KR20130011195A - Optical film, method of producing the same, stereoscopic glasses and stereoscopic display having the same - Google Patents

Abstract

PURPOSE: An optical film, a manufacturing method thereof, 3D glasses including the same, and a 3D display device thereof are provided to watch a 3D image in various position by compensating the restriction of a viewing angle according to a watching position. CONSTITUTION: A polarizing film(120) is laminated on the top of a first member(110). A second member(130) is laminated on the top of the polarizing film. An orientation film(140) is formed by applying a orientation solution on the top of the second member. A hybrid liquid crystal layer(150) is formed on the top of the orientation film. A protective film(170) is attached to the top of the hybrid liquid crystal layer.

Description

Optical film, method for manufacturing thereof, stereoscopic glasses and stereoscopic display apparatus including the same {Optical film, method of producing the same, stereoscopic glasses and stereoscopic display having the same}

The present invention relates to an optical film, a method of manufacturing the same, a stereoscopic glasses and a stereoscopic display device including the same, and more particularly, to enhance a viewing angle of a stereoscopic glasses used to view a stereoscopic image. It relates to an optical film, a method for manufacturing the same, and a stereoscopic glasses and a stereoscopic display device including the same.

As the demand for 3D stereoscopic images increases, the related technologies are rapidly developing. In general, 3D stereoscopic images use the principle of visual difference between two eyes using two eyes. That is, when different images are input to each of the two eyes, the brain perceives the two images to feel a three-dimensional effect.

Techniques used to reproduce stereoscopic images include an autostereoscopic stereoscopic display method, spectacle stereoscopic display method, and holographic method. There are advantages and disadvantages for each method, and various studies are underway to obtain superior stereoscopic images.

The glasses-free stereoscopic display system has a lenticular method and a parallax barrier method, and it has the advantage of viewing stereoscopic images without wearing glasses, but many people have limitations in viewing stereoscopic images. However, there is a problem that stereoscopic images are limited according to the position of the observer.

The holographic method has the advantage that multiple observers can simultaneously view and observe stereoscopic images regardless of the viewing position, but the disadvantage is that the equipment is complicated and the technology is difficult to implement.

Therefore, in recent years, many people can watch a stereoscopic image together, and a three-dimensional display system that is relatively easy to implement technology is mainly used. The three-dimensional display type is divided into a time division method and a space division method. The time division method uses a shutter glasses and the spatial division method uses a polarized glasses to realize a stereoscopic image.

The shutter glasses method is expensive because of the complicated structure of the glasses, and when used indoors where fluorescent lights are turned on, flickering may cause dizziness. In addition, the spatial dividing method using polarized glasses has the advantage that the structure of the glasses is simple and light and relatively inexpensive, so that many people can enjoy stereoscopic images. There is a problem that the left and right images may not be completely separated on both lenses, and some of the other images may be mixed. Therefore, the shutter glasses method and the polarizing glasses method are being developed according to the manufacturer.

On the other hand, the polarizing glasses include not only a polarizing film but also an optical film for adjusting optical characteristics of an image incident from a display device. Optical films generally include a compensation layer for compensating the phase of light, and the compensation layer is generally formed by attaching a stretched polymer film to a base layer or coating a liquid crystal layer. Stretched polymer film is a polymer film is formed by stretching in one direction, there is a disadvantage that the thickness of the film is thicker than the liquid crystal layer coating method. In addition, the method of coating the liquid crystal layer has a problem that the viewing angle is generated in accordance with the alignment direction of the liquid crystal.

In particular, in the case of an optical film used for stereoscopic glasses, the observer often sees a stereoscopic image from various angles. For example, when viewing a stereoscopic image while lying down, the angle between the stereoscopic glasses and the stereoscopic image display apparatus may be changed, and the viewer may observe the stereoscopic display apparatus through the edge portion of the stereoscopic glasses rather than the center portion. That is, when the observer does not observe at a predetermined angle, the viewing angle may be limited, and the conventional stretched polymer film or the liquid crystal coating optical film could not compensate for the viewing angle.

Therefore, it is necessary to develop an optical film having a wide viewing angle without deteriorating the quality of a stereoscopic image.

Accordingly, it is necessary to develop an optical film having a wide viewing angle without degrading the quality of a stereoscopic image.

The technical problem to be achieved by the present invention is to improve the viewing angle of the three-dimensional glasses used to view the stereoscopic image to enable the user to enjoy the stereoscopic image at various positions and angles, a manufacturing method thereof, stereoscopic glasses and three-dimensional glasses including the same It is to provide a display device.

Technical problems of the present invention are not limited to the technical problems mentioned above, and other technical problems not mentioned will be clearly understood by those skilled in the art from the following description.

An optical film according to an embodiment of the present invention for achieving the above technical problem, a first substrate, a polarizing film laminated on the first substrate, a second substrate laminated on the polarizing film, and the second And a hybrid liquid crystal layer formed on the substrate, wherein the hybrid liquid crystal layer is formed on the second substrate, and forms an angle of 45 ° or -45 ° with the stretching direction of the polarizing film and is horizontal to the surface of the second substrate. And a vertical alignment liquid crystal oriented in a vertical direction and an alignment film rubbed in a direction, a horizontal alignment liquid crystal oriented in a horizontal direction and a direction rubbed on the alignment film.

An optical film according to another embodiment of the present invention for achieving the above technical problem, including a first substrate, a polarizing film laminated on the first substrate, and a second substrate laminated on the polarizing film, The second substrate is formed of triacetyl cellulose, polycarbonate, cycloolefin polymer, cycloolefin copolymer, and has an elongation angle of 45 ° or -45 ° with the stretching direction of the polarizing film.

