KR20130011454A - Mud panel and it's manufacture method - Google Patents

Mud panel and it's manufacture method Download PDF

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KR20130011454A
KR20130011454A KR20110072617A KR20110072617A KR20130011454A KR 20130011454 A KR20130011454 A KR 20130011454A KR 20110072617 A KR20110072617 A KR 20110072617A KR 20110072617 A KR20110072617 A KR 20110072617A KR 20130011454 A KR20130011454 A KR 20130011454A
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mud
powder
drying
plate
coating
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KR20110072617A
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Korean (ko)
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KR101339373B1 (en
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유순종
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김동철
청운대학교산학협력단
보령시
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/34Natural resins, e.g. rosin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/265Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0427Dry materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C04B18/26Wood, e.g. sawdust, wood shavings
    • C04B18/265Wood, e.g. sawdust, wood shavings from specific species, e.g. birch
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)

Abstract

PURPOSE: A mud board which aids blood circulation and a manufacturing method thereof are provided to be used as various finishing materials of construction material and healthy bed. CONSTITUTION: A manufacturing method of mud board comprises the following steps: obtaining fine mud powder by removing salt and impurities from the mud and drying thereof; agitating the mud powder, Chamaecyparis obtusa powder, resin, water, tourmaline, loess powder and coagulating agent; mixing rosin as an adhesive; covering jute cannonate(14) after putting the mud mixture into a mold frame in which jute cloth(12) is spread to mold the mud board by pressing at 170-200 deg. Celsius at 15-30t pressure for 30-40 minutes; drying the mud board which is taken away from the mold frame; and coating mud coating agent on the upper surface of the dried mud board.

Description

머드 판재 및 그 제조방법{mud panel and it's manufacture method} Mud panel and it's manufacture method

본 발명은 머드 판재 및 그 제조방법에 관한 것으로, 더욱 상세하게는 바닷가에서 채취한 머드에서 염분 및 불순물을 제거하고 위, 아랫면을 황마포로 감싸서 압축한 후 윗면을 머드 칠로 마감하여 머드 판재를 성형함에 의해 온열침대, 온열판재 및 온돌방의 벽면 혹은 바닥재 등의 마감재로 다양하게 사용할 수 있는 머드 판재 및 그 제조방법에 관한 것이다. The present invention relates to a mud plate and a method of manufacturing the same, and more particularly, to remove the salt and impurities from the mud taken from the seashore and to wrap the top and bottom with a jute cloth, and then compress the top surface with a mud fill to form a mud plate The present invention relates to a mud plate and a method for manufacturing the same, which can be used in various ways as a finishing material such as a warm bed, a hot plate and a wall or floor of an ondol room.

[발명의 배경이 되는 기술][Technology behind the invention]

일반적으로 머드(MUD)에는 피부노화를 방지하는 천연 미네랄 등 각종 유효성분이 다량함유 되어 있고, 피부에 활력과 탄력을 주는 광물질이 풍부하여 젊고 싱싱한 피부를 가꾸어준다. In general, mud (MUD) contains a variety of active ingredients, such as natural minerals to prevent skin aging, and rich in minerals that give vitality and elasticity to the skin to make young and fresh skin.

또한, 머드에는 교질성분(콜로이드)과 결정성분이 있어서 모래찜이나 사우나처럼 물리적 치료방법에도 이용할 수 있으며 항균, 억균 작용이 있어 외상치료에도 뛰어난 효과가 있다. In addition, mud has colloids (colloids) and crystals can be used in physical therapy methods such as sand steam or sauna, and has an excellent effect on the treatment of trauma due to antibacterial and bactericidal action.

이와 함께 머드는 원적외선의 방출로 세포활동을 활성화 시키고, 모세혈관 확장, 혈액순환 및 신진대사촉진, 피부속의 각종 노폐물을 몸 밖으로 배출 인체의 각 세포를 건강하고 활기차게 해준다. Along with this, mud activates cellular activity by releasing far-infrared rays, expands capillaries, promotes blood circulation and metabolism, and discharges various waste products from the body.

