KR20120132744A - Manufacturing method of moisture-permeable and waterproof fabric having ultra thin coating layer and moisture-permeable and waterproof fabric manufactured thereby - Google Patents

Manufacturing method of moisture-permeable and waterproof fabric having ultra thin coating layer and moisture-permeable and waterproof fabric manufactured thereby Download PDF

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KR20120132744A
KR20120132744A KR1020110051054A KR20110051054A KR20120132744A KR 20120132744 A KR20120132744 A KR 20120132744A KR 1020110051054 A KR1020110051054 A KR 1020110051054A KR 20110051054 A KR20110051054 A KR 20110051054A KR 20120132744 A KR20120132744 A KR 20120132744A
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hydrophilic non
modified polyurethane
water
moisture
porous
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KR1020110051054A
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Korean (ko)
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정지수
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중앙대학교 산학협력단
(주)성욱
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Priority to KR1020110051054A priority Critical patent/KR20120132744A/en
Publication of KR20120132744A publication Critical patent/KR20120132744A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/10Intaglio printing ; Gravure printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0011Fixing of chemicals, e.g. dyestuffs, on textile materials by heated air
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/10Polyurethanes polyurea
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0034Polyamide fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/14Properties of the materials having chemical properties
    • D06N2209/142Hydrophobic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: Manufacturing method of water-proof fabric with hydrophilic non-porous alternating polyurethane covering layer of ultrathin film on at least one side of fabric air bubble and water-proof fabric manufactured thereby are provided to be useful on sportswear by enhancing the comfortness when worn and the water-proof fabric releases sweat from the body on the covering layer no matter how big the size of water molecule. CONSTITUTION: A water-proof fabric manufacturing method comprises steps of: preparing fabric air bubble by processing water repellency and on the laminated side; forming hydrophilic non-porous alternating polyurethane covering layer on one side of plating treated polyester film, and forming adhesive layer by placing pattern gravure roll on the covering layer and printing urethane adhesive; adding the laminated side of the fabric air bubble of the first process and adhesive layer of the second process, and drying at the heat drier; and exfoliating the polyester film. The Hydrophilic non-porous alternating polyurethane covering layer is formed by at least one time of hydrophilic non-porous alternating polyurethane resin is applied by blowing method. The hydrophilic non-porous alternating polyurethane covering layer is formed by at least one time of hydrophilic non-porous alternating polyurethane resin is applied by gravure roll. The hydrophilic non-porous alternating polyurethane resin has 10~300cps viscosity. Urethane adhesive is printed to 20~40% ratio based on the area of adhesive layer corresponded to pattern gravure roll. The material of the fabric air bubble is polyamide type of synthetic fabric selected from nylon 6 or nylon 6.

Description

극박막의 피막층을 구비한 투습방수포의 제조방법 및 그로부터 제조된 투습방수포{MANUFACTURING METHOD OF MOISTURE-PERMEABLE AND WATERPROOF FABRIC HAVING ULTRA THIN COATING LAYER AND MOISTURE-PERMEABLE AND WATERPROOF FABRIC MANUFACTURED THEREBY}MANUFACTURING METHOD OF MOISTURE-PERMEABLE AND WATERPROOF FABRIC HAVING ULTRA THIN COATING LAYER AND MOISTURE-PERMEABLE AND WATERPROOF FABRIC MANUFACTURED THEREBY}

본 발명은 극박막의 피막층을 구비한 투습방수포의 제조방법 및 그로부터 제조된 투습방수포에 관한 것으로서, 더욱 상세하게는 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층이 합지되어 인체로부터 발산되는 땀을 일단 피막층에서 흡수한 다음 확산시켜서 외부로 발산시킬 수 있도록 설계된 것으로, 상기 친수무공형 변성폴리우레탄 피막층이 블로잉법 또는 그라비아 롤을 이용한 캐스팅법에 의해 극박막으로 형상화되어 합지됨으로써, 투습도와 내수압이 최적화된 투습방수포의 제조방법 및 그로부터 제조된 투습방수포에 관한 것이다.The present invention relates to a method for manufacturing a moisture-permeable waterproof foam having an ultra-thin film layer, and a moisture-permeable waterproof foam manufactured therefrom, and more particularly, at least one surface of a fabric bubble is laminated with a hydrophilic non-porous modified polyurethane coating layer to release sweat from the human body. It is designed to be absorbed in the coating layer and then diffused to the outside, and the hydrophilic non-porous modified polyurethane coating layer is formed into an ultra-thin film by laminating or casting using a gravure roll, so that moisture permeability and water pressure are increased. The present invention relates to a method for producing an optimized moisture vapor barrier and a moisture vapor barrier prepared therefrom.

일반적으로 투습방수포는 100㎛의 빗방울이 섬유 밖에서 섬유 안으로 통과 못하게 하고 몸의 체내에서 방출되는 0.004㎛의 수분을 섬유 안에서 섬유 밖으로 나갈 수 있도록 피막층을 직물기포 상에 형성시켜 투습성과 방수성 등이 우수한 스포츠웨어, 군복, 텐트 등에 사용되는 직물을 의미한다.In general, the moisture-permeable tarpaulin is a sport having excellent moisture permeability and waterproofness by forming a coating layer on the fabric bubble so that 100 μm of raindrops do not pass into the fiber from the outside of the fiber and 0.004 μm of moisture released from the body can flow out of the fiber in the fiber. It refers to fabrics used in wear, military uniforms, tents and the like.

대표적으로 종래 미세 다공형 투습방수포는 기포의 일면에 미세 다공성 필름층을 형성시킨 것으로서, 상기 미세 다공성 필름층을 통해 인체로부터 발산되는 땀 중에서 수증기 형태의 미소한 물분자를 외부로 방출시켜서 투습성이 발휘되도록 하고, 반면에, 빗물은 미세 다공성 필름층의 미세 기공을 통과하지 못하도록 차단하여 방수성이 발휘되도록 하는 것이다.Representatively, the conventional microporous water-permeable waterproof foam is formed by forming a microporous film layer on one surface of a bubble, and exerts water vapor in the form of water vapor in the sweat emitted from the human body through the microporous film layer to exhibit moisture permeability. On the other hand, rainwater is to block the passage of the micropores of the microporous film layer to be waterproof.

그러나 인체로부터 발산되는 땀은 운동량에 따라서 수증기와 같은 미소한 물분자일 수도 있지만 경우에 따라 빗물처럼 물분자가 커진 경우에는 미세 기공을 통해 땀이 외부로 발산될 수 없다. 따라서 종래 미세 다공형 투습방수포는 쾌적성을 유지 또는 향상시키는데 한계가 있다. 더욱이, 종래 미세 다공형 투습방수포는 세탁시에 세제 찌거기나 오물에 의하여 미세 기공이 막혀서 기능이 현저히 저하되는 문제를 야기한다. However, the sweat emitted from the human body may be minute water molecules such as water vapor depending on the amount of exercise, but in some cases, when the water molecules are large like rain water, the sweat cannot be released to the outside through the micropores. Therefore, the conventional microporous moisture-proof waterproof cloth has a limit in maintaining or improving comfort. Moreover, the conventional microporous moisture-proof waterproof cloth causes a problem that the micropores are clogged by detergent residues or dirt during washing, thereby significantly reducing the function.

이때, 피막층은 인체내부에서 발산된 땀을 먼저 흡수한 다음 외부로 방출시키는 역할을 수행하는데, 피막층의 두께가 두꺼우면, 흡수한 땀을 방출하는데 시간이 길어질 뿐 아니라 방출효율이 저하될 것이다. At this time, the coating layer serves to absorb the sweat emitted from the inside of the body first and then release it to the outside. If the thickness of the coating layer is thick, it will not only take a long time to release the absorbed sweat but also lower the emission efficiency.