According to an aspect of the present invention, there is provided a method of manufacturing an optical film, the method including: attaching a first substrate and a second substrate to both surfaces of the polarizing film after stretching the polarizing film; and an alignment layer on the second substrate. Applying and rubbing the composition or rubbing directly on the second substrate, wherein the first alignment layer is formed by rubbing in the horizontal direction with the surface of the second substrate at an angle of 45 ° or -45 ° to the stretching direction of the polarizing film. Coating the liquid crystal composition on the first alignment layer, irradiating ultraviolet rays to the liquid crystal composition, and curing the liquid crystal composition to form an electric field on the upper and lower portions of the liquid crystal composition. Vertically aligning some of the liquid crystal molecules; and forming a hybrid liquid crystal layer by secondary curing in the state in which the liquid crystal molecules are vertically aligned.

Stereoscopic glasses according to an embodiment of the present invention for achieving the technical problem, including a right eye lens and a left eye lens, the right eye lens and the left eye lens, the first substrate, and the polarization laminated on the first substrate A film, a second substrate laminated on the polarizing film, and a hybrid liquid crystal layer formed on the second substrate, wherein the hybrid liquid crystal layer is formed on the second substrate and is 45 ° in the stretching direction of the polarizing film. Or an optical film including an alignment film rubbed in a horizontal direction with a surface of a second substrate to form an angle of -45 °, a horizontal alignment liquid crystal oriented in a horizontal direction and a direction rubbed on the alignment film, and a vertical alignment liquid crystal oriented in a vertical direction. Each of which includes a phase difference between the hybrid liquid crystal layer of the right eye lens and the hybrid liquid crystal layer of the left eye lens.

According to an aspect of the present invention, a stereoscopic display device includes a display panel for displaying a right eye image and a left eye image, and a polarization state of the right eye image overlapping the display panel. An optical filter including a first polarization region, a second polarization region for adjusting a polarization state of the left eye image, a right eye lens for transmitting the right eye image, and a left eye lens for transmitting the left eye image 3D glasses, wherein the right eye lens and the left eye lens comprise a first substrate, a polarizing film laminated on the first substrate, a second substrate laminated on the polarizing film, and the second substrate. And a hybrid liquid crystal layer formed, wherein the hybrid liquid crystal layer is formed on the second substrate and forms an angle of 45 ° or −45 ° with a drawing direction of the polarizing film. And an optical film comprising an alignment film rubbed in a horizontal direction with a surface of ash, a horizontal alignment liquid crystal oriented in a horizontal direction and a rubbed direction on the alignment film, and a vertical alignment liquid crystal oriented in a vertical direction, respectively, and a hybrid of the right eye lens. The phase difference between the liquid crystal layer and the hybrid liquid crystal layer of the left eye lens is λ / 2.

The optical film according to the present invention can obtain a stereoscopic glasses excellent in optical performance while having a thin thickness compared to the conventional compensation film using a hybrid liquid crystal layer.

In particular, the stereoscopic display device can compensate for the limitation of the viewing angle according to the viewing position, so that the stereoscopic image can be observed at various positions.

1 is a cross-sectional view of an optical film according to a first embodiment of the present invention.
2 is a cross-sectional view of an optical film according to a second embodiment of the present invention.
3 is a cross-sectional view of an optical film according to a third exemplary embodiment of the present invention.
4 is a cross-sectional view of an optical film according to a fourth embodiment of the present invention.
5A and 5B are plan views of an optical film according to an embodiment of the present invention.
6A through 6E are cross-sectional views illustrating a manufacturing process of an optical film according to an embodiment of the present invention.
7 is a cross-sectional view of a manufacturing process of an optical film according to another embodiment of the present invention.
8A and 8B are cross-sectional views of a manufacturing process of an optical film according to another embodiment of the present invention.
9 is a view for explaining an image display process of a stereoscopic display device according to an embodiment of the present invention.

Advantages and features of the present invention and methods of achieving the same will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, and only the embodiments make the disclosure of the present invention complete, and the general knowledge in the art to which the present invention belongs. It is provided to fully inform the person having the scope of the invention and the invention is defined only by the scope of the claims. Like reference numerals refer to like elements throughout the specification.

In describing the arrangement relationship of each component, 'upper', 'up', 'lower', 'down', etc. of a component will mainly be described based on the direction shown in the drawings. Used to easily describe spatially relative relationships.

Hereinafter, the optical film 100 according to the first embodiment of the present invention will be described in detail with reference to FIG. 1. 1 is a cross-sectional view of an optical film according to a first embodiment of the present invention.

The optical film 100 according to the first embodiment of the present invention is used for three-dimensional stereoscopic glasses, and the stereoscopic image displayed on the stereoscopic display device 1 is accurately separated from the left eye image and the right eye image to the viewer. can do. 3D by using the optical film 100 alone or by adding a separate functional film or functional layer to the optical film 100 on the upper or lower portion of the first substrate 110, the upper or lower portion of the second substrate 130 Stereoscopic glasses can be implemented. Here, the functional film or functional layer is a function of a three-dimensional stereoscopic glasses such as a retardation compensation film or a retardation compensation layer, a protective film or a protective layer, an antireflection film or an antireflection layer, a hard coat film or a hard coat layer, a polymer film, or the like. It refers to all films and layers having optical properties to complement the.

