KR20120075008A - Synthetic wood deck with non-slip member and manufacturing method thereof - Google Patents

Synthetic wood deck with non-slip member and manufacturing method thereof Download PDF

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Publication number
KR20120075008A
KR20120075008A KR1020100137022A KR20100137022A KR20120075008A KR 20120075008 A KR20120075008 A KR 20120075008A KR 1020100137022 A KR1020100137022 A KR 1020100137022A KR 20100137022 A KR20100137022 A KR 20100137022A KR 20120075008 A KR20120075008 A KR 20120075008A
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KR
South Korea
Prior art keywords
deck
slip member
wood
synthetic
synthetic wood
Prior art date
Application number
KR1020100137022A
Other languages
Korean (ko)
Inventor
허남성
Original Assignee
허남성
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 허남성 filed Critical 허남성
Priority to KR1020100137022A priority Critical patent/KR20120075008A/en
Publication of KR20120075008A publication Critical patent/KR20120075008A/en

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02172—Floor elements with an anti-skid main surface, other than with grooves
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02177—Floor elements for use at a specific location
    • E04F15/02183—Floor elements for use at a specific location for outdoor use, e.g. in decks, patios, terraces, verandas or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins

Abstract

PURPOSE: A synthetic wood deck having anti-slip members and a manufacturing method thereof are provided to enable users to easily distinguish the deck even in the night by forming luminous particles on anti-slip members. CONSTITUTION: A synthetic wood deck(10) having anti-slip members is manufactured by mixing synthetic resin with wood powder. The deck comprises anti-slip members(20). Parts of the anti-slip members are buried in the surface of the deck, and the other parts are exposed to the outside. The anti-slip members are composed of one of luminous particles, ceramic powder particles, and abrasive powder particles.

Description

SYNTHETIC WOOD DECK WITH NON-SLIP MEMBER AND MANUFACTURING METHOD THEREOF

The present invention relates to a synthetic wood deck and a method for manufacturing the same, and more particularly to a synthetic wood deck and a method for manufacturing the same, which is not only to perform the anti-slip function by exposing the non-slip member on the surface and improved identification.

In general, wood is used as many interior and exterior decoration materials because of the excellent processing, low price and beautiful appearance.

In addition, in terms of wood recycling, synthetic wood, which is formed from a plate or wood of a certain size after mixing powder particles of wood with molten synthetic resin, has a high water resistance due to synthetic resin, and can be greatly increased in strength. It is a trend that is being used.

Such decorative sculptures using synthetic wood have been used in various fields such as stairs, handrails, terraces, etc., and as a technology for obtaining a surface such as real wood has been developed, it has been used as a high quality decorative material.

Synthetic wood deck used as flooring has the disadvantage that the surface is slippery in the rain despite the above-mentioned advantages. In order to overcome this disadvantage, conventionally, it is common to reduce slippage by adding an uneven shape to the surface of the deck, but the unevenness of the deck surface is easily worn with use, and the effect gradually decreases over time. This exists.

In order to solve the above problems, a technique of embedding or applying a grain-shaped friction material to the surface to protrude to the surface has been proposed, but it is difficult to ensure that the friction material is uniformly arranged.

Therefore, the present invention was created to solve the problems described above, an object of the present invention is to produce a deck that can maximize the anti-slip function by using a non-slip member in the production of synthetic wood.

Another object of the present invention is to improve decorativeness while increasing nighttime discrimination even at nighttime.

Still another object of the present invention is to manufacture a deck that can be firmly fixed while improving the original function of the anti-slip member.

Synthetic wood deck with a non-slip member according to an embodiment of the present invention for achieving this object is a synthetic wood deck manufactured by mixing and then curing the wood classification and synthetic resin, the surface of the deck of the rod-shaped A portion of the non-slip member is embedded and the remaining portion is exposed on the surface of the deck.

In addition, the material of the anti-slip member is characterized in that any one of the night light emitting particles, ceramic powder particles, abrasive powder particles.

In addition, irregularities are formed on the surface of the deck, and the non-slip member is disposed in the longitudinal direction by being disposed to expose a portion of the upper surface of the irregularities.

According to the synthetic wood deck with a non-slip member according to the present invention as described above, when the non-slip member containing the non-slip ceramic powder particles, etc. are formed on the surface of the deck, it is possible to prevent the user from slipping Has the effect of preventing the occurrence of an accident.

In addition, when the non-slip member provided with the night light emitting particles is formed on the surface of the deck, the recognition of the deck is increased has the effect of providing convenience to the user.

