group as an element included in the inorganic filler.

D is an anion derived from a substituted or unsubstituted C1 to C50 aliphatic hydrocarbon, an anion derived from a substituted or unsubstituted C2 to C50 aromatic hydrocarbon, an anion derived from a substituted or unsubstituted C3 to C50 alicyclic hydrocarbon, a substitution or From anions derived from unsubstituted C1 to C50 carboxylic acids, anions derived from substituted or unsubstituted C2 to C50 esters, anions derived from substituted or unsubstituted C1 to C50 amides, from substituted or unsubstituted C2 to C50 nitriles Anion derived from a substituted or unsubstituted C1 to C30 aliphatic hydrocarbon, an anion derived from a substituted or unsubstituted C2 to C30 aromatic hydrocarbon, a substituted or unsubstituted C3 To C30 alicyclic hydrocarbon-derived anion, substituted or unsubstituted C1 to Anions derived from C30 carboxylic acids, anions derived from substituted or unsubstituted C2 to C30 esters, anions derived from substituted or unsubstituted C1 to C30 amides, anions derived from substituted or unsubstituted C2 to C30 nitriles and these Anion derived from substituted or unsubstituted C1 to C20 aliphatic hydrocarbon, anion derived from substituted or unsubstituted C2 to C20 aromatic hydrocarbon, substituted or unsubstituted C3 to C20 Anions derived from cycloaliphatic hydrocarbons, anions derived from substituted or unsubstituted C1 to C20 carboxylic acids, anions derived from substituted or unsubstituted C2 to C20 esters, anions derived from substituted or unsubstituted C1 to C20 amides, Anions derived from substituted or unsubstituted C2 to C20 nitriles and It can be selected from their combinations.

a is an integer of 1 to 3, specifically, an integer of 1 or 2.

b is an integer of 1 to 3, specifically, may be an integer of 1 or 2.

x and y are positive numbers that satisfy ax = by.

Polyarylene ether resins have excellent insulation, water resistance, dimensional stability, heat resistance, flame retardancy and mechanical strength, but poor meltability due to high melt viscosity, and poor flexibility and chemical resistance such as oil resistance. It has a strong smell and is yellow. Thereby, the polyarylene ether-based resin is difficult to be used alone to produce electric wires, for example, automotive electric wires.

Polyolefin resins are excellent in workability, flexibility and chemical resistance, and have low odor, but are poor in heat resistance, flame retardancy, and mechanical strength. As a result, the polyolefin-based resin is difficult to be used alone to produce electric wires, such as automotive electric wires.

The thermoplastic resin composition includes the polyarylene ether resin and the polyolefin resin, wherein the content of the polyolefin resin (W _OL ) and the content of the polyarylene ether resin (W _AR ) are W _AR ≦ 1.9. By including so as to satisfy the relation of x W _OL , the melt viscosity may be appropriately adjusted to have excellent workability, and may have excellent flexibility and chemical resistance, such as oil resistance. In addition, a sufficient amount of filler may be included to maintain excellent levels of insulation, flame retardancy, mechanical strength, heat resistance, water resistance and dimensional stability. Specifically, the thermoplastic resin composition is a relational expression of the polyarylene ether-based resin and the polyolefin resin can be included to satisfy the relationship W _AR ≤1.2 × W _OL, more specifically, _AR W _OL ≤W Can be included to satisfy.

Specifically, the polyarylene ether-based resin may include a repeating unit represented by the following formula (2).

[Formula 2]

In Formula 2,

R ¹ is the same or different from each other, and each independently hydrogen, a halogen, a substituted or unsubstituted C1 to C30 aliphatic organic group, a substituted or unsubstituted C2 to C30 aromatic organic group, or a substituted or unsubstituted C1 to C30 alkoxy group It may be specifically hydrogen, halogen, substituted or unsubstituted C1 to C10 aliphatic organic group, substituted or unsubstituted C2 to C10 aromatic organic group, or substituted or unsubstituted C1 to C10 alkoxy group, more specifically May be hydrogen, a halogen, a substituted or unsubstituted C1 to C5 aliphatic organic group, a substituted or unsubstituted C2 to C8 aromatic organic group, or a substituted or unsubstituted C1 to C6 alkoxy group.

n1 is the same or different in each repeating unit and is each independently an integer of 0 to 4.

When n1 is an integer of 2 or more, each of R ¹ may be the same or different from each other. In addition, the R ¹ may be the same or different from each other in the repeating unit.