Referring to the specific structure of the optical film 100, the optical film 100 is the first substrate 110, the polarizing film 120, the second substrate 130, the alignment film 140 and the hybrid liquid crystal layer 150 This is laminated sequentially.

The first substrate 110 and the second substrate 130 are disposed with the polarizing film 120 interposed therebetween, and serve as a structure for supporting the optical film 100. The first substrate 110 and the second substrate 130 may be a triacetyl cellulose (TAC) film. In addition, the first substrate 110 and the second substrate 130 are polyethylene terephthalate polymer, polyethylene naphthalate polymer, polyester polymer, polyethylene polymer ( polyethylene polymer, polypropylene polymer, polyvinylidene chloride polymer, polyvinyl alcohol polymer, polyethylene vinyl alcohol polymer, polystyrene Polystyrene polymer, polycarbonate polymer, norbornene polymer, poly methyl pentene polymer, polyether ketone polymer, polyether sulfide Polyether sulfone polymer, polysulfone polymer, polyether Ketone imide polymer (polyether ketone imide polymer), polyamide polymer (polyamide polymer), polymethacrylate polymer (polymethacrylate polymer), polyacrylate polymer (polyacrylate polymer), polyarylate polymer (polyarylate polymer) and It may be formed of one of fluoropolymer polymers.

The polarizing film 120 is stacked on the first substrate 110. The polarizing film 120 has a property of transmitting light of a component perpendicular to the absorption axis, and is formed by stretching polyvinyl alcohol (PVA) absorbing iodine, which is a polarizer.

The second substrate 130 is stacked on the polarizing film 120. That is, the polarizing film 120 has a structure in which the first substrate 110 and the second substrate 130 are attached to both surfaces to be supported and protected. The first substrate 110 and the second substrate 130 may be formed to a thickness of 10 ~ 1000㎛ to sufficiently support the polarizing film 120, the polarizing film 120 to a thickness of 5 ~ 100㎛ Can be formed. For example, when the polarizing film 120 is 30 μm, each of the first substrate 110 and the second substrate 130 may use an 80 μm film.

On the other hand, the second substrate 130 may be formed of triacetyl cellulose, polycarbonate, cycloolefin polymer, cycloolefin copolymer, is stretched at an angle of 45 ° or -45 ° with the stretching direction of the polarizing film 120 Can be formed. That is, the second substrate 130 may be formed of a stretched polymer film to support the polarizing film 120 and at the same time, may serve as a retardation film. In this case, the hybrid liquid crystal layer 150 may not be included. The second substrate 130 may be formed to a thickness of 1 ~ 1000㎛.

On the other hand, an alignment agent such as polyimide or polyvinyl alcohol is coated on the second substrate 130 to form the alignment layer 140. The alignment layer 140 is rubbed in one direction so that the liquid crystal molecules can be aligned in the horizontal direction.

The hybrid liquid crystal layer 150 is formed on the alignment layer 140. The hybrid liquid crystal layer 150 is oriented horizontally with the surface of the second substrate 130 on the alignment film 140 rubbed at 45 ° or −45 ° with respect to the stretching direction of the polyvinyl alcohol, which is the polarizing film 120. And a vertical alignment liquid crystal 152 oriented in a vertical direction with the horizontal alignment liquid crystal 151. The alignment layer 140 may be formed by coating and rubbing the alignment layer composition on the second substrate 130, but is not limited thereto. The alignment layer 140 may be formed by directly rubbing the surface of the second substrate 130 in one direction. That is, the alignment layer 140 is not only formed of a layer of a different material from the second substrate 130 but also has a structure in which the surface of the second substrate 130 is directly rubbed to align the liquid crystal molecules to form the alignment layer 140. It can be said.

The hybrid liquid crystal layer 150 is a form in which the vertically aligned liquid crystal 152 is partially mixed between the horizontally aligned liquid crystals 151, and serves to compensate for the phase difference and the viewing angle of circularly polarized light. In the hybrid liquid crystal layer 150, the horizontally aligned liquid crystal 151, which compensates for the phase difference, occupies about 85 to 95% (by weight or volume), and the vertically aligned liquid crystal 152, which serves to compensate for the viewing angle. ) Account for 5-15%. That is, the main role of the hybrid liquid crystal layer 150 is to compensate for the phase difference, and the horizontally aligned liquid crystal 151 occupies most of the functions to faithfully perform this function.

The hybrid liquid crystal layer 150 may include a liquid crystal tilted at an angle of 0 to 90 ° (an angle between horizontal and vertical) in addition to the horizontal alignment liquid crystal 151 and the vertical alignment liquid crystal 152. As described above, the liquid crystal molecules tilted at an angle of 0 to 90 ° may help the viewing angle compensation. However, if the ratio is too high in the hybrid liquid crystal layer 150, crosstalk may occur when used in the 3D glasses. It is desirable to adjust not to exceed 10%.

The hybrid liquid crystal layer 150 may be formed to a thickness of 0.1 to 20㎛, which may be reduced to 1/10 or less in thickness compared to when the stretched polymer film is used.

The protective film 170 is attached to an upper surface of the hybrid liquid crystal layer 150 or the outermost surface of the first substrate 110. The protective film 170 is attached to the outermost layer to protect the optical film 100. Protective film 170 is a polycarbonate film; Polyester-based films such as polyethylene terephthalate; Polyether sulfone-based film; Polyolefin-based films having polyethylene, polypropylene, cyclo-based or norbornene structures; Polyolefin type films, such as ethylene propylene copolymer, etc. can be used. The protective film can be removed when viewing a stereoscopic image or as needed in the process of manufacturing the optical film.

