KR20120066722A - Multi-packing material and manufacturing method thereof - Google Patents
Multi-packing material and manufacturing method thereof Download PDFInfo
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- KR20120066722A KR20120066722A KR1020100115933A KR20100115933A KR20120066722A KR 20120066722 A KR20120066722 A KR 20120066722A KR 1020100115933 A KR1020100115933 A KR 1020100115933A KR 20100115933 A KR20100115933 A KR 20100115933A KR 20120066722 A KR20120066722 A KR 20120066722A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G1/00—Loose filling materials for upholstery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G5/00—Resilient upholstery pads
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본 발명인이 기출원한 특허 10-2010-0015936 다중에어로젤 충진소재 출원일 2010년 2월 23일,특허 10-2010-0018301 에어로젤충진소재 2010년 3월 1일,특허 10-2010-1107381 출원일 2010년 10월 30일 에 있어 다중충진을 구비하는 각각의 쎌에 대하여 다중충진 소재(도1)의 활용용도에 맞게 공기밀도를 최소화하도록 공기분자를 각각의 충진쎌에서 빼내어 열전도율을 낮출수 있도록한 저밀도 공기분자를 포함하는 다중충진 단열기능을 갖는 다충충진 소재와 그 제조방법에 관한 내용으로 공기분자를 제거한 밀도는 진공상태이거나 진공에 가깝게 유지를 하도록 한 기술로 초단열성 섬유복합소재, 에어로젤, 에어로젤 블랑켓, 흄드실리카등 충진소재에 포함된 공기분자를 최소화하여 기존 고안자의 발명품에 대한 단열 성능을 개선하고 극한 온도에 대응 할 수 있도록 개량된 기술에 대한 발명이다.Patent Application No. 10-2010-0015936 Multi-Aerogel Filling Application Filed February 23, 2010, Patent 10-2010-0018301 Aerogel Filling Material March 1, 2010, Patent 10-2010-1107381 Filed Date 2010 10 Low-density air molecules to reduce the thermal conductivity of air by removing air molecules from each packing to minimize air density for each application with multiple fillings on the 30th of March. The multi-filling material having a multi-filling insulation function, including the method and the method for manufacturing the same, the density of removing the air molecules in a vacuum or close to the vacuum technology to maintain the heat-absorbing fiber composite material, airgel, airgel blanket, By minimizing air molecules contained in filled materials such as fumed silica, it is improved to improve the insulation performance of the invention of the existing inventors and to cope with extreme temperatures. The invention is about technology.
열을 전달하는 방법으로 대류,복사,전도열이 있다.열에너지를 차단하거나 흡열 하기 위하여 사용하는 방법중에 본 발명의 기술은 공기의 대류열을 최소화 하는 방법으로 일반적으로 사용하는 진공보온병,진공 단열보드,진공유리등이 있지만 공통적인 특징은 제품의 제형성이 제한되어 있는 것이 특징이다.가스 배리어성 소재로 손쉽게 사용되는 금속,유리등 경질소재를 사용 하며 연질소재로 금속성 메탈을 증착 하여 사용 하기도 한다 또한 섬유복합체등 초단열성 심재가 들어 있는 보드는 밀폐성을 유지 하도록 하기 때문에 사용하고자 하는 용도에 맞게 설계되어 크기에 맞는 단일 구획을 이루거나 단일구획을 이루는 소재를 여러겹의 복수의층으로 쌓은 형태로 보드화하여 제품의 내구연한에 대한 대응력을 갖춘제품을 볼수 있다.개시된 발명은 본 발명인이 기 출원하여 개발한 초단열물질 다중충진 소재에 공기밀도가 최소화 하도록 유지하는 기술을 적용 단열을 요구 하는 다양한 제품 가공 기술에 적용 하도록 할 수 있다 As a method of transferring heat, there are convection, radiation, and conduction heat. Among the methods used to block or endotherm heat energy, the technology of the present invention generally uses a vacuum thermos, vacuum insulation board, Although there is a vacuum glass, a common feature is that the formulation of the product is limited. It uses hard materials such as metal and glass that are easily used as gas barrier materials, and also deposits metallic metal with soft materials. Boards containing ultra-insulating cores such as fiber composites are designed to maintain their sealing properties, so they are designed for the intended use and form boards in the form of a single compartment or a layer of multiple layers of materials. The product can be seen that has a responsiveness to the endurance of the product. Applied to the inventors, the technology to keep air density to be minimized in the ultra-insulating material multi-filled material developed and applied can be applied to various product processing technologies requiring insulation.