The polyarylene ether-based resin may include an arylene part in an amount of about 50% by weight to about 90% by weight based on the total weight of the polyarylene ether-based resin, can do. In this case, it may have excellent workability, it is possible to effectively improve the heat resistance and flame retardance of the molded article manufactured using the thermoplastic resin composition comprising the same. Specifically, the polyarylene ether-based resin has an arylene part of about 60% by weight to about 85% by weight, more specifically 65% by weight to about 75% by weight, based on the total weight of the polyarylene ether-based resin. Wt%, more specifically, 65 wt% to about 72 wt%.

Specifically, the polyarylene ether resin may be poly (1,4-phenylene ether), poly (1,3-phenylene ether), poly (1,2-phenylene ether), poly (2-methyl- 1,4-phenylene ether), poly (3-methyl-1,4-phenylene ether), poly (2-methyl-1,3-phenylene ether), poly (4-methyl-1,3-phenyl Lene ether), poly (5-methyl-1,3-phenylene ether), poly (6-methyl-1,3-phenylene ether), poly (3-methyl-1,2-phenylene ether), poly (4-methyl-1,2-phenylene ether), poly (5-methyl-1,2-phenylene ether), poly (6-methyl-1,2-phenylene ether), poly (2,6- Dimethyl-1,4-phenylene ether), poly (2,3-dimethyl-1,4-phenylene ether), poly (3,5-dimethyl-1,4-phenylene ether), poly (2,5 -Dimethyl-1,4-phenylene ether), poly (2,4-dimethyl-1,3-phenylene ether), poly (2,5-dimethyl-1,3-phenylene ether), poly (2, 6-dimethyl-1,3-phenylene ether), poly (4,5-dimethyl-1,3-phenylene ether), poly (4,6-dimethyl-1,3-phenylene ether), poly (5 , 6-di Thile-1,3-phenylene ether), poly (3,4-dimethyl-1,2-phenylene ether), poly (3,5-dimethyl-1,2-phenylene ether), poly (3,6 -Dimethyl-1,2-phenylene ether), poly (4,5-dimethyl-1,2-phenylene ether), poly (4,6-dimethyl-1,2-phenylene ether), poly (5, 6-dimethyl-1,2-phenylene ether) and combinations thereof, but is not limited thereto.

The polyarylene ether-based resin may have a weight average molecular weight (Mw) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the weight average molecular weight (Mw) of the polyarylene ether-based resin is within the above range, processing is easy, and mechanical strength and heat resistance of the thermoplastic resin composition including the same may be effectively improved. Specifically, the polyarylene ether resin may have a weight average molecular weight (Mw) of about 40,000 μg / mol to about 300,000 μg / mol.

The polyarylene ether resin may have a number average molecular weight (Mn) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the number average molecular weight (Mn) of the polyarylene ether-based resin is within the above range, processing is easy, and mechanical strength and heat resistance of a molded article manufactured using the thermoplastic resin composition including the same can be effectively improved. Specifically, the polyarylene ether resin may have a number average molecular weight (Mn) of about 15,000 μg / mol to about 300,000 μg / mol, more specifically about 15,000 μg / mol to about 30,000 μg / mol.

The polyarylene ether-based resin may have a polydispersity index (PDI) of about 1.2 to about 2.5. When the polydispersity index of the polyarylene ether-based resin is within the above range, it is easy to process, and the elongation and heat resistance of the molded article produced using the thermoplastic resin composition can be effectively improved. Specifically, the polyarylene ether resin may have a polydispersity index (PDI) of about 1.3 kPa to about 1.8.

The polyolefin-based resin may have a melt index (MI) of about 0.1 g / 10 min to about 30 g / 10 min. When the melt index of the polyolefin resin is within the above range, it can be easily mixed with other resins and can effectively improve the mechanical strength of the thermoplastic resin composition comprising the same. Specifically, the polyolefin resin may have a melt index (MI) of about 0.1 g / 10 min to about 20 g / 10 min.

The polyolefin resin may have a melting point of about 80 ℃ to about 170 ℃. When the melting point of the polyolefin resin is within the above range, it is possible to effectively improve the heat resistance and mechanical strength of the thermoplastic resin composition comprising the same. Specifically, the polyolefin resin may have a melting point of about 95 ° C to about 135 ° C, more specifically about 105 ° C to about 125 ° C.

