KR20120034404A - Degradable film for packageing of food material and its manufacturing method - Google Patents
Degradable film for packageing of food material and its manufacturing method Download PDFInfo
- Publication number
- KR20120034404A KR20120034404A KR20100095950A KR20100095950A KR20120034404A KR 20120034404 A KR20120034404 A KR 20120034404A KR 20100095950 A KR20100095950 A KR 20100095950A KR 20100095950 A KR20100095950 A KR 20100095950A KR 20120034404 A KR20120034404 A KR 20120034404A
- Authority
- KR
- South Korea
- Prior art keywords
- weight
- polyurethane
- film
- polyol
- resin
- Prior art date
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- 235000013305 food Nutrition 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 title description 10
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 57
- 229920005862 polyol Polymers 0.000 claims abstract description 38
- 150000003077 polyols Chemical class 0.000 claims abstract description 38
- 229920005989 resin Polymers 0.000 claims abstract description 37
- 239000011347 resin Substances 0.000 claims abstract description 37
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- 239000004814 polyurethane Substances 0.000 claims abstract description 33
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 32
- 239000000843 powder Substances 0.000 claims abstract description 32
- 239000004677 Nylon Substances 0.000 claims abstract description 26
- 229920001778 nylon Polymers 0.000 claims abstract description 26
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 18
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000010457 zeolite Substances 0.000 claims abstract description 18
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 17
- 239000011734 sodium Substances 0.000 claims abstract description 17
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 16
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 claims abstract description 16
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- 239000003795 chemical substances by application Substances 0.000 claims description 25
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 15
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 14
- 229920006280 packaging film Polymers 0.000 claims description 14
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- 238000000034 method Methods 0.000 claims description 7
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- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 5
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- DCTMXCOHGKSXIZ-UHFFFAOYSA-N (R)-1,3-Octanediol Chemical compound CCCCCC(O)CCO DCTMXCOHGKSXIZ-UHFFFAOYSA-N 0.000 description 2
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 2
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- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- QJGNSTCICFBACB-UHFFFAOYSA-N 2-octylpropanedioic acid Chemical compound CCCCCCCCC(C(O)=O)C(O)=O QJGNSTCICFBACB-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
Description
본 발명은 분해성 식품 포장용 필름 및 이의 제조방법에 관한 것으로, 좀 더 구체적으로는 카르복실산과 디올을 축중합시켜 제조한 폴리올 중량에 대하여 디큐밀퍼옥사이드 10 ? 20중량%, 나트륨 분말 4 ? 6중량%, 은 나노 입자 20 ? 30중량%, 아연 분말 7 ? 11중량%, 제올라이트 분말 8 ? 12중량%, 탄산칼슘 0.1 ? 2중량% 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드 9 ? 11중량%를 혼합하여 반응시켜 제조한 복합 분해제를 폴리우레탄 중량에 대하여 5 ? 10중량% 첨가한 분해성 및 항균성을 갖는 폴리우레탄 수지 조성물을 이용하되, 카르복실산과 알콜을 축합 중합시켜서 폴리올을 형성하는 단계; 상기 폴리올, 디큐밀 퍼옥사이드, 나트륨 분말, 은 나노 입자, 아연 분말, 제올라이트 분말, 탄산 칼슘 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드를 반응시켜 복합 분해제를 제조하는 단계; 상기 복합 분해제를 폴리우레탄에 혼합시키는 단계; 및 제조된 폴리우레탄 수지와 나일론 수지를 2레이어압출기에 투입하여 압출성형함과 동시에 합지하는 단계를 포함하는 분해성 식품 포장용 필름의 제조 방법에 관한 것이다.The present invention relates to a degradable food packaging film and a method for manufacturing the same, and more specifically,
폴리우레탄은 주 사슬의 반복 단위 속에 우레탄 결합(-NHCOO-)을 가지는 고분자 화합물의 총칭으로서, 이소시아네이트, 연질부를 구성하는 고분자 폴리올 및 경질부를 구성하는 단상 폴리올으로 구성되는 중합체이다. 이때, 연질부를 구성하는 고분자 폴리올의 형태에 따라서, 폴리우레탄은 에스테르계, 에테르계 및 카프로락탐계로 분류될 수 있다.Polyurethane is a general term for a polymer compound having a urethane bond (-NHCOO-) in the repeating unit of the main chain, and is a polymer composed of isocyanate, a polymer polyol constituting the soft part and a single phase polyol constituting the hard part. At this time, according to the form of the polymer polyol constituting the soft portion, polyurethane may be classified into ester, ether and caprolactam.
