KR20130020387A - Surface plate having jig for supporting carriage rail - Google Patents

Surface plate having jig for supporting carriage rail Download PDF

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Publication number
KR20130020387A
KR20130020387A KR1020110083000A KR20110083000A KR20130020387A KR 20130020387 A KR20130020387 A KR 20130020387A KR 1020110083000 A KR1020110083000 A KR 1020110083000A KR 20110083000 A KR20110083000 A KR 20110083000A KR 20130020387 A KR20130020387 A KR 20130020387A
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KR
South Korea
Prior art keywords
support
jig
rail
surface plate
carriage rail
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KR1020110083000A
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Korean (ko)
Inventor
양달주
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현대중공업 주식회사
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Priority to KR1020110083000A priority Critical patent/KR20130020387A/en
Publication of KR20130020387A publication Critical patent/KR20130020387A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426—Fixtures for other work
    • B23K37/0435—Clamps
    • B23K37/0443—Jigs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22—Feeding members carrying tools or work
    • B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02—Assembly jigs

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

PURPOSE: A surface plate having a jig for supporting a carriage rail is provided to overcome the troubles to adjust the height of the jig and install or uninstall the jig by integrating the jig with the surface plate, and also enable a worker to turn the surface plate down, thereby saving working hours and preventing interference to other equipments when the surface plate is not being used. CONSTITUTION: A surface plate(10) having a jig for supporting a carriage rail comprises a floor member(11), a plurality of supporting member, a side surface supporter, and a jig. The plurality of supporting members is vertically installed with a designated space between the supporting members on the upper portion of the floor member for supporting an upper deck. The side surface supporter is adhered to one side of the supporting member. The jig is installed in the supporting member When being place on the side surface supporter, the jig is exposed to the front of the supporting member for supporting installation of a carriage rail, and when being unseated from the side surface supporter, the jig is rotated down for not causing interference in the outside of the supporting member. The jig comprises a rotary pivot which is installed widthwise at the supporting member for rotating and moving widthwise, a release preventing plate(220) which is formed at one end of the rotary pivot for preventing the rotary pivot from moving to the other end, a rail supporting unit(230) which is built in the other end of the rotary pivot for supporting the carriage rail by being supported by or released from the side surface supporter during the rotation of the rotary pivot.

Description

캐리지레일 설치용 지그가 구비되어 있는 정반{Surface plate having jig for supporting carriage rail}Surface plate having jig for supporting carriage rail}

본 발명은 캐리지레일 설치용 지그가 구비되어 있는 정반에 관한 것으로, 엎어데크를 받쳐주는 정반에 캐리지레일 설치용 지그를 일체로 부착해 놓음으로써 캐리지를 통한 엎어데크의 용접시 캐리지가 이동할 수 있는 레일의 설치가 용이하게 이루어지게 하는 캐리지레일 설치용 지그가 구비되어 있는 정반에 관한 것이다.
The present invention relates to a surface plate provided with a carriage rail mounting jig, and by mounting the carriage rail mounting jig integrally to the surface plate supporting the upside deck installation of the rail to which the carriage can move when welding the upside deck through the carriage It relates to a surface plate is provided with a carriage rail mounting jig to be easily made.

일반적으로 선박의 엎어데크는 정반의 상부에 놓여진 상태로 용접하여 제작된다.In general, the upside deck of the ship is produced by welding in the state placed on the top of the surface plate.

도 1 은 종래의 지그를 정반에 설치한 상태를 나타낸 예시도로서, 정반은 기계 부품의 조립, 검사 등에 사용되는 것으로, 선박의 엎어데크(30) 조립시 사용되는 정반(10)은, 바닥면에 놓여져 엎어데크(30)의 크기만큼 길게 연장되도록 설치되는 바닥부재(11)와, 상기 바닥부재(11)의 상부에 소정의 간격으로 수직하게 설치되어 엎어데크(30)를 받쳐주는 다수의 지지부재(12)를 포함하여 구성된다.1 is an exemplary view showing a state in which a conventional jig is installed on the surface plate, the surface plate is used for assembling, inspection, etc. of the mechanical parts, the surface plate 10 used when assembling the deck 30 of the ship, the bottom surface The bottom member 11 which is placed on the floor member 11 is installed to extend as long as the size of the upside down deck 30, and a plurality of supports vertically installed at a predetermined interval on the top of the bottom member 11 to support the upside down deck 30. The member 12 is comprised.

종래에는 상기와 같이 정반(10)에 올려진 엎어데크(30)를 용접하기 위해서는, 정반(10)의 바닥부재(11)에 소정의 간격으로 지그(20)를 설치하고, 상기 놓여지도록 캐리지레일(100)을 설치하며 상기 캐래지레일(100)에 캐리지를 설치한 후 캐리지를 이동시키면서 용접을 수행하였다.Conventionally, in order to weld the upside down deck 30 mounted on the surface plate 10 as described above, the jig 20 is installed at a predetermined interval on the bottom member 11 of the surface plate 10, and the carriage rails are placed thereon. After installing the carriage 100 to the carriage rail 100, the carriage was carried out while moving the carriage.