이러한 머드의 성질 때문에 머드를 이용한 다양한 제품이 연구되고 있는 실정이다. 즉, 머드를 이용한 제품들로서는 화장품 머드팩, 샴푸, 비누, 마사지 크림, 썬 크림 등의 제품들만이 개발되어 있을 뿐, 머드를 이용한 온열침대, 온열판재 및 온돌방의 벽면 혹은 바닥재 등의 마감재로 사용할 수 있는 머드 판재의 개발은 없었으며, 이는 머드를 이용하여 판재를 제작하기에는 따른 어려움이 수반되었기 때문이다. Due to the nature of the mud, a variety of products using mud has been studied. In other words, only products such as cosmetic mud packs, shampoos, soaps, massage creams and sun creams are developed as mud products, and they can be used as finishing materials such as warm beds, hot plates and ondol walls or floors using mud. There was no development of a mud plate, which was accompanied by the difficulty of making a plate using mud.

본 발명의 목적은 머드에서 염분 및 불순물을 제거하고 위, 아랫면을 황마포로 감싸서 압축한 후 윗면을 머드 칠로 마감하여 머드 판재를 성형함에 의해 건축자재 및 건강침대 등 다양한 마감재로서 사용하여 쓰임의 용도를 다양하게 할 수 있게 한 머드 판재 및 그 제조방법을 제공하는데 있다. The purpose of the present invention is to remove salts and impurities from the mud and wrap the upper and lower surfaces with jute cloth and compress them, then finish the upper surface with mud-coated to form a mud plate, which is used as various finishing materials such as building materials and health beds. It is to provide a mud plate and a method of manufacturing the same that can be varied.

특히, 본 발명은 머드 중에서도 보령산 머드를 이용하는 것으로, 보령산 머드는 Na 1.47%, Mg 0.71%, Al 8.89%, Si31.52%, K 3.61%, Ca 0.70%, Ti 0.54%, Fe 4.46%, O 48.10%의 성분구성을 갖는다. 그리고, 보령산 머드에는 일반 머드에 비해 뛰어난 원적외선 발생효과가 있고, 혈액순환에 도움을 주는 것으로 알려져 있다. In particular, the present invention uses a boryeong acid mud among the mud, Boryeong acid mud is 1.47% Na, 0.71%, Al 8.89%, Si31.52%, K 3.61%, Ca 0.70%, Ti 0.54%, Fe 4.46% , O 48.10%. In addition, Boryeong-san mud has a far-infrared ray generating effect compared to the general mud, and is known to help blood circulation.

상기 목적을 달성하기 위한 본 발명에 따른 머드 판재의 제조방법은, 바닷가에서 채취한 머드에서 염분 및 불순물을 제거한 후 건조시켜 고운 머드 분말을 얻는 단계; 머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말 및 응고제를 교반기에 넣고 교반하는 단계; 접착제로서 송진을 혼합하는 단계; 황마포가 깔린 성형틀의 내부에 균일하게 넣은 후 그 위에 상기와 동일의 황마포를 덮고, 170~200℃의 온도에서 15t~30t의 압력으로 30~40분 가압하여 머드 판재를 성형하는 단계; 상기 성형틀로부터 탈형된 머드 판재를 건조시키는 단계; 및 건조된 머드 판재의 윗표면에 머드 입자를 물과 혼합하여 만든 걸쭉한 형태의 머드 코팅제를 도포하는 단계를 포함하는 것을 특징으로 한다. Method for producing a mud plate according to the present invention for achieving the above object, the step of removing the salt and impurities from the mud collected at the beach and dried to obtain a fine mud powder; Putting the cypress powder, resin, water, tourmaline, ocher powder and coagulant into the stirrer in a mud powder and stirring; Mixing the rosin as an adhesive; Putting the jute cloth uniformly inside the mold to be covered with jute cloth, and then molding the mud plate by pressing for 30 to 40 minutes at a pressure of 15 to 30 tons at a temperature of 170 to 200 ° C .; Drying the mold plate demolded from the mold; And applying a thick mud coating agent formed by mixing mud particles with water on the upper surface of the dried mud plate.