이에, 본 발명자들은 이러한 문제점을 해소하기 위하여 노력한 결과, 직물기포의 적어도 일면에, 극박막의 친수무공형 변성폴리우레탄 피막층을 합지한 투습방수포가 높은 투습도와 내수압을 동시에 충족함으로써 물분자의 크기에 관계 없이 피막층에서 일단 몸으로부터 발생된 땀을 흡수한 다음에 외부로 신속히 방출시켜 쾌적성을 유지할 수 있음을 확인하여, 본 발명을 완성하였다. Accordingly, the present inventors have endeavored to solve such a problem, and as a result, at least one surface of the fabric bubble, a moisture-permeable waterproof bubble laminated with a hydrophilic non-porous modified polyurethane film layer of ultra-thin film at the same time meets the high moisture permeability and water resistance pressure to the size of the water molecules Irrespective of the fact that once the sweat generated from the body was absorbed in the coating layer, it was quickly released to the outside to maintain comfort, thereby completing the present invention.

본 발명의 목적은 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층을 극박막화시켜 합지하는 투습방수포의 제조방법을 제공하는 것이다. It is an object of the present invention to provide a method for producing a moisture-permeable waterproof fabric in which a hydrophilic non-porous modified polyurethane film layer is ultra-thin film laminated on at least one surface of a fabric bubble.

본 발명의 다른 목적은 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층이 합지되어, 투습도 및 내수압이 최적화된 투습방수포를 제공하는 것이다.It is another object of the present invention to provide a moisture-permeable waterproof foam in which a hydrophilic non-porous modified polyurethane film layer is laminated on at least one surface of a fabric bubble, thereby optimizing moisture permeability and water pressure.

본 발명의 목적을 달성하기 위하여, 본 발명은 1) 발수처리하고 코팅면을 카렌다 처리하여 직물기포를 준비하고, In order to achieve the object of the present invention, the present invention 1) to prepare a fabric bubble by water-repellent treatment and calendered coating surface,

2) 이형처리된 폴리에스테르 필름의 이면에 친수무공형 변성폴리우레탄 피막층을 형성하고, 상기 피막층 상에 패턴 그라비아 롤을 올려 우레탄 접착제를 인쇄하여 접착제층을 형성하고, 2) to form a hydrophilic non-porous modified polyurethane film layer on the back surface of the release-treated polyester film, a pattern gravure roll is put on the film layer to print a urethane adhesive to form an adhesive layer,

3) 상기 단계 2)의 접착제층과 단계 1)의 직물기포의 코팅면을 합지하여, 열풍건조기에서 건조 및 숙성시키고, 3) laminating the adhesive layer of step 2) and the coated surface of the fabric bubble of step 1), dried and aged in a hot air dryer,

4) 상기에서 폴리에스테르 필름을 박리하는 것으로 이루어진 투습방수포의 제조방법을 제공한다. 4) It provides a method for producing a moisture-permeable waterproof foam consisting of peeling the polyester film in the above.

본 발명의 제조방법에 있어서, 친수무공형 변성폴리우레탄 피막층은 친수무공형 변성폴리우레탄 수지 조성액이 블로잉법에 의해 1회 이상 도포되어 형성되거나 또는 친수무공형 변성폴리우레탄 수지 조성액이 그라비아 롤을 이용하여 적어도 1회 이상 캐스팅하여 형성되는 것이다. In the production method of the present invention, the hydrophilic non-modified polyurethane coating layer is formed by applying the hydrophilic non-modified polyurethane resin composition at least once by a blowing method, or the hydrophilic non-modified polyurethane resin composition is used as a gravure roll. By casting at least one or more times.

이때, 상기 친수무공형 변성폴리우레탄 수지 조성액은 10 내지 300cps 점도가 바람직하며, 반면에, 단계 2)의 우레탄 접착제의 점도는 500 내지 3000cps를 충족하는 것이 바람직하다. 상기에서 우레탄 접착제는 패턴 그라비아 롤에 의해 전면 접착제층 면적 대비 20 내지 40%로 부분 인쇄되도록 하며, 상기 패턴은 도트 또는 메쉬 패턴이 사용된다. At this time, the hydrophilic non-porous modified polyurethane resin composition is preferably a viscosity of 10 to 300cps, while the viscosity of the urethane adhesive of step 2) is preferably satisfying 500 to 3000cps. In the above urethane adhesive is to be partially printed by the pattern gravure roll 20 to 40% of the area of the front adhesive layer, the pattern is a dot or mesh pattern is used.

본 발명에서 사용되는 바람직한 직물기포는 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유이며, 이때, 상기 섬도는 7 내지 15 데니어인 섬유를 사용한다. Preferred woven fabrics used in the present invention is a polyamide-based synthetic fiber selected from nylon 6 or nylon 66, wherein the fineness of the fiber is 7 to 15 denier.

본 발명은 상기 투습방수포의 제조방법으로부터 제조된 투습방수포를 제공한다. The present invention provides a moisture-permeable waterproof fabric prepared from the method for producing a moisture-repellent waterproof fabric.

바람직하게는 상기 제조방법으로부터 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층이 접착제층에 의해 합지된 투습방수포를 제공한다. 이때, 투습방수포의 투습도는 20,000g/㎡ 24시간 이상(초산칼륨법 적용)및 내수압 5,000mmH2O 이상을 충족한다. Preferably, from the manufacturing method, a moisture-permeable waterproof cloth is provided in which a hydrophilic non-porous modified polyurethane film layer is laminated by an adhesive layer on at least one surface of a fabric bubble. At this time, the moisture permeability of the moisture-proof waterproof cloth satisfies 20,000g / ㎡ 24 hours or more (applied potassium acetate method) and the water pressure 5,000mmH 2 O or more.

상기 투습방수포에서, 친수무공형 변성폴리우레탄 피막층은 블로잉법에 의해 형성되며, 그 두께가 10㎛ 이하로 형성되며, 더욱 바람직하게는 7㎛ 이하의 두께로 형성된다. In the moisture-permeable waterproof fabric, the hydrophilic non-porous modified polyurethane film layer is formed by a blowing method, the thickness thereof is formed to 10㎛ or less, more preferably formed to a thickness of 7㎛ or less.

또한, 본 발명은 상기 투습방수포의 제조방법으로부터 제조되되, 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층이 접착제층에 의해 합지된 투습방수포를 제공한다. 이때, 투습방수포의 투습도는 7,000g/㎡ 24시간 이상(염화칼슘법 적용) 및 내수압 450mmH2O 이상을 충족한다. In addition, the present invention is prepared from the manufacturing method of the moisture-proof waterproof fabric, and provides a moisture-resistant waterproof foam in which a hydrophilic non-porous modified polyurethane film layer is laminated by an adhesive layer on at least one surface of the fabric bubble. At this time, the moisture permeability of the moisture-permeable waterproof foam satisfies 7,000 g / m 2 or more (applied calcium chloride method) and water pressure of 450 mmH 2 O or more.

상기 투습방수포에서, 친수무공형 변성폴리우레탄 피막층은 그라비아 롤을 이용한 캐스팅법에 의해 형성되며, 5㎛ 이하의 두께, 더욱 바람직하게는 3㎛ 이하의 극박막 형태로 형성된다.In the moisture-permeable waterproof fabric, the hydrophilic non-porous modified polyurethane film layer is formed by a casting method using a gravure roll, and is formed in the form of an ultra-thin film of 5 μm or less, more preferably 3 μm or less.