상기 지그(20)는 도면에서와 같이 바닥부재(11)에 결합되는 하부판(21)과 상기 하부판(21)의 상부에 수직하게 형성되고 높이조절이 가능하게 구성되는 지지대(22)와, 상기 지지대(22)의 상부에 형성되어 캐리지레일(100)이 놓여지도록 하는 레일받침대(23)를 포함하여 구성된다.The jig 20 has a lower plate 21 coupled to the bottom member 11 and a support 22 formed vertically on the upper portion of the lower plate 21 and configured to be height-adjustable, as shown in the drawing. Is formed on top of the 22 is configured to include a rail support 23 for the carriage rail 100 is placed.

이러한 종래의 지그(20)는 레일받침대(23)에 올려지는 캐리지레일(100)을 안정적으로 받쳐주지 못해 용접도중 레일받침대(23) 상에서 이탈하게 되어 캐리지를 통한 용접작업을 수행하지 못하는 문제점이 있다.The conventional jig 20 has a problem that can not be stably supported by the carriage rail 100 mounted on the rail support 23 to be separated from the rail support 23 during welding, thereby failing to perform welding work through the carriage. .

또한 캐리지레일(100)이 수평하게 설치될 수 있도록 정반(20)상에 설치되는 지그(20)의 지지대(22) 높이를 조절해야 하기 때문에 레벨링 작업이 매우 번거로워 작업 효율이 떨어지는 문제점이 있다.In addition, because the carriage rail 100 has to adjust the height of the support 22 of the jig 20 to be installed on the surface plate 20 to be installed horizontally, there is a problem that the leveling work is very cumbersome and work efficiency is lowered.

한편 상기 지그(20)의 전도를 방지하기 위하여 지그(20)의 하부판(21)을 바닥부재(11)에 볼트로 고정하였으나, 다수의 지그(20)를 설치하거나 해체하기 위한 시간이 증가되어 작업 능률이 저하되는 문제점이 있다.
Meanwhile, the lower plate 21 of the jig 20 is fixed to the bottom member 11 by bolts to prevent the jig 20 from falling, but the time for installing or dismantling a plurality of jigs 20 increases. There is a problem that the efficiency is lowered.

상기와 같은 문제점을 해결하기 위한 본 발명의 목적은, 캐리지에 레일을 받쳐주기 위한 지그가 정반에 일체로 부착됨으로서 지그의 설치 및 해체에 따른 번거로움을 없애주도록 하고, 정반에 일체로 구비됨으로써 높이조절에 따른 번거로움을 최소화시켜주어 작업시간을 절약할 수 있도록 하며, 사용하지 않을 경우에는 하부방향으로 회전시켜 놓아 작업자나 기타 장비의 이동시 간섭되지 않도록 하는 캐리지레일 설치용 지그가 구비되어 있는 정반을 제공함에 있다.
An object of the present invention for solving the above problems, the jig for supporting the rail to the carriage to be integrally attached to the surface plate to eliminate the hassle caused by the installation and disassembly of the jig, by being provided integrally on the surface plate height It minimizes the inconvenience of adjustment and saves work time. When not in use, it provides a surface plate equipped with a carriage rail installation jig that rotates downward so that it does not interfere with the movement of workers or other equipment. Is in.

상기한 바와 같은 목적을 달성하고 종래의 결점을 제거하기 위한 과제를 수행하는 본 발명은, 바닥면에 놓여지는 바닥부재와, 상기 바닥부재의 상부에 소정의 간격으로 수직하게 설치되어 엎어데크를 받쳐주는 다수의 지지부재를 포함하여 구성되는 정반에 있어서, 상기 지지부재의 일측면에 부착되는 측면받침대; 상기 지지부재에 설치되되, 상기 측면받침대에 놓여질 경우에는 지지부재의 전방으로 노출되어 캐리지레일이 설치될 수 있도록 하고, 측면받침대에서 이탈될 경우에는 지지부재의 하부방향으로 회전하여 지지부재의 전방으로 노출되지 않게 됨으로써 지지부재의 외측에서 간섭되지 않게 되는 지그를 포함하여 구성된 것을 특징으로 한다.The present invention to achieve the object as described above and to perform a problem for eliminating the conventional drawbacks, the bottom member placed on the bottom surface, and vertically installed at a predetermined interval on the upper portion of the bottom member to support the upside down deck A main plate comprising a plurality of support members, the side support is attached to one side of the support member; It is installed on the support member, when placed on the side support is exposed to the front of the support member so that the carriage rail can be installed, if it is removed from the side support rotates in the downward direction of the support member to the front of the support member It is characterized in that it is configured to include a jig that is not exposed by being exposed to the outside of the support member.

