KR20120119924A - Magnetic Field Gradient Enhanced Magnetic Oil Filter - Google Patents
Magnetic Field Gradient Enhanced Magnetic Oil Filter Download PDFInfo
- Publication number
- KR20120119924A KR20120119924A KR1020100124366A KR20100124366A KR20120119924A KR 20120119924 A KR20120119924 A KR 20120119924A KR 1020100124366 A KR1020100124366 A KR 1020100124366A KR 20100124366 A KR20100124366 A KR 20100124366A KR 20120119924 A KR20120119924 A KR 20120119924A
- Authority
- KR
- South Korea
- Prior art keywords
- magnetic
- magnetic field
- filter
- magnet
- field gradient
- Prior art date
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 199
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 162
- 229910052742 iron Inorganic materials 0.000 claims abstract description 77
- 239000002245 particle Substances 0.000 claims abstract description 51
- 230000005415 magnetization Effects 0.000 claims abstract description 28
- 230000001965 increasing effect Effects 0.000 claims abstract description 24
- 230000002708 enhancing effect Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 4
- 239000010931 gold Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 230000003190 augmentative effect Effects 0.000 claims 7
- 239000003623 enhancer Substances 0.000 claims 1
- 239000002923 metal particle Substances 0.000 abstract description 8
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 3
- 238000005461 lubrication Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 88
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 230000004907 flux Effects 0.000 description 9
- 238000001914 filtration Methods 0.000 description 6
- 239000010705 motor oil Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910052779 Neodymium Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000006249 magnetic particle Substances 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000002498 deadly effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000938 samarium–cobalt magnet Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/06—Filters making use of electricity or magnetism
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/03—Mounting or connecting of lubricant purifying means relative to the machine or engine; Details of lubricant purifying means
Abstract
The present invention relates to a magnetic field gradient increasing magnetic oil filter, and has a magnetization direction perpendicular to the plane of the array by a plurality of magnets are arranged in contact with each other, the direction in which the magnetization direction of each of the magnets are alternately opposite along the clockwise direction And a housing mounted to the mounting groove such that a surface perpendicular to the magnetization direction is exposed, wherein the surface exposed from the mounting groove is fixed to contact the outer surface of the oil filter or the oil pan. do.
According to the present invention, by using the strong magnetic suction force generated by the magnet structure attached to the outside of the surface of the oil filter or the like to attract the iron particles present inside the oil filter or the like, and by attaching them on the inner surface of the oil filter or the like Iron wear particles, such as an oil filter, can be filtered, allowing for efficient removal of ferrous metal particles from lubrication or hydraulic systems.
Description
The present invention utilizes a strong magnetic suction force generated by a magnetic structure attached to the outside of the surface of the oil filter and the like to attract the iron particles to the inside of the oil filter and the like to be attached to the inner surface to efficiently filter the iron wear particles. Magnetic gradient filter to increase the magnetic field gradient.
In general, most mechanical devices, such as vehicle engines, are made of metal parts that are rotating or moving in a straight line or the like, and wear occurs inevitably because these metal parts move in contact with each other. Therefore, in order to prevent wear and friction of the metal parts, in the case of a vehicle engine, engine oil is supplied to lubricate.
However, the engine oil supplied for this action not only degrades performance and quality over time, but also it is virtually impossible for the metal parts to completely prevent wear due to friction, which causes the metal parts to generate metal particles. Let's go.
In addition, because the surface of the metal part is irregular in microscopic size, the motion of the metal part in contact can break the fine parts of the metal part in the sub-micron or larger size range. The metal particles generated from these metal parts circulate with the enzymatic oil, thereby circulating between the precise play between the drive parts of the engine.
The general play of the drives of the engine is between 5 and 25 microns, for example, the play between the piston ring and the cylinder wall is about 5 microns. However, most conventional oil filters for filtering metal particles have filter elements consisting of paper having a pore size of about 40 microns, which allows metal particles smaller than 40 microns to pass through the paper element. . Thus, particles approaching the fine play size can pass through the paper element and then get caught in the fine play and scratch the surfaces of the metal parts, causing damage to the engine's wear leading to a decrease in engine power. In addition, when driving an engine worn vehicle, the driver may feel soft and loose.
Among the metal particles produced by the wear of these metal parts, iron particles of 20 microns or less are the most deadly for engine wear, and these iron particles are the linear, crankshaft, timing gear and valve trains in the engine. It is created by the friction between the surfaces of the metal parts, such as These iron wear particles act as catalysts in the formation of softer metals in the engine and as co-catalysts in the oxidation of oils leading to the formation of corrosive acids, sludges and varnishes.