본 발명의 투습방수포에 사용되는 직물기포는 섬도가 7 내지 15 데니어의 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유이다.The fabric bubble used in the moisture-permeable waterproof cloth of the present invention is a polyamide-based synthetic fiber selected from nylon 6 or nylon 66 having a fineness of 7 to 15 deniers.

본 발명의 투습방수포에서 접착제층은 폴리우레탄 접착제가 패턴 그라비아 롤에 의해 전면 접착제층 면적 대비 도포면적 20 내지 40%로 인쇄된다. In the moisture-permeable waterproof fabric of the present invention, the adhesive layer is printed with a polyurethane adhesive having a coating area of 20 to 40% relative to the front adhesive layer area by a pattern gravure roll.

본 발명은 직물기포의 적어도 일면에 친수무공형 변성폴리우레탄 피막층이 합지된 투습방수포를 제공함에 있어, 상기 친수무공형 변성폴리우레탄 피막층을 블로잉법 또는 그라비아 롤을 이용한 캐스팅법에 의해 극박막으로 형성시킬 수 있다. The present invention provides a moisture-permeable waterproof cloth in which a hydrophilic non-porous modified polyurethane film layer is laminated on at least one surface of a fabric bubble, wherein the hydrophilic non-porous modified polyurethane film layer is formed into an ultrathin film by a casting method using a blowing method or a gravure roll. You can.

이에, 본 발명의 제조방법으로부터 제공된 투습방수포는 극박막의 친수무공형 변성폴리우레탄 피막층으로 인하여, 높은 투습도와 내수압을 동시에 충족함으로써, 투습방수기능이 최적화된다. Accordingly, the moisture-permeable waterproof cloth provided from the manufacturing method of the present invention is optimized by satisfying high moisture permeability and water pressure at the same time due to the hydrophilic non-porous modified polyurethane film layer of the ultra-thin film.

따라서, 본 발명의 극박막의 친수무공형 변성폴리우레탄 피막층을 구비한 투습방수포는 물분자의 크기에 관계 없이 피막층에서 일단 몸으로부터 발생된 땀을 흡수한 다음에 외부로 방출시키기 때문에 쾌적성을 크게 향상시킬 수 있으며, 또한 무공형이므로 종래의 미세 기공형의 것과는 달리, 세탁 등에 의한 투습성 저하를 방지할 수 있다. 또한, 친수성 수지 사용으로 인해 종래처럼 체온과 외부온도 간의 차이로 인하여 발생되는 결로현상이 발생하지 않으므로 착용시에 매우 쾌적하다. Therefore, the moisture-permeable waterproof cloth provided with the hydrophilic non-porous modified polyurethane film layer of the ultra-thin film of the present invention greatly absorbs the sweat generated from the body in the film layer and releases it to the outside regardless of the size of the water molecules. Since it can improve and also is non-porous, unlike the conventional microporous type, the fall of moisture permeability by washing etc. can be prevented. In addition, due to the use of a hydrophilic resin, it is very comfortable when worn because condensation does not occur due to a difference between body temperature and external temperature as in the prior art.

이에, 직물기포의 적어도 일면에 극박막의 친수무공형 변성폴리우레탄 피막층이 합지된 본 발명의 투습방수포는 스포츠 웨어로서 적합하다. Accordingly, the moisture-permeable waterproof fabric of the present invention, in which an ultra-thin hydrophilic non-porous modified polyurethane film layer is laminated on at least one surface of a fabric bubble, is suitable as a sports wear.

이하, 본 발명을 상세히 설명하고자 한다.Hereinafter, the present invention will be described in detail.

본 발명은 1) 발수처리하고 코팅면을 카렌다 처리하여 직물기포를 준비하고, The present invention is to prepare a fabric bubble by 1) water repellent and calendered coated surface,

2) 이형처리된 폴리에스테르 필름의 이면에 친수무공형 변성폴리우레탄 피막층을 형성하고, 상기 피막층 상에 패턴 그라비아 롤을 올려 우레탄 접착제를 인쇄하여 접착제층을 형성하고, 2) to form a hydrophilic non-porous modified polyurethane film layer on the back surface of the release-treated polyester film, a pattern gravure roll is put on the film layer to print a urethane adhesive to form an adhesive layer,

3) 상기 단계 2)의 접착제층과 단계 1)의 직물기포의 코팅면을 합지하여, 열풍건조기에서 건조 및 숙성시키고, 3) laminating the adhesive layer of step 2) and the coated surface of the fabric bubble of step 1), dried and aged in a hot air dryer,

4) 상기에서 폴리에스테르 필름을 박리하는 것으로 이루어진 투습방수포의 제조방법을 제공한다. 4) It provides a method for producing a moisture-permeable waterproof foam consisting of peeling the polyester film in the above.

이하, 본 발명의 투습방수포의 제조방법의 단계별로 상세히 설명하고자 한다. Hereinafter, it will be described in detail step by step of the manufacturing method of the moisture-permeable waterproof foam of the present invention.

본 발명의 단계 1)에서 직물기포는 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유를 사용하며, 상기 합성섬유의 섬도는 7 내지 15 데니어인 것이 바람직하다. 더욱 구체적으로는 본 발명은 직물기포로서, 나일론 6를 사용하되, 7 데니어, 10 데니어 및 15 데니어를 적용하고 있다. 이때, 섬도가 15 데니어를 초과하면, 균일한 직물기포 표면을 구현하기 어렵고 박막 형상의 투습방수포 형성에 바람직하지 않다. The fabric bubble in step 1) of the present invention uses a polyamide-based synthetic fibers selected from nylon 6 or nylon 66, the fineness of the synthetic fibers is preferably 7 to 15 denier. More specifically, the present invention uses nylon 6 as the cloth bubble, but 7 denier, 10 denier and 15 denier are applied. At this time, if the fineness exceeds 15 denier, it is difficult to implement a uniform fabric bubble surface and is not preferable for forming a moisture-permeable waterproof bubble of a thin film shape.

단계 1)은 이러한 직물기포를 공지의 불소계 발수제를 사용하여 발수처리하고, 코팅하려는 면을 평활하게 하기 위해서 카렌다 처리하여 직물기포를 준비하는 단계이다. 이때, 불소계 발수제 처리 이후, 열풍건조기에서 열고정한 후 다음 단계를 준비할 수도 있다. 평활성을 부여하는 카렌다 처리 역시 공지된 방법으로 수행할 수 있다. Step 1) is a step of preparing a fabric bubble by water-repellent treatment of such fabric bubbles using a known fluorine-based water repellent, and calendered to smooth the surface to be coated. At this time, after the fluorine-based water repellent treatment, after the heat setting in the hot air dryer may be prepared for the next step. Calendar treatment to impart smoothness can also be carried out by known methods.

단계 2)는 이형처리된 폴리에스테르 필름의 이면에 친수무공형 변성폴리우레탄 피막층을 형성하고, 상기 피막층 상에 패턴 그라비아 롤을 올려 우레탄 접착제를 인쇄하여 접착층을 형성하는 단계이다.Step 2) is a step of forming a hydrophilic non-porous modified polyurethane film layer on the back surface of the release-treated polyester film, and by printing a urethane adhesive on a pattern gravure roll on the film layer to form an adhesive layer.