이러한 폴리우레탄은 내마모성, 내마모성, 내약품성, 내용제성이 좋을 뿐만 아니라 내노화성과 산소에 대한 안정성이 뛰어나 폴리우레탄 폼, 폴리우레탄 고무, 접착제, 합성섬유, 도료 등으로 많이 쓰이고 있다.These polyurethanes are not only good in abrasion resistance, abrasion resistance, chemical resistance, solvent resistance, but also excellent in aging resistance and oxygen stability, and are widely used as polyurethane foams, polyurethane rubbers, adhesives, synthetic fibers, paints, and the like.
일반 폴리우레탄과는 달리 근래에는 열가소성 폴리우레탄의 사용비중이 점차 확대되고 있다. 열가소성 폴리우레탄은 무독성이면서도 친환경적이며, 열성형이 가능하다는 장점을 가진다.Unlike general polyurethanes, the use ratio of thermoplastic polyurethanes is gradually increasing. Thermoplastic polyurethanes have the advantage of being non-toxic and environmentally friendly and capable of thermoforming.
폴리우레탄 제품을 폐기 또는 수거하는 방법으로 재활용 방법이나 소각 방법이 활용되고도 있다. 이때, 소각 방법은 유해물질을 발생시키는 문제점이 있으며, 재활용 방법도 용이하지 않다.Recycled or incinerated methods are also used to dispose or collect polyurethane products. At this time, the incineration method has a problem of generating harmful substances, and the recycling method is not easy.
이러한 폴리우레탄은 폐기 또는 수거가 어렵기 때문에, 식품 포장용 등으로 사용되기 어렵고, 통기성 및 투습성이 만족스럽지 못하며, 항균성이 미약할 뿐만 아니라 다른 재질의 필름과의 접착성도 만족스럽지 못한 단점이 있다.Since the polyurethane is difficult to dispose or collect, it is difficult to be used for food packaging, etc., and it is not satisfactory for breathability and moisture permeability, and has poor antimicrobial properties, as well as unsatisfactory adhesiveness with other materials.
최근에는 폐기시 일정기간에 분해가 빠르면서, 동시에 향상된 통기성과 투습성을 가지는 폴리우레탄의 요구가 증대되고 있으며, 이러한 요구에 따라 우수한 항균성 및 분해성을 갖는 폴리우레탄을 제조하기 위한 다양한 연구가 진행 중이다.Recently, there is an increasing demand for polyurethane having a rapid decomposition at the time of disposal and improved air permeability and moisture permeability, and various researches for producing a polyurethane having excellent antimicrobial and degradability are in progress according to the demand.
그러나, 폴리우레탄 수지를 이용한 식품 포장용 필름은 폴리우레탄 수지 자체의 물성에 의하여 일반적으로 식품 포장용 필름으로 사용되는 나일론 수지 필름에 비하여 통기성 및 투습성이 현저히 저하되는 단점이 있었다. However, the film for food packaging using a polyurethane resin has a disadvantage in that the air permeability and moisture permeability are significantly reduced compared to the nylon resin film generally used as a film for food packaging due to the physical properties of the polyurethane resin itself.
따라서, 본 발명의 목적은 폐기시 일정기간에 분해가 빠르면서, 동시에 향상된 통기성과 투습성을 갖고, 항균성 및 접착성이 우수한 식품 포장용 필름을 제공하는 데 있다.Accordingly, it is an object of the present invention to provide a food packaging film that has a fast disintegration in a certain period of time at the time of disposal, and at the same time has improved breathability and moisture permeability, and has excellent antibacterial and adhesive properties.
본 발명의 다른 목적은 상기 목적의 식품 포장용 필름을 용이하게 제조하는 방법을 제공하는 데 있다.Another object of the present invention is to provide a method for easily preparing a film for food packaging of the above object.
상기 목적들 뿐만 아니라 용이하게 표출될 수 있는 다른 목적을 달성하기 위하여 본 발명에서는 카르복실산과 디올을 축중합시켜 제조한 폴리올 중량에 대하여 디큐밀퍼옥사이드 10 ? 20중량%, 나트륨 분말 4 ? 6중량%, 은 나노 입자 20 ? 30중량%, 아연 분말 7 ? 11중량%, 제올라이트 분말 8 ? 12중량%, 탄산칼슘 0.1 ? 2중량% 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드 9 ? 11중량%를 혼합하여 반응시켜 제조한 복합 분해제를 폴리우레탄 중량에 대하여 5 ? 10중량% 첨가한 분해성 및 항균성을 갖는 폴리우레탄 수지 조성물을 이용하되, 카르복실산과 알콜을 축합 중합시켜서 폴리올을 형성하는 단계; 상기 폴리올, 디큐밀 퍼옥사이드, 나트륨 분말, 은 나노 입자, 아연 분말, 제올라이트 분말, 탄산 칼슘 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드를 반응시켜 복합 분해제를 제조하는 단계; 상기 복합 분해제를 폴리우레탄에 혼합시키는 단계; 제조된 폴리우레탄 수지와 나일론 수지를 2레이어압출기에 투입하여 압출성형함과 동시에 합지하는 단계를 포함하는 방법으로 분해성 식품 포장용 필름의 제조함으로써 폐기시 일정기간에 분해가 빠르면서, 동시에 향상된 통기성과 투습성을 갖고, 항균성 및 접착성이 우수하며, 폴리우레탄 필름과 나일론 필름의 접착력이 우수한 식품 포장용 필름을 얻을 수 있었다.In order to achieve the above objects as well as other objects that can be easily expressed, the present invention relates to
본 발명에 따른 식품 포장용 필름은 폐기시 일정기간에 분해가 빠르면서, 동시에 향상된 통기성과 투습성을 갖고, 항균성 및 접착성이 우수하며, 폴리우레탄 필름과 나일론 필름의 접착력이 우수하여 적용이 용이한 효과가 있다.Food packaging film according to the present invention has a fast disassembly in a certain period of time at the time of disposal, at the same time has improved breathability and moisture permeability, excellent antibacterial and adhesive properties, excellent adhesion of polyurethane film and nylon film, easy to apply effect There is.