As such, in order to reduce engine wear, wear rate, and oxidation rate, it is very important to prevent these fine iron particles from entering the oil circulation system via magnetic filtration. As iron particles are ferromagnetic, magnetic filtration methods have been used. The magnetic filtration method used permanent magnets to capture iron particles and confine them inside the wall of the oil filter, but was not effective at capturing iron particles less than 20 microns.
Therefore, for successful magnetic filtration, it is necessary to capture iron particles of 20 microns or less, and the development of an oil filter that allows the iron particles to be confined inside the oil filter wall even under turbulent flow of oil and sudden pressure changes in the oil filter. It became necessary.
The present invention is to solve the conventional problems as described above, by using the strong magnetic suction force generated by the magnetic structure attached to the outside of the surface of the oil filter, and the like to attract the iron particles present inside the oil filter, etc. By attaching them to the inner side of the oil filter or the like, the iron wear particles present on the inner side of the oil filter or the like are filtered.
It also allows for efficient removal of ferrous metal particles from lubrication or hydraulic systems.
According to one aspect of the present invention for achieving the above object, a plurality of magnets are arranged in contact with each other to have a magnetization direction perpendicular to the surface of the array, the magnetization direction of each of the magnets alternately alternately along the clockwise direction A magnetic structure forming a direction; And a housing in which the magnet structure is mounted in the mounting groove so that the surface perpendicular to the magnetization direction is exposed, and the surface in which the magnet structure is exposed from the mounting groove is fixed to contact the outer surface of the oil filter or the oil pan. A magnetic field gradient enhancing iron particle filter is provided.
The magnet structure may be two-dimensionally arranged with the magnet so as to be fixed to the outer surface forming a plane in the oil filter or the oil pan.
The magnet structure, the magnet may be made of a hexahedron.
The magnet structure, the magnet is made of four can be made of a cube by the arrangement of the magnet.
The magnet structure may have a magnetization direction in a radial direction perpendicular to a surface forming an array by arranging the magnets along the curved surface so as to be fixed to the outer surface forming a curved surface in the oil filter or the oil pan.
The magnet may be formed of a hexahedron curved according to the curvature of the outer surface forming the curved surface.
The magnet, the outer surface may be coated with nickel or copper or gold.
The magnetic structure may further include an iron plate contacted to shield the magnetic field on the opposite side of the oil filter or the oil pan.
The iron plate may be inserted into an insertion groove which is formed to be connected to the mounting groove in the housing and may be in contact with the magnet structure.
The housing may be made of synthetic resin.
The housing may be attached to an outer surface of the oil filter or the oil pan to secure the magnet structure to the outer surface of the oil filter or the oil pan.
The housing is formed in plural so that the mounting groove is spaced apart from each other along the outer surface, the magnet structure is made of a plurality of mounting in each of the mounting groove to surround the oil filter or some surface of the oil pan or wrap the whole You can do that.
An iron plate for shielding a magnetic field may be in contact with the oil filter or the oil pan in the magnetic structures.
The iron plate may be inserted into an insertion groove formed in the housing so as to be connected to the mounting grooves and contact the magnetic structure.
According to another aspect of the invention, a plurality of magnets are arranged in contact with each other has a magnetization direction perpendicular to the plane to form an array, the magnet structure of the magnetization direction of each of the magnets in the opposite direction along the clockwise direction alternately ; And a housing in which the magnet structure is mounted in the mounting groove so that the surface perpendicular to the magnetization direction is exposed, and the surface in which the magnet structure is exposed from the mounting groove is fixed to contact the outer surface of the oil filter or the oil pan. A magnetic field gradient increasing magnetic oil filter, characterized in that the magnetic field gradient enhancing iron particle filter is attached to the outer surface.
According to the magnetic field gradient increasing magnetic oil filter according to the present invention, by using the strong magnetic suction force generated by the magnetic structure attached to the outside of the surface of the oil filter and the like attracts the iron particles present inside the oil filter and the like, the oil filter Iron wear particles such as oil filters can be filtered by attaching them on the inner surface of the back.
It also makes it possible to efficiently remove ferrous metal particles from lubrication or hydraulic systems.
1 is a side view showing a magnetic field gradient increasing magnetic oil filter according to a first embodiment of the present invention;
Figure 2 is a perspective view of the magnetic field gradient enhanced iron particle filter of Figure 1,
3 is an exploded perspective view illustrating the magnetic field gradient enhancing iron filter of FIG. 1;
4 is a perspective view illustrating a magnetic flux density direction of the magnetic structure of FIG. 1;
5 is a perspective view showing the magnetic flux density direction of the magnetic structure according to the present invention;
6 is a graph showing the magnitude of magnetic flux density B in a line drawn 0.4 mm above the surface of the magnetic structure of FIGS. 4 and 5, respectively.