본 발명을 구현 하기 위한 기술적 과제로 심재로 사용되는 섬유복합체또는 중공체 단열소재,다공층 다열소재,에어로젤,에어로젤블랑켓,흄드실리카등이 충진된 각각의 충진부에서 제품응용에 맞도록 설계된 다양한 수치의 공기분자를 뽑아낸 후 장시간 공기밀도가 유지 되도록 가스 배리어성 즉 가스가 새어 나오지 않거나 극소량 정도만 새어나와 사용용도에 맞게 장기간 기능을 유지 할 수 있는 외피재(4)(5)를 포함 하여야 하며As a technical problem for realizing the present invention, the fiber composite or hollow insulation material used as a core material, porous layer multi-layered material, aerogel, aerogel blanket, fumed silica is designed to fit the product application in each filling part After extracting air molecules of various values, it is necessary to include a gas barrier property (4) (5) which can maintain the function for a long time according to the gas barrier property, that is, the gas does not leak or only a very small amount, so as to maintain the air density for a long time. And
외피재는 다중충진 성형중 고온 고압에 대응하여 기능이 변하지 않는 가스 배리어성을 갖는 외피재(4)(5)라야 한다.The shell material should be a shell material (4) (5) having gas barrier properties whose function does not change in response to high temperature and high pressure during multi-fill molding.
본 발명에서 다중의 충진부를 구성하는 상태에서 충진 구획을 나누는 구획라인((16)(26)이 공기분자를 배출하는 도중 공기압에 의해 맞붙는 현상을 해결 할 수 있는 방법을 구현 해야 하며 다중충진 소재부 공기를 빼내기 위한 장치와 부품이 필요 하다.In the present invention, it is necessary to implement a method for solving a phenomenon in which a division line (16, 26) dividing a filling compartment in the state of constituting multiple filling parts by the air pressure during discharging the air molecules and multi-fill material part Devices and parts are needed to bleed air.
다중구획을 나누는 곳으로 열이 손실 될 수 있는 관계로 구획선을 최소화 하는 방법도 해결 해야 한다.Minimizing partition lines should also be addressed, as heat can be lost to multiple compartments.
제형화가 용이하게된 다중충진 소재를 부착식 패치형으로 인테리어용 소재로 사용하기 위한 방법 등이 개시되어야 한다.
A method for using a multi-filled material, which is easy to formulate, as an interior patch material as an adhesive patch should be disclosed.