Hereinafter, the optical film 100a according to the second embodiment of the present invention will be described in detail with reference to FIG. 2. 2 is a cross-sectional view of an optical film according to a second embodiment of the present invention.

Except for the hybrid liquid crystal layer 150, the optical film 100a according to the second embodiment of the present invention is substantially the same as the optical film 100a of the first embodiment described above. Therefore, the description of the components other than the hybrid liquid crystal layer 150 will be omitted.

The hybrid liquid crystal layer 150 includes a first region A1 in which only the horizontal alignment liquid crystal 151 exists, and a second region A2 in which the horizontal alignment liquid crystal 151 and the vertical alignment liquid crystal 152 are mixed. . The first area A1 and the second area A2 are areas defined by dividing the surface of the optical film 100a, and the optical film 100a includes the first area A1 and the second area A2. .

The first area A1 and the second area A2 will be described in detail. The first area A1 of the hybrid liquid crystal layer 150 is an area for compensating the phase difference, and the second area A2 is a phase difference. Area for compensation of viewing angle with compensation of

When the optical filter 15 is used as a three-dimensional stereoscopic glasses, some areas are hardly influenced by the viewing angle, and some areas are required to correct the viewing angle. In this case, a region having no problem in the viewing angle of the optical filter 15 may be set as the first region A1, and a region requiring compensation for the viewing angle may be set as the second region A2. For example, the second area A2 may be located outside the first area A1 or may be formed in the edge area of the optical filter 15. In detail, as illustrated in FIG. 5A, the first area A1 and the second area A2 may be concentric, and the second area A2 may be located outside the first area A1. In addition, as illustrated in FIG. 5B, the first area A1 and the second area A2 may be arranged in a stripe shape.

Meanwhile, in the second area A2, the horizontal alignment liquid crystal 151 may be 85 to 95%, and the vertical alignment liquid crystal 152 may be 5 to 15%. As described above, when the ratio of the horizontally aligned liquid crystal 151 of the second area A2 is 85% or less, the phase difference compensation effect is reduced, and when the horizontally aligned liquid crystal 151 exceeds 95%, the viewing angle compensation effect is reduced. .

Hereinafter, the optical film 100b according to the third embodiment of the present invention will be described in detail with reference to FIG. 3. 3 is a cross-sectional view of an optical film according to a third exemplary embodiment of the present invention.

The optical film 100b according to the third exemplary embodiment of the present invention includes a hybrid liquid crystal layer including the first liquid crystal layer 150a and the second liquid crystal layer 160, and has a hard coat layer on the hybrid liquid crystal layer. 181 and low refractive index layer 182 are further laminated. That is, the first liquid crystal layer 150a and the second liquid crystal layer 160 overlap to form a hybrid liquid crystal layer.

The structure in which the first substrate 110, the polarizing film 120, and the second substrate 130 are sequentially stacked is substantially the same as the above-described embodiment. The first alignment layer 140 is coated on the second substrate 130, and the first alignment layer 140 is rubbed in one direction. In addition, the alignment layer may be formed by directly rubbing the second substrate 130 in one direction.

The first liquid crystal layer 150a including the horizontally aligned liquid crystal 151 is formed on the first alignment layer 140. The first liquid crystal layer 150a is a liquid crystal layer for retardation compensation, and includes only the horizontally aligned liquid crystal 151. do. That is, the first alignment layer 140 is rubbed in the horizontal direction, and the first liquid crystal layer 150a is horizontally aligned along the rubbing direction of the first alignment layer 140 without further processing. The first alignment layer 140 may be omitted, the surface of the second substrate 130 may be rubbed in one direction, and the first liquid crystal layer 150a may be formed on the second substrate 130.

The second alignment layer 141 is formed on the first liquid crystal layer 150a, and the second liquid crystal layer 160 including the vertical alignment liquid crystal 152 is formed on the second alignment layer 141. Here, the second alignment layer 141 may be omitted. That is, the second liquid crystal layer 160 may be formed by coating, vertically aligning, and curing the liquid crystal composition on the first liquid crystal layer 150a. The manufacturing process of the hybrid liquid crystal layer including the first liquid crystal layer 150a and the second liquid crystal layer 160 will be described later in detail.

Meanwhile, as described above, the hybrid liquid crystal layer has the first liquid crystal layer 150a and the second liquid crystal so that the horizontal alignment liquid crystal 151 is 85 to 95% and the vertical alignment liquid crystal 152 is 5 to 15%. The ratio of the liquid crystal layer 160 may be adjusted. That is, the hybrid liquid crystal layer is formed such that the first liquid crystal layer 150a is 85 to 95% and the second liquid crystal layer 160 is 5 to 15% based on the thickness. For example, the first liquid crystal layer 150a may be 0.1 to 20 μm, and the second liquid crystal layer 160 may be formed to a thickness of 2 μm or less.

The first liquid crystal layer 150a and the second liquid crystal layer 160 may be stacked on the second substrate 130 in the order of the first liquid crystal layer 150a and the second liquid crystal layer 160, but is not limited thereto. The second liquid crystal layer 160 may be first stacked on the second substrate 130, and the first liquid crystal layer 150a may be formed thereon.

The hard coat layer 181 and the low refractive index layer 182 constituting the antireflection layer are sequentially stacked on the second liquid crystal layer 160. The hard coat layer 181 may contain an ionizing radiation curable resin and 5 to 15% by weight of a conductive metal oxide.