7 is a perspective view illustrating a magnetic field gradient increasing magnetic oil filter according to a second embodiment of the present invention;
FIG. 8 is a perspective view illustrating the magnetic field gradient enhancing iron filter of FIG. 7; FIG.
9 is an exploded perspective view illustrating the magnetic field gradient enhancing iron particle filter of FIG. 7, and
10 is a perspective view showing another embodiment of the magnetic field gradient enhanced iron particle filter according to the present invention.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, the embodiments of the present invention are provided to more fully explain the present invention to those skilled in the art, the following examples may be modified in various other forms, the scope of the present invention Is not limited to the following examples.
1 is a side view showing an oil filter according to a first embodiment of the present invention.
As shown in FIG. 1, the magnetic field gradient increasing
As shown in FIGS. 2 and 3, the magnetic field gradient enhancing
The
In addition, the
On the other hand, the
The
The magnetic field gradient increasing
The
According to the magnetic field gradient enhancing
6 is a graph showing the magnitude of the magnetic flux density B in the line drawn 0.4 mm above the surface of the magnetic structure of FIGS. 4 and 5, respectively. Here, the triangular symbol represents the magnitude of the magnetic flux density B in a line drawn 0.4 mm above the surface of the magnetic structure of the present invention with the improved magnetic field slope shown in FIG. 4, and the circular symbol from the surface of the constant magnetized magnets shown in FIG. 5. The magnitude of the magnetic flux density B in the line drawn above 0.4 mm. It can be seen from the graph of FIG. 6 that the magnetic field slope, which is the change of the magnetic field with respect to the position, is much larger than the magnet structure with the constant magnetization direction shown in FIG.
Since the magnetic field gradient means that the magnetic force required to pull and fix fine iron powder is large, the
7 is a perspective view illustrating a magnetic field gradient increasing magnetic oil filter according to a second exemplary embodiment of the present invention.
As shown in FIG. 7, the magnetic field gradient increasing
As shown in FIG. 8 and FIG. 9, the magnetic field gradient enhancing
The
The
In addition, the
According to the magnetic field gradient increasing
10 is a perspective view showing another embodiment of the magnetic field gradient enhanced iron particle filter according to the present invention.
As shown in FIG. 10, the magnetic field gradient enhancing
The
In addition, in the
According to the magnetic field gradient enhancing
On the other hand, the magnetic field gradient enhanced iron particle filter (100, 200, 300) according to various embodiments of the present invention as described above is attached to the case (11, 21) of the oil filter (10, 20), but not necessarily limited thereto. And may be used in addition to any spin-on oil filter, as well as oil pans such as engine oil pans or transmission oil pans. Magnetic structures with enhanced magnetic inclination strength to enhance magnetic suction force can be applied not only to applications required for iron powder filters, but also to wherever strong magnetic strength is required by the mass or volume of small magnets. For example, it can be used where a heavy object needs to be lifted or fixed by a strong magnetic force. Therefore, in the description of the magnetic field gradient enhancing iron particle filters 100, 200, and 300, descriptions regarding the installation positions of the
Referring to the operation of the magnetic field gradient increasing magnetic oil filter according to the present invention as follows.
In order to capture iron particles of 20 microns or less inside the
In order to improve the magnetic suction force, it is necessary to increase the magnetic field or the magnetic field gradient as shown in Equation 1 below. If the magnetic field profile is rather uniform, the magnetic suction force may be small even if the magnetic field is large because the magnetic suction force is proportional to the product of the magnetic field and the magnetic field gradient. Moreover, the strength of current research magnets that can be produced is limited. If the magnets are spatially arranged to create a rapidly varying magnetic field profile in a small area, the magnetic field gradient can be improved.
That is, the design of the magnetic filtration depends on the principle of the magnetic physical properties expressed by the following equation (1).
The magnetic suction force derived from the magnet to the particle orientation (F) is the product of the magnetic field (H) and the magnetic field strength gradient (∇ H) intensity. Where χ is the magnetic susceptibility of the magnetic particles, and V is the volume of the magnetic particles. As shown in Equation 1, the strength of the magnetic suction force is proportional to the volume of the iron particles. Thus, the suction force for 1 micron iron particles is 1,000 times smaller than the suction force for 10 micron iron particles. This means that a stronger suction force is required to confine the fine iron particles on the inner side of the oil filter.
Method for increasing the magnetic suction force is to improve the magnetic field (H) and the magnetic field gradient (∇ H) acting on the iron particles. Increasing the strength of the magnetic field is expensive because a larger energy generating magnet or larger magnet must be used. On the other hand, increasing the magnetic field gradient strength is cost effective because it can be obtained from a particular arrangement of magnets. In the magnetic field gradient increasing magnetic oil filter according to the present invention, the magnetic suction force is improved by increasing the magnetic field gradient from a specific arrangement of four
As shown in FIG. 4, the magnetic field gradient increasing
In addition, in the present invention, the
The magnetic field gradient enhancing iron particle filter according to the present invention may have a planar shape or a vertical shape, and may be used for any spin-on oil filter, engine oil pan or transmission oil pan. have. By simply attaching this magnetic field gradient enhancing magnetic assembly to the outside of any spin-on oil filter, the bottom of the engine oil pan or the bottom of the transmission oil pan, the iron wear particles can be effectively filtered due to the strong magnetic suction force.