상기 머드 분말을 얻는 단계는, 바닷가에서 채취한 머드를 민물로 씻어서 염분을 제거하는 단계; 분쇄기를 통해 분쇄하고, 걸름망을 통과시켜 불순물을 제거하는 단계; 민물을 통과시킨 후 큰 통에 머드를 침전시키는 단계; 및 침전된 머드를 걸러내어 열을 가하여 건조하는 단계로 이루어진 것을 특징으로 한다. The step of obtaining the mud powder, washing the mud taken from the beach with fresh water to remove the salt; Grinding through a grinder and passing through a strainer to remove impurities; Settling the mud in a vat after passing fresh water; And filtering the precipitated mud to heat the dried mud.

상기 머드 코팅제를 도포하는 단계는, 바닷가에서 채취한 머드에서 염분 및 불순물을 제거한 후 건조시킨 고운 머드 분말에 광물질과 송진을 7:2:1의 혼합비로 혼합하여 만든 머드 코팅제를 1차 도포한 후, 24시간 건조한 다음 그 위에 머드 코팅제를 2차 도포함을 특징으로 한다. The step of applying the mud coating, after applying the mud coating made by mixing the mineral and rosin in a mixing ratio of 7: 2: 1 to the fine mud powder dried after removing the salt and impurities from the mud taken from the beach After drying for 24 hours, the mud coating is applied on it.

또한, 상기 목적을 달성하기 위한 본 발명에 따른 머드 판재는, 염분 및 불순물을 제거하여 건조한 머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말 및 응고제를 교반기에 넣어 교반한 후 접착제로서 송진을 혼합하여 성형틀에 충진하고, 170~200℃의 온도에서 15t~30t의 압력으로 30~40분 가압한 후 건조시켜 형성한 머드 판재 본체; 상기 머드 판재 본체의 건조시 그 양측면에 일체로 설치된 황마포; 및 상기 황마포의 윗면에 머드 코팅제를 도포하여 형성한 머드 코팅층을 포함하는 것을 특징으로 한다. In addition, the mud plate according to the present invention for achieving the above object, by removing the salt and impurities, put the cypress powder and resin, water, tourmaline, ocher powder and coagulant in a dry mud powder in a stirrer and then rosin as an adhesive A mud plate body formed by mixing and filling the mold in a mold, pressurizing for 30 to 40 minutes at a pressure of 15 to 30 tons at a temperature of 170 to 200 캜; Jute cloth integrally installed on both sides of the mud plate body when drying; And it is characterized in that it comprises a mud coating layer formed by applying a mud coating on the top surface of the jute cloth.

상기 머드 판재 본체는 18mm~20mm의 두께로 이루어짐을 특징으로 한다. The mud plate body is characterized in that made of a thickness of 18mm ~ 20mm.

상기 머드 코팅층에는 빗살무늬가 형성됨을 특징으로 한다. The mud coating layer is characterized in that the comb pattern is formed.

본 발명은 머드 진흙으로부터 염분 및 불순물을 제거하고 위, 아랫면을 황마포로 감싸서 압축한 후 윗면을 머드 칠로 마감하여 장방형의 판재를 성형함에 의해 온열침대, 온열판재 및 온돌방의 벽면 혹은 바닥재 등의 마감재로 사용이 가능하여, 쓰임의 용도를 다양하게 할 수 있는 효과가 있다. 특히, 본 발명은 머드의 인제 유익한 성질에 의해 모공속의 노폐물을 비롯한 피지 제거에 효과가 있고, 각종 미네랄, 벤토나이트, 게르마늄, 등을 많이 포함함으로서 인체에 유익하며, 많은 원적외선의 방출로 인해 침대로 사용시 수면 효과를 매우 증대시킬 수 있는 효과가 있다. The present invention is to remove the salt and impurities from the mud mud and wrap the top and bottom with a jute cloth, compress and then finish the top surface with a mud-coated to form a rectangular plate, the finishing material such as a wall or floor of the warm bed, heating plate and ondol room As it can be used, there is an effect that can be used in a variety of applications. In particular, the present invention is effective in removing sebum and other sebum by the beneficial properties of mud, and contains a variety of minerals, bentonite, germanium, etc. beneficial to the human body, when used as a bed due to the release of many far infrared rays There is an effect that can greatly increase the sleep effect.