또한 상기 지그는, 지지부재의 폭방향으로 설치되어 회전 및 폭방향으로 이동이 가능하게 구성되는 회전축; 상기 회전축의 일측단에 형성되어 회전축이 지지부재의 타측으로 이탈되는 것을 방지하는 이탈방지판; 상기 회전축의 타측단에 일체로 형성되고 상기 회전축의 회전 및 이동에 의해 상기 측면받침대에 받쳐지거나 이탈되어 캐리지레일을 받쳐주는 레일받침부; 로 구성된 것을 특징으로 한다.In addition, the jig, the rotating shaft is installed in the width direction of the support member configured to be rotatable and movable in the width direction; A separation prevention plate formed at one end of the rotation shaft to prevent the rotation shaft from being separated to the other side of the support member; A rail support part integrally formed at the other end of the rotation shaft and supported or detached from the side support by the rotation and movement of the rotation shaft to support the carriage rail; Characterized in that consisting of.

또한 상기 레일받침부는, 상기 회전축의 타측단에 회전축과 일체로 형성되어 회전축의 회전 및 폭방향 이동에 의해 측면받침대의 상부에 놓여지거나 이탈되는 지지프레임; 상기 지지프레임의 측면에 높이 방향으로 이동 가능하게 설치되는 높이조절바; 상기 높이조절바의 상부에 결합되어 캐리지레일이 놓여질 수 있도록 하는 레일받침대를 포함하여 구성된 것을 특징으로 한다.In addition, the rail support portion, the support frame which is formed integrally with the rotary shaft at the other end of the rotary shaft is placed on or separated from the upper side of the side support by the rotation and the widthwise movement of the rotary shaft; A height adjustment bar installed on the side of the support frame to be movable in a height direction; Coupled to the top of the height adjustment bar is characterized in that it comprises a rail support so that the carriage rail can be placed.

또한 상기 레일받침대의 일측단 또는 양측단에 형성되어 캐리지레일이 레일받침대 상에서 이탈되지 않도록 하는 이탈방지턱을 포함하여 구성된 것을 특징으로 한다.
It is also characterized in that it is formed on one side or both ends of the rail support comprises a departure prevention jaw to prevent the carriage rail from being separated on the rail support.

이상에서 설명한 바와 같이 본 발명에 의하면, 이와 같이 작동되는 본 발명의 지그는 캐리지레일 설치시에는 레일받침부가 측면받침대에 받쳐져 지지부재의 전방으로 돌출됨으로써 캐리지레일이 설치될 수 있도록 하고, 캐리지레일을 설치하지 않을 경우에는 회전축을 지지부재의 폭방향으로 이동시켜 레일받침부가 측면받침대에서 이탈되도록 함으로써 회전축을 축으로 하부방향으로 회전되어 지지부재의 외측으로 돌출되지 않도록 함으로써, 작업자나 기타 작업장치에 간섭되지 않게 되어 사용성이 매우 우수하다.As described above, according to the present invention, the jig of the present invention operated as described above allows the carriage rail to be installed by being supported by the rail support portion protruding forward of the support member when the carriage rail is installed. If it is not installed, move the rotating shaft in the width direction of the supporting member so that the rail support part is separated from the side stand so that the rotating shaft is rotated downward to prevent the projecting member from protruding outside the supporting member. There is no interference, and usability is very excellent.

또한 지지부재에 미리 결합되어 있기 때문에 지지부재에 별도로 지그를 설치해야 하는 번거로움이 없고, 필요에 따라 작동하여 간편하게 캐리지레일을 받쳐줄 수 있게 되는 매우 유용한 발명이다.
In addition, since it is coupled to the supporting member in advance, there is no need to separately install a jig on the supporting member, and it is a very useful invention that can easily support the carriage rail by operating as necessary.

도 1 은 종래의 지그를 정반에 설치한 상태를 나타낸 예시도,
도 2 는 본 발명에 의한 정반을 나타낸 사시도,
도 3 은 본 발명에 의한 정반을 나타낸 평면도,
도 4 는 본 발명에 의한 지그를 나타낸 사시도,
도 5 는 본 발명에 의한 정반에 지그를 설치한 상태를 나타낸 정면도,
도 6 은 본 발명에 의한 정반의 지그에 캐리지레일과 캐리지를 설치한 상태를 나타낸 측면도,
도 7 은 본 발명에 의한 정반의 지그 작동 상태를 나타낸 정면도,
도 8 은 본 발명에 의한 정반의 지그 작동 상태를 나타낸 측면도,1 is an exemplary view showing a state where a conventional jig is installed on a surface plate;
2 is a perspective view showing a surface plate according to the present invention,
3 is a plan view showing a surface plate according to the present invention,
4 is a perspective view showing a jig according to the present invention;
5 is a front view showing a state in which a jig is installed on the surface plate according to the present invention;
6 is a side view showing a state in which a carriage rail and a carriage are installed on a jig of the surface plate according to the present invention;
7 is a front view showing a jig operation state of the surface plate according to the present invention,
8 is a side view showing a jig operation state of the surface plate according to the present invention;