The ionizing radiation curable resin can be used including at least one of a monomer having a vinyl group, a (meth) acryloyl group, an epoxy group, an oxetanyl group, a prepolymer, and a polymer. Further, as the conductive wire metal oxide, antimony-tin oxide (ATO), indium-tin oxide (ITO), phosphorus-tin oxide (PTO), zinc oxide (ZnO), tin oxide (SnO ₂ ), and zinc antimonate (ZnSb) ₂ O ₆ ), antimony pentaoxide (Sb ₂ O ₅ ), and the like can be used.

In addition, the low refractive index layer 182 may have a refractive index lower than that of the hard coat layer 181, thereby improving antireflection function. The low refractive index layer 182 may contain low refractive index inorganic particles such as silica or magnesium fluoride having a void therein, a binder, a solvent, and the like. In addition, a polymerization initiator or various additives can be added as needed.

Examples of the binder include inorganic binders such as an organic binder which is an ionizing reflection curable resin composed of a monomer having a vinyl group, a (meth) acryloyl group, an epoxy group, an oxetanyl group, a prepolymer, and a polymer, and a thermosetting binder such as silica sol. A binder can be used.

Hereinafter, the optical film 100c according to the fourth embodiment of the present invention will be described in detail with reference to FIG. 4. 4 is a cross-sectional view of an optical film according to a fourth embodiment of the present invention.

In the optical film 100c according to the fourth exemplary embodiment, the second liquid crystal layer 160 includes a first region A1 including the horizontal alignment liquid crystal 151 and a second alignment region including the vertical alignment liquid crystal 152. Except as divided by the area A2, the remaining components are substantially the same as the optical film 100c of the third embodiment described above. Therefore, description of the remaining components except for the second liquid crystal layer 160 is omitted.

The second liquid crystal layer 160 is disposed on the first liquid crystal layer 150a and is divided into a first region A1 and a second region A2. The first area A1 is an area in which only the horizontally aligned liquid crystal 151 exists, and the second area A2 is an area in which only the vertically aligned liquid crystal 152 exists. However, only the vertical alignment liquid crystal 152 may not necessarily exist in the second region A2. For example, the hybrid liquid crystal layer may be formed such that the first liquid crystal layer 150a is 85 to 95% and the second liquid crystal layer 160 is 5 to 15% based on the thickness, but the second liquid crystal layer ( When 160 is 10% or more of the hybrid liquid crystal layer, the vertical alignment liquid crystal 152 and the horizontal alignment liquid crystal 151 may be mixed and distributed.

As described above, the first area A1 becomes a phase difference compensation area, and the second area A2 becomes an area capable of viewing angle compensation along with phase difference compensation.

5A and 5B, the first region and the second region of the optical film according to an embodiment of the present invention may be variously disposed. 5A and 5B are plan views of an optical film according to an embodiment of the present invention.

First, referring to FIG. 5A, the first region A1 and the second region A2 are arranged to form concentric circles on the surface of the optical film 100a. When the optical film 100a is used for three-dimensional stereoscopic glasses, the first region A1 is formed in the center portion where the viewing angle is relatively limited, and the second region A2 is formed on the outer portion of the first region A1. Can be formed. The first region A1 is formed in a circular shape only, and the shape of the first region A1 is not necessarily circular. That is, when the first region A1 is disposed in the central region of the optical film 100a and the second region A2 is disposed at the edge portion of the optical film 100a, the first region A1 may be formed in a quadrangle or an arbitrary shape. .

Referring to FIG. 5B, the first area A1 and the second area A2 are arranged in a stripe shape. The optical film 100a 'may be divided in a straight line to form a center portion as the first region A1 and an edge portion as the second region A2. In FIG. 5B, the optical sheet divided in the horizontal direction has been described as an example, but the present invention is not limited thereto, and the optical sheet may be divided in the vertical direction, and the first region A1 may be present in the outer portion of the second region A2. That is, the arrangement shown in FIGS. 5A and 5B is merely exemplary, and may be modified in various shapes.

Hereinafter, a method of manufacturing an optical film according to an embodiment of the present invention will be described in detail with reference to FIGS. 1 and 6A to 6E. 6A through 6E are cross-sectional views illustrating a manufacturing process of an optical film according to an embodiment of the present invention.

First, referring to FIG. 6A, after the polarizing film 120 is stretched, the first substrate 110 and the second substrate 130 are attached to both surfaces of the polarizing film 120. As described above, the first substrate 110 and the second substrate 130 may be triacetyl cellulose (TAC) films, and the polarizing film 120 is formed by stretching polyvinyl alcohol (PVA) treated with iodine. .

The polarizing film 120 is formed by stretching a polyvinyl alcohol (PVA) film and then impregnating the aqueous solution of iodine. When the iodine component is adsorbed on the surface in the stretching direction of the PVA film, the PVA film is colored in a dark green form to complete the polarizing film 120. The first substrate 110 and the second substrate 130 are bonded to both surfaces of the polarizing film 120 to form a support of the polarizing film 120. However, the manufacturing process and bonding method of the first substrate 110, the polarizing film 120, and the second substrate 130 may be manufactured by various methods in addition to the methods described herein.

6B, the alignment layer composition is coated on the second substrate 130 and rubbed in a horizontal direction to form the alignment layer 140.

The alignment layer composition is coated on the second substrate 130 to have a uniform thickness. The alignment layer composition may be coated by spin coating, gravure coating, dip coating, spray coating, roll coating method, and the like, and after the alignment layer composition is coated, it is dried to remove the solvent. The solvent may be completely cured after predrying so that the alignment film composition may be uniformly spread. When the photoinitiator is included in the alignment layer composition, a photocuring method using ultraviolet rays or the like may be used.