도 1은 본 발명의 구조를 나타낸 단면도이고,
도 2는 도 1표시의 "A"부 확대도이고,
도 3은 본 발명의 제품을 보인 사진이다.
1 is a cross-sectional view showing the structure of the present invention,
2 is an enlarged view of a portion “A” of FIG. 1;
3 is a photograph showing a product of the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 더욱 상세하게 설명한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도시된 바와 같이, 본 발명은 머드 판재 본체(10)를 구비하고 있다. 이 머드 판재 본체(10)는 양측면에 황마포(12,14)가 설치된 소정 두께로 이루어진다. 상기 머드 판재 본체(10)는 18mm~20mm의 두께로 이루어짐이 좋다. As shown, the present invention includes a mud plate body 10. The mud plate body 10 is made of a predetermined thickness provided with jute fabrics 12 and 14 on both sides. The mud plate body 10 is preferably made of a thickness of 18mm ~ 20mm.

상기 머드 판재 본체(10)는 염분 및 불순물을 제거하여 건조한 머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말 및 응고제를 넣고 교반하며, 접착제로서 송진을 혼합하여 혼합물을 만든다. 상기 머드 분말 및 혼합물을 만드는 방법에 대해서는 뒤에서 설명하는 제조방법에서 자세하게 설명한다. The mud plate body 10 removes salt and impurities, puts the cypress powder and resin, water, tourmaline, ocher powder and coagulant into the dry mud powder, and stirs, mixing the rosin as an adhesive to make a mixture. How to make the mud powder and the mixture will be described in detail in the production method described later.

이러한 혼합물을 소정 크기의 성형틀에서 170~200℃의 온도에서 15~30t의 압력으로 30~40분 정도 가압한 후 건조시켜 성형함에 의해 양면에 황마포(12,14)가 일체로 설치된 머드 판재 본체(10)를 만든다. The mixture is pressurized for about 30 to 40 minutes at a temperature of 170 to 200 ° C. at a temperature of 170 to 200 ° C. in a mold of a predetermined size, and then dried and molded. The body 10 is made.

또한, 본 발명은 상기 머드 판재 본체(10)의 윗면에 머드 코팅층(16)이 설치된다. 이 머드 코팅층(16)은 상기 머드 판재 본체(10)의 윗면에 설치되는 것으로, 상기 머드 코팅제 만드는 방법에 대해서는 뒤에서 설명하는 제조방법에서 자세하게 설명한다. In addition, in the present invention, the mud coating layer 16 is provided on the upper surface of the mud plate body 10. The mud coating layer 16 is provided on the upper surface of the mud plate body 10, the method of making the mud coating agent will be described in detail in the manufacturing method described later.

이러한 머드 코팅층(16)에는 빗살무늬가 형성됨이 좋은데, 이는 머드 코팅층(16)의 형성 과정에서 붓이나 기타 도구를 이용하여 형성할 수 있다. The mud coating layer 16 is preferably formed with a comb pattern, which can be formed using a brush or other tools in the process of forming the mud coating layer 16.

이와 같이 구성된 본 발명에 따른 머드 판재의 제조방법은, 먼저 바닷가에서 머드를 채취하여 염분을 제거하기 위해 1차 민물로 씻어낸다. 이때, 바다에서 채취한 머드를 큰 볼밀에 넣고 민물을 돌려(흘려) 씻어낸다. In the method for producing a mud plate according to the present invention configured as described above, the mud is first taken from the beach and washed with primary fresh water to remove salt. At this time, the mud collected from the sea is put in a large ball mill and the fresh water is turned (flowed) and washed.