The polyolefin-based resin may have a weight average molecular weight (Mw) of about 10,000 μg / mol to about 1,000,000 μg / mol. When the weight average molecular weight (Mw) of the polyolefin resin is within the above range, the processing is easy, and the mechanical strength of the thermoplastic resin composition including the same may be effectively improved. Specifically, the polyolefin resin may have a weight average molecular weight (Mw) of about 40,000 kg / mol to about 300,000 kg / mol.

The polyolefin resins may be used alone or in combination of two or more, and may have a weighted average density of about 0.95 g / cm ³ or less. In this case, the flexibility and cold resistance of the thermoplastic resin composition including the same can be effectively improved. Specifically, the polyolefin-based resin may have a weight-weighted average density of about 0.94 g / cm ³ or less, more specifically about 0.91 g / cm ³ to 0.94 g / cm ³ . The weight-weighted average density means that the weight of each polyolefin is multiplied by each polyolefin density and averaged. When a single resin is used, the density of the resin is a weighted weight average density.

The polyolefin resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ultra low density Ultra low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene and combinations thereof It may include one selected from, but is not limited thereto. Specifically, the polyolefin resin may be a linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ethylene-propylene copolymer (ethylene- propylene copolymer, ethylene-butene copolymer, and combinations thereof.

The inorganic filler may serve as a flame retardant and a reinforcing agent to improve flame retardancy and mechanical properties, such as wear resistance, of the thermoplastic resin composition including the same.

The inorganic filler has a decomposition temperature of about 200 ° C. or more. When the decomposition temperature of the inorganic filler is within the above range, physical properties may not be impaired in the melt mixing process with the polymer. Specifically, the inorganic filler may have a decomposition temperature of about 200 ° C to about 900 ° C, more specifically about 250 ° C to about 350 ° C.

For example, the inorganic filler is magnesium oxide, magnesium hydroxide, calcium hydroxide, hydromagnesite (Mg ₅ (CO ₃ ) ₄ (OH) ₂ , hydromagnesite), calcium carbonate carbonate), potassium titanate, magnesium silicate, and combinations thereof, but is not limited thereto.

The inorganic filler may have an average particle diameter of about 1 μm to about 6 μm. When the average particle diameter of the inorganic filler is within the above range, the inorganic filler may be uniformly dispersed in the resin, so that the appearance of the molded article manufactured using the thermoplastic resin composition including the inorganic filler may be smoothly formed and flame retardant. Physical properties such as can be improved effectively. Specifically, the inorganic filler may have an average particle diameter of about 1.1 μm to about 2.5 μm.

The dispersant plays a role of uniformly dispersing the inorganic filler in the resin and reduces die build-up, thereby smoothly forming the appearance of a molded article manufactured using the thermoplastic resin composition. Can be.

The dispersant may include a salt containing an element of the same group as the element included in the inorganic filler, as represented by Formula 1, so that the inorganic filler may be more effectively dispersed into the resin.

For example, the dispersant may be magnesium stearate, 12-hydroxy magnesium stearate, calcium stearate, potassium stearate, barium stearate, and barium stearate. stearate, zinc stearate, aluminum stearate, sodium stearate, and combinations thereof, but is not limited thereto.

In the thermoplastic resin composition, the base resin includes about 10 wt% to about 80 wt% of the polyarylene ether resin and about 20 wt% to about 90 wt% of the polyolefin resin based on the total amount of the base resin. The inorganic filler may be included in an amount of about 10 parts by weight to about 100 parts by weight based on 100 parts by weight of the base resin, and the dispersant may be included in an amount of about 0.05 parts by weight to about 5 parts by weight based on 100 parts by weight of the base resin. Can be. When the content of the polyarylene ether resin, the polyolefin resin, the inorganic filler and the dispersant is within the above range, it is possible to effectively improve the flexibility, heat resistance, wear resistance and flame retardancy of the thermoplastic resin composition, Formation can be effectively reduced. Specifically, in the thermoplastic resin composition, the base resin may include about 20 wt% to about 60 wt% of the polyarylene ether resin and about 40 wt% to about 80 wt% of the polyolefin resin based on the total amount of the base resin. %, And more specifically, about 30% to about 55% by weight of the polyarylene ether-based resin and about 45% to about 70% by weight of the polyolefin-based resin. Specifically, the inorganic filler may be included in an amount of about 10 parts by weight to about 50 parts by weight based on 100 parts by weight of the base resin, and the dispersant may be included in an amount of about 0.05 parts by weight to about 3 parts by weight based on 100 parts by weight of the base resin. More specifically, the inorganic filler may be included in about 15 parts by weight to about 50 parts by weight based on 100 parts by weight of the base resin, and the dispersing agent is about 0.1 parts by weight to about 2 parts by weight based on 100 parts by weight of the base resin. Parts, more specifically, about 0.1 to about 1.5 parts by weight may be included.