본 발명의 투습방수포에 있어서, 친수무공형 변성폴리우레탄 피막층은 인체내부에서 발산된 땀을 먼저 흡수한 다음 외부로 방출시키기는 역할을 수행하는 것으로서, 이때, 친수무공형 변성폴리우레탄 피막층이 두꺼우면, 흡수한 땀을 방출하는데 시간이 길어질 뿐 아니라 방출효율이 저하될 것이다. In the moisture-permeable waterproof foam of the present invention, the hydrophilic non-porous modified polyurethane film layer serves to absorb the sweat emitted from the inside of the body first and then release it to the outside, wherein the hydrophilic non-porous modified polyurethane film layer is thick In addition, it will not only take longer to release the absorbed sweat, but also reduce the release efficiency.

따라서, 본 발명은 친수무공형 변성폴리우레탄 피막층을 얇은 두께로 합지시킴으로써, 투습도와 내수압이 최적화된 투습방수포를 제공할 수 있다. Accordingly, the present invention can provide a moisture-permeable waterproof cloth having optimized moisture permeability and water pressure by laminating a hydrophilic non-porous modified polyurethane film layer in a thin thickness.

이에, 본 발명의 친수무공형 변성폴리우레탄 피막층은 친수무공형 변성폴리우레탄 수지 조성액을 블로잉법에 의해 적어도 1이상 도포하여 형성시키거나 또는 친수무공형 변성폴리우레탄 수지 조성액을 그라비아 롤로 적어도 1회 이상 캐스팅하여 형성하는 것을 특징으로 한다. Accordingly, the hydrophilic non-modified polyurethane coating layer of the present invention is formed by applying at least one hydrophilic non-modified polyurethane resin composition by a blowing method, or at least one or more times of the hydrophilic non-modified polyurethane resin composition using a gravure roll. It is characterized by forming by casting.

블로잉법은 고분자 마스터배치를 압출기에 넣어 방사하는 과정에서 공기를 불어넣어 방사체를 부풀린 후 공기상에서 냉각시켜 피막층을 형성하는 방법이다. 이에, 블로잉법에 의한 필름 제조방법은 PET 필름 상에 캐스팅하는 방법과는 아주 다른데, 10㎛ 두께의 필름 제조시 블로잉할 때에는 대기 중 수분에 의해서 핀홀이 발생하고, 필름이 박막으로서 피막형성성이 좋지 않기 때문에 폴리우레탄(PU)와 상용성이 좋지 않은 폴리에틸렌(PE)과 같이 이중필름을 형성시켜 핀홀이 발생되지 않도록 하고 제막성을 양호하게 하는데, 이때, PE층은 PET 필름과 같이 이형필름으로 직물과 합지 후 제거하면 된다. Blowing method is a method of blowing the air in the process of spinning the polymer masterbatch into the extruder to inflate the radiator and then cooled in the air to form a coating layer. Therefore, the film manufacturing method by the blowing method is very different from the method of casting on a PET film. When blowing a film having a thickness of 10 μm, pinholes are generated by moisture in the air, and the film is formed as a thin film. Since it is not good to form a double film, such as polyethylene (PE) that is not compatible with polyurethane (PU) to prevent pinholes and to form a good film, the PE layer is a release film, such as PET film It can be removed after laminating with the fabric.

이때, 블로잉법에 의해 적어도 1회 이상 도포되어 형성된 친수무공형 변성폴리우레탄 피막층은 10㎛ 이하, 더욱 바람직하게는 7㎛ 이하의 두께로 형성된다. At this time, the hydrophilic non-porous modified polyurethane film layer formed by applying at least one or more times by the blowing method is formed to a thickness of 10 μm or less, more preferably 7 μm or less.

본 발명의 친수무공형 변성폴리우레탄 피막층을 형성하는 또 다른 방법으로는 친수무공형 변성폴리우레탄 수지 조성액을 그라비아 롤로 적어도 1회 이상 캐스팅하여 형성하는 것으로서, 형성된 친수무공형 변성폴리우레탄 피막층은 5㎛ 이하의 두께, 더욱 바람직하게는 3㎛ 이하의 박막 형태로 형성된다.Another method of forming the hydrophilic non-modified polyurethane coating layer of the present invention is to form a hydrophilic non-modified polyurethane resin composition solution by casting at least one or more times with a gravure roll, and the formed hydrophilic non-modified polyurethane coating layer is 5 μm. It is formed in the form of a thin film of below thickness, More preferably, 3 micrometers or less.

이때, 친수무공형 변성폴리우레탄 피막층 형성시 친수무공형 변성폴리우레탄 수지 조성액의 도포횟수가 증가할수록, 피막층의 두께 역시 증가할 것이므로, 원하는 두께제어가 가능하다. At this time, as the number of application of the hydrophilic non-modified polyurethane resin composition is increased when the hydrophilic non-modified polyurethane coating layer is formed, the thickness of the coating layer will also increase, so that desired thickness control is possible.

따라서, 박막형상의 피막층을 얻기 위해서는 친수무공형 변성폴리우레탄 수지 조성액의 도포횟수와 그 조성액의 점도를 조절하여 제어할 수 있다. 이에, 바람직하게는 본 발명의 친수무공형 변성폴리우레탄 수지 조성액의 점도는 10 내지 300cps(센티 포이즈)를 충족하도록 제조한다. 이때, 상기 친수무공형 변성폴리우레탄 수지 조성액의 점도가 10cps 미만이면, 피막형성 자체가 어렵고, 반면에 점도가 300cps를 초과하면, 점성증가로 인해 도포성 및 평활성이 저하되어 막두께가 두꺼워지는 단점이 있다. Therefore, in order to obtain a thin film-like coating layer, the number of coatings of the hydrophilic non-porous modified polyurethane resin composition liquid and the viscosity of the composition liquid can be controlled. Therefore, Preferably, the viscosity of the hydrophilic non-porous modified polyurethane resin composition of the present invention is prepared to satisfy 10 to 300 cps (cent poise). At this time, if the viscosity of the hydrophilic non-modified polyurethane resin composition is less than 10cps, the film formation itself is difficult, while if the viscosity exceeds 300cps, the coating thickness and smoothness is reduced due to the increase in viscosity resulting in a thick film thickness There is this.

본 발명의 친수무공형 변성폴리우레탄 수지 조성액에 함유되는 친수성 폴리우레탄 수지는 말단에 형성시킨 친수성 라디칼에 의하여 흡수성을 발휘하며 동시에 흡수한 수분을 확산(migration)시킬 수 있다. 더욱 구체적으로 본 발명에 사용되는 친수성 폴리우레탄 수지는 양이온(cation)형 또는 음이온(anion)형의 폴리우레탄 중합체이다. 양이온형의 폴리우레탄 중합체는 양이온형의 친수기를 가지고 있는 모노머를 축중합시킨 것으로서, 말단에 NCO(-N=C=O) 프레폴리머와 3급 질소 아미노 화합물을 가진 것을 축중합시킨 것이다.The hydrophilic polyurethane resin contained in the hydrophilic non-porous modified polyurethane resin composition of the present invention exhibits absorbency by the hydrophilic radicals formed at the terminal and can simultaneously migrate the absorbed moisture. More specifically, the hydrophilic polyurethane resin used in the present invention is a cation type or anion type polyurethane polymer. Cationic polyurethane polymers are those obtained by condensation polymerization of a monomer having a cationic hydrophilic group, and those having an NCO (-N = C = O) prepolymer and a tertiary nitrogen amino compound at the terminal.

또한, 음이온형의 폴리우레탄 중합체는 말단에 NCO 프레폴리머와 아미노설폰산염을 가진 것을 축중합하거나, 또는 NCO 프레폴리머와 폴리히드록시 카본산을 가진 것을 축중합시킨 것이다.The anionic polyurethane polymer is a polycondensation polymer having an NCO prepolymer and an amino sulfonate at its end or a polycondensation polymer having an NCO prepolymer and a polyhydroxy carboxylic acid.