이후, 분쇄기를 통해 분쇄하고, 걸름망을 통과시킴으로서 불순물이나 조개껍데기 들을 걸러낸다. 또한, 2차 민물을 통과시킨 후 큰 통에서 머드를 침전시킨다. Then, it is crushed through a grinder, and filtered through the strainer to filter out impurities or shells. In addition, the mud is precipitated in the vat after passing through the second fresh water.

다음으로, 침전된 머드를 걸러내어 열을 가한 볼밀에 넣고 돌린다. 즉, 머드를 열로서 말려 건조한다. 이때 건조된 머드는 벨트를 통과한 후 미쇄분쇄기로 빨아서 800~1200매쉬를 통과시켜 입자를 더 곱게 갈아주는 것이 좋다. Next, the precipitated mud is filtered and placed in a heated ball mill and turned. That is, the mud is dried by heat and dried. At this time, the dried mud is passed through the belt and sucked with a grinding mill to pass through 800 ~ 1200 mesh it is better to grind the particles more finely.

이와 같이 고운 입자의 머드 분말을 1차 교반기에 넣고 교반한다. 이때에 머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말을 넣고 교반하며, 접착제로서 송진을 혼합하여 혼합물을 만든다. Thus, the fine powder mud powder is put into a primary stirrer and stirred. At this time, the mud powder is mixed with the cypress powder, resin, water, tourmaline and ocher powder, and mixed with rosin as an adhesive to make a mixture.

이러한 혼합물은 18mm~20mm 두께를 갖는 성형틀에 넣어 성형한다. 이때, 성형틀의 바닥에는 황마포를 깔고 그 위에 혼합물을 넣으며, 상부에 다시 황마포를 덮은 후, 170℃~200℃ 온도에서 유압프레스의 압력 15t ~30t으로 30~40분 가압하여 머드 판재를 성형한다. This mixture is molded into a mold having a thickness of 18 mm to 20 mm. At this time, the jute cloth is laid on the bottom of the mold and the mixture is put thereon.The jute cloth is covered on the top again, and the mud plate is pressurized for 30 to 40 minutes at a pressure of 15 to 30 tons of hydraulic press at a temperature of 170 ° C. to 200 ° C. Mold.

상기 성형틀로부터 탈형된 머드 판재는 냉풍기로 식힌 다음 대략 4시간 ~5시간 정도 건조하며, 마감작업에 들어간다. 이때, 본 발명은 천연소재와 같은 마감재를 붙여서 마감처리 하지 않고, 상기 머드 판재 위에 원래의 머드 입자를 물과 혼합을 섞어 만든 걸쭉한 형태의 머드 코팅제를 머드 판재 위에 붓고, 붓이나 기타의 모양을 낼 수 있는 도구를 이용하여 표면을 마감한다. The mold board demolded from the mold is cooled with a cold air and then dried for about 4 hours to 5 hours, and enters a finishing operation. At this time, the present invention does not finish by attaching a finishing material, such as a natural material, and poured a mud coating of the thick mud coating made by mixing the original mud particles mixed with water on the mud plate on the mud plate, to give a brush or other shapes Use a tool to finish the surface.

상기 머드 코팅제는 칠하기 좋을 정도의 점도를 유지함으로 누구나 쉽게 붓이나 헝겊 등을 이용하여 칠할 수 있다. 따라서, 상기 머드 코팅제에 의해 머드 판재의 윗면에 소정 모양을 쉽게 형성할 수 있으며, 그 모양은 빗살무늬로 형성함이 바람직하다. The mud coating agent can be easily painted using a brush or a cloth by maintaining a viscosity enough to paint. Therefore, a predetermined shape can be easily formed on the upper surface of the mud plate by the mud coating agent, and the shape is preferably formed in a comb pattern.