도 1 및 도 2는 필름으로부터 용출되는 물질에 의한 세포독성 또는 용출물에 의한 세포생장의 영향을 조사한 결과를 나타내는 그래프이다.1 and 2 are graphs showing the results of the investigation of the effect of cell growth by eluate or cytotoxicity by the material eluted from the film.
본 발명에 따른 분해성 식품 포장용 필름은 카르복실산과 디올을 축중합시켜 제조한 폴리올 중량에 대하여 디큐밀퍼옥사이드 10 ? 20중량%, 나트륨 분말 4 ? 6중량%, 은 나노 입자 20 ? 30중량%, 아연 분말 7 ? 11중량%, 제올라이트 분말 8 ? 12중량%, 탄산칼슘 0.1 ? 2중량% 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드 9 ? 11중량%를 혼합하여 반응시켜 제조한 복합 분해제를 폴리우레탄 중량에 대하여 5 ? 10중량% 첨가한 폴리우레탄 수지와 나일론 수지를 2레이어압출기에 투입하여 압출성형함과 동시에 합지한 것으로 특징지워진다.The decomposable food packaging film according to the present invention has a
또한, 본 발명에 따른 식품 포장용 필름의 제조방법은 카르복실산과 알콜을 축합 중합시켜서 폴리올을 형성하는 단계; 상기 폴리올, 디큐밀 퍼옥사이드, 나트륨 분말, 은 나노 입자, 아연 분말, 제올라이트 분말, 탄산 칼슘 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드를 반응시켜 복합 분해제를 제조하는 단계; 상기 복합 분해제를 폴리우레탄에 혼합시키는 단계; 및 제조된 폴리우레탄 수지와 나일론 수지를 2축연신압출성형기에 각각 투입하여 압출성형함과 동시에 합지하는 단계를 포함하는 것으로 특징지워진다.In addition, the method for producing a food packaging film according to the present invention comprises the steps of condensation polymerization of carboxylic acid and alcohol to form a polyol; Preparing a complex decomposition agent by reacting the polyol, dicumyl peroxide, sodium powder, silver nanoparticles, zinc powder, zeolite powder, calcium carbonate and methylene bis stearamide or ethylene bis stearamide; Mixing the complex disintegrating agent with polyurethane; And it is characterized in that it comprises a step of laminating at the same time by extrusion molding the prepared polyurethane resin and nylon resin into a biaxial stretching extrusion molding machine.
본 발명에서 폴리올의 제조시 사용되는 디카르복실산 또는 그 유도체로는 숙신산, 글루탈산, 말론산, 옥살산, 아디프산, 세바신산, 아젤라산, 노난디카르복실산과 이들의 알킬 또는 아릴에스테르유도체를 들 수 있으며, 알콜은 에틸렌글리콜, 1,3-프로판디올, 1,4-부탄디올, 1,5-펜탄디올, 1,6-헥산디올이나 프로필렌글리콜, 1,4-시클로헥산디올, 헥사메틸렌글리콜, 폴리에틸렌글리콜, 트리에틸렌글리콜, 네오펜틸글리콜, 테트라메틸렌글리콜로 구성되는 알킬렌글리콜이나 폴리알킬렌글리콜 또는 1,2-프로판디올, 1,2-부탄디올, 1,3-부탄디올, 1,2-펜탄디올, 1,3-펜탄디올, 1,4-펜탄디올, 1,2-헥산디올, 1,3-헥산디올, 1,4-헥산디올, 1,5-헥산디올, 1,2-옥탄디올, 1,3-옥탄디올, 1,4-옥탄디올, 1,5-옥탄디올, 1,6-옥탄디올 등과 같은 지방족 2가 알콜이 사용될 수 있다.Dicarboxylic acids or derivatives thereof used in the preparation of the polyol in the present invention include succinic acid, glutaric acid, malonic acid, oxalic acid, adipic acid, sebacic acid, azelaic acid, nonanedicarboxylic acid and alkyl or aryl ester derivatives thereof. The alcohol may be ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol or propylene glycol, 1,4-cyclohexanediol, hexamethylene Alkylene glycol or polyalkylene glycol or 1,2-propanediol, 1,2-butanediol, 1,3-butanediol, 1,2 consisting of glycol, polyethylene glycol, triethylene glycol, neopentyl glycol and tetramethylene glycol -Pentanediol, 1,3-pentanediol, 1,4-pentanediol, 1,2-hexanediol, 1,3-hexanediol, 1,4-hexanediol, 1,5-hexanediol, 1,2- Aliphatic dihydric alcohols such as octanediol, 1,3-octanediol, 1,4-octanediol, 1,5-octanediol, 1,6-octanediol and the like can be used.