본 발명은 이상의 친수성 폴리우레탄 수지 사용으로 인해 종래처럼 체온과 외부온도 차이로 인해 발생되는 결로현상이 방지될 수 있다. 또한, 본 발명에서 사용되는 친수무공형 변성폴리우레탄 수지 조성액은 무공형이므로 종래의 미세 기공형의 것과는 달리, 세탁 등에 의한 투습성 저하를 방지할 수 있다. The present invention can be prevented due to the use of the hydrophilic polyurethane resin as described above due to the difference in body temperature and external temperature condensation. In addition, since the hydrophilic non-porous modified polyurethane resin composition liquid used in the present invention is non-porous, unlike the conventional microporous type, it is possible to prevent a decrease in moisture permeability due to washing or the like.

본 발명의 단계 2)는 상기 친수무공형 변성폴리우레탄 피막층 상에 접착제층을 형성하는데, 폴리우레탄 접착제를 패턴 그라비아 롤로 인쇄하여 형성할 수 있다. Step 2) of the present invention to form an adhesive layer on the hydrophilic non-porous modified polyurethane film layer, it can be formed by printing a polyurethane adhesive with a pattern gravure roll.

이때, 우레탄 접착제의 점도는 500 내지 3000cps를 충족하는 것이 바람직하며, 상기 친수무공형 변성폴리우레탄 수지 조성액 대비 높은 점도를 유지하도록 하며, 패턴 그라비아 롤에서 우레탄 접착제가 벗어나지 않도록 하기 위하여 상기 범위로 설정된다. 상기 우레탄 접착제의 점도가 500cps미만이면, 접착제층의 퍼짐성으로 인하여 피막층의 기능성이 저하되어 투습도가 낮아지는 문제가 있고, 점도 3000cps를 초과하면, 접착제가 균일하게 인쇄되지 않으므로 필름과 직물의 접착성이 나빠질 수 있다.At this time, the viscosity of the urethane adhesive is preferably to satisfy 500 to 3000cps, to maintain a high viscosity compared to the hydrophilic non-porous modified polyurethane resin composition, and is set in the above range to prevent the urethane adhesive from deviating from the pattern gravure roll. . If the viscosity of the urethane adhesive is less than 500 cps, there is a problem that the functionality of the coating layer is lowered due to the spreadability of the adhesive layer, the moisture permeability is lowered. If the viscosity exceeds 3000 cps, the adhesive is not uniformly printed, the adhesiveness of the film and the fabric Can be bad.

또한, 패턴 그라비아 롤에, 바람직한 패턴으로는 도트 또는 메쉬 형상을 사용하여 우레탄 접착제를 도포한다. Moreover, a urethane adhesive agent is apply | coated to a pattern gravure roll using a dot or mesh shape as a preferable pattern.

이러한 방법에 의해 전면 접착제층의 면적 대비, 우레탄 접착제의 도포면적은 20 내지 40%, 더욱 바람직하게는 30% 이내로 부분 인쇄되도록 한다. 이때, 우레탄 접착제의 도포면적이 20% 미만이면 접착력이 미약하여 바람직하지 않고, 도포면적이 40%를 초과하면, 피막층의 기능성이 저하되어 투습도가 저하된다. By this method, the area of application of the urethane adhesive relative to the area of the front adhesive layer is to be partially printed within 20 to 40%, more preferably within 30%. At this time, if the coating area of the urethane adhesive is less than 20%, the adhesive strength is weak, which is not preferable. If the coating area exceeds 40%, the functionality of the coating layer is lowered and the moisture permeability is lowered.

이에, 친수무공형 변성폴리우레탄 피막층에 부분 인쇄된 접착제층은 상기 피막층과 동일성분의 우레탄 접착제로 이루어지므로 우수한 접착력을 제공하고, 반면에, 친수무공형 변성폴리우레탄 피막층 상에 인쇄되지 않은 면은 피막층 고유성질이 보존되어 투습방수기능이 구현될 것이다. Thus, the adhesive layer partially printed on the hydrophilic non-modified polyurethane coating layer is made of a urethane adhesive of the same component as the coating layer, thereby providing excellent adhesion, while the surface not printed on the hydrophilic non-modifying polyurethane coating layer is The coating layer intrinsic properties will be preserved to achieve moisture permeability.

본 발명의 제조방법에서, 단계 3)은 상기 단계 2)의 접착제층면과 단계 1)의 직물기포의 코팅면을 합지하여, 열풍건조기에서 건조 및 숙성시키는 것이다. 바람직하게는, 합지 이후, 열풍건조기로 상온에서 건조하고 일정시간 숙성하여 제조한다. In the production method of the present invention, step 3) is to laminate the adhesive layer surface of step 2) and the coating surface of the fabric bubble of step 1), and to dry and mature in a hot air dryer. Preferably, after lamination, it is prepared by drying at room temperature with a hot air dryer and aging for a predetermined time.

이후 단계 4)는 합지 이후, 폴리에스테르 필름을 박리함으로써, 본 발명의 직물기포의 일면에 접착제층에 의해 친수무공형 변성폴리우레탄 피막층이 합지된 투습방수포를 제조하는 것이다. Thereafter, step 4) after the lamination, by peeling the polyester film, to prepare a moisture-permeable waterproof foam laminated hydrophilic non-porous modified polyurethane film layer by an adhesive layer on one surface of the fabric bubble of the present invention.

즉, 본 발명의 제조방법은 직물기포의 일면에 형성되는 극박막의 친수무공형 변성폴리우레탄 피막층을 별도의 폴리에스테르 필름에 형성한 후, 이를 합지방법에 의해 일체화시킴으로써, 최종 투습방수포의 극박막화를 구현한다. That is, in the manufacturing method of the present invention, by forming a hydrophilic non-porous modified polyurethane film layer of ultra-thin film formed on one surface of the fabric bubble in a separate polyester film, and then integrating it by lamination method, ultra-thin film of the final moisture-permeable waterproof foam Implement

본 발명은 상기 투습방수포의 제조방법에 의해 제조된 투습방수포를 제공한다. The present invention provides a moisture-permeable waterproof fabric prepared by the method for producing a moisture-repellent waterproof fabric.

바람직한 제1실시형태로는 직물기포의 적어도 일면에 접착제층 및 블로잉법에 의해 형성된 친수무공형 변성폴리우레탄 피막층이 합지된 투습방수포를 제공한다. In a first preferred embodiment, a moisture-permeable waterproof fabric is provided in which a hydrophilic non-porous modified polyurethane film layer formed by an adhesive layer and a blowing method is laminated on at least one surface of a fabric bubble.

이때, 투습방수포의 투습도는 20,000g/㎡ 24시간 이상(초산칼륨법 적용) 및 내수압 5,000mmH2O 이상을 충족한다.At this time, the moisture permeability of the moisture-proof waterproof cloth satisfies 20,000g / ㎡ 24 hours or more (applied potassium acetate method) and the water pressure 5,000mmH 2 O or more.

더욱 바람직하게는, 상기 투습방수포의 투습도는 20,000 내지 30,000g/㎡ 24시간을 충족하고, 내수압 5,000 내지 10,000mmH2O을 동시에 충족하는 것이다. More preferably, the moisture permeability of the moisture-permeable waterproof foam satisfies 20,000 to 30,000g / ㎡ 24 hours, and simultaneously meets the water pressure 5,000 to 10,000mmH 2 O.