As described above, the present invention has been described with reference to the accompanying drawings, but various modifications and changes can be made without departing from the spirit of the present invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined by the equivalents of the claims, as well as the following claims. For example, the hexahedron magnet shape can be modified in various ways, such as the outer surface of the four magnets in the shape of a disk, depending on the given situation. Can be. In addition, an example of the application to be attached to the side may be a large number of magnetic structures to cover the entire oil filter, and the spacing of the magnetic structures may be set to various sizes as necessary.
10,20: Oil Filter
11,21: Case
110,210,310: Magnetic Structure
111,211,311: Magnet
120,220,320: housing
121,221,321: Mounting groove
130,230,330: Iron plate
222: Insertion groove
Claims (15)
The magnet structure includes a housing mounted to the mounting groove so that the surface perpendicular to the magnetization direction is exposed,
The magnetic field gradient augmented iron filter, characterized in that the surface exposed from the mounting groove is fixed in contact with the oil filter or the outer surface of the oil pan.
Magnetic field gradient enhanced iron particle filter, characterized in that the magnet is arranged in two dimensions to be fixed to the outer surface forming a plane in the oil filter or the oil pan.
Magnetic field gradient enhanced iron particle filter, characterized in that the magnet is made of a hexahedron.
The magnetic field gradient augmented iron filter characterized in that the four by the magnet to form a cube by the arrangement of the magnet.
The magnetic field gradient augmented iron filter having a magnetization direction in a radial direction perpendicular to a surface constituting the magnet by being arranged along the curved surface such that the magnet is fixed to the outer surface constituting the curved surface of the oil filter or the oil pan. .
Magnetic gradient gradient augmented iron filter, characterized in that consisting of a cube that is curved according to the curvature of the outer surface forming the curved surface.
A magnetic field gradient enhancing iron particle filter, wherein the outer surface is coated with nickel, copper, or gold.
The magnetic field gradient augmented iron filter characterized in that it is inserted into the insertion groove formed to be connected to the mounting groove in the housing and in contact with the magnet structure.
Magnetic field gradient enhancer filter, characterized in that made of a synthetic resin.
And magnetic field gradient enhanced iron particle filters attached to the oil filter or the outer surface of the oil pan to fix the magnet structure to the oil filter or the outer surface of the oil pan.
The housing is formed in plurality so that the mounting groove is spaced apart from each other along the outer surface,
The magnetic structure is made of a plurality of magnetic gradient inclination-enhanced iron filter, characterized in that each mounting groove is mounted to surround the oil filter or a portion of the surface or the entire oil pan.
The magnetic field gradient augmented iron filter of claim 1, wherein the magnetic groove is inserted into an insertion groove formed to be connected to the mounting grooves in the housing to contact the magnet structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100124366A KR20120119924A (en) | 2010-05-10 | 2010-12-07 | Magnetic Field Gradient Enhanced Magnetic Oil Filter |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US61/333,038 | 2010-05-10 | ||
KR1020100124366A KR20120119924A (en) | 2010-05-10 | 2010-12-07 | Magnetic Field Gradient Enhanced Magnetic Oil Filter |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20120119924A true KR20120119924A (en) | 2012-11-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100124366A KR20120119924A (en) | 2010-05-10 | 2010-12-07 | Magnetic Field Gradient Enhanced Magnetic Oil Filter |
Country Status (1)
Country | Link |
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KR (1) | KR20120119924A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110778574A (en) * | 2019-10-24 | 2020-02-11 | 邓宝君 | Magnetic device for enhancing stability of hydraulic system |
CN114653121A (en) * | 2018-06-27 | 2022-06-24 | Kx技术有限公司 | Filter interconnect designed using correlated magnetic torque |
-
2010
- 2010-12-07 KR KR1020100124366A patent/KR20120119924A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114653121A (en) * | 2018-06-27 | 2022-06-24 | Kx技术有限公司 | Filter interconnect designed using correlated magnetic torque |
CN110778574A (en) * | 2019-10-24 | 2020-02-11 | 邓宝君 | Magnetic device for enhancing stability of hydraulic system |
CN110778574B (en) * | 2019-10-24 | 2023-09-29 | 内蒙古中厚钢板有限公司 | Magnetic force device for enhancing stability of hydraulic system |
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