폴리올의 제조는 본 발명이 속하는 기술 분야에서 통상적으로 사용되는 방법에 의하여 제조될 수 있다. 예를 들어, 220℃ 이하의 온도에서 에스테르화 반응과 에스테르 교환반응시킨 후 콘덴서 및 교반기가 부착된 반응기에 에스테르화 또는 에스테르 교환반응 생성물을 투입하고 열안정제, 촉매 및 기타조제를 첨가하여 1mmHg 이하의 고진공 하에서 260℃ 이하의 온도로 축중합 반응시켜 제조한다. 제조되는 폴리올은 90 ~ 115℃이고, 중량평균 분자량이 10,000 ~ 260,000인 고분자량의 중합체이다.The preparation of the polyols can be made by methods commonly used in the art to which this invention pertains. For example, after the esterification reaction and the transesterification reaction at a temperature of 220 ℃ or less, the esterification or transesterification product is added to a reactor equipped with a condenser and a stirrer and a thermal stabilizer, a catalyst and other aids are added to It is prepared by condensation polymerization at a temperature of 260 ° C. or lower under high vacuum. The polyols produced are 90-115 ° C., high molecular weight polymers having a weight average molecular weight of 10,000-260,000.
상기와 같이 제조된 폴리올 중량에 대하여 디큐밀퍼옥사이드 10 ? 20중량%, 나트륨 분말 4 ? 6중량%, 은 나노 입자 20 ? 30중량%, 아연 분말 7 ? 11중량%, 제올라이트 분말 8 ? 12중량%, 탄산칼슘 0.1 ? 2중량% 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드 9 ? 11중량%를 혼합하여 반응시켜 복합 분해제를 제조한다.
상기 디큐밀퍼옥사이드(dicumyl peroxide;DCP)는 가교 역할과 에틸렌 결합을 절단하여 폴리우레탄의 분해시 시간이 경과됨에 따라 분자량을 감소시키는 역할을 하는 것으로, 폴리올과 폴리올을 서로 가교시킬 수 있고, 폴리올과 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드을 가교시킬 수 있다. 즉, 폴리올과 폴리올, 비스 스테아르아미드와 비스 스테아르아미드, 폴리올과 비스 스테아르아미드의 가교반응에 의해서, 복합 분해제가 형성되고, 나트륨 분말, 은 나노 입자, 아연 분말, 제올라이트 분말, 탄산칼슘을 균일하게 분산된 형태로 포함할 수 있다.The dicumyl peroxide (DCP) is a crosslinking role and ethylene bonds by cutting the role of reducing the molecular weight over time when decomposition of polyurethane, polyol and polyol can crosslink each other, polyol and Methylene bis stearamide or ethylene bis stearamide can be crosslinked. That is, a cross-linking reaction of polyol and polyol, bis stearamide and bis stearamide, polyol and bis stearamide forms a complex decomposition agent, and uniformly disperses sodium powder, silver nanoparticles, zinc powder, zeolite powder and calcium carbonate. It may be included in the form.
또한, 상기 복합 분해제와 폴리우레탄이 블렌딩되었을 때, 복합 분해제가 분해되어 저분자화되면서 폴리우레탄 수지 조성물의 분해속도를 증가시킨다. 즉, 상기 복합 분해제가 분해되면서 폴리우레탄 분자들 사이의 결합력을 약화시키고, 이에 따라서, 전체적인 폴리우레탄 수지 조성물의 분해속도가 증가된다.In addition, when the composite disintegrating agent and the polyurethane are blended, the composite disintegrating agent is decomposed to lower the molecular weight, thereby increasing the decomposition rate of the polyurethane resin composition. That is, as the composite disintegrator decomposes, the binding force between the polyurethane molecules is weakened, and accordingly, the decomposition rate of the entire polyurethane resin composition is increased.