이후, 24시간 건조된 후에 똑같이 2차 작업을 한다. 즉, 머드 코팅제를 1차 도포하여 24시간 건조한 후, 다시 머드 코팅제를 2차 도포하여 형성함이 좋다. 또한, 건조된 머드 판재를 제품규격에 맞게 절단한 다음 마무리 코팅을 함으로써 본 발명의 머드 판재를 완성하게 된다. After that, the second operation is carried out in the same manner after drying for 24 hours. That is, after the mud coating is first applied and dried for 24 hours, the mud coating may be formed by second coating. In addition, the mud plate of the present invention is completed by cutting the dried mud plate in accordance with the product specifications and then applying a finish coating.

본 발명에 따르면, 상기 머드 코팅제는 바닷가에서 채취한 머드에서 염분 및 불순물을 제거한 후 건조시킨 고운 머드 분말에 광물질과 송진을 7:2:1혼합하여 만든다. 상기 광물질은 토르말린, 천기석, 세라믹, 옥분 중 어느 하나로 이루어질 수 있다. According to the present invention, the mud coating agent is made by mixing 2: 2: 1 with minerals and rosin in a fine mud powder dried after removing salt and impurities from the mud taken from the beach. The mineral material may be made of any one of tourmaline, stone, ceramic, and jade.

이러한 머드 코팅제는 세균, 곰팡이, 휘발성 유기 화합물, 포름 알데히드 등의 환경성 노출에 자극 받고 알레르기, 천식을 일으킬 수 있는 유해물질들로서의 방지와 예방에 효과가 있다. Such mud coatings are effective in preventing and preventing harmful substances that can be irritated by environmental exposure such as bacteria, mold, volatile organic compounds, and formaldehyde and can cause allergies and asthma.

또한, 본 발명은 머드 판재를 상기 머드 코팅제를 도포함에 의해 크랙이 안가고 변색이 없으며 향기 또한 좋은 효과가 있으며, 물(습기)에 강한 특성을 갖는다. 특히, 내구성도 좋아서 오래 보존이 가능하다. 장기간 보관이 가능하다. In addition, the present invention by applying the mud coating material to the mud plate material is not cracked, there is no discoloration, the fragrance also has a good effect, and has a strong property against water (moisture). In particular, it is also durable and can be stored for a long time. Long term storage is possible.

이와 같이 재작된 머드 판재는 건축자재 및 건강침대 등 다양한 용도로 사용할 수 있다. 즉, 머드는 질척한 진흙이라는 뜻으로, 모공속의 노폐물을 비롯한 피지 제거에 효과가 있고, 각종 미네랄, 벤토나이트, 게르마늄, 등을 많이 포함함으로서 인체에 유익한 성분이 함유되어 있다. 또한, 원적외선과 침대로서 50℃의 열을 가하면 온열 전달의 탁월하여 침대 사용하면 수면 효과가 아주 좋다. The mud plate re-created in this way can be used for various purposes, such as building materials and health beds. In other words, mud means mud, which is effective in removing sebum and other sebum, and contains various minerals, bentonite, germanium, and the like, which are beneficial to the human body. In addition, when the far infrared rays and 50 ℃ heat is applied as a bed, the heat transfer is excellent, the sleep effect is very good when the bed is used.

10 - 머드 판재 본체 12,14 - 황마포
16 - 머드 코팅층
10-mud plate body 12,14-jute gun
16-mud coating

Claims (6)