이하 본 발명의 실시 예인 구성과 그 작용을 첨부도면에 연계시켜 상세히 설명하면 다음과 같다. 또한 본 발명을 설명함에 있어서, 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다.Hereinafter, the configuration and the operation of the embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

도 2 는 본 발명에 의한 정반을 나타낸 사시도, 도 3 은 본 발명에 의한 정반을 나타낸 평면도, 도 4 는 본 발명에 의한 지그를 나타낸 사시도, 도 5 는 본 발명에 의한 정반에 지그를 설치한 상태를 나타낸 정면도, 도 6 은 본 발명에 의한 정반의 지그에 캐리지레일과 캐리지를 설치한 상태를 나타낸 측면도, 도 7 은 본 발명에 의한 정반의 지그 작동 상태를 나타낸 정면도, 도 8 은 본 발명에 의한 정반의 지그 작동 상태를 나타낸 측면도로서,2 is a perspective view showing a surface plate according to the present invention, Figure 3 is a plan view showing a surface plate according to the present invention, Figure 4 is a perspective view showing a jig according to the present invention, Figure 5 is a state in which the jig is installed on the surface plate according to the present invention 6 is a side view showing a carriage rail and a carriage installed on a jig of the surface plate according to the present invention, FIG. 7 is a front view showing a jig operation state of the surface plate according to the present invention, and FIG. Side view showing the jig operation state of the surface plate by

본 발명의 정반(10)은, 바닥면에 놓여지는 바닥부재(11)와, 상기 바닥부재(11)의 상부에 소정의 간격으로 수직하게 설치되어 엎어데크(30)를 받쳐주는 다수의 지지부재(12)와, 상기 지지부재(12)의 일측면에 부착되는 측면받침대(300)와, 상기 지지부재(12)에 설치되되, 상기 측면받침대(300)에 놓여질 경우에는 상기 지지부재의 전방으로 노출되어 캐리지레일(100)이 설치될 수 있도록 받침 역할을 하고, 측면받침대(300)에서 이탈될 경우에는 지지부재(12)의 하부방향으로 회전하여 지지부재(12)의 전방으로 노출되는 부분을 최소화 함으로써 지지부재(12)의 외측에서 간섭되지 않게 되는 지그(200)를 포함하여 구성된다.The surface plate 10 of the present invention includes a bottom member 11 placed on a bottom surface and a plurality of support members installed vertically at predetermined intervals on an upper portion of the bottom member 11 to support the upside down deck 30. 12, the side support 300 attached to one side of the support member 12, and is installed on the support member 12, when placed on the side support 300 to the front of the support member Exposed to serve as a support to the carriage rail 100 can be installed, when the side rest 300 is separated from the support member 12 is rotated in the downward direction of the support member 12 It is configured to include a jig 200 by minimizing interference from the outside of the support member 12.

상기 정반(10)은 일정간격으로 다수개가 설치되어 엎어데크(30)를 하부에서 지지해주게 되며, 상기 지지부재(12)에는 상기 지그(200)의 설치가 가능하도록 폭방향으로 관통홀(13)이 형성되어 있다.The surface plate 10 is provided with a plurality of at regular intervals to support the upside down deck 30, the through member 13 in the width direction to allow the installation of the jig 200 in the support member 12 Is formed.

상기 지그(200)는 상기 관통홀(13)에 끼워지도록 설치되어 관통홀(13) 내부에서 회전하거나 지지부재(12)의 폭방향으로 이동 가능하게 구성되는 회전축(210)과, 상기 회전축(210)의 일측단에 상기 관통홀(13)의 직경보다 크게 형성되어 지지부재(12) 상에서 폭방향으로 이동되는 회전축(210)이 지지부재(12)의 타측으로 이탈되지 않도록 하는 이탈방지판(220)과, 상기 회전축(210)의 타측단에 일체로 형성되고 상기 회전축(210)의 회전 및 이동에 의해 상기 측면받침대(300)에 받쳐질 경우에는 지지부재(12)의 전방으로 노출되어 캐리지(110) 설치를 위한 캐리지레일(100)이 놓여질 수 있도록 하고, 캐리지레일(100)을 설치하지 않을 경우에는 측면받침대(300)에서 이탈되어 하부방향으로 회전함으로써 지지부재(12)의 전방으로 노출되지 않아 정반(10)의 외측에서 간섭되지 않도록 하는 레일받침부(230)를 포함하여 구성된다.The jig 200 is installed to be fitted into the through hole 13, the rotating shaft 210 and configured to be rotated in the through hole 13 or movable in the width direction of the support member 12, and the rotating shaft 210 Elevation prevention plate 220 is formed at one side end of the larger than the diameter of the through hole 13 so that the rotating shaft 210 is moved in the width direction on the support member 12 is not separated to the other side of the support member 12 ) And the other side of the rotary shaft 210 is integrally formed and is supported by the side support 300 by the rotation and movement of the rotary shaft 210 is exposed to the front of the support member 12 to the carriage ( 110) The carriage rail 100 for installation can be placed, and when the carriage rail 100 is not installed, it is separated from the side stand 300 and rotated downward so as not to be exposed to the front of the support member 12. Do not interfere with the outside of the surface plate 10 Rail is configured to include a receiving portion 230.