상기 디큐밀퍼옥사이드는 폴리올 중량에 대하여 10 ? 20중량%를 사용하는 것이 효과적이고, 디큐밀퍼옥사이드가 폴리올 중량에 대하여 10중량% 미만으로 사용될 경우에는 제조되는 폴리우레탄 수지의 분해 능력이 만족스럽지 못하며, 20중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.The dicumyl peroxide is 10? It is effective to use 20% by weight, and when the dicumyl peroxide is used at less than 10% by weight of the polyol, the decomposition ability of the polyurethane resin produced is not satisfactory, and when it exceeds 20% by weight, the poly is produced. There is a disadvantage that the physical properties of the urethane resin is lowered.
상기 나트륨 분말은 디큐밀퍼옥사이드의 에틸렌 결합 절단에 의한 폴리우레탄의 분해시 폴리우레탄의 분해를 촉진시키는 작용을 하는 것으로, 폴리올 중량에 대하여 4 ? 6중량%를 사용하는 것이 바림직하고, 나트륨 분말이 폴리올 중량에 대하여 4중량% 미만으로 사용될 경우에는 제조되는 폴리우레탄 수지의 분해 촉진 능력이 만족스럽지 못하며, 6중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.The sodium powder acts to accelerate the decomposition of the polyurethane upon decomposition of the polyurethane by ethylene bond cleavage of dicumyl peroxide, and the weight of polyol is 4? It is preferable to use 6% by weight, and when the sodium powder is used in an amount less than 4% by weight based on the weight of the polyol, the ability to promote decomposition of the polyurethane resin produced is not satisfactory, and when it exceeds 6% by weight, There is a disadvantage that the physical properties of the polyurethane resin is lowered.
또한, 상기 은 나노 입자는 제조되는 폴리우레탄 수지에 항균성을 부여하기 위하여 첨가되는 것으로 폴리올 중량에 대하여 20 ? 30중량%를 사용하는 것이 효과적이고, 은 나노 입자가 폴리올 중량에 대하여 20중량% 미만으로 사용될 경우에는 제조되는 폴리우레탄 수지의 항균성이 미약한 단점이 있으며, 30중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.In addition, the silver nanoparticles are added in order to impart antimicrobial activity to the polyurethane resin to be produced. It is effective to use 30% by weight, and when the silver nanoparticles are used at less than 20% by weight of the polyol, there is a weak disadvantage of the antimicrobial properties of the polyurethane resin produced, and when it exceeds 30% by weight There is a disadvantage that the physical properties of the polyurethane resin is lowered.
뿐만 아니라, 상기 아연 입자는 제조되는 폴리우레탄 수지에 항균성을 부여하고 제조되는 폴리우레탄 수지가 식품 포장용으로 사용될 때 포장되는 식품의 신선도를 향상시키기 위하여 첨가되는 것으로 폴리올 중량에 대하여 7 ? 11중량%를 사용하는 것이 효과적이고, 아연 입자가 폴리올 중량에 대하여 7중량% 미만으로 사용될 경우에는 제조되는 폴리우레탄 수지의 항균성이 미약하고 식품 포장용으로 사용될 때 포장되는 식품의 신선도 향상 효과가 미약한 단점이 있으며, 11중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.In addition, the zinc particles are added in order to impart antimicrobial activity to the polyurethane resin to be produced and to improve the freshness of the food packaged when the polyurethane resin is used for food packaging. It is effective to use 11% by weight, and when the zinc particles are used at less than 7% by weight of the polyol, the antimicrobial properties of the polyurethane resin produced are poor and the freshness of the packaged food when used for food packaging is low. There are disadvantages, and when it exceeds 11% by weight there is a disadvantage that the physical properties of the polyurethane resin produced.
그리고, 상기 제올라이트 분말 역시 아연 입자와 마찬가지로 제조되는 폴리우레탄 수지에 항균성을 부여하고 제조되는 폴리우레탄 수지가 식품 포장용으로 사용될 때 포장되는 식품의 신선도를 향상시키며, 제조되는 폴리우레탄의 물성을 약화시켜 폴리우레탄의 분해를 촉진시키기 위하여 첨가되는 것이다. 특히, 폴리우레탄은 알칼리에 빨리 분해되는 특성을 갖고 있으며, 제올라이트는 알칼리성이기 때문에 폴리우레탄의 분해 촉진에 효과적이다. 제올라이트는 폴리올 중량에 대하여 8 ? 12중량%를 사용하는 것이 바람직하고, 제올라이트가 폴리올 중량에 대하여 8중량% 미만으로 사용될 경우에는 첨가 효과가 미약하며, 12중량를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.In addition, the zeolite powder also gives antimicrobial activity to the polyurethane resin produced as well as zinc particles, and improves the freshness of the packaged food when the manufactured polyurethane resin is used for food packaging, and weakens the physical properties of the manufactured polyurethane. It is added to accelerate the decomposition of the urethane. In particular, polyurethane has a property of rapidly decomposing to alkali, and since zeolite is alkaline, it is effective in promoting decomposition of polyurethane. The zeolite has a weight of 8? It is preferable to use 12% by weight, and when the zeolite is used in less than 8% by weight with respect to the polyol weight, the effect of addition is insignificant, and when it exceeds 12% by weight, there is a disadvantage in that the physical properties of the polyurethane resin produced are lowered.