본 발명 공기를 배출여 만든 다중충진 소재에 사용되는 외피재(4)(5)는 가스 배리어성합성필름 또는가스배리어성 금속 박막소재를 사용 하게 된다. 이때 다중충진 상태에서 공기분자를 뽑아내는 과정에서 에어매쉬라인(도3)을 이용한 제조 방법에 필요한 소재로 가스 배리어성 필름소재가 구획을 구분하는 라인(26)부분의 윗소재와 아랫소재가 흡착되어 내부공기가 빠져나오지 않도록 다양한 크기와 모양을 갖는 공기라인(7)을 가지는 것을 특징으로 한다.그리고 심재와(1)과 외피재(4)(5)가 들러 붙더라도 소재(도4)에 사방으로 파여진 홈(7)일측면 공기통로로 각쎌 구획부(6)에 있는 공기를 뽑아 올수 있는 소재로 구비된 매쉬라인(도3)의 공기를 뽑아내기 위해서는 1차 성형을 할때 공기배출 파이프라인(도5)를 구비하여 야 한다The outer cover material (4) (5) used in the multi-fill material produced by the discharge of the present invention is to use a gas barrier composite film or a gas barrier metal thin film material. At this time, in the process of extracting the air molecules in the multi-filled state, the upper material and the lower material of the
또한 일반적인 금속,화각 복합재질의 가스 배리어성 소재를 사용 할 경우에는 다중중진 구획부(16)에 에어라인(8)(9)(10)을 갖는 다양한 크기와 소재로 만든 매쉬 라인(도4)을 구비한 소재를 사용 하게 된다.공기배출 라인소재는(도7) 2차 충진 고온,고압,전자기 성형에 반을하여 각각의 충진부를 가스유입으로 부터 차단되는 배리어성을 갖는 소재를 사용 하게 된다.In addition, when using a gas barrier material of a common metal, angle of view composite material, mesh lines made of various sizes and materials having
다중구획을 나누는 각각의 쎌 구획부로 열이 전도되는 것을 최소화 하기위해서는 각각의 충진부가 성형이된 예를 들자면 (도2)의 윗소재(4)가 성형이된 다중구획부라면 라인을 최소화하여 아랫소재로 오게 하여 각각의 심재(1)을 넣고 양측소재(4)(5)사이에 공기유입 파이프(2)을 사용 하거나 일측 및 양측 소재로 에어매쉬라인(도4)를 사용 하게 된다. In order to minimize heat conduction to each subdivision that divides the multiple compartments, each of the filling parts is molded, for example, if the upper material 4 of FIG. Each core material (1) is brought to the material and the air inlet pipe (2) is used between the two side materials (4) and (5), or the air mesh line (FIG. 4) is used as the one and both materials.
다중충진소재 일측면 또는 양측면에 탈착이 가능한 패치형 소재가 구비되는 것을 특징으로 한다.
Multi-fill material is characterized in that the patch-type material that is removable on one side or both sides.
본 발명인이 고안한 공기분자를 배출하여 만든 초단열소재 다중충진 각각의 구획안에 최소한의 공기분자를 갖거나 진공상태를 구현 할수 있어 각각의 크기와 모양으로 제형화된 초저기압 다중충진 소재는Ultra-Insulation Material Multi-Filled by Discharging Air Molecules of the Applicant The ultra-low pressure multi-filled material formulated in each size and shape can have a minimum air molecule or a vacuum state in each compartment.
외피재(4)(5)와 외부마감소재((3)(3')의 소재의 특성대로 휘거나 구겨 사용 할수 있는 제형성을 갖게 되며 마음대로 구획부분을 오려 사용 할 수 있는 장점이 있다.에어로젤복합소재를 심재로 사용 할 경우 채광성을 가질수 있어 비닐,유리온실에 적용 하거나 창호 채광소재로 대체 할 수있는 초단열 에너지 절감재가 될 수 있다.기존 진공 보드나,진공 소재들이 갖지 못하던 제형성의 극복 으로 응용 영역을 다양화 할수 있게 된다. 건설,인테리어 초단열 커텐,방한 의복 및 신발,자동차 단열,항공단열,군수용 열상 회피용 스텔스 군수자재,조저온및 항온 패키징 소재등 산업 전반에 사용 할수 있는 소재이다. 본 발명인이 고안 출원한 상변화물질 다중충진 소재와 융합 하여 사람의 체온을 조절 할 수 있는소재와 지구온난화 해결에 일조 할 수 있는 기술로 사용되어 진다.It has the formability that can be bent or wrinkled according to the characteristics of the outer material (4) (5) and the outer finishing material ((3) (3 ') and has the advantage of being able to cut and use the compartment part at will. When composite material is used as core material, it can have light properties, which can be applied to vinyl, glass greenhouse, or it can be replaced with ultra-low thermal energy saving material that can be replaced with window light materials. It can be used to diversify the application area such as construction, interior super insulation curtain, cold weather clothing and shoes, automotive insulation, aviation insulation, military thermal stealth munition materials, low temperature and constant temperature packaging materials, etc. It is a material that can control human body temperature and a technology that can help solve global warming by fusing with the phase change material multi-filling material devised and applied by the present inventor. Is used.