특히, 본 투습방수포는 친수무공형 변성폴리우레탄 피막층이 블로잉법에 의해 형성된 것으로서, 그 두께가 10㎛ 이하, 더욱 바람직하게는 7㎛ 이하의 두께로 구현된다. In particular, the moisture-permeable waterproof cloth is a hydrophilic non-porous modified polyurethane film layer formed by a blowing method, the thickness is 10㎛ or less, more preferably 7㎛ or less.

본 발명의 투습방수포의 바람직한 제2실시형태로는 직물기포의 적어도 일면에, 접착제층 및 그라비아 롤을 이용한 캐스팅법에 의해 형성된 친수무공형 변성폴리우레탄 피막층이 합지된 투습방수포를 제공한다. 이때, 투습방수포의 투습도는 7,000g/㎡ 24시간 이상(염화칼슘법 적용) 및 내수압 450mmH2O 이상을 충족한다. According to a second preferred embodiment of the moisture-permeable waterproof fabric of the present invention, there is provided a moisture-permeable waterproof fabric having a hydrophilic non-porous modified polyurethane film layer formed by casting using an adhesive layer and a gravure roll on at least one surface of a fabric bubble. At this time, the moisture permeability of the moisture-permeable waterproof foam satisfies 7,000 g / m 2 or more (applied calcium chloride method) and water pressure of 450 mmH 2 O or more.

더욱 바람직하게는, 상기 투습방수포의 투습도는 7,000 내지 12,000g/㎡ 24시간(염화칼슘법 적용) 및 내수압 450 내지 1,000mmH2O을 충족한다.More preferably, the moisture permeability of the moisture-permeable waterproof foam satisfies 7,000 to 12,000 g / m 2 24 hours (calcium chloride method applied) and the water pressure 450 to 1,000 mmH 2 O.

또한, 상기 투습방수포에서, 친수무공형 변성폴리우레탄 피막층은 그라비아 롤을 이용한 캐스팅법에 의해 형성되며, 5㎛ 이하의 두께, 더욱 바람직하게는 3㎛ 이하의 극박막 형태이다.In the moisture-permeable waterproof fabric, the hydrophilic non-porous modified polyurethane film layer is formed by a casting method using a gravure roll, and has a thickness of 5 μm or less, more preferably 3 μm or less.

본 발명의 투습방수포는 섬도 7 내지 15 데니어를 가지는 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유로 이루어진 직물기포에 극박막의 친수무공형 변성폴리우레탄 피막층이 합지되되, 피막층의 제조법에 따라 그 두께를 10㎛ 이하 또는 5㎛ 이하로 제어할 수 있다. The moisture-permeable waterproof foam of the present invention is made of a polyamide-based synthetic fiber selected from nylon 6 or nylon 66 having a fineness of 7 to 15 denier, and the ultra-hydrophilic non-porous modified polyurethane film layer is laminated according to the manufacturing method of the film layer. The thickness can be controlled to 10 micrometers or less or 5 micrometers or less.

따라서, 본 발명의 극박막의 친수무공형 변성폴리우레탄 피막층을 구비한 투습방수포는 물분자의 크기에 관계 없이 피막층에서 일단 몸으로부터 발생된 땀을 흡수한 다음에 외부로 방출시키기 때문에 쾌적성을 크게 향상시킬 수 있으며, 또한 무공형이므로 종래의 미세 기공형의 것과는 달리, 세탁 등에 의한 투습성 저하를 방지할 수 있다. 또한, 친수성 수지 사용으로 인해 종래처럼 체온과 외부온도 간의 차이로 인하여 발생되는 결로현상이 발생하지 않으므로 착용시에 매우 쾌적하다.Therefore, the moisture-permeable waterproof cloth provided with the hydrophilic non-porous modified polyurethane film layer of the ultra-thin film of the present invention greatly absorbs the sweat generated from the body in the film layer and releases it to the outside regardless of the size of the water molecules. Since it can improve and also is non-porous, unlike the conventional microporous type, the fall of moisture permeability by washing etc. can be prevented. In addition, due to the use of a hydrophilic resin, it is very comfortable when worn because condensation does not occur due to a difference between body temperature and external temperature as in the prior art.

아울러, 본 발명의 투습방수포는 우레탄 접착제가 부분 인쇄되어 직물기포와 친수무공형 변성폴리우레탄 피막층을 합지함에 있어서, 최소한의 접착제 사용에도 직물기포와 피막층간의 접착강도는 500 내지 1,000g/cm을 구현한다. In addition, the moisture-permeable waterproof fabric of the present invention is a urethane adhesive is partially printed in laminating the fabric bubble and the hydrophilic non-porous modified polyurethane film layer, the adhesive strength between the fabric bubble and the film layer to achieve a minimum adhesive use of 500 to 1,000g / cm do.

이에, 본 발명의 투습방수포는 스포츠 웨어 적용에 유용하다.
Therefore, the moisture-permeable waterproof cloth of the present invention is useful for sportswear applications.

이하, 실시예를 통하여 본 발명을 보다 상세히 설명하고자 한다. Hereinafter, the present invention will be described in more detail with reference to Examples.

본 실시예는 본 발명을 보다 구체적으로 설명하기 위한 것이며, 본 발명의 범위가 이들 실시예에 한정되는 것은 아니다. This embodiment is intended to illustrate the present invention in more detail, and the scope of the present invention is not limited to these examples.

<실시예 1> 투습방수포 제조 1 <Example 1> moisture-proof waterproof fabric 1

밀도 230티의 나일론6 직물을 불소계 발수제 2중량%가 함유된 수용액으로 발수처리하고, 코팅하려는 편면을 평활하게 하기 위해서 카렌다 처리하였다.A nylon 6 fabric having a density of 230 T was water-repelled with an aqueous solution containing 2% by weight of a fluorine-based water repellent, and calendered to smooth the one side to be coated.

이형제 처리된 폴리에스테르 필름 편면에, 친수무공형의 폴리우레탄 수지(7212, (주)빅스) 70 중량%가 유기용매인 메틸에틸케톤 30 중량%에 용해된 흡수성 변성 폴리우레탄 수지 조성액(점도 100cps)을 110목의 그라비아 롤을 사용하여, 도포두께가 5㎛ 수준이 되도록 캐스팅하고, 열풍건조기 내 70℃의 온도에서 80초 동안 예비건조하고 120℃의 온도에서 2분동안 건조하여 친수무공형 변성폴리우레탄 피막층을 형성하였다. Absorbent modified polyurethane resin composition liquid (viscosity 100cps) in which 70 weight% of hydrophilic non-porous polyurethane resins (7212, BIX Co., Ltd.) melt | dissolved in 30 weight% of methyl ethyl ketones which are organic solvents on the release-treated polyester film single side | surface. Using 110 gravure roll, cast thickness to 5㎛ level, pre-dry for 80 seconds at a temperature of 70 ℃ in a hot air dryer and dried for 2 minutes at a temperature of 120 ℃ hydrophilic non-porous modified poly The urethane film layer was formed.

상기 친수무공형 변성폴리우레탄 피막층 상에, 우레탄 접착제 조성물(점도 1,000cps)을 70 메쉬 그라비아 롤로 인쇄하여 접착제층을 형성하고, 100℃에서 반건조(semi-dry)하였다. On the hydrophilic non-porous modified polyurethane film layer, a urethane adhesive composition (viscosity 1,000 cps) was printed with a 70 mesh gravure roll to form an adhesive layer and semi-dryed at 100 ° C.