한편, 상기 탄산칼슘은 복합 분해제로의 제조시 첨가 성분들의 블렌딩성을 향상시키고 광분해 촉진 물질로서 사용되어 자외선 등의 광에 의한 분해성을 촉진시키는 물질이며, 폴리올 중량에 대하여 0.1 ? 2중량%를 사용하는 것이 바람직하고, 탄산칼슘이 폴리올 중량에 대하여 0.1중량% 미만으로 사용될 경우에는 첨가 효과가 미약하며, 2중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.On the other hand, the calcium carbonate is a material that improves the blending properties of the additives in the production of the composite decomposition agent and is used as a photodecomposition promoting material to promote the degradability by light such as ultraviolet rays, 0.1 to the weight of the polyol It is preferable to use 2% by weight, and when calcium carbonate is used in an amount less than 0.1% by weight based on the weight of polyol, the effect of addition is insignificant. There is this.
또한, 상기 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드는 폴리우레탄 수지의 분해속도를 향상시키기 위하여 첨가되는 것으로, 폴리올 중량에 대하여 9 ? 11중량%를 사용하는 것이 바람직하며, 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드가 폴리올 중량에 대하여 9중량% 미만으로 사용될 경우에는 첨가 효과가 미약하고, 11중량%를 초과할 경우에는 제조되는 폴리우레탄 수지의 물성이 저하되는 단점이 있다.In addition, the methylene bis stearamide or ethylene bis stearamide is added to improve the decomposition rate of the polyurethane resin, it is 9? It is preferable to use 11% by weight, and when the methylene bis stearamide or ethylene bis stearamide is used at less than 9% by weight of the polyol, the effect of addition is slight, and when the amount exceeds 11% by weight, the polyurethane produced There is a disadvantage that the physical properties of the resin is lowered.
복합 분해제의 제조에 사용되는 성분들 중 항균성을 부여하기 위한 성분의 입자는 직경이 10 ? 100㎚인 것이 바람직하며, 상기 성분들의 입자 직경이 폴리우레탄의 공극보다 작기 때문에 입자들이 폴리우레탄의 공극 내에 용이하게 배치될 수 있다. 따라서, 폴리우레탄의 공극 내에 습기가 투습되더라도 항균성을 부여하기 위한 성분들에 의해서 폴리우레탄 수지의 항균성이 향상될 수 있다.Among the components used in the preparation of the composite disintegrant, particles having a diameter of 10? It is preferably 100 nm, and the particles can be easily disposed in the voids of the polyurethane because the particle diameter of the components is smaller than the voids of the polyurethane. Therefore, even if moisture is impregnated in the voids of the polyurethane, the antimicrobial properties of the polyurethane resin may be improved by the components for imparting antimicrobial properties.
복합 분해제는 폴리올 중량에 대하여 디큐밀퍼옥사이드 10 ? 20중량%, 나트륨 분말 4 ? 6중량%, 은 나노 입자 20 ? 30중량%, 아연 분말 7 ? 11중량%, 제올라이트 분말 8 ? 12중량%, 탄산칼슘 0.1 ? 2중량% 및 메틸렌 비스 스테아르아미드 또는 에틸렌 비스 스테아르아미드 9 ? 11중량%를 반응기에 투입하여 혼합하고, 120 ? 180℃의 온도에서 20분 동안 반응시켜 제조한다.Complex decomposers were dicumylperoxide 10? 20% by weight, sodium powder 4? 6% by weight,
상기와 같이 제조된 복합 분해제는 본 발명이 속하는 기술 분야에서 통상적으로 사용되는 폴리우레탄에 혼합되어지되 폴리우레탄 중량에 대하여 5 ? 10중량% 혼합하고, 이를 반응기에 투입하여 120 ? 180℃의 온도에서 20분 동안 반응시켜 본 발명에 따른 분해성 및 항균성을 갖는 폴리우레탄 수지를 제조한다.The composite disintegrant prepared as described above is mixed with the polyurethanes commonly used in the technical field to which the present invention belongs, but the weight of the polyurethane is 5? 10 wt% of the mixture was added to the reactor, Reaction for 20 minutes at a temperature of 180 ℃ to prepare a polyurethane resin having degradability and antibacterial according to the present invention.