도1는 다중충진 소재 상세도
도2은 에어라인식 외피사용 개념도
도3는 에어라인식 외피소재도
도4는 공기배출 파이프
도5은 에어매쉬파이프 개념도
도6은 각각의 에어파이프 도
도7은 에어 매쉬구획 외피재 작업공정도
도8은 에어 매쉬 파이프 외피재 작업공정도1 is a detailed view of a multi-fill material
Figure 2 is a conceptual diagram of the use of airline type skin
Figure 3 is an airline type skin material
4 is an air discharge pipe
5 is a conceptual diagram of an air mesh pipe
Figure 6 is a diagram of each air pipe
7 is a working flow chart of the air mesh compartment shell material
8 is an air mesh pipe shell material working process diagram
공기분자를 최소화한 다중충진 단열소재를 구현하는 방법으로 먼저 먼저 외피재는 가스 배리어성을 가지는 금속성,유뮤기 화합물,메탈 증착 필림을 사용 하게 되며 심재로는 열 전달을 최소화 하고 기압에 내구력을 갖는 소재로 섬유성 화학 소재,에어로젤,중공체소재,에어로젤 블랑켓,다공성 소재등을 사용 하게 된다. 에어매쉬 라인식(도3)외피재를 사용 하여 제조하는 공정으로는 각각의 다중 충진구획에 아랫 외피재(5)또는 마감소재(3')가 합사된 소재에 공기배출부품(도5)를 배치하는 1공정과 공기배출을 위한 윗소재 외피재(4)와 마감재(3')를 합사한 소재를 합사후 공기배출구(13)가 눌리지 않고 양측소재(4)(5)사이에 (도5)의 날개부(12)만 용접이 되도록 설계된 고온,고열,고압 전자기 금형으로 외부 공기 유입 차단막을 형성하는 제 2공정과 공기배출시 소재가 공기압으로 뒤틀리지 않도록 고정판을 배치 하고 공기배출기기(24)의 인입라인(23)과 공기배출부(도5)를 결합한후 공기를 뽑아내는 작업을 하는 제 3공정과 공기배출 완료후 2차 성형기판으로 다중충진부 각각의 충진부에 공기가 새지 않도록 설계된 금형부를 가지는 고압,고온,고열 전자기 프래싱으로 제형화하는 제 4공정과 공기주입구 분리 및 제거하는 제 5공정을 거치게 된다.As a method of realizing a multi-filled insulating material that minimizes air molecules, the outer material first uses a metallic, organic compound, and metal vapor deposition film having gas barrier properties. The core material is a material having minimal heat transfer and durability at atmospheric pressure. It is used as a fibrous chemical material, aerogel, hollow body material, aerogel blanket, and porous material. In the manufacturing process using the air mesh line type (FIG. 3) shell material, the air discharge part (FIG. 5) is applied to a material in which the lower shell material 5 or the finishing material 3 'is laminated to each of multiple filling compartments. 1 step of arranging the material and the upper material shell material (4) and the finishing material (3 ') for the air discharge after plying the air outlet (13) between the two material (4) (5) without pressing 2) process of forming external air inlet barrier with high temperature, high temperature, high pressure electromagnetic mold designed to weld only the
에어파이프 라인식(도6) 가스 배리어성 외피재 사용 다중충진 제조 방법은 각각의 다중 충진구획에 아랫 외피재(5)또는 마감소재(3')가 합사된 소재에 (도7)과 같은 공기배출 매쉬라인(16)를 배치하고 각각의 구획에 초단열 심재를 안착 시키는 1공정과 공기배출을 위한 윗소재 외피재(4)와 마감재(3')를 합사한 소재를 합사후 공기배출구(16)가 눌리지 않고 양측소재(15)만 용접이 되도록 설계된 고온,고열,고압 전자기 금형으로 외부 공기 유입 차단막을 형성하는 제 2공정과 공기배출시 소재가 공기압으로 뒤틀리지 않도록 고정판을 배치 하고 공기배출기기(18)의 인입라인(17)과 공기배출부(16)를 결합한후 공기를 뽑아내는 작업을 하는 제 3공정과 공기배출 완료후 2차 성형기판으로 다중충진부 각각의 충진부(14)와 라인 구획부(16)가 공기가 새지 않도록 고압,고온,고열 프래싱 하여 제형화하는 제 4공정과 공기주입구 분리 및 제거하는 제 5공정을 거치게 된다.Air pipe line type (FIG. 6) Use of gas barrier skin material The multi-filling manufacturing method uses air as shown in FIG. 7 in a material in which the lower skin material 5 or the finishing material 3 'is laminated to each of multiple filling compartments. Disposing the
이때 마감재가되는 양측소재는 은나노,의료,군수,가구,전자패드,신발,의류,자동차,산업 열차폐소재및 아웃도어용소재등.특히 본발명인이 기 고안한 에어로젤 다중구획충진 소재와 본발명인 각각의 쎌이 공기분자를 최소화하도록 고안된 다중충진 충진쎌 소재는 군사용도로 사용되는 소재로 열상모듈의 추적을 피할수 있는 스텔스기능을 갖는 특성을 감안하여 맞도록 고온에 견디는 양측 소재를 사용 한다.불연소재 및 고강도소재를 사용 하며 농축시설을 위한 소재를 위해 투명성이 확보되는 가스 배리어성소재를 사용 하기도 한다. At this time, both sides of the finishing materials are silver nano, medical, military, furniture, electronic pads, shoes, clothing, automobiles, industrial heat shielding materials and outdoor materials.In particular, the airgel multi-compartment filling material designed by the present inventors and the present inventors The multi-fill filling material is designed for minimizing the air molecules of each fin. It is used for military purposes, and it uses both materials that withstand high temperature to fit in consideration of the characteristic of stealth function to avoid the tracking of the thermal module. Materials and high-strength materials are used, and gas barrier materials with transparency are used for materials for enrichment facilities.
