KR20120044071A - Method for step patterning of semiconductor devices - Google Patents
Method for step patterning of semiconductor devices Download PDFInfo
- Publication number
- KR20120044071A KR20120044071A KR1020100105462A KR20100105462A KR20120044071A KR 20120044071 A KR20120044071 A KR 20120044071A KR 1020100105462 A KR1020100105462 A KR 1020100105462A KR 20100105462 A KR20100105462 A KR 20100105462A KR 20120044071 A KR20120044071 A KR 20120044071A
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- KR
- South Korea
- Prior art keywords
- hard mask
- pattern
- layer
- spacer
- mask layer
- Prior art date
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2014—Contact or film exposure of light sensitive plates such as lithographic plates or circuit boards, e.g. in a vacuum frame
- G03F7/2016—Contact mask being integral part of the photosensitive element and subject to destructive removal during post-exposure processing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Drying Of Semiconductors (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
Abstract
Description
The present invention relates to a method of forming a pattern of a semiconductor device, and more particularly to a pattern forming method of a semiconductor device capable of realizing a fine pattern.
In general, semiconductor devices have various types of films such as an oxide film, a nitride film, a metal film, and a polysilicon film formed on a silicon wafer in a multi-layered structure. There are several processes. A lithography process is an exposure process for patterning a deposited metal film, an oxide film, etc. to a desired form. That is, a photoresist film is formed on the target film to be patterned on the wafer. After performing exposure using a photomask on the photoresist film, the exposed photoresist film is developed to form a photoresist film pattern exposing a part of the surface of the target film. Next, patterns are formed on the wafer by removing the exposed portion of the target film by etching using the photoresist film pattern as an etching mask.
As the integration of semiconductor devices increases, the resolution required for semiconductor devices becomes smaller than the minimum resolution that can be resolved using photolithography equipment. For example, when the minimum resolution that can be resolved through a single exposure using photolithography equipment is 45 nm, the resolution required in the semiconductor device requires a resolution smaller than 40 nm. Various techniques for forming ultra fine patterns by overcoming the limitations of the photolithography equipment have been proposed. One of the techniques is a patterning technique using a spacer. Patterning techniques using spacers are highly feasible because they are self-aligned without being affected by overlay. When patterning with single exposure technology using ArF Immersin exposure equipment, the minimum half pitch of Dense Pattern is 40nm. Therefore, the technical limitations of DRAM and FLASH memory products, which consist of Dence Pattern, have remained at 40nm level. However, with the introduction of spacer patterning technology, pitch doubling has become possible. In other words, the patterning technology of 40nm, which could be realized by the existing single exposure technology, is now expanding to 20nm.
1 is a process flowchart showing a pattern forming method according to the prior art.
Referring to FIG. 1, first, the third
Next, the first
Next, the
Next, the first
Subsequently, the third
It can be seen that the pitch of the pattern formed through the spacer patterning process is reduced by half when comparing the arrows of the same size in FIGS. 1A and 1D. However, with the current technology, since the pitch of a pattern that can be implemented in a single exposure is only about 40 nm, it is impossible to form a half pitch of less than 20 nm even if the spacer patterning technique is applied. This requires either applying the same spacer patterning technology once again or using an Extreme Ultraviolet (EUV) source (13.5 nm) shorter than the ArF 193 nm wavelength. However, both of these methods have the disadvantage of greatly increasing the complexity of the process and costing too much to apply to mass production. Moreover, in the case of EUV, development maturity in the exposure apparatus, mask, photoresist, and inspection remains low.
SUMMARY OF THE INVENTION An object of the present invention is to provide a method of forming a pattern of a semiconductor device capable of implementing a fine pattern using a single exposure technique.
In addition, the present invention provides a method of forming a pattern of a semiconductor device capable of realizing a fine pattern of 20 nm or less without applying EUV or two spacer patterning processes.
In the method of forming a pattern of a semiconductor device according to an embodiment of the present invention, the step of sequentially stacking a third hard mask layer, a second hard mask layer and a first hard mask layer on the etching target layer, the first hard mask layer Etching to form a first hard mask pattern, forming a first spacer pattern on a side of the first mask pattern, and a second hard mask exposed by the first mask pattern and the first spacer pattern. Etching the layer to form a second hard mask pattern, removing the first spacer pattern, and forming a second spacer pattern on a side of the first hard mask pattern and on a side of the second mask. And removing the second hard mask pattern except for the second hard mask pattern existing under the second spacer pattern. Forming a third hard mask pattern by etching the third hard mask layer using the second spacer pattern and the second hard mask pattern remaining as the etch barrier; and forming a third hard mask pattern as an etch barrier. And etching the etching target layer.
In one embodiment, the first hard mask layer, the second hard mask layer or the third hard mask layer may include an organic material.
In an embodiment, the first hard mask layer, the second hard mask layer, or the third hard mask layer may include an organic material including a polyamic acid or a silicon-containing organic material.
In one embodiment, the first hard mask layer, the second hard mask layer and the third hard mask layer may be made of different materials.
In some embodiments, the first hard mask layer, the second hard mask layer, or the third hard mask layer may include at least one of silicon nitride, silicon oxynitride, polysilicon, titanium nitride, amorphous carbon, and tungsten (W). It may include.
In an embodiment, the first spacer pattern or the second spacer pattern may include silicon oxide, silicon nitride, or polysilicon.
In an embodiment, the forming of the first spacer pattern or the forming of the second spacer pattern may be performed by chemical vapor deposition (CVD).
In an embodiment, the forming of the first spacer pattern may include forming a first spacer layer on the upper portion of the first hard mask pattern and on the second hard mask layer, and etching back the first spacer layer. It may include.