복합 분해제가 폴리우레탄 중량에 대하여 5중량% 미만으로 사용될 경우에는 폴리우레탄 수지의 분해능이 저하될 수 있고, 10중량%를 초과할 경우에는 폴리우레탄 수지의 물성이 급격하게 나빠질 수 있다. When the composite disintegrator is used in less than 5% by weight based on the polyurethane weight, the resolution of the polyurethane resin may be lowered, and when it exceeds 10% by weight, the physical properties of the polyurethane resin may deteriorate rapidly.
한편, 상기 복합 분해제와 폴리우레탄을 혼합하여 반응시키는 단계에서 폴리 락틱산이 더 첨가될 수 있다.On the other hand, polylactic acid may be further added in the step of reacting the complex decomposition agent and the polyurethane.
상기 폴리 락틱산(poly(lactic acid))은 폴리우레탄 수지의 분해성을 향상시킨다. 즉, 폴리 락틱산은 약 6개월간 강도를 유지하고, 약 1년 후에 완전분해되므로 폴리우레탄 수지의 대체용으로 사용 가능하고, 높은 경도를 갖고 작업 가능 온도가 약 160℃ 내지 약 210℃이므로 생분해성 수지로 충분히 사용 가능하다.The polylactic acid (poly (lactic acid)) improves the degradability of the polyurethane resin. That is, polylactic acid maintains its strength for about 6 months and is completely decomposed after about 1 year, so it can be used as a substitute for polyurethane resin, and has a high hardness and a working temperature of about 160 ° C to about 210 ° C, so that it is biodegradable. It is enough to use.
본 발명에 따른 폴리우레탄 수지 조성물은 압출 또는 사출성형 방법에 따라서 다양한 제품에 적용될 수 있다. 즉, 본 발명에 따른 폴리우레탄 수지 조성물은 식품포장재로는 물론 원예 등의 농업용, 공업용 또는 섬유용 제품에 적용될 수 있다.The polyurethane resin composition according to the present invention can be applied to various products according to the extrusion or injection molding method. That is, the polyurethane resin composition according to the present invention can be applied to agricultural, industrial or textile products such as horticulture as well as food packaging materials.
특히, 본 발명에 따른 폴리우레탄 수지 조성물을 이용하여 제조되는 폴리우레탄 수지는 상기 복합 분해제에 의해서 분해성 및 항균성이 향상되고, 우수한 투습성 및 통기성을 가질 뿐만 아니라 높은 분해능을 가지기 때문에 식품 포장용으로 사용될 경우 식품의 신선도를 유지하고, 항균성을 부여할 수 있다.In particular, the polyurethane resin prepared by using the polyurethane resin composition according to the present invention is improved in degradability and antimicrobial properties by the complex disintegrating agent, as well as having excellent moisture permeability and breathability as well as high resolution when used for food packaging The freshness of foods can be maintained and antimicrobial properties can be imparted.
그러나, 폴리우레탄 수지를 이용한 식품 포장용 필름은 폴리우레탄 수지 자체의 물성에 의하여 일반적으로 식품 포장용 필름으로 사용되는 나일론 수지 필름에 비하여 통기성 및 투습성이 현저히 저하되는 단점이 있기 때문에 본 발명에서는 상기에서 제조된 폴리우레탄 수지를 이용하여 제조되는 필름과 나일론 수지로 제조되는 필름을 합지하여 식품 포장용으로 제조함으로써 분해성이 본 발명에서 제조한 순수한 폴리우레탄 수지만으로 제조된 필름에 비하여 약간 저하되지만 투습성과 통기성 및 산소 차단성이 더욱 우수하게 향상되어 보관되는 식품의 신선도 및 저장성을 향상시킬 수 있었다.However, the food packaging film using the polyurethane resin has a disadvantage in that the air permeability and moisture permeability is significantly reduced compared to the nylon resin film that is generally used as a food packaging film due to the physical properties of the polyurethane resin itself is prepared in the present invention The film made of polyurethane resin and the film made of nylon resin are laminated and manufactured for food packaging, so that the degradability is slightly lower than that of the film made of pure polyurethane resin prepared in the present invention, but the moisture permeability, breathability and oxygen barrier It was able to improve the freshness and shelf life of the food to be stored is improved more excellent.
상기에서 나일론 수지로 제조되는 필름에 사용되는 나일론은 본 발명이 속하는 기술 분야에서 통상적으로 사용되는 식품 포장용 필름 제조를 위한 나일론 수지가 모두 사용 가능하며, 폴리우레탄 수지 필름과 나일론 수지 필름은 두께가 1 : 2 ? 2 : 1의 비율로 조절할 수 있다.Nylon used for the film made of nylon resin in the above can be used both nylon resin for the production of food packaging film commonly used in the art to which the present invention belongs, polyurethane resin film and nylon resin film has a thickness of 1 : 2 ? The ratio can be adjusted to 2: 1.