상기 회전축(210)은 지지부재(12)의 관통홀(13) 내부에서 회전하거나 지지부재(12)의 폭방향으로 이동 가능하도록 설치됨으로서 레일받침부(230)가 측면받침대(300)에 받쳐지거나 측면받침대(300)에서 이탈되도록 한다.The rotary shaft 210 is installed to rotate in the through hole 13 of the support member 12 or to be movable in the width direction of the support member 12, so that the rail support 230 is supported by the side support 300 or To be separated from the side stand (300).

상기 레일받침부(230)는, 상기 회전축(210)의 타측단에 회전축(210)과 일체로 형성되어 회전축(210)의 회전 및 폭방향 이동에 의해 회전되거나 폭방향으로 이동됨으로써 상기 측면받침대(300) 상부에 놓여지거나 이탈되는 지지프레임(231)과, 상기 지지프레임(231)의 측면에 높이방향으로 이동 가능하게 설치되는 높이조절바(233)와, 상기 높이조절바(233)의 상부에 결합되어 캐리지레일(100)을 받쳐주는 레일받침대(235)를 포함하여 구성된다.The rail support part 230 is formed integrally with the rotation shaft 210 at the other end of the rotation shaft 210 and rotated or moved in the width direction by the rotation and the widthwise movement of the rotation shaft 210 so that the side rests ( 300, the support frame 231 is placed on or separated from the top, the height adjustment bar 233 is installed to be movable in the height direction on the side of the support frame 231, and on the top of the height adjustment bar 233 It is configured to include a rail support 235 coupled to support the carriage rail (100).

상기 지지프레임의(231) 측면에는 상기 높이조절바(233)가 상하로 이동될 수 있도록 너트부(232)가 형성된다.A nut part 232 is formed at the side of the support frame 231 so that the height adjustment bar 233 can be moved up and down.

상기 높이조절바(233)는 스크류 볼트로서 너트부를 통해 상하로 이동 가능하게 설치된다.The height adjustment bar 233 is installed to move up and down through the nut portion as a screw bolt.

상기 높이조절바(233)의 하부에는 높이조절바(233)와 직교되도록 회전용핀(234)을 더 설치하여 높이조절바(233)의 회전이 용이하게 이루어질 수 있도록 한다.A lower portion of the height adjustment bar 233 is further provided with a rotation pin 234 to be orthogonal to the height adjustment bar 233 so that the height adjustment bar 233 can be easily rotated.

상기 높이조절바(233)는 캐리지레일(100)을 받쳐주는 레일받침대(235)를 안정적으로 지지할 수 있도록 도면에서와 같이 2개 이상 설치할 수 있다.The height adjustment bar 233 may be installed two or more as shown in the figure to support the rail support 235 supporting the carriage rail 100 stably.

한편 상기 레일받침대(235)의 양측단 또는 일측단에 형성되어 상부에 놓여지는 캐리지레일(100)이 레일받침대(235) 상에서 이탈되지 않도록 하는 이탈방지턱(236)을 더 포함하여 구성된다.Meanwhile, the carriage rail 100 formed at both ends or one end of the rail support 235 is disposed on the upper side, and further includes a departure prevention jaw 236 to prevent the rail support 235 from being separated from the rail support 235.

이러한 이탈방지턱(236)은 캐리지레일(100)이 레일받침대(235)상에서 추락하는 것을 방지하여 캐리지(110)를 통한 용접시 캐리지(110)가 전도되는 것을 방지하여 안정적인 용접이 이루어지도록 한다.
The separation prevention jaw 236 prevents the carriage rail 100 from falling on the rail support 235, thereby preventing the carriage 110 from being conducted when welding through the carriage 110, thereby achieving stable welding.

상기와 같이 구성되는 본 발명의 정반(10)을 이용하여 캐리지레일(100)을 설치하는 과정을 설명한다.The process of installing the carriage rail 100 by using the surface plate 10 of the present invention configured as described above will be described.

일정간격으로 바닥면에 정반(10)이 설치되고, 상기 정반(10)에 제조하고자 하는 엎어데크(30)가 올려져 있다.The surface plate 10 is installed on the bottom surface at regular intervals, and the upside down deck 30 to be manufactured is placed on the surface plate 10.

