KR20120132740A - One bath dyeing method of complex fabric with polyester-cotton - Google Patents
One bath dyeing method of complex fabric with polyester-cotton Download PDFInfo
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- KR20120132740A KR20120132740A KR1020110051049A KR20110051049A KR20120132740A KR 20120132740 A KR20120132740 A KR 20120132740A KR 1020110051049 A KR1020110051049 A KR 1020110051049A KR 20110051049 A KR20110051049 A KR 20110051049A KR 20120132740 A KR20120132740 A KR 20120132740A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
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- Chemical & Material Sciences (AREA)
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Abstract
Description
본 발명은 기능성 무기입자가 혼합된 폴리에스터 원사와 면 원사를 혼편직하여 제작한 혼방원단을 염색하고자 할 때 염색성의 차이로 인해 보통은 2욕 염색을 진행하여 염색공정이 늘어날 뿐 아니라 색을 맞추기가 까다롭기 때문에 2욕 염색이 아닌 1욕으로 염색을 진행할 수 있는 염색 방법에 관한 것이다.
In the present invention, when dyeing a blended fabric made by blending a polyester yarn and a cotton yarn mixed with functional inorganic particles, due to the difference in dyeability, two-dye dyeing is usually performed to increase the dyeing process as well as to match colors. Because it is difficult, it relates to a dyeing method that can proceed dyeing in one bath rather than two baths.
면섬유 기존의 장점과 기능성 폴리에스터 섬유의 기능성을 살려 구김이 덜 가고 면 느낌을 그대로 가질 수 있을 뿐 아니라 기능성이 추가된 혼방원단을 염색하고자 할 때 기존의 방법으로는 폴리에스터 염색후 면을 염색하여 2회 염색하는 불편이 있었으며, 2욕 염색 중 염색폐수의 발생과 염색공정의 불편으로 분산염료와 반응염료가 서로 다른 원사에 오염되는 일이 발생하여 최종 제품의 품질이 떨어지는 문제를 발생시킨다. Cotton Fiber By using the advantages of existing polyester fibers and functionalities, they can be less wrinkled and have a cotton feel as well as dyeing cotton after polyester dyeing. There were inconveniences of dyeing twice, and dyeing wastewater and dyeing process were contaminated by different yarns due to the generation of dye wastewater and dyeing process during two-bath dyeing.
폴리에스터 원사의 염색은 고온 고압에서 염색을 진행하고 고온에서의 유지시간이 염착량에 많은 영향을 미치게 되는데 고온에서 염색 후 냉각한 다음 다시 60℃에서 면 염색을 진행하게 된다. 면 염색은 상압에서 진행하며 염색조제의 투입시간 및 순서가 중요한 염색인자이다. The dyeing of polyester yarn proceeds dyeing at high temperature and high pressure, and the holding time at high temperature affects the dyeing amount. After dyeing at high temperature, it is cooled and then cotton dyeing at 60 ° C. Cotton dyeing is performed at normal pressure and the input time and order of dyeing aid are important dyeing factors.
기능성 무기물이 함유된 폴리에스터 원사를 고온 고압에서 염색하는 경우 기능성 무기물에 의해 분산 염료의 염색특성이 변하게 되는데 기능성 무기물이 탈락된 자리에 의해서 심색성이 발현되어 소량의 염료만으로도 원하는 색을 나타낼 수 있으며, 밝고 가벼운 색 보다는 탁하고 어두운 색을 내는데 더욱 효과적이다. When dyeing polyester yarns containing functional minerals at high temperature and high pressure, the dyeing characteristics of the disperse dyes are changed by the functional inorganics. The deep color is expressed by the site where the functional inorganics are dropped, and a small amount of dye can express a desired color. It is more effective at producing muddy and dark colors than bright and light colors.