초단열소재Super insulation material
Claims (16)
Metallic, organic compounds, and metal-deposited films with gas barrier properties are used as the outer skin material, and the core material minimizes heat transfer and is durable against air pressure. It is made of insulating core made by extracting air molecules from each of the multi-compartment cells, which includes air molecules from the highest unit value to the lowest vacuum unit value, to minimize air molecules using ket, fumed silica and porous materials. Air Molecular Low Density Insulation Core Material In multi-fill insulation material, one side of gas barrier material which fills each core material is made with insulation core material using grooved gas barrier material so that air can move in all directions. Low density air molecule insulation core multi-fill material
Metallic, organic compounds, and metal-deposited films with gas barrier properties are used as the outer skin material, and the core material minimizes heat transfer and is durable against air pressure. It is a fibrous chemical material, aerogel, insulation hollow body material, aerogel blanc. It is made of insulating core made by extracting air molecules from each of the multi-compartment cells, which includes air molecules from the highest unit value to the lowest vacuum unit value, to minimize air molecules using ket, fumed silica and porous materials. Air molecule low density insulation core Low density made with insulation core made of air pipe line in which each shell is grooved so that air flows through mesh line made to trap each core in multi-fill insulation material Air molecule insulation core multi-fill material
Metallic, organic compounds, and metal-deposited films with gas barrier properties are used as the outer skin material, and the core material minimizes heat transfer and is durable against air pressure. It is a fibrous chemical material, aerogel, insulation hollow body material, aerogel blanc. It is made of insulating core made by extracting air molecules from each of the multi-compartment cells, which includes air molecules from the highest unit value to the lowest vacuum unit value, to minimize air molecules using ket, fumed silica and porous materials. Air molecule Low density insulation core material In the multi-fill insulation material, the metal, organic compound, and metal-deposited film shell material having gas barrier properties are embedded in each compartment to allow the core material to be inserted into each compartment. A vent hole is formed to draw air between the upper material and the lower material dividing each compartment. And each of the outer heat-insulating core material is a low-density air molecules multi-filled material made with a groove carved so made air pipeline compartments nine minutes the