상기 엎어데크(30)의 외면을 용접할 경우, 최 외곽에 위치해 있는 정반의 지지부재(12)들에 각각 설치되어 있는 지그(200)를 지지부재(12)의 측면에 설치되는 측면받침대(300) 상에 놓여지도록 하여 정반(10)의 일측으로 지그(200)가 수평하게 노출되도록 한다.When welding the outer surface of the deck 30, the side rest 300 is installed on the side of the support member 12 jig 200, which is respectively installed on the support members 12 of the surface plate located on the outermost ) So that the jig 200 is horizontally exposed to one side of the surface plate 10.

보다 상세히 설명하면, 지그(200)의 회전축(210)을 회전시켜 레일받침부(230)를 수평하게 위치시키고 레일받침부(230)의 지지프레임(231)을 상기 측면받침대(300)의 상부에 올려놓는다.In more detail, by rotating the rotary shaft 210 of the jig 200 to position the rail support portion 230 horizontally and the support frame 231 of the rail support portion 230 to the upper side of the side support 300 Put it up.

이렇게 지그(200)가 측면받침대(300) 상부에 올려지게 되면 지그(200)는 지지부재(12)의 외측으로 노출되도록 수평하게 위치하게 되는 것이다.When the jig 200 is raised above the side stand 300, the jig 200 is positioned horizontally to be exposed to the outside of the support member 12.

이후 설치하고자 하는 캐리지레일(100)의 높이에 맞게 높이조절바(233)를 회전시켜 너트부(232)상에서 상, 하부로 이동되도록 함으로써 레일받침대(235)의 높이를 조절한다.Thereafter, the height adjustment bar 233 is rotated according to the height of the carriage rail 100 to be installed to move upward and downward on the nut part 232 to adjust the height of the rail support 235.

이때 높이조절바(233)는 하부에 끼워져 있는 회전용핀(234)을 통해 간편하게 회전시켜 준다.At this time, the height adjustment bar 233 is simply rotated through the rotary pin 234 is inserted into the lower.

이렇게 높이조절바(233)의 높이를 조절하여 레일받침대(235)의 높이가 조절되면 레일받침대(235)의 상부에 놓여지도록 캐리지레일(100)을 설치하고, 설치된 캐리지레일(100)에 캐리지(110)를 설치하여 용접을 수행한다.When the height of the rail support 235 is adjusted by adjusting the height of the height adjustment bar 233, the carriage rail 100 is installed to be placed on the rail support 235 and the carriage (100) is installed on the carriage rail 100. 110) to perform welding.

상기 캐리지레일(100)은 레일받침대(235)에 형성되어 있는 이탈방지턱(236)에 의해 레일받침대(235) 상에서 이탈되지 않고 캐리지(110)가 안전하게 주행할 수 있도록 한다.
The carriage rail 100 allows the carriage 110 to travel safely without being separated from the rail support 235 by the release prevention jaw 236 formed on the rail support 235.

이와 같이 엎어데크(30)의 용접이 완료되면 캐리지(110)와 캐리지레일(100)을 해체하고, 정반(10)의 외측에서 이동하는 작업자나 기타 장비들이 지그에 간섭되지 않도록 지그(200)를 측면받침대(300) 상에서 이탈시켜 하부방향으로 회전되도록 함으로써 지지부재(12)의 외측으로 노출되지 않도록 한다.As such, when the welding of the deck 30 is completed, the carriage 110 and the carriage rail 100 are dismantled, and the jig 200 is removed so that workers or other equipment moving outside of the surface plate 10 do not interfere with the jig. By leaving the side rest 300 to rotate in the lower direction so as not to be exposed to the outside of the support member 12.

보다 상세히 설명하면 회전축(210)을 지지부재(12)의 폭방향으로 밀게 되면 회전축(210)에 일체로 형성된 레일받침부(230)가 측면받침대(300)의 외측으로 이탈되고 이탈된 레일받침부(230)는 회전축(210)을 축으로 하여 자중에 의해 하부방향으로 회전하게 됨으로써 지지부재(12)의 외측으로 노출된 지그가 지지부재(12)의 외측으로 노출되지 않게 되는 것이다.In more detail, when the rotary shaft 210 is pushed in the width direction of the support member 12, the rail support portion 230 integrally formed on the rotary shaft 210 is separated from the side rest 300 and is separated from the rail support portion. 230, the jig exposed to the outside of the support member 12 is not exposed to the outside of the support member 12 by being rotated downward by its own weight with the rotation shaft 210 as the axis.