In example embodiments, the forming of the second spacer pattern may include a third hard mask layer exposed through an upper portion of the first hard mask pattern, an upper portion of the second hard mask pattern, and an opening of the second hard mask pattern. The method may include forming a second spacer layer on the top of the second spacer layer and etching back the second spacer layer.
The method of forming a pattern of a semiconductor device of the present invention has an advantage of realizing a fine pattern of a semiconductor device by using a single exposure technique.
In addition, there is an advantage in that a fine pattern of 20 nm or less (10 nm class) can be realized without applying a double spacer patterning process (Double SPT) and a double patterning process using a photomask twice.
1A to 1D are process flowcharts illustrating a pattern forming method according to the prior art.
2A to 2K are flowcharts illustrating a method of forming a pattern of a semiconductor device according to an embodiment of the present invention.
3 is a cross-sectional view illustrating a method of forming a pattern of a semiconductor device in accordance with another embodiment of the present invention, in which a third hard mask pattern is formed.
2A to 2K are flowcharts illustrating a method of forming a pattern of a semiconductor device according to an embodiment of the present invention. Hereinafter, a description will be given with reference to FIGS. 2A to 2K.
First, the third
The
The hard mask constituting the first
Although not shown in the drawings, an anti-reflection layer may further exist between the first
Next, the first
Next, a
Next, the
Next, the second
Next, the
Next, a
Next, the
Next, the first
Next, the second
The etching of the second
Next, the third
FIG. 2K illustrates a case where the widths W 1 , W 2 , W 3 , W 4 , W 5 , W 6 , and W 7 of the third
The length (size, P) of the arrow shown in FIG. 3 is the same as the length (P of FIG. 1A) mentioned in the prior art, compared to the initial photoresist pattern when comparing the number of patterns (line & space structure) made in the same space. 3 times, 1.5 times more than the spacer pattern can be seen that. That is, it is possible to obtain a 13 nm half pitch pattern from the 40 nm half pitch pattern by reducing the 1/3 of the pitch of the pattern embodied in the single exposure. That is, it is possible to form a fine pattern of 20 nm or less (10 nm class) without using EUV, Double Spacer Patterning technology or Double Patterning technology.
100 ... etched
102a ... first
104a. 104b ...
108 ...
110a ...
112a ... Second Spacer Pattern
Claims (9)
Etching the first hard mask layer to form a first hard mask pattern;
Forming a first spacer pattern on a side of the first mask pattern;
Etching a second hard mask layer exposed by the first mask pattern and the first spacer pattern to form a second hard mask pattern;
Removing the first spacer pattern;
Forming a second spacer pattern on a side of the first hard mask pattern and on a side of the second hard mask pattern;
Removing the first hard mask pattern;
Removing the second hard mask pattern except for the second hard mask pattern existing under the second spacer pattern;
Forming a third hard mask pattern by etching a third hard mask layer using the second hard mask pattern remaining as the etch barrier as the second spacer pattern; And
Etching the etching target layer using the third hard mask pattern as an etching barrier;
Pattern formation method of a semiconductor device comprising a.
The method of claim 1, wherein the first hard mask layer, the second hard mask layer, or the third hard mask layer comprises an organic material.
The method of claim 1, wherein the first hard mask layer, the second hard mask layer, or the third hard mask layer is an organic material containing polyamic acid or a silicon-containing organic material.
The first hard mask layer, the second hard mask layer and the third hard mask layer is a pattern forming method of a semiconductor device made of different materials.
The first hard mask layer, the second hard mask layer, or the third hard mask layer may include at least one of silicon nitride, silicon oxynitride, polysilicon, titanium nitride, amorphous carbon, and tungsten (W). Pattern Formation Method
The method of claim 1, wherein the first spacer pattern or the second spacer pattern includes silicon oxide, silicon nitride, or polysilicon.
The forming of the first spacer pattern or the forming of the second spacer pattern is performed by chemical vapor deposition (CVD).
The forming of the first spacer pattern may include forming a first spacer layer on an upper portion of the first hard mask pattern and on an upper portion of the second hard mask layer; And etching back the first spacer layer.
The forming of the second spacer pattern may include forming a second spacer on an upper portion of the first hard mask pattern, an upper portion of the second hard mask pattern, and an upper portion of the third hard mask layer exposed through the opening of the second hard mask pattern. Forming a spacer layer; And etching back the second spacer layer.
Priority Applications (1)
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KR1020100105462A KR20120044071A (en) | 2010-10-27 | 2010-10-27 | Method for step patterning of semiconductor devices |
Applications Claiming Priority (1)
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KR1020100105462A KR20120044071A (en) | 2010-10-27 | 2010-10-27 | Method for step patterning of semiconductor devices |
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KR20120044071A true KR20120044071A (en) | 2012-05-07 |
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KR1020100105462A KR20120044071A (en) | 2010-10-27 | 2010-10-27 | Method for step patterning of semiconductor devices |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150065608A (en) * | 2013-12-05 | 2015-06-15 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Self-aligned double spacer patterning process |
KR20160030430A (en) * | 2014-09-10 | 2016-03-18 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Method of semiconductor integrated circuit fabrication |
-
2010
- 2010-10-27 KR KR1020100105462A patent/KR20120044071A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150065608A (en) * | 2013-12-05 | 2015-06-15 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Self-aligned double spacer patterning process |
US9831117B2 (en) | 2013-12-05 | 2017-11-28 | Taiwan Semiconductor Manufacturing Company, Ltd. | Self-aligned double spacer patterning process |
KR20160030430A (en) * | 2014-09-10 | 2016-03-18 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Method of semiconductor integrated circuit fabrication |
US9941139B2 (en) | 2014-09-10 | 2018-04-10 | Taiwan Semiconductor Manufacturing Company, Ltd. | Method of semiconductor integrated circuit fabrication |
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