또한 기능성 무기물이 폴리에스터 원사에 혼합되어 방사되었기 때문에 폴리에스터의 결정성에 영향을 주어 결정성이 높아지고 이는 비결정 영역의 감소로 염색시 염착량이 감소하는 원인이 될 수 있다. 따라서 기능성 무기물이 함유된 폴리에스터 원사의 고온 고압 염색시 심색성과 염착량의 감소를 적절하게 조절해야 할 필요가 있다. In addition, since the functional inorganic material is mixed and spun into a polyester yarn, it affects the crystallinity of the polyester, which increases crystallinity, which may cause a decrease in the amount of dyeing during dyeing due to the reduction of the amorphous region. Therefore, it is necessary to appropriately control the reduction of color depth and dyeing amount at high temperature and high pressure dyeing of polyester yarn containing functional inorganic materials.
기능성 무기물이 함유된 기능서 폴리에스터 원사와 일반 면 원사의 혼방원단을 1욕으로 염색하고자 할 때 면 원사에 분산 염료가 이염되지 않도록 미반응된 분산 염료가 없도록 반응성을 높일 필요가 있으며, 면사 염색시 반응염료의 이염이 발생하지 않도록 염색온도 및 유지 시간이 중요한 인자가 될 수 있다. 따라서 기능성 폴리에스터 원사와 면원사의 혼방원단을 염색하고자 할 때 적절한 염색온도, 시간에 따른 공정확립이 필요하다.
When dyeing a blend of functional yarns containing functional inorganic polyester yarns and ordinary cotton yarns in one bath, it is necessary to increase the reactivity so that there are no unreacted dispersion dyes so that the dispersion dyes are not transferred to the cotton yarns. The dyeing temperature and holding time may be important factors in order not to cause dye transfer of the reaction dye. Therefore, when dyeing the blended fabric of functional polyester yarn and cotton yarn, it is necessary to establish the process according to the proper dyeing temperature and time.
이와 같은 종래의 문제점을 해결하기 위한 본 발명은 기능성 폴리에스터 원사와 면사의 1욕 염색 공정을 개발하여 염색에너지가 절약되는 에너지 절약형 염색공정을 개발하는 것을 목적으로 한다.
The present invention for solving such a conventional problem is to develop an energy-saving dyeing process in which dyeing energy is saved by developing a one-bath dyeing process of functional polyester yarn and cotton yarn.
상기와 같은 목적을 달성하기 위한 본 발명은, 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단을 반응성 염료 및 분산염료를 사용하여 염색하는 방법에 있어서, 염료에 초산을 혼합한 상태에서 120~130℃의 온도로 폴리에스터 원사를 먼저 염색한 후 50~65℃로 냉각한 상태에서 면사를 염색하는 것을 특징으로 하는 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법을 제공하는 것을 목적으로 한다.
The present invention for achieving the above object, in the method of dyeing a blended polyester yarn and cotton yarn mixed with inorganic materials using a reactive dye and disperse dye, 120 to 130 in the state mixed with acetic acid in the dye It is to provide a one-bath dyeing method of a mixture of polyester yarn and cotton yarn mixed with inorganic yarns, characterized in that dyeing the first yarn yarn at a temperature of ℃ and then dyeing cotton yarn in the state of cooling to 50 ~ 65 ℃ The purpose.
이하 본 발명의 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법을 상세히 설명하면 다음과 같다.Hereinafter, one bath dyeing method of the blended polyester yarn and cotton yarn mixed with the inorganic material of the present invention will be described in detail.
본 발명의 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법 염료에 초산을 혼합한 상태에서 120~130℃의 온도로 폴리에스터 원사를 먼저 염색한 후 50~65℃로 냉각한 상태에서 면사를 염색하여 이루어진다.1 bath dyeing method of blended polyester yarn and cotton yarn mixed with inorganic material of the present invention First, the polyester yarn was dyed at a temperature of 120-130 ° C. in a state in which acetic acid was mixed and then cooled to 50-65 ° C. It is made by dyeing cotton yarn in the state.
즉, 먼저 혼방원단에 포함된 폴리에스터 원사를 염색한 후 면사를 염색한다.That is, first dyeing the polyester yarn contained in the blended fabric and then dyeing cotton yarn.