이때 상기 회전축(210)이 지지부재(12)의 폭방향으로 이동된다 하더라도 회전축(210)의 일측에 형성된 이탈방지판(220)에 의해 회전축(210)이 지지부재(12)의 관통홀(130)에서 빠지지 않고 회전 및 이동이 가능하게 된다.At this time, even if the rotation shaft 210 is moved in the width direction of the support member 12, the rotation shaft 210 is the through hole 130 of the support member 12 by the separation prevention plate 220 formed on one side of the rotation shaft 210. ) Can be rotated and moved without falling out.

이와 같이 작동되는 본 발명의 지그(200)는 캐리지레일(100) 설치시에는 레일받침부(230)가 측면받침대(300)에 받쳐져 지지부재(12)의 전방으로 돌출됨으로써 캐리지레일(100)이 설치될 수 있도록 하고, 캐리지레일(100)을 설치하지 않을 경우에는 회전축(210)을 지지부재(12)의 폭방향으로 이동시켜 레일받침부(230)가 측면받침대(300)에서 이탈되도록 함으로써 회전축(210)을 축으로 하부방향으로 회전되어 지지부재(12)의 외측으로 돌출되지 않도록 함으로써, 작업자나 기타 작업장치에 간섭되지 않게 되어 사용성이 매우 우수하다.The jig 200 of the present invention operated as described above, when the carriage rail 100 is installed, the rail support part 230 is supported by the side support part 300 to protrude forward of the support member 12 so that the carriage rail 100 is provided. In this case, when the carriage rail 100 is not installed, the rail support part 230 moves away from the side support part 300 by moving the rotating shaft 210 in the width direction of the support member 12. By rotating the rotary shaft 210 in the lower direction so as not to protrude to the outside of the support member 12, so as not to interfere with the operator or other work equipment is very excellent in usability.

또한 지지부재(12)에 미리 결합되어 있기 때문에 지지부재(12)에 별도로 지그를 설치해야 하는 번거로움이 없고, 필요에 따라 작동하여 간편하게 캐리지레일(100)을 받쳐줄 수 있게 된다.
In addition, since it is coupled to the support member 12 in advance, there is no hassle of separately installing a jig on the support member 12, and it is possible to easily support the carriage rail 100 by operating as necessary.

본 발명은 상술한 특정의 바람직한 실시 예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents. Of course, such modifications are within the scope of the claims.

(10) : 정반 (11) : 바닥부재
(12) : 받침부재 (13) : 관통홀
(20) : 지그 (21) : 지지대
(22) : 레일받침대 (30) : 어퍼데크
(100) : 캐리지레일 (110) : 캐리지
(200) : 지그 (210) : 회전축
(220) : 이탈방지판 (230) : 레일받침부
(231) : 지지프레임 (232) : 너트부
(233) : 높이조절바 (234) : 회전용핀
(234) : 레일받침대 (235) : 이탈방지턱
(300) : 측면받침대(10): surface plate (11): floor member
(12): support member (13): through hole
20: jig 21: support
(22): Rail support (30): Upper deck
100: carriage rail 110: carriage
200: jig 210: axis of rotation
220: departure prevention plate 230: rail support
(231): support frame (232): nut part
(233): height adjustment bar (234): rotation pin
(234): Rail support (235): Breakaway bump
(300): Side stand

Claims (4)