Meanwhile, a rubbing process is performed using a rubbing cloth on the alignment layer 140 that has been cured to complete the alignment layer 140 aligned in a predetermined direction.

Subsequently, referring to FIG. 6C, the liquid crystal composition may be coated on the alignment layer 140, and may be primarily cured by irradiating ultraviolet rays.

Specifically, the liquid crystal composition is coated on the alignment layer 140. The coating method may be a spin coating, gravure coating, dip coating, spray coating, roll coating method, like the coating method of the alignment film. It is preferable that the liquid crystal composition is coated with a thickness of 0.1 to 20 µm so as to properly compensate for the phase difference.

The liquid crystal composition is coated and then dried to remove the solvent. The liquid crystal composition may be dried at room temperature or heated and dried using an oven or a heating plate, or may be dried using an infrared light or the like.

After the liquid crystal composition is dried, the horizontally aligned liquid crystal layer is polymerized and first cured. Primary curing is not a step of completely curing the liquid crystal composition, but refers to the semi-curing to some extent that the liquid crystal contained in the liquid crystal composition can be moved by an external electric field.

By irradiating ultraviolet light (UV) to the liquid crystal composition and primary curing, most of the horizontally aligned liquid crystal molecules are fixed in direction.

6D, an electric field is formed above and below the first cured liquid crystal composition to vertically align some liquid crystal molecules included in the liquid crystal composition.

When the electrodes 191 and 192 are disposed on the upper and lower portions of the liquid crystal layer 150 and power is applied to form an electric field, some of the horizontally aligned liquid crystals rotate in the vertical direction. The vertically aligned liquid crystal 152 that switches in the vertical direction is uniformly generated throughout the liquid crystal layer 150. That is, when the liquid crystal layer 150 is uniformly primary cured, the vertically aligned liquid crystal 152 is uniformly generated throughout the liquid crystal layer 150. The strength and time of the electric field may be adjusted in consideration of the degree of primary curing of the liquid crystal layer 150. As described above, the horizontal alignment liquid crystal 151 is preferably about 85 to 95%, and the vertical alignment liquid crystal 152 is preferably adjusted to occupy 5 to 15%.

Referring to FIG. 6E, an electric field is applied to the first cured liquid crystal layer 150 to completely cure the liquid crystal layer 150 by secondary curing in a state in which some liquid crystal molecules are vertically aligned.

Secondary curing may be performed by irradiating ultraviolet rays, and after the secondary curing is completed, the liquid crystal molecules inside the liquid crystal layer 150 are completely fixed.

Finally, referring to FIG. 1, the optical film 100 is completed by laminating a protective film 170 or the like on the liquid crystal layer 150.

Hereinafter, a method of manufacturing an optical film according to another exemplary embodiment of the present invention will be described with reference to FIGS. 2 and 7. 7 is a cross-sectional view of a manufacturing process of an optical film according to another embodiment of the present invention.

A method of manufacturing an optical film according to another embodiment of the present invention relates to a method of manufacturing an optical film including a hybrid liquid crystal layer divided into a first region and a second region.

First, since the process of FIGS. 6A to 6C is the same as the above-described embodiment, description thereof will be omitted.

Referring to FIG. 7, electrodes 191 and 192 are disposed above and below the resultant of FIG. 6C, respectively. In this case, an electrode 192 overlapping only the second region A2 is disposed on the liquid crystal layer 150 to prevent an electric field from being formed in the first region A1.

As a result, only the horizontal alignment liquid crystal 151 is present in the first region A1, and the horizontal alignment liquid crystal 151 and the vertical alignment liquid crystal 152 are mixed in the second region A2. As the electrode overlapping only the second region A2, an electrode having various shapes such as an electrode having a central portion or a stripe electrode may be used.

Subsequently, when the UV light is irradiated to the liquid crystal layer 150 and then cured secondly, a hybrid liquid crystal layer in which the first region A1 and the second region A2 are divided is completed, and the protective film 170 is attached to the hybrid liquid crystal layer. When the optical film 100 of Figure 2 is completed.

Hereinafter, a manufacturing process of an optical film according to another embodiment of the present invention will be described in detail with reference to FIGS. 3, 8A, and 8B. 8A and 8B are cross-sectional views of a manufacturing process of an optical film according to another embodiment of the present invention.

The manufacturing method of an optical film according to another embodiment of the present invention relates to a manufacturing method of an optical film including a first liquid crystal layer and a second liquid crystal layer.

Referring to FIG. 8A, the liquid crystal composition is coated on the resultant of FIG. 6B and irradiated with ultraviolet rays to firstly cure the liquid crystal composition. That is, the liquid crystal composition is coated and then dried to remove the solvent. The liquid crystal composition may be dried at room temperature or heated and dried using an oven or a heating plate, or may be dried using an infrared light or the like.

After the liquid crystal composition is dried, the horizontally aligned liquid crystal layer is polymerized and first cured. However, the first curing refers to the complete curing rather than the semi-cured state as in the previous embodiment, and after the first curing is completed, only the horizontally aligned liquid crystal 151 is present in the first liquid crystal layer 150.

Subsequently, referring to FIG. 8B, the second alignment layer 140 is coated on the first liquid crystal layer 150 and vertically aligned to form the second liquid crystal layer 160.