According to claim 1, a method of manufacturing an air exhaust part in a material in which a lower outer shell material or a finishing material is incorporated in each of the multiple filling compartments, and a core material in each compartment, and an upper material outer material for air discharge. The second process of forming an external air inlet barrier with a high-temperature, high-temperature, high-pressure electromagnetic mold designed to cover the material of the upper and outer materials and the finishing material and then provide the air outlet between the two materials without pressing the air outlet. Arrange the fixed plate so that the material is not twisted by the air pressure and combine the inlet line 23 and the air discharge part (Fig. 5) of the air discharge device 24, and then to extract the air to the value suitable for various uses 3, high pressure, high temperature, high temperature electromagnetic A fourth step of separating the air inlet and to remove created through the fifth process low-density air-core multi-molecular insulating filling material to formulate a lashing
Claims 1, 2, 3, 4, 5, 6, and 7 according to the present invention, including heat reflecting materials and non-combustible materials in which one or both of the finishing materials radiate heat. Air molecule insulation core material Low density multi-fill material
Claims 1, 2, 3, 4, 5, 6, and 7 wherein one or both of the materials including the multi-filling portions absorb electromagnetic waves such as radar or remove low-frequency signals such as plasma technology. Low-density air molecule insulation core multi-filled material made of a material containing refractive technology on one or both sides
Low density according to claim 1, 2, 3, 4, 5, 6, 7 and 8, wherein one or both finishing materials transmit a video signal and include a material including a function having a video function Air molecule insulation core multi-fill material
Claims 1, 2, 3, 4, 5, 6, 7, 8, and 9 according to the present invention, each of which corresponds to a heat signal electronically so that one or both finishing materials correspond to the thermal imaging module. Low-density air molecule insulation core multi-fill material made by separating aerogel fillers made by including material with function
Claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, micro-phase change material, phase change material multiple filling on one or both sides of the finishing material Density air-molecule insulation core multi-fill material including phase change material multi-fill compartment material
Claims 1, 2, 3, 4, 5, 6, 7, 8, 9, micro-phase change material, phase change material multiple filling between one or both sides of the material containing the respective airgel filled material 쎌, low-density air molecular insulation core multi-fill material containing filling compartment material
Multi-filled low-density air molecular insulation cores made of various core materials, shapes and sizes Multi-filled low-density air molecular insulation core materials are prepared by separating the individual compartments and arranging them in various shapes between one or both sides of the finishing material. Material
저 Low-density air molecule insulation core multi-fill material provided in patch form so that one or both sides are attached
저 Each low-density air molecule insulation core material provided in the form of a patch to attach one side or both sides is arranged in a plurality of forms and fixed to each other. 쎌 One side or both sides are provided in the form of a patch. Low density air molecule insulation core multi-fill material
.
Claims 1 to 15 Low density air molecule insulation cores made in the shape of each of the multi-filled insulation materials for building, windows, military means and weapon systems, electronics, refrigeration, clothing, automobiles, shipbuilding, aviation, aerospace, furniture, All products made by including parts of one side and both sides of products such as shoe accessories, cold storage packaging, concentration facilities, and marine facilities.
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