바닥면에 놓여지는 바닥부재와, 상기 바닥부재의 상부에 소정의 간격으로 수직하게 설치되어 엎어데크를 받쳐주는 다수의 지지부재를 포함하여 구성되는 정반에 있어서,
상기 지지부재의 일측면에 부착되는 측면받침대;
상기 지지부재에 설치되되, 상기 측면받침대에 놓여질 경우에는 지지부재의 전방으로 노출되어 캐리지레일이 설치될 수 있도록 하고, 측면받침대에서 이탈될 경우에는 지지부재의 하부방향으로 회전하여 지지부재의 전방으로 노출되지 않게 됨으로써 지지부재의 외측에서 간섭되지 않게 되는 지그를 포함하여 구성된 것을 특징으로 하는 캐리지레일 설치용 지그가 구비되어 있는 정반.
In the surface plate comprising a bottom member placed on the bottom surface and a plurality of support members installed vertically on the top of the bottom member at a predetermined interval to support the upside down deck,
A side stand attached to one side of the support member;
It is installed on the support member, when placed on the side support is exposed to the front of the support member so that the carriage rail can be installed, if it is removed from the side support rotates in the downward direction of the support member to the front of the support member The surface plate is provided with a carriage rail mounting jig comprising a jig which is not exposed so as not to interfere with the outside of the support member.
제 1 항에 있어서,
상기 지그는,
지지부재의 폭방향으로 설치되어 회전 및 폭방향으로 이동이 가능하게 구성되는 회전축;
상기 회전축의 일측단에 형성되어 회전축이 지지부재의 타측으로 이탈되는 것을 방지하는 이탈방지판;
상기 회전축의 타측단에 일체로 형성되고 상기 회전축의 회전 및 이동에 의해 상기 측면받침대에 받쳐지거나 이탈되어 캐리지레일을 받쳐주는 레일받침부; 로 구성된 것을 특징으로 하는 캐리지레일 설치용 지그가 구비되어 있는 정반.
The method of claim 1,
The jig,
A rotating shaft installed in the width direction of the support member and configured to be rotatable and movable in the width direction;
A separation prevention plate formed at one end of the rotation shaft to prevent the rotation shaft from being separated to the other side of the support member;
A rail support part integrally formed at the other end of the rotation shaft and supported or detached from the side support by the rotation and movement of the rotation shaft to support the carriage rail; Surface plate is provided with a carriage rail mounting jig characterized in that consisting of.
제 2 항에 있어서,
상기 레일받침부는,
상기 회전축의 타측단에 회전축과 일체로 형성되어 회전축의 회전 및 폭방향 이동에 의해 측면받침대의 상부에 놓여지거나 이탈되는 지지프레임;
상기 지지프레임의 측면에 높이 방향으로 이동 가능하게 설치되는 높이조절바;
상기 높이조절바의 상부에 결합되어 캐리지레일이 놓여질 수 있도록 하는 레일받침대를 포함하여 구성된 것을 특징으로 하는 캐리지레일 설치용 지그가 구비되어 있는 정반.
The method of claim 2,
The rail support portion,
A support frame which is formed integrally with the rotary shaft at the other end of the rotary shaft and is disposed on or separated from the upper side of the side support by the rotation and the widthwise movement of the rotary shaft;
A height adjustment bar installed on the side of the support frame to be movable in a height direction;
The surface plate is provided with a carriage rail mounting jig, characterized in that it comprises a rail support coupled to the upper portion of the height adjustment bar so that the carriage rail can be placed.
제 3 항에 있어서,
상기 레일받침대의 일측단 또는 양측단에 형성되어 캐리지레일이 레일받침대 상에서 이탈되지 않도록 하는 이탈방지턱을 포함하여 구성된 것을 특징으로 하는 캐리지레일 설치용 지그가 구비되어 있는 정반.
The method of claim 3, wherein
The surface plate is provided with a carriage rail mounting jig, characterized in that formed on one side or both ends of the rail support including a departure prevention jaw to prevent the carriage rail from being separated on the rail support.
KR1020110083000A 2011-08-19 2011-08-19 Surface plate having jig for supporting carriage rail KR20130020387A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103144056A (en) * 2013-03-25 2013-06-12 长春轨道客车股份有限公司 Supporting and clamping device for falling of general assembly of steel structure of track vehicle
CN105834933A (en) * 2016-05-18 2016-08-10 安徽华菱汽车有限公司 Engine overturning machine
CN106166716A (en) * 2016-07-21 2016-11-30 舟山欣臻船舶设计有限公司 Auxiliary machine installed by a kind of false deck
CN108927621A (en) * 2018-07-26 2018-12-04 杭州恒立制造科技有限公司 Sheet Metal Part robotic welding apparatus
CN109626070A (en) * 2019-01-03 2019-04-16 振德医疗用品股份有限公司 Change shaft device
CN110315253A (en) * 2019-07-31 2019-10-11 佛山市固高自动化技术有限公司 A kind of guide rail welding production line
CN112091466A (en) * 2020-09-24 2020-12-18 兰州兰石重工有限公司 Welding process method and flow for integrated frame of DDS (direct digital synthesizer) structure manipulator frame
CN112936132A (en) * 2021-02-02 2021-06-11 庄招阳 Fixed clamping device for detecting precise special-shaped stamping part

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103144056A (en) * 2013-03-25 2013-06-12 长春轨道客车股份有限公司 Supporting and clamping device for falling of general assembly of steel structure of track vehicle
CN103144056B (en) * 2013-03-25 2015-04-29 长春轨道客车股份有限公司 Supporting and clamping device for falling of general assembly of steel structure of track vehicle
CN105834933A (en) * 2016-05-18 2016-08-10 安徽华菱汽车有限公司 Engine overturning machine
CN106166716A (en) * 2016-07-21 2016-11-30 舟山欣臻船舶设计有限公司 Auxiliary machine installed by a kind of false deck
CN108927621A (en) * 2018-07-26 2018-12-04 杭州恒立制造科技有限公司 Sheet Metal Part robotic welding apparatus
CN109626070A (en) * 2019-01-03 2019-04-16 振德医疗用品股份有限公司 Change shaft device
CN110315253A (en) * 2019-07-31 2019-10-11 佛山市固高自动化技术有限公司 A kind of guide rail welding production line
CN112091466A (en) * 2020-09-24 2020-12-18 兰州兰石重工有限公司 Welding process method and flow for integrated frame of DDS (direct digital synthesizer) structure manipulator frame
CN112936132A (en) * 2021-02-02 2021-06-11 庄招阳 Fixed clamping device for detecting precise special-shaped stamping part

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