이후, 카렌다 처리되어 준비된 나일론6 직물과 상기 접착제층 면과 합지한 후, 60℃의 숙성실에서 24시간 숙성하였다. 이후, 폴리에스테르 필름을 박리하여 투습방수포 제조를 완성하였다. 이때, 접착제 조성물은 우레탄계 접착제(D-ACE 2702, 동성화학) 65 중량%, 경화제 10 중량%, 경화촉진제 2 중량%를 유기용매 메틸에틸케톤 23 중량%에 용해시켜 제조하였다. Thereafter, the nylon 6 fabric prepared by the calender treatment and the adhesive layer were laminated, and then aged in a aging room at 60 ° C. for 24 hours. Thereafter, the polyester film was peeled off to complete the moisture-permeable waterproof fabric. At this time, the adhesive composition was prepared by dissolving 65% by weight of the urethane-based adhesive (D-ACE 2702, Dong Chemical), 10% by weight of the curing agent, 2% by weight of the curing accelerator in 23% by weight of the organic solvent methyl ethyl ketone.

상기에서 제조된 투습방수포를 투습도 JIS Z 0208 법 및 내수압 JIS L 1092 법의 측정규격에 따라 측정한 결과, 투습도 8,000g/㎡, 24시간 (염화칼슘법 적용) 및 내수압 450mmH2O으로 측정되었다. The moisture-permeable waterproof fabric prepared above was measured according to the measurement standards of the moisture permeability JIS Z 0208 method and the JIS L 1092 method. As a result, the moisture permeability was measured at 8,000 g / m 2, 24 hours (calcium chloride method applied) and 450 mm H 2 O.

<실시예 2> 투습방수포 제조 2<Example 2> moisture-permeable waterproof fabric 2

상기 실시예 1의 접착제 조성물 대신에, 우레탄수지 접착제[T-330 (주)오정텍크] 90중량% 및 이소프로필알콜 10중량%로 이루어진 접착제 조성물을 사용하는 것을 제외하고는, 상기 실시예 1과 동일하게 수행하여, 투습방수포를 제조하였다.Instead of the adhesive composition of Example 1, except for using an adhesive composition consisting of 90% by weight of urethane resin adhesive [T-330 Co., Ltd.] and 10% by weight of isopropyl alcohol, and In the same manner, a water vapor barrier was prepared.

<실시예 3> 투습방수포 제조 3<Example 3> moisture-permeable waterproof fabric manufacturing 3

밀도 230티의 나일론6 직물을 불소계 발수제 2중량%가 함유된 수용액으로 발수처리하고, 코팅하려는 편면을 평활하게 하기 위해서 카렌다 처리하였다.A nylon 6 fabric having a density of 230 T was water-repelled with an aqueous solution containing 2% by weight of a fluorine-based water repellent, and calendered to smooth the one side to be coated.

이형제 처리된 폴리에스테르 필름 편면에, 친수무공형의 폴리우레탄 수지로 이루어진 칩을 압출방사하되 공기를 불어넣는 블로잉법에 의해 10㎛ 두께의 친수무공형 변성폴리우레탄 피막층을 형성하였다. On one side of the release film treated polyester film, a hydrophilic non-porous modified polyurethane film layer having a thickness of 10 μm was formed by blowing a chip made of a hydrophilic non-porous polyurethane resin while blowing air.

이후, 상기 친수무공형 변성폴리우레탄 피막층 상에, 우레탄수지 접착제[T-330 (주)오정텍크] 90중량% 및 이소프로필알콜 10중량%로 이루어진 접착제 조성물을 70메쉬 그라비아 롤로 인쇄하여 접착제층을 형성하고, 100℃에서 반건조(semi-dry)하였다. Then, on the hydrophilic non-porous modified polyurethane film layer, the adhesive composition consisting of 90% by weight of urethane resin adhesive [T-330 Co., Ltd.] and 10% by weight of isopropyl alcohol was printed with a 70 mesh gravure roll to form an adhesive layer. It was formed and semi-dryed at 100 ° C.

이후, 카렌다 처리되어 준비된 나일론6 직물과 상기 접착제층 면과 합지한 후, 60℃의 숙성실에서 24시간 숙성하였다. 이후, 폴리에스테르 필름을 박리하여 투습방수포를 제조하였다.Thereafter, the nylon 6 fabric prepared by the calender treatment and the adhesive layer were laminated, and then aged in a aging room at 60 ° C. for 24 hours. Thereafter, the polyester film was peeled off to prepare a water vapor barrier.

상기에서 제조된 투습방수포를 투습도 JIS Z 0208 법 및 내수압 JIS L 1092 법의 측정규격에 따라 측정한 결과, 투습도 25,000g/㎡, 24시간 (초산칼륨법 적용) 및 내수압 5,000mmH2O으로 측정되었다. The moisture-permeable waterproof fabric prepared above was measured according to the measurement standards of the moisture permeability JIS Z 0208 method and the JIS L 1092 method. As a result, the moisture permeability was measured at 25,000 g / m 2, for 24 hours (with potassium acetate method), and at a water resistance of 5,000 mmH 2 O. .

상기에서 살펴본 바와 같이, As described above,

본 발명은 직물기포의 적어도 일면에, 블로잉법 또는 그라비아 롤을 이용한 캐스팅법에 의해 형성된 친수무공형 변성폴리우레탄 피막층을 합지하는 투습방수포의 제조방법을 제공하였다. The present invention provides a method for producing a moisture-permeable waterproof cloth for laminating a hydrophilic non-porous modified polyurethane film layer formed on at least one surface of a fabric bubble by a casting method using a blowing method or a gravure roll.

이때, 친수무공형 변성폴리우레탄 피막층의 두께가 10㎛ 이하 또는 5㎛ 이하의 극박막으로 형성됨으로써, 높은 투습도와 내수압을 동시에 충족하여 투습방수기능이 최적화된다. 즉. 물분자의 크기에 관계 없이 피막층에서 일단 몸으로부터 발생된 땀을 흡수한 다음에 외부로 방출시키기 때문에 쾌적성을 크게 향상시킬 수 있다.At this time, the hydrophilic non-porous modified polyurethane film layer is formed by an ultra-thin film having a thickness of 10 μm or less or 5 μm or less, thereby satisfying high moisture permeability and water pressure at the same time to optimize the moisture permeability waterproof function. In other words. Regardless of the size of the water molecule, the film can absorb the sweat generated from the body once and then release it to the outside, thereby greatly improving comfort.

나아가, 본 발명의 투습방수포는 친수성 수지 사용으로 인해 종래처럼 체온과 외부온도 간의 차이로 인하여 발생되는 결로현상이 발생하지 않으므로 착용시에 매우 쾌적하므로 스포츠 웨어로서 적합하다. Furthermore, the moisture-permeable waterproof foam of the present invention is suitable as a sports wear because it is very comfortable at the time of wearing because it does not occur due to the difference between the body temperature and the external temperature due to the use of the hydrophilic resin.