In addition, since the anti-slip member is recessed in the deck more than half, there is an effect that the non-slip member is not easily separated from the deck by the external force.

In addition, the non-slip member is press-fitted before the surface of the deck is hardened, so that the synthetic resin of the deck can accurately fix the non-slip member in place.

1 is an exploded perspective view of a synthetic wood deck with a non-slip member according to an embodiment of the present invention.
Figure 2 is a perspective view of the combined wood deck having a non-slip member according to an embodiment of the present invention.
3 is a perspective view showing a non-slip member according to an embodiment of the present invention in various shapes.
Figure 4 is a flow chart for manufacturing a synthetic wood deck with a non-slip member according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is an exploded perspective view of a synthetic wood deck with a non-slip member according to an embodiment of the present invention, Figure 2 is a combined perspective view of a synthetic wood deck with a non-slip member according to an embodiment of the present invention.

Synthetic wood deck with a non-slip member according to an embodiment of the present invention is a synthetic wood deck manufactured by mixing and curing the wood classification and synthetic resin, the rod-shaped non-slip member having a predetermined cross-sectional shape is pressed A portion of the surface is to be exposed on the deck 10.

The deck 10 has a well-known configuration obtained by mixing the wood classification, which is a crushed wood shavings with waste wood, and a synthetic resin, which is a high-temperature, liquefied olefin-based polymer (polyolefins), followed by cooling and curing in a pressurized state in a predetermined mold. will be. The synthetic wood deck is to have a substantially plate shape, can be manufactured in a variety of shapes according to the user's intention, and may have a variety of physical properties by differently configuring the powder size of the wood classification and the material of the synthetic resin.

In the present invention will be described assuming a deck used as a floor plate in the outdoors, it can be applied in various applications where synthetic wood such as pillar members or handrail members can be dedicated.

The deck 10 is to increase the strength as the synthetic resin of the liquid mixed with the wood classification is hardened, the anti-slip member 20 is embedded in the surface.

The anti-slip member 20 may be made of any one or more of night light emitting particles, ceramic powder particles, abrasive powder particles.

When the non-slip member 20 is made of light emitting particles at night, by absorbing and storing the light energy during the day, it can be easily released at night can be easily identified by night pedestrians.

In addition, the ceramic powder particles have a rough outer surface with finely divided ceramic debris, and the abrasive powder particles also have a rough outer surface by grinding the abrasive stone. Therefore, when the particles are made of ceramic powder particles or abrasive powder particles, the particles drawn on the outer surface of the anti-slip member are formed to have a rough function to increase the frictional resistance on the surface of the deck 10.

At this time, the particles constituting any one of the non-slip member 20 may be made of any one kind of night light emitting particles, ceramic powder particles or abrasive powder particles, or may have a mixture of different types. In addition, if it is hard to be broken by the user's stepping, and the surface is formed to be rough, it can replace the ceramic powder particles or abrasive powder particles.

The anti-slip member 20 press-fitted to the surface of the deck 10 is formed so that a part of the surface protrudes to the outside. In this case, the non-slip member 20 may be press-fitted deeply into the deck such that the portion exposed from the surface of the deck is smaller than the portion pressed into the deck 10.

Thus, the synthetic resin constituting the deck 10 wraps the anti-slip member 20 in a sufficiently large area so that the anti-slip member 20 is firmly fixed to the outside of the deck 10 so as not to fall easily.

3 is a perspective view of applying a non-slip member according to an embodiment of the present invention in various shapes, wherein the non-slip member 30 is formed to have various cross-sectional shapes, and one or various cross-sectional shapes of the deck 10 are provided. It is also possible to install the anti-skid member 30 together.

That is, as shown in FIG. 3, when the sliding member 30 having various shapes is embedded in the deck 10, an effect of providing various aesthetics in appearance may be expected.

On the other hand, a portion of the non-slip member 20 exposed as described above, to perform the function of increasing the recognition by preventing the slip or by emitting a photoluminescent light at night according to the components of the particles.

That is, the anti-slip member 20 press-fitted to the deck 10 is made of only one of the anti-slip member 20 having the night light emitting particles and the anti-slip member 20 for preventing slip, or both May be mixed in a certain number.

As described above, the anti-slip member 20 may be prepared in advance by mixing particles of night light emitting particles and particles such as anti-slip ceramic powder particles, and the anti-slip member 20 may be pressed into the deck 10.

At this time, in the process of forming the deck 10 as described above may be installed by pressing the non-slip member 20 is molded in advance, in another embodiment, the non-slip member ( The molding and curing process may be performed while the 20) is embedded together.