The second liquid crystal layer 160 is a liquid crystal layer including only the vertically aligned liquid crystal 152 and may be vertically aligned by the vertically aligned second alignment layer 140. In addition, the liquid crystal molecules may be vertically aligned by forming an electric field as in the above-described embodiment.

The hard film layer 181 and the low refractive index layer 182 are formed on the second liquid crystal layer to complete the optical film 100 of FIG. 3.

Hereinafter, a stereoscopic display device according to an exemplary embodiment of the present invention will be described in detail with reference to FIG. 9. 9 is a view for explaining an image display process of a stereoscopic display device according to an embodiment of the present invention.

The stereoscopic display device 1 includes a display panel 10 for displaying a stereoscopic image largely and a stereoscopic glasses 20 for dividing a stereoscopic image displayed on the display panel 10 into a left eye image and a right eye image.

The display panel 10 is a device for generating and displaying a left eye image and a right eye image so that an observer can feel a three-dimensional effect, and includes a backlight 11, a first polarizing plate 12, a display element 13, and a second polarizing plate ( 14 and an optical filter 15.

The display panel 10 may use a liquid crystal display device for displaying an image by the operation of liquid crystal molecules as the display device 13. Specifically, since the liquid crystal display device is a passive light emitting device, the backlight 11 for providing light to the display device 13 is disposed at the rear, and the front left is divided into the left eye pixel L and the right eye pixel R. The display element 13 is arrange | positioned.

The first polarizing plate 12 and the second polarizing plate 14 are disposed on both surfaces of the display element 13, and the first polarizing plate 12 and the second polarizing plate 14 are disposed such that absorption axes are perpendicular to each other. . That is, when the absorption axis of the first polarizing plate 12 is in the horizontal direction, the absorption axis of the second polarizing plate 14 is arranged to be in the vertical direction.

On the other hand, the optical filter 15 is disposed in front of the second polarizing plate 14. The optical filter 15 polarizes the left eye image and the right eye image emitted from the display element 13 in different directions. That is, the optical filter 15 is patterned so that the regions overlapping the left eye pixel L and the right eye pixel R of the display element 13 have different polarization characteristics. Accordingly, the left eye image emitted through the left eye pixel L is circularly polarized in a counterclockwise direction, and the right eye image emitted through the right eye pixel R is, for example, circularly in a clockwise direction. Can be polarized.

The left eye image and the right eye image emitted from the display panel 10 may be emitted as circularly polarized light in different directions.

Meanwhile, the observer observes the left eye image and the right eye image emitted from the display panel 10 through the stereoscopic glasses 20. As described above, the stereoscopic glasses 20 include the optical film 100 including the polarizing film 120 and the hybrid liquid crystal layer 150.

The stereoscopic glasses 20 include a left eye lens and a right eye lens, respectively, and an optical film included in the left eye lens and the right eye lens so that the phase difference of the hybrid liquid crystal layer 150 is λ / 2. That is, when the phase difference value of the hybrid liquid crystal layer 150 of the left eye lens is λ / 4, the phase difference value of the hybrid liquid crystal layer 150 of the right eye lens may be 3λ / 4.

In addition, the alignment directions of the hybrid liquid crystal layer 150 of the left eye lens and the right eye lens differ by 90 ° from each other. For example, when the alignment direction of the hybrid liquid crystal layer 150 of the left eye lens is 135 °, the alignment direction of the hybrid liquid crystal layer 150 of the right eye lens may be 45 °. The polarizing film 120 included in the stereoscopic glasses 20 may have the same transmission axis in the horizontal direction.

The operation process of the stereoscopic display device 1 will be described.

The display panel 10 emits left and right eye images each circularly polarized in different directions. In this case, the left eye image and the right eye image are incident through the left eye lens and the right eye lens of the stereoscopic glasses 20. The left eye image and the right eye image incident through the left eye lens are converted into linearly polarized images by the hybrid liquid crystal layer 150 of the left eye lens. In this case, the left eye image is converted into linearly polarized light in which the transmission axis of the polarizing film 120 is aligned with the direction, and the right eye image is converted into linear polarization in the direction perpendicular to the transmission axis of the polarizing film 120. Therefore, only the left eye image of the image incident through the left eye lens passes through the polarizing film 120.

On the other hand, the left eye image and the right eye image incident through the right eye lens are converted into linearly polarized images by the hybrid liquid crystal layer 150 of the right eye lens. In this case, the left eye image is converted into linearly polarized light in a direction perpendicular to the transmission axis of the polarizing film 120, and the right eye image is converted into linear polarization coinciding with the transmission axis of the polarizing film 120. Therefore, only the right eye image of the image incident through the right eye lens passes through the polarizing film 120.

Through this process, the observer sees the left eye image and the right eye image through the left eye and the right eye, respectively, to feel a three-dimensional effect.