이상에서 본 발명은 기재된 구체예에 대해서만 상세히 설명되었지만 본 발명의 기술사상 범위 내에서 다양한 변형 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속함은 당연한 것이다.
While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (18)

1) 발수처리하고 코팅면을 카렌다 처리하여 직물기포를 준비하고,
2) 이형처리된 폴리에스테르 필름의 일면에 친수무공형 변성폴리우레탄 피막층을 형성하고, 상기 피막층 상에 패턴 그라비아 롤을 올려 우레탄 접착제를 인쇄하여 접착제층을 형성하고,
3) 상기 단계 2)의 접착제층과 단계 1)의 직물기포의 코팅면을 합지하여, 열풍건조기에서 건조 및 숙성시키고,
4) 상기에서 폴리에스테르 필름을 박리하는 것으로 이루어진 투습방수포의 제조방법.
1) Prepare fabric bubble by water-repellent treatment and calendered coating surface,
2) to form a hydrophilic non-porous modified polyurethane film layer on one surface of the release-treated polyester film, and to put a pattern gravure roll on the film layer to print a urethane adhesive to form an adhesive layer,
3) laminating the adhesive layer of step 2) and the coated surface of the fabric bubble of step 1), dried and aged in a hot air dryer,
4) A method of producing a moisture-permeable waterproof fabric consisting of peeling the polyester film above.
제1항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 친수무공형 변성폴리우레탄 수지 조성액이 블로잉법에 의해 적어도 1회 이상 도포되어 형성되는 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 1, wherein the hydrophilic non-porous modified polyurethane film layer is formed by applying a hydrophilic non-porous modified polyurethane resin composition solution at least one or more times by a blowing method. 제1항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 친수무공형 변성폴리우레탄 수지 조성액이 그라비아 롤을 이용하여 적어도 1회 이상 캐스팅하여 형성되는 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 1, wherein the hydrophilic non-porous modified polyurethane film layer is formed by casting the hydrophilic non-porous modified polyurethane resin composition using at least one or more times using a gravure roll. 제2항 또는 제3항에 있어서, 상기 친수무공형 변성폴리우레탄 수지 조성액의 점도가 10 내지 300cps인 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 2 or 3, wherein the hydrophilic non-porous modified polyurethane resin composition has a viscosity of 10 to 300 cps. 제1항에 있어서, 상기 우레탄 접착제의 점도가 500 내지 3000cps인 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 1, wherein the urethane adhesive has a viscosity of 500 to 3000 cps. 제1항에 있어서, 상기 우레탄 접착제가 패턴 그라비아 롤에 의해 전면 접착제층 면적 대비 20 내지 40%로 부분 인쇄되는 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 1, wherein the urethane adhesive is partially printed by the pattern gravure roll 20 to 40% of the area of the front adhesive layer. 제6항에 있어서, 상기 패턴이 도트 또는 메쉬인 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 6, wherein the pattern is a dot or a mesh. 제1항에 있어서, 상기 직물기포의 소재가 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유인 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 1, wherein the material of the fabric bubble is a polyamide-based synthetic fiber selected from nylon 6 or nylon 66. 제8항에 있어서, 상기 폴리아미드계 합성섬유의 섬도가 7 내지 15데니어인 것을 특징으로 하는 상기 투습방수포의 제조방법.The method of claim 8, wherein the polyamide synthetic fiber has a fineness of 7 to 15 deniers. 제1항의 제조방법으로부터 제조되되,
직물기포의 적어도 일면에 접착제층 및 블로잉법에 의해 형성된 친수무공형 변성폴리우레탄 피막층이 합지되어 하기 물성을 충족하는 투습방수포:
투습도: 20,000g/㎡, 24시간 이상 (초산칼륨법 적용)
내수압: 5,000mmH2O 이상
Prepared from the method of claim 1,
A water-permeable waterproof foam which is laminated on at least one surface of a fabric bubble by a hydrophilic non-porous modified polyurethane film layer formed by an adhesive layer and a blowing method:
Water vapor permeability: 20,000g / ㎡, 24 hours or more (applied potassium acetate method)
Water pressure: 5,000 mmH 2 O or more
제10항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 10㎛ 이하의 두께로 형성된 것을 특징으로 하는 상기 투습방수포.The water-permeable waterproof fabric according to claim 10, wherein the hydrophilic non-porous modified polyurethane film layer is formed to a thickness of 10 µm or less. 제10항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 7㎛ 이하의 두께로 형성된 것을 특징으로 하는 상기 투습방수포.The moisture-permeable waterproof fabric according to claim 10, wherein the hydrophilic non-porous modified polyurethane film layer is formed to a thickness of 7 µm or less. 제1항의 제조방법으로부터 제조되되,
직물기포의 적어도 일면에, 접착제층 및 그라비아 롤을 이용한 캐스팅법에 의해 형성된 친수무공형 변성폴리우레탄 피막층이 합지되어 하기 물성을 충족하는 투습방수포:
투습도: 7,000g/㎡, 24시간 이상 (염화칼슘법 적용)
내수압: 450mmH2O 이상
Prepared from the method of claim 1,
On at least one side of the fabric bubble, a hydrophilic non-porous modified polyurethane film layer formed by casting method using an adhesive layer and gravure roll is laminated to meet the following physical properties:
Water vapor permeability: 7,000g / ㎡, 24 hours or more (calcium chloride method applied)
Water pressure: 450 mmH 2 O or more
제13항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 5㎛ 이하의 두께로 형성된 것을 특징으로 하는 상기 투습방수포. The water-permeable waterproof fabric according to claim 13, wherein the hydrophilic non-porous modified polyurethane film layer has a thickness of 5 µm or less. 제13항에 있어서, 상기 친수무공형 변성폴리우레탄 피막층이 3㎛ 이하의 두께로 형성된 것을 특징으로 하는 상기 투습방수포. The water-permeable waterproof fabric according to claim 13, wherein the hydrophilic non-porous modified polyurethane film layer has a thickness of 3 µm or less. 제10항 또는 제13항에 있어서, 상기 직물기포가 나일론6 또는 나일론66에서 선택되는 폴리아미드계 합성섬유인 것을 특징으로 하는 상기 투습방수포.The water-permeable waterproof fabric according to claim 10 or 13, wherein the fabric bubble is a polyamide-based synthetic fiber selected from nylon 6 or nylon 66. 제16항에 있어서, 상기 폴리아미드계 합성섬유의 섬도가 7 내지 15데니어인 것을 특징으로 하는 상기 투습방수포.The water vapor barrier of claim 16, wherein the polyamide-based synthetic fibers have a fineness of 7 to 15 deniers. 제10항 또는 제13항에 있어서, 상기 접착제층이 우레탄 접착제가 패턴 그라비아 롤에 의해 전면 접착제층 면적 대비 20 내지 40%로 부분 인쇄된 것을 특징으로 하는 상기 투습방수포.


The water-permeable waterproof fabric according to claim 10 or 13, wherein the adhesive layer is partially printed with a urethane adhesive at 20 to 40% of the area of the front adhesive layer by a pattern gravure roll.


KR1020110051054A 2011-05-30 2011-05-30 Manufacturing method of moisture-permeable and waterproof fabric having ultra thin coating layer and moisture-permeable and waterproof fabric manufactured thereby KR20120132744A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101476246B1 (en) * 2014-06-23 2014-12-24 강필순 Manufacturing method of textile for functional clothes
KR101675335B1 (en) * 2016-05-23 2016-11-11 주식회사 비 에스 지 Functional fabric for reducing air resistance and sports wear prepared by using the same
KR20170084494A (en) * 2016-01-12 2017-07-20 한밭대학교 산학협력단 Fabrics for clothing and clothing including the same
US20210291483A1 (en) * 2017-11-10 2021-09-23 Chen-Cheng Huang Composite cloth

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101476246B1 (en) * 2014-06-23 2014-12-24 강필순 Manufacturing method of textile for functional clothes
KR20170084494A (en) * 2016-01-12 2017-07-20 한밭대학교 산학협력단 Fabrics for clothing and clothing including the same
KR101675335B1 (en) * 2016-05-23 2016-11-11 주식회사 비 에스 지 Functional fabric for reducing air resistance and sports wear prepared by using the same
US20210291483A1 (en) * 2017-11-10 2021-09-23 Chen-Cheng Huang Composite cloth
US12005688B2 (en) * 2017-11-10 2024-06-11 Chen-Cheng Huang Composite cloth

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