The thermoplastic resin composition may further include a compatibilizer. The compatibilizer may serve to help the polyarylene ether resin and the polyolefin resin to be uniformly dispersed, and also to help the inorganic filler and the resin to be uniformly dispersed. It may be.

For example, the compatibilizer is a compound containing both a functional group and the polyolefin resin-friendly functional group and the polyarylene ether resin, so that the polyarylene ether resin and the polyolefin resin can be uniformly dispersed. Can play a role in helping In one example, the polyarylene ether resin may be dispersed in the polyolefin resin.

If the compatibility of the polyarylene ether resin and the polyolefin resin, and the compatibility of the resin and the inorganic filler is improved, processability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance, Mechanical strength and chemical resistance can be improved.

Specifically, the compatibilizer is styrene-ethylene-butylene-styrene copolymer (SEBS), maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (maleic) anhydride grafted styrene-ethylene-butylene-styrene copolymer (MA-SEBS), high impact polystyrene (HIPS), ethylene vinyl acetate copolymer (EVA), ethylene-methylacrylate copolymer ( ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate copolymer (EBA), styrene-butadiene-styrene copolymer (styrene-butadiene-styrene copolymer, SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer (styrene-isoprene- styrene copolymer (SIS), styrene-ethylene copolymer, styrene-ethylene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene- Maleic anhydride grafted styrene-ethylene-butadiene-styrene copolymer, maleic anhydride grafted polypropylene, maleic anhydride-grafted linear low density polyethylene (maleic anhydride) grafted linear low density polyethylene), maleic anhydride grafted low density polyethylene, and combinations thereof, but is not limited thereto.

The thermoplastic resin composition may include about 1 parts by weight to about 40 parts by weight of the compatibilizer with respect to 100 parts by weight of the thermoplastic resin composition not including the compatibilizer. When the compatibilizer is included in the above range, it is possible to effectively improve the mechanical strength, heat resistance and processability of the thermoplastic resin composition including the same, and can effectively improve the appearance characteristics of the molded article manufactured using the thermoplastic resin composition. . Specifically, the thermoplastic resin composition may contain about 1 parts by weight to about 20 parts by weight, more specifically about 1 parts by weight to about 10 parts by weight, based on 100 parts by weight of the thermoplastic resin composition not including the compatibilizer. It can be included as a wealth.

On the other hand, the thermoplastic resin composition may further include a flame retardant. The flame retardant may serve to improve flame retardancy and heat resistance of the thermoplastic resin composition including the same.

Specifically, the flame retardant is a phosphate compound, a phosphite compound, a phosphonate compound, a polysiloxane, a phosphazene compound, a phosphinate compound, a melamine compound, and a combination thereof. It may include one selected from, but is not limited thereto.

The thermoplastic resin composition may include about 1 parts by weight to about 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant. When the content of the flame retardant is within the above range, it is possible to effectively improve the flame retardancy and heat resistance of the thermoplastic resin composition comprising the same. Specifically, the thermoplastic resin composition includes about 5 parts by weight to about 40 parts by weight, more specifically about 5 parts by weight to about 30 parts by weight based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant. can do.

When the thermoplastic resin composition includes both the inorganic filler and the flame retardant, the inorganic filler and the flame retardant may be included in a weight ratio of about 50: 1 kPa to about 1:10. When the content ratio of the inorganic filler and the flame retardant is within the range, it is possible to effectively improve the flame retardancy, heat resistance, mechanical strength and elongation of the thermoplastic resin composition including the same. Specifically, the inorganic filler and the flame retardant may be included in a weight ratio of about 10: 1 kPa to about 1: 3.

The thermoplastic resin composition may have a limited oxygen index (LOI) of about 18 kPa to about 50. When the limit oxygen index of the thermoplastic resin composition is within the above range, the thermoplastic resin composition may have excellent flame resistance, heat resistance and mechanical strength. Specifically, the thermoplastic resin composition may have a limiting oxygen index (LOI) of about 21 kPa to about 35, more specifically about 21 kPa to about 28.