1: stereoscopic display device 10: display panel
11: backlight 12: first polarizer
13: Display Element 14: Second Polarizing Plate
15: optical filter 20: stereoscopic glasses
100: optical film 110: first substrate
120: polarizing film 130: second substrate
140: alignment layer 150: hybrid liquid crystal layer
160: second liquid crystal layer 170: protective film

Claims (17)

A first substrate;
A polarizing film laminated on the first substrate;
A second substrate laminated on the polarizing film; And
Including a hybrid liquid crystal layer formed on the second substrate,
The hybrid liquid crystal layer is formed on the second substrate, and forms an angle of 45 ° or -45 ° with the stretching direction of the polarizing film and rubs on the alignment layer rubbed in the horizontal direction with the surface of the second substrate; An optical film comprising a horizontally oriented liquid crystal oriented in a horizontal direction and a vertical direction and a vertically oriented liquid crystal oriented in a vertical direction. The method of claim 1,
The alignment film is an optical film formed by directly rubbing the surface of the second substrate at an angle of 45 ° or -45 ° with the stretching direction of the polarizing film. The method of claim 1,
In the hybrid liquid crystal layer, the horizontally oriented liquid crystal is 85 to 95%, and the vertically oriented liquid crystal is 5 to 15%. The method of claim 1,
The hybrid liquid crystal layer includes a first region in which only the horizontal alignment liquid crystal exists, and a second region in which the horizontal alignment liquid crystal and the vertical alignment liquid crystal are mixed. 5. The method of claim 4,
The first region and the second region are concentric circles, the second region is located outside the first region. 5. The method of claim 4,
And the first region and the second region are arranged in a stripe shape. The method of claim 1,
The hybrid liquid crystal layer includes a first liquid crystal layer including the horizontally aligned liquid crystal, and a second liquid crystal layer overlapping the first liquid crystal layer and including the vertically aligned liquid crystal. The method of claim 1,
The hybrid liquid crystal layer may include a first liquid crystal layer including the horizontal alignment liquid crystal, a first region overlapping the first liquid crystal layer, and a second region in which only the horizontal alignment liquid crystal exists and a second region in which the vertical alignment liquid crystal exists. An optical film comprising a second liquid crystal layer. 9. The method according to any one of claims 7 to 8,
The first liquid crystal layer is formed to a thickness of 0.1 to 20㎛ and the second liquid crystal layer is formed to a thickness of 2㎛ or less. A first substrate;
A polarizing film laminated on the first substrate; And
Including a second substrate laminated on the polarizing film,
The second substrate is formed of triacetyl cellulose, polycarbonate, cycloolefin polymer, cycloolefin copolymer, the optical film stretched at an angle of 45 ° or -45 ° with the stretching direction of the polarizing film. Attaching the first substrate and the second substrate to both surfaces of the polarizing film;
Applying and rubbing the alignment layer composition on the second substrate or rubbing directly on the second substrate, but rubbing in a horizontal direction with the surface of the second substrate at an angle of 45 ° or -45 ° to the stretching direction of the polarizing film To form a first alignment layer;
Coating a liquid crystal composition on the first alignment layer;
First curing by irradiating the liquid crystal composition with ultraviolet rays;
Vertically aligning some of the liquid crystal molecules included in the liquid crystal composition by forming an electric field on the upper and lower portions of the liquid crystal composition; And
And curing the liquid crystal molecules in a vertically aligned state to form a hybrid liquid crystal layer. The method of claim 11,
The hybrid liquid crystal layer includes a first region in which only a horizontal alignment liquid crystal exists and a second region in which a vertical alignment liquid crystal is included,
Vertically aligning some of the liquid crystal molecules forms an electric field only in the second region. The method of claim 11,
The hybrid liquid crystal layer includes a first liquid crystal layer in which only a horizontal alignment liquid crystal exists, and a second liquid crystal layer overlapping the first liquid crystal layer and including a vertical alignment liquid crystal. Including right eye and left eye lenses,
The right eye lens and the left eye lens,
A first substrate;
A polarizing film laminated on the first substrate;
A second substrate laminated on the polarizing film; And
It includes a hybrid liquid crystal layer formed on the second substrate,
The hybrid liquid crystal layer is formed on the second substrate and forms an angle of 45 ° or −45 ° with the stretching direction of the polarizing film and is rubbed on the surface of the second substrate in a horizontal direction and rubbed on the alignment film. Each comprising an optical film including a horizontally aligned liquid crystal oriented in a direction and a horizontal direction and a vertically aligned liquid crystal oriented in a vertical direction,
The stereoscopic glasses of which the phase difference between the hybrid liquid crystal layer of the right eye lens and the hybrid liquid crystal layer of the left eye lens is λ / 2. 15. The method of claim 14,
The said hybrid liquid crystal layer is 85 to 95% of said horizontally oriented liquid crystal, and the optical film of the said vertically oriented liquid crystal is 5 to 15%. 15. The method of claim 14,
The hybrid liquid crystal layer includes a first liquid crystal layer in which only a horizontal alignment liquid crystal exists, and a second liquid crystal layer overlapping the first liquid crystal layer and including a vertical alignment liquid crystal. A display panel for displaying a right eye image and a left eye image, respectively;
An optical filter overlapping the display panel and including a first polarization region for adjusting the polarization state of the right eye image and a second polarization region for adjusting the polarization state of the left eye image;
Including a stereoscopic glasses including a right eye lens for transmitting the right eye image and a left eye lens for transmitting the left eye image,
The right eye lens and the left eye lens,
A first substrate;
A polarizing film laminated on the first substrate;
A second substrate laminated on the polarizing film; And
It includes a hybrid liquid crystal layer formed on the second substrate,
The hybrid liquid crystal layer is formed on the second substrate and forms an angle of 45 ° or −45 ° with the stretching direction of the polarizing film and is rubbed on the surface of the second substrate in a horizontal direction and rubbed on the alignment film. Each comprising an optical film including a horizontally aligned liquid crystal oriented in a direction and a horizontal direction and a vertically aligned liquid crystal oriented in a vertical direction,
And a phase difference between the hybrid liquid crystal layer of the right eye lens and the hybrid liquid crystal layer of the left eye lens is λ / 2.

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