분산염료, 반응염료, 염색조제 및 초산을 첨가한 후 120~130℃의 온도로 폴리에스터 원사를 먼저 염색한다.After disperse dyes, reaction dyes, dyeing aids and acetic acid are added, the polyester yarn is first dyed at a temperature of 120 ~ 130 ℃.
이때 초산은 폴리에스터 및 면사의 염착량을 향상시키기 위해 2% 사용하는 것이 좋다. At this time, acetic acid is preferably used 2% to improve the dyeing amount of polyester and cotton yarn.
그리고 염색온도가 120℃ 미만인 경우 폴리에스터의 비결정 영역에서 충분한 분자간 공극이 생기지 않아 염색이 잘 안되는 문제가 있고, 130℃ 초과인 경우에는 기능성 무기물에 의한 폴리에스터의 결정화가 진행되어 염착량을 오히려 저하시키는 문제가 있다.
If the dyeing temperature is less than 120 ℃, there is a problem that the dyeing is not good because there is not enough intermolecular voids in the amorphous region of the polyester, and if the dyeing temperature is higher than 130 ℃, the crystallization of the polyester by the functional inorganic proceeds to lower the dyeing amount rather There is a problem.
다음으로, 온도를 50~65℃로 냉각한 상태에서 면사를 염색한다. 온도가 50℃ 미만인 경우 반응염료와 셀룰로오스 섬유와의 부분적인 미반응이 발생하여 염반이 발생하는 문제가 있고, 65℃ 초과인 경우 염착후 고착과정에서 오히려 염료가 셀룰로오스 분자와 결합하지 않고 빠져 나오는 문제가 있다.
Next, the cotton yarn is dyed in the state which cooled the temperature to 50-65 degreeC. If the temperature is less than 50 ℃, there is a problem that the salt is generated due to partial unreacted reaction of the reaction dye and the cellulose fiber, and if the temperature is higher than 65 ℃, the dye does not bond with the cellulose molecules in the fixing process after dyeing There is.
본 발명의 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법은 기능성 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단을 기존에 2욕에서 염색하던 공정을 1욕으로 염색가능한 염색공정을 개발하여 염색폐수 절감 및 에너지를 절감할 수 있는 효과가 있다.
One bath dyeing method of the blended polyester yarn and cotton yarn blended inorganic material of the present invention is a dyeing process capable of dyeing the blended fabric of the functional yarn mixed polyester yarn and cotton yarn in two baths in one bath Developing the process has the effect of reducing the dyeing waste water and energy.
이하, 본 발명의 무기물이 혼합된 폴리에스터 원사와 면사의 혼방원단의 1욕 염색방법을 실시예를 들어 상세히 설명하면 다음과 같고, 본 발명의 권리범위는 하기의 실시예에 한정되는 것은 아니다.
Hereinafter, the one-bath dyeing method of the blended polyester yarn and the cotton yarn mixed with the inorganic material of the present invention will be described in detail by way of examples, the scope of the present invention is not limited to the following examples.
[실시예 1~6]EXAMPLES 1-6
1욕 염색시 첫 번째로 진행하는 TiO2가 혼합된 폴리에스터 원사와 면사의 혼방원단 중 폴리에스터의 염착율을 살펴보기 위해 하기의 표 1과 같은 조건으로 염색을 실시하였다.
In order to examine the dyeing ratio of the polyester in the blended yarn of the TiO 2 mixed polyester yarn and cotton yarn during the first bath dyeing, dyeing was performed under the conditions shown in Table 1 below.
Dyeing rate (%)
1
One
1.5
1.5
표 1과 같이 1욕 염색시 첫 번째로 진행하는 고온고압에서의 폴리에스터 염색공정의 실시예를 살펴 보면 염료의 양이 증가할수록 염착량은 뚜렷한 변화가 없었으며, 초산의 양이 증가하며 pH가 낮아질수록 염착량은 증가하는 것을 알 수 있다.