That is, since the deck 10 and the non-slip member 20 are not mixed with each other even when they are in a plastic state due to the difference in physical properties, the deck 10 and the non-slip member 20 may be hardened in a state in which they are positioned at the same time as the deck 10. It becomes the number.

The deck 10 may be molded by extrusion molding, but extrusion may be performed in a state in which the non-slip member 30 is also disposed in the deck 10 at predetermined intervals in a molten state. As a result, the non-slip member 20 may be disposed at an accurate position and depth, and the reaction force by the deck 10 may be minimized at the time of embedding.

Here, as described above, a portion of the lower surface of the non-slip member 20 is embedded in the deck 10 and the remaining portion is disposed so as to be exposed to the outside, so that at least half of the total volume is embedded, thereby prolonged use. Even when the upper surface of the deck 10 is worn out and partially lost, the non-slip member 20 press-fitted to the bottom bend of the unevenness is subsequently exposed, and thus the night light emission effect or the anti-slip function can be maintained for a long time. You can expect.

On the other hand, Figure 4 is a block diagram of a method for producing a synthetic wood deck with a non-slip member according to the present invention.

As shown, the method of manufacturing a synthetic wood deck with a non-slip member according to an embodiment of the present invention is a step of forming a mixture by mixing the wood classification and the synthetic resin solution (S1), the mixture of the deck Forming into a shape (S2), and before the surface of the deck is hardened, the rod-shaped non-slip member 20 is embedded (S3), and curing the deck (S4).

The wood classification and the synthetic resin solution are mixed according to a known ratio to form a mixture of evenly distributed wood classification, and then the mixture is injected or extruded into a shape of the deck 10.

Thereafter, before the surface of the deck 10 is hardened, the aforementioned non-slip member 20 is embedded to expose a portion on the surface, and the gel or gel synthetic resin constituting the deck 10 is a non-slip member. Flow along the curve formed on the surface of the deck 10 will be able to greatly increase the contact area of the buried portion.

Thereafter, the deck is cured so that the non-slip member is completely fixed to the surface of the deck.

While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, And all changes to the scope that are deemed to be valid.

10: Deck
20, 30: non-slip member

Claims (5)

In the synthetic wood deck produced by mixing wood flour and synthetic resin, and then curing,
Part of the rod-shaped non-slip member 20 is embedded in the surface of the deck 10 and the remaining part is exposed on the surface of the deck 10, the composite wood deck with a non-slip member. The method of claim 1,
The non-slip member 20 is made of a soft synthetic resin material, the synthetic wood deck with a non-slip member, characterized in that it further comprises any one of night light emitting particles, ceramic powder particles, abrasive powder particles. The method of claim 2,
Concave-convex is formed on the surface of the deck 10 and the non-slip member 20 is a synthetic wood deck with a non-slip member, characterized in that arranged in the longitudinal direction so that a portion is exposed to the upper surface of the uneven . Mixing wood flour and synthetic resin to form a mixture (S1);
Extruding the mixture into the shape of a deck (10) (S2);
Embedding a portion of the rod-shaped non-slip member 20 before the deck 10 is extruded and the surface is hardened (S3); And
Curing the deck (10) (S4);
Method of producing a synthetic wood deck with a non-slip member, characterized in that it comprises a. Mixing wood flour and synthetic resin to form a mixture (S10);
Extruding the mixture so that the upper portion of the anti-slip member 20 protrudes to the upper surface of the deck 10 in the process of extruding the mixture into the shape of the deck 10; And
Curing the deck (10) and the anti-slip member (20) (S30);
Method of producing a synthetic wood deck with a non-slip member, characterized in that it comprises a.
KR1020100137022A 2010-12-28 2010-12-28 Synthetic wood deck with non-slip member and manufacturing method thereof KR20120075008A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020100137022A KR20120075008A (en) 2010-12-28 2010-12-28 Synthetic wood deck with non-slip member and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020100137022A KR20120075008A (en) 2010-12-28 2010-12-28 Synthetic wood deck with non-slip member and manufacturing method thereof

Publications (1)

Publication Number Publication Date
KR20120075008A true KR20120075008A (en) 2012-07-06

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KR1020100137022A KR20120075008A (en) 2010-12-28 2010-12-28 Synthetic wood deck with non-slip member and manufacturing method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20230051693A (en) 2020-09-16 2023-04-18 가부시키가이샤 비넥스 Optical line sensor member and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20230051693A (en) 2020-09-16 2023-04-18 가부시키가이샤 비넥스 Optical line sensor member and manufacturing method thereof

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