In addition to the above components, the thermoplastic resin composition according to the embodiment improves injection moldability, physical property balance, dispersibility, and the like, and dyes, pigments, stabilizers, lubricants, antibacterial agents, mold release agents, and resin antioxidants as necessary to prevent oxidation. And an additive such as a copper antioxidant and a halogen scavenger. At this time, the additives may be used singly or in combination of two or more.

Thermoplastic resin composition according to one embodiment may be prepared by a known method for producing a resin composition. For example, after mixing each of the components and other additives simultaneously, they can be melt extruded in an extruder and made into pellets.

Resin composition according to one embodiment does not include a separate crosslinking (crosslinking) can be easily recycled and does not use a halogen-based flame retardant is environmentally friendly. In addition, the resin composition according to the embodiment includes the polyolefin-based resin and the polyarylene ether-based resin in a specific weight range and the inorganic filler and the dispersant, so that workability, flexibility, flame retardancy, wear resistance, heat resistance, voltage resistance It can effectively improve the insulation, mechanical strength, chemical resistance, water resistance and dimensional stability and can reduce the formation of die rule.

Another embodiment manufactures a molded article including the thermoplastic resin composition. The molded article may be manufactured by various methods such as injection molding, blow molding, extrusion, and thermoforming using the thermoplastic resin composition.

The molded article may be a wire or a wire covering material, which may be used in various fields such as power lines, communication lines, automotive wires, electronic device wires, nuclear wires, and wind wires.

As an example, a cross-sectional view of a wire according to one embodiment is shown in FIG. 1.

Referring to FIG. 1, the wire 1 comprises a conductor 2 and a sheathing material 4 surrounding the conductor. At this time, the conductor 2, the coating material 4 or a combination thereof may include the thermoplastic resin composition.

The conductor 2 may be one strand or may include two or more strands. When the conductor 2 has several strands, the coating member 4 may be formed to surround each strand, or the coating member 4 may be formed to surround several strands at once.

As an example, a cross-sectional view of a wire according to another embodiment is shown in FIG. 2.

Referring to FIG. 2, the electric wire 10 surrounds the conductor 11, the covering material 13 surrounding the conductor 11, the insulator 15 surrounding the covering material 13, and the insulator 15. It includes a sheath (17). In this case, the conductor 11, the covering 13, the insulator 15, the sheath 17, or a combination thereof may include the thermoplastic resin composition.

The conductor 11 may be one strand or may include two or more strands. When the conductor 11 has several strands, the covering 13, the insulator 15, the sheath 17, or a combination thereof are formed to surround each strand, or the covering 13 is formed so as to surround several strands at once. The insulator 15, the sheath 17, or a combination thereof may be formed, but is not limited thereto.

As an example, a cross-sectional view of a wire according to another embodiment is shown in FIG. 3.

Referring to FIG. 3, the electric wire 20 surrounds the conductor 21, the covering member 23 surrounding the conductor 21, the insulator 25 surrounding the covering member 23, and the insulator 25. Shield 27, and a sheath 29 surrounding the shield 27. In this case, the conductor 21, the cover material 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof may include the thermoplastic resin composition.

The conductor 21 may be one strand or may include two or more strands. When the conductor 21 has several strands, the coating member 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof are formed to surround each strand, or the strands are surrounded at one time. The covering 23, the insulator 25, the shield 27, the sheath 29, or a combination thereof may be formed, but is not limited thereto.

1 to 3 only show examples of the structure of the wire according to the embodiment, and the structure of the wire according to the embodiment is not limited thereto.

Unless stated otherwise herein, information about wires, conductors, sheaths, insulators, shields, and sheaths is as generally known in the art.

The molded article may have a time from ignition to extinguishment as measured by ISO 6722 within about 70 seconds. When the time from the ignition to extinguishing the molded article is within the above range, the molded article may have excellent flame retardancy. Specifically, the molded article may have a time from ignition to digestion as measured by ISO 6722 within about 50 seconds, such as about 1 second to about 50 seconds, more specifically about 1 second to about 20 seconds. The ISO 6722 is the August 1, 2006 version.

The molded article may have a diameter change rate of about 15% or less after gasoline immersion as measured by ISO 6722. When the diameter change rate after the gasoline immersion of the molded product is within the above range, the molded article may have excellent oil resistance, flexibility and cold resistance. Specifically, the molded article may have a diameter change rate of about 0.01% to about 10.0% after gasoline immersion as measured by ISO 6722. The ISO 6722 is the August 1, 2006 version.