As shown in Table 1, in the example of the polyester dyeing process at the first high temperature and high pressure during one bath dyeing, the dyeing amount did not change as the amount of dye increased, and the amount of acetic acid increased and the pH was increased. It can be seen that the lower the amount of dyeing increases.
[실시예 7~12][Examples 7 to 12]
1욕 염색시 첫 번째로 진행하는 TiO2가 혼합된 폴리에스터 원사와 면사의 혼방원단 중 면사의 염착율을 살펴보기 위해 하기의 표 2와 같은 조건으로 염색을 실시하였다.
In order to examine the dyeing rate of the cotton yarn in the blended yarn of the TiO 2 mixed polyester yarn and the cotton yarn which proceeds first during one bath dyeing, dyeing was performed under the conditions shown in Table 2 below.
Dyeing rate (%)
1
One
1.5
1.5
표 2와 같이 1욕 염색시 두 번째로 진행하는 상압에서의 면사 염색공정의 실시예를 살펴 보면 염료의 양이 증가할수록 염착량도 증가하였으나, 알칼리의 양이 증가하면 pH가 높아지나 염착량은 비례하여 증가하지 않는 것을 알 수 있다. As shown in Table 2, in the example of the cotton yarn dyeing process performed at a second pressure during one bath dyeing, the dyeing amount increased as the amount of dye increased, but the pH increased as the amount of alkali increased. It can be seen that it does not increase proportionally.
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Cited By (4)
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CN103215830A (en) * | 2013-03-15 | 2013-07-24 | 华韩(泉州)新型面料开发有限公司 | Production process and production equipment for pure cotton fabric with white space effect |
CN109322178A (en) * | 2018-09-28 | 2019-02-12 | 江苏金太阳纺织科技股份有限公司 | It is a kind of to wash the/dyeing and finishing processing method of cellulose fibre intertexture jacquard fabric |
CN109750528A (en) * | 2019-01-31 | 2019-05-14 | 浙江迎丰科技股份有限公司 | Few water dyeing of cotton fabric |
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KR20030097245A (en) * | 2002-06-20 | 2003-12-31 | 대한민국(서울대학교 총장) | Alkali-clearable azo disperse dyes containing fluorosulfonyl group and preparing method thereof and dyeing method thereby |
KR100572257B1 (en) * | 2002-06-20 | 2006-04-25 | 재단법인서울대학교산학협력재단 | Dyeing method of polyester fibers using alkali-clearable phthalimide-based azo disperse dyes |
KR100977584B1 (en) * | 2002-06-21 | 2010-08-23 | 세이노 준자부로 | Method of dyeing with reactive dye |
KR101207405B1 (en) * | 2009-04-30 | 2012-12-04 | 웅진케미칼 주식회사 | Processing composition added chitosan |
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CN103215830A (en) * | 2013-03-15 | 2013-07-24 | 华韩(泉州)新型面料开发有限公司 | Production process and production equipment for pure cotton fabric with white space effect |
CN103215830B (en) * | 2013-03-15 | 2015-11-04 | 华韩(泉州)新型面料开发有限公司 | A kind of production technology and production equipment thereof staying white effect pure-cotton fabric |
CN109322178A (en) * | 2018-09-28 | 2019-02-12 | 江苏金太阳纺织科技股份有限公司 | It is a kind of to wash the/dyeing and finishing processing method of cellulose fibre intertexture jacquard fabric |
CN109750528A (en) * | 2019-01-31 | 2019-05-14 | 浙江迎丰科技股份有限公司 | Few water dyeing of cotton fabric |
CN109750528B (en) * | 2019-01-31 | 2021-06-25 | 浙江迎丰科技股份有限公司 | Low-water dyeing process for cotton fiber fabric |
CN114318895A (en) * | 2021-12-07 | 2022-04-12 | 郎溪远华纺织有限公司 | Dyeing process of polyester cotton four-side stretch fabric |
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