바닷가에서 채취한 머드에서 염분 및 불순물을 제거한 후 건조시켜 고운 머드 분말을 얻는 단계;
머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말 및 응고제를 교반기에 넣고 교반하는 단계;
접착제로서 송진을 혼합하는 단계;
황마포가 깔린 성형틀의 내부에 균일하게 넣은 후 그 위에 상기와 동일의 황마포를 덮고, 170~200℃의 온도에서 15t~30t의 압력으로 30~40분 가압하여 머드 판재를 성형하는 단계;
상기 성형틀로부터 탈형된 머드 판재를 건조시키는 단계; 및
건조된 머드 판재의 윗표면에 머드 입자를 물과 혼합하여 만든 걸쭉한 형태의 머드 코팅제를 도포하는 단계를 포함하는 것을 특징으로 하는 머드 판재의 제조방법.
Removing salt and impurities from the mud collected at the beach and drying to obtain a fine mud powder;
Putting the cypress powder, resin, water, tourmaline, ocher powder and coagulant into the stirrer in a mud powder and stirring;
Mixing the rosin as an adhesive;
Putting the jute cloth uniformly inside the mold to be covered with jute cloth, and then molding the mud plate by pressing for 30 to 40 minutes at a pressure of 15 to 30 tons at a temperature of 170 to 200 ° C .;
Drying the mold plate demolded from the mold; And
A method of manufacturing a mud plate comprising the step of applying a mud coating of a thick form made by mixing the mud particles with water on the upper surface of the dried mud plate.
제1항에 있어서, 상기 머드 분말을 얻는 단계는,
바닷가에서 채취한 머드를 민물로 씻어서 염분을 제거하는 단계;
분쇄기를 통해 분쇄하고, 걸름망을 통과시켜 불순물을 제거하는 단계;
민물을 통과시킨 후 큰 통에 머드를 침전시키는 단계; 및
침전된 머드를 걸러내어 열을 가하여 건조하는 단계로 이루어진 것을 특징으로 하는 머드 판재의 제조방법.
The method of claim 1, wherein the obtaining of the mud powder
Washing the mud taken from the beach with fresh water to remove salt;
Grinding through a grinder and passing through a strainer to remove impurities;
Settling the mud in a vat after passing fresh water; And
Method for producing a mud plate, characterized in that the step of filtering the precipitated mud and drying by applying heat.
제1항에 있어서, 상기 머드 코팅제를 도포하는 단계는,
바닷가에서 채취한 머드에서 염분 및 불순물을 제거한 후 건조시킨 고운 머드 분말에 광물질과 송진을 7:2:1의 혼합비로 혼합하여 만든 머드 코팅제를 1차 도포한 후, 24시간 건조한 다음 그 위에 머드 코팅제를 2차 도포함을 특징으로 하는 머드 판재의 제조방법.
The method of claim 1, wherein applying the mud coating agent,
After the salt and impurities are removed from the seashore mud, the mud coating made by mixing minerals and rosin in a mixing ratio of 7: 2: 1 is first applied, followed by drying for 24 hours, and then mud coating Method for producing a mud plate, characterized in that the secondary coating.
염분 및 불순물을 제거하여 건조한 머드 분말에 편백나무 분말과 수지, 물, 토르말린, 황토분말 및 응고제를 교반기에 넣어 교반한 후 접착제로서 송진을 혼합하여 성형틀에 충진하고, 170~200℃의 온도에서 15t~30t의 압력으로 30~40분 가압한 후 건조시켜 형성한 머드 판재 본체;
상기 머드 판재 본체의 건조시 그 양측면에 일체로 설치된 황마포; 및
상기 황마포의 윗면에 머드 코팅제를 도포하여 형성한 머드 코팅층을 포함하는 것을 특징으로 하는 머드 판재.
Salt and impurities are removed, and the dried mud powder is mixed with a cypress powder, resin, water, tourmaline, ocher powder and coagulant in a stirrer and mixed with rosin as an adhesive to fill the mold, and at a temperature of 170 to 200 ° C. A mud plate body formed by pressing after drying at a pressure of 15t to 30t for 30 to 40 minutes;
Jute cloth integrally installed on both sides of the mud plate body when drying; And
Mud plate material comprising a mud coating layer formed by applying a mud coating agent on the top surface of the jute cloth.
제4항에 있어서, 상기 머드 판재 본체는 18mm~20mm의 두께로 이루어짐을 특징으로 하는 머드 판재. The mud plate according to claim 4, wherein the mud plate body has a thickness of 18 mm to 20 mm. 제4항에 있어서, 상기 머드 코팅층에는 빗살무늬가 형성됨을 특징으로 하는 머드 판재. The mud plate according to claim 4, wherein the mud coating layer is formed with a comb pattern.
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KR102448585B1 (en) * 2022-05-30 2022-09-28 재단법인 제칠일안식일예수재림교 한국연합회 유지재단 Bed board using mud and manufacturing method of the same

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