The die build-up rate in the production of the molded article is about 45 milligrams (die build-up) / kg (compound) or less, for example about 5 milligrams (die build-up) / kg (compound) To about 45 milligrams (die build-up) / kg (compound). When the die drool formation rate is within the above range, the appearance of the molded article may be smoothly formed, and the inorganic filler may be evenly dispersed in the resin. Specifically, the die build-up rate during the production of the molded article is about 10 mg (die build-up) / kg (compound) to about 40 mg (die build-up) / kg (compound) May be). The die drool formation rate is obtained by scraping deposits accumulated around the die of the extruder, measuring the weight, and calculating the ratio to the weight of the injected compound.

The molded article may have a tensile strength of about 5 MPa to about 60 MPa as measured by ASTM D 638. When the tensile strength of the molded article is within the above range, the molded article has excellent mechanical strength and can be effectively applied to various applications. Specifically, the molded article may have a tensile strength of about 10 MPa to about 40 MPa, more specifically about 15 MPa to about 35 MPa as measured by ASTM D 638.

The molded article may have an elongation of from about 50% to about 600% as measured by JASO D 618. When the elongation of the molded article is within the above range, it can be effectively elongated without being broken when pulled through various spaces, and can have excellent compatibility, flexibility and cold resistance. Specifically, the molded article may have an elongation of about 110% to about 600%, more specifically about 120% to about 400%, more specifically about 150% to about 400% as measured by JASO D 618. The JASO D 618 is a 2008 version.

Example

Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the following Examples and Comparative Examples are for illustrative purposes only and are not intended to limit the present invention.

Each component used for manufacture of a thermoplastic resin composition is as follows.

(A) polyarylene ether-based resin

Polyphenylene ether (polyphenylene ether, PPE): LXR-035C (manufactured by Blue Star)

(B) polyolefin resin

Linear low density polyethylene (LLDPE): LLDPE 9730 (manufactured by Hanwha Chemical), density 0.92 g / cm ³

(C) inorganic filler

(C-1) magnesium hydroxide (Mg (OH) ₂ ): MAGNIFIN ^® H-5 IV (manufactured by Albemarle), decomposition temperature 320 ° C

(C-2) Calcium Carbonate (CaCO ₃ ): manufactured by OMYA KOREA INC, decomposition temperature 800 ℃

(C-3) Aluminum hydroxide (Al (OH) ₃ ): made in Shanghai Liangjiang Titanium White Product Co, decomposition temperature 190 ℃

The decomposition temperature was measured using a Q5000 (manufactured by TA Instrument) equipment.

(D) dispersant

(D-1) magnesium stearate: EMS-6P (manufactured by Eishin Kasei)

(D-2) calcium stearate: manufactured by Sigma Aldrich

(D-3) ethylene bis steamide: LEBAX-140B (product made by Lion Chemical Co., Ltd.)

(D-4) zinc stearate: manufactured by Sigma Aldrich

(D-5) aluminum stearate: manufactured by Sigma Aldrich

(E) flame retardant

Exolit OP 1240 (manufactured by Clarit)

Example  1 to 6 and Comparative example  1 to 5: preparation of the thermoplastic resin composition

The thermoplastic resin compositions according to Examples 1 to 6 and Comparative Examples 1 to 5 were prepared with the compositions shown in Table 1 using the above-mentioned components.

As the manufacturing method, each component was mixed by the composition shown in following Table 1, and it mixed in the usual mixer. Then, the barrel temperature (barrel temperature) was set to about 260 ° C. and put into a twin screw extruder SHJ35 (manufactured by NJFY) having L / D = 44 and Φ = 35 mm. The mixture was prepared into a resin composition in pellet form through an extruder.

Example Comparative example One 2 3 4 5 6 One 2 3 4 5 Base resin (A) PPE weight% 50 40 50 50 35 50 50 50 50 90 50 (B) LLDPE 50 60 50 50 65 50 50 50 50 10 50 (C) (C-1) Parts by weight relative to 100 parts by weight of the base resin 40 50 40 40 40 - 40 40 40 40 - (C-2) - - - - - 40 - - - - - (C-3) - - - - - - - - - - 40 (D) (D-1) One One 2 3 One - - - - One - (D-2) - - - - - One - - - - - (D-3) - - - - - - - One - - - (D-4) - - - - - - - - One - - (D-5) - - - - - - - - - - One (E) Exolit OP 1240 5 5 5 5 5 5 5 5 5 5 5

Test Example  One: Died Rule  Formation rate die build - up rate ) Measure

The thermoplastic resin compositions of Examples 1 to 6 and Comparative Examples 1 to 5 were each set to a barrel temperature of about 240 ° C. and fed into a single screw extruder (manufactured by Vikas engineering Works) having L / D = 28 and Φ = 30 mm. The thermoplastic resin composition was prepared in the form of a wire through an extruder. At this time, a wire rod of 0.5 SQ was used.

While preparing the wire-shaped specimens, the deposits accumulated around the die of the extruder were scraped off to measure the weight, and the die roll forming speed was calculated according to the amount of the thermoplastic resin composition introduced into the single screw extruder.

The results are shown in Table 2 below.

Test Example  2: Elongation  evaluation

For each specimen prepared in Test Example 1, the elongation was measured according to the JASO D 618 elongation measuring method. The higher the value, the better the elongation.

The results are shown in Table 2 below.

Test Example  3: tensile strength evaluation

For each specimen prepared in Test Example 1, the tensile strength was measured according to the ASTM D 638 tensile strength measurement method. The larger the value, the better the tensile strength.

The results are shown in Table 2 below.

Test Example  4: flame retardancy evaluation

For each specimen prepared in Test Example 1, the flame retardancy was evaluated by measuring the time taken before ignition after ignition according to the ISO 6722 flame retardant test method. The smaller the value, the faster the fire extinguisher is.

The results are shown in Table 2 below.

Test Example  5: oil resistance evaluation

Each of the specimens prepared in Test Example 1 was immersed in gasoline according to the ISO 6722 oil resistance test method, and the change rate of the specimen diameter was measured. The smaller the rate of change of the diameter of the specimen, the better the oil resistance.

The results are shown in Table 2 below.

Example Comparative example One 2 3 4 5 6 One 2 3 4 5 Die rule
Formation rate
(mg (die build-up) /
kg (compound)) 25 28 20 15 28 30 59 50 49 Not Extruded /
Molding impossible 50 Elongation (%) 190 300 230 250 380 170 170 170 170 60 Tensile Strength (MPa) 30 25 31 32 22 32 21 21 22 10 Flame retardant (seconds) 20 20 30 30 40 40 75 75 80 120 Oil resistance (%) 5 3 6 6 2 5 8 8 8 12

As shown in Table 2, the case of using the thermoplastic resin composition of Examples 1 to 6 is less than the case of using the thermoplastic resin composition of Comparative Examples 1 to 5 is formed less elongation, elongation, tensile strength, flame retardancy and oil resistance It can be confirmed that excellent.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, And it goes without saying that the invention belongs to the scope of the invention.

1, 10, 20: wires, 2, 11, 21: conductors,
4, 13, 23: covering material, 15, 25: insulator,
17, 29: sheath, 27: shield

Claims (19)

A base resin comprising a polyarylene ether resin and a polyolefin resin,
Inorganic filler having a decomposition temperature of 200 ° C. or higher, and
Dispersant comprising a salt represented by the formula (1)
Lt; / RTI &gt;
The content of the polyolefin-based resin (weight, W _OL ) and the content of the polyarylene ether-based resin (weight, W _AR ) is a thermoplastic resin composition that satisfies the relationship of W _AR ≤ 1.9 × W _OL :
[Formula 1]
xM ^{a + b} yD ^-
In Chemical Formula 1,
M is a group 1 to 3 element, the M is an element of the same group as the element contained in the inorganic filler,
D is an anion derived from a substituted or unsubstituted C1 to C50 aliphatic hydrocarbon, an anion derived from a substituted or unsubstituted C2 to C50 aromatic hydrocarbon, an anion derived from a substituted or unsubstituted C3 to C50 alicyclic hydrocarbon, a substitution or From anions derived from unsubstituted C1 to C50 carboxylic acids, anions derived from substituted or unsubstituted C2 to C50 esters, anions derived from substituted or unsubstituted C1 to C50 amides, from substituted or unsubstituted C2 to C50 nitriles Derived anions and combinations thereof,
a is an integer of 1 to 3,
b is an integer of 1 to 3,
x and y are positive numbers that satisfy ax = by.
The method of claim 1,
The polyolefin resin is a thermoplastic resin composition having a melt index (melt index, MI) of 0.1 g / 10min to 30 g / 10min.
The method of claim 1,
The polyolefin resin is a thermoplastic resin composition having a melting point (melting point) of 80 ℃ to 170 ℃.
The method of claim 1,
The polyolefin resin is a thermoplastic resin composition having a weight-weighted average density of 0.95 g / cm ³ or less.
The method of claim 1,
The polyolefin-based resin is a high density polyethylene (HDPE), linear low density polyethylene (LLDPE), low density polyethylene (LDPE), ethylene-octene copolymer (ethylene-octene copolymer), ultra Ultra low density polyethylene, medium density polyethylene, ethylene-propylene copolymer, ethylene-butene copolymer, polypropylene and their A thermoplastic resin composition comprising one selected from the combination.
The method of claim 1,
The inorganic filler is magnesium oxide (magnesium oxide), magnesium hydroxide (magnesium hydroxide), calcium hydroxide (calcium hydroxide), hydromagnesite (Mg ₅ (CO ₃ ) ₄ (OH) ₂ , hydromagnesite), calcium carbonate (calcium carbonate), A thermoplastic resin composition comprising one selected from potassium titanate, magnesium silicate and combinations thereof.
The method of claim 1,
The dispersing agent is magnesium stearate, 12-hydroxy magnesium stearate, calcium stearate, potassium stearate, barium stearate, barium stearate, Zinc stearate (zinc stearate), aluminum stearate (aluminium stearate), sodium stearate (sodium stearate) and a thermoplastic resin composition comprising one selected from a combination thereof.
The method of claim 1,
The base resin includes 10 wt% to 80 wt% of the polyarylene ether resin and 20 wt% to 90 wt% of the polyolefin resin, based on the total amount of the base resin,
The inorganic filler is contained in 10 to 100 parts by weight based on 100 parts by weight of the base resin, the dispersing agent is contained in 0.05 to 5 parts by weight based on 100 parts by weight of the base resin.
The method of claim 1,
The thermoplastic resin composition further comprises a compatibilizer.
10. The method of claim 9,
The compatibilizer is styrene-ethylene-butylene-styrene copolymer (SEBS), maleic hydride-grafted styrene-ethylene-butylene-styrene copolymer (maleic anhydride grafted styrene -ethylene-butylene-styrene copolymer (MA-SEBS), high impact polystyrene (HIPS), ethylene vinyl acetate copolymer (EVA), ethylene-methyl acrylate copolymer (ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-butyl acrylate copolymer (EBA), styrene-butadiene-styrene copolymer (styrene- butadiene-styrene copolymer (SBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-isoprene-styrene copolymer, SIS), styrene-ethylene copolymer, styrene-ethylene-butadiene-styrene copolymer, maleic hydride-grafted styrene-ethylene-butadiene-styrene Maleic anhydride grafted styrene-ethylene-butadiene-styrene copolymer, maleic anhydride grafted polypropylene, maleic anhydride grafted linear low density polyethylene), maleic anhydride-grafted low density polyethylene, and a combination thereof.
10. The method of claim 9,
The thermoplastic resin composition comprises 1 to 40 parts by weight of the compatibilizer with respect to 100 parts by weight of the thermoplastic resin composition not containing the compatibilizer.
The method of claim 1,
The thermoplastic resin composition further comprises a flame retardant.
The method of claim 12,
The flame retardant is selected from phosphate compounds, phosphite compounds, phosphonate compounds, polysiloxanes, phosphazene compounds, phosphinate compounds, melamine compounds and combinations thereof It will comprise one thermoplastic resin composition.
The method of claim 12,
The thermoplastic resin composition comprises 1 to 50 parts by weight of the flame retardant based on 100 parts by weight of the thermoplastic resin composition not containing the flame retardant.
A molded article comprising the thermoplastic resin composition according to any one of claims 1 to 14.
16. The method of claim 15,
The molded article is an electric wire or a wire covering material.
16. The method of claim 15,
Die build-up rate (die build-up rate) is 45 mg (die build-up) / kg (compound) or less in the manufacture of the molded article.
16. The method of claim 15,
The molded article is a molded article having a tensile strength of 5 MPa to 60 MPa as measured by ASTM D 638.
16. The method of claim 15,
The molded article is a molded article having an elongation of 50% to 600% as measured by JASO D 618.

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