이때 폴리우레탄 수지 필름이 내층으로, 나일론 수지 필름은 외층으로 사용된다.At this time, the polyurethane resin film is used as the inner layer, the nylon resin film is used as the outer layer.
한편, 폴리우레탄 수지 필름이 내층으로, 나일론 수지 필름은 외층으로 합지된 필름에 폴리 락틱산(poly(lactic acid)) 수지 필름이 폴리우레탄 수지 필름 내부에 합지되어 다층필름으로 제조될 수도 있다.On the other hand, the polyurethane resin film as the inner layer, the nylon resin film may be a multilayer film by laminating a poly (lactic acid) resin film in the polyurethane resin film in the film laminated to the outer layer.
즉, 외층으로 나일론 수지, 중간층으로 폴리우레탄 수지, 내층으로 폴리락틴산 수지를 3레이어압출기에 투입하여 압출성형함과 동시에 합지하여 다층필름으로 제조될 수 있다.That is, nylon resin as the outer layer, polyurethane resin as the middle layer, and polylactic acid resin as the inner layer may be added to a three-layer extruder to be extruded and laminated at the same time to produce a multilayer film.
폴리우레탄 수지와 나일론 수지가 접착 기능을 하는 수지를 사용하지 않고도 잘 접합되듯이 폴리락틴산 수지도 폴리우레탄 수지와 잘 접합되므로 다층의 필름으로 용이하게 제조할 수 있다.As the polyurethane resin and the nylon resin are bonded well without using a resin having an adhesive function, the polylactic acid resin is also bonded well with the polyurethane resin, so that the multilayer film can be easily manufactured.
폴리락틴산 수지를 내층으로 접합하는 이유는 나일론 수지와 폴리우레탄 수지로 식품포장지를 제조할 경우, 제조되는 필름이 부드럽지만 나이론, 폴리우레탄, 폴리락틴산 수지가 다층으로 접합되면 종래의 제품과 같이 촉감이 우수하면서도, 저온수축필름으로 사용 가능하기 때문이다.The reason why the polylactic acid resin is bonded to the inner layer is that when the food packaging paper is made of nylon resin and polyurethane resin, the film produced is soft, but when nylon, polyurethane, and polylactic acid resin are laminated in multiple layers, This is because it has excellent touch and can be used as a low-temperature shrink film.
현재 주로 사용되고 있는 진공 수축필름들은 저온 수축을 시키기 위해서 PVC수지에 가소재를 첨가하여 저온에서 수축이 되도록 한 것이지만, 염화비닐 수지이기 때문에 환경에 큰 영향을 줄 수 있으며, 국제적으로 PVC는 사용이 규제되고 있기 때문에 식품 포장에 적용이 용이하지 못하다.The vacuum shrink films currently used are plastic materials added to PVC resin to shrink at low temperatures in order to shrink at low temperatures, but because they are vinyl chloride resins, they can have a significant impact on the environment. It is not easy to apply to food packaging.
따라서, 본 발명에서는 폴리락틴산의 융점이 60℃이고, 가공 가능 온도는 170 ~ 180℃이며, 수지의 특성상 저온에서 약 40 ~ 50% 이상의 수축현상이 있기 때문에, 폴리락틱산을 사용하였고, 폴리탁틱산의 저온 수축성 때문에 PVC가 저온에서 약 30 ~ 40%이상 수축되는 효과와 동일한 효과를 얻을 수 있다.Therefore, in the present invention, the melting point of the polylactic acid is 60 ℃, the processable temperature is 170 ~ 180 ℃, because of the shrinkage phenomenon of about 40 to 50% or more at low temperatures due to the characteristics of the resin, polylactic acid was used, Due to the low temperature shrinkage of the taxic acid, the same effect as that of the PVC shrinkage by about 30 to 40% or more at low temperatures can be obtained.
저온 수축 특성을 용이하게 부여하기 위해서는 제조되는 필름의 전체 두께를 100%로 하였을 때 나이론 수지 필름 전체 두께 25 ~ 35%, 폴리우레탄 수지 필름 전체 두께 25 ~ 35%, 폴리락틴산 수지 필름 전체 두께 40 ~ 50%로 하는 것이 가장 효과적이었다.In order to easily give low-temperature shrinkage characteristics, when the total thickness of the film to be manufactured is 100%, the total thickness of the nylon resin film is 25 to 35%, the polyurethane resin film is 25 to 35% and the total thickness of the polylactic acid resin film is 40. ~ 50% was the most effective.
다음의 실시예는 본 발명을 좀 더 구체적으로 설명하는 것이지만, 본 발명의 범주를 한정하는 것은 아니다.The following examples illustrate the invention in more detail, but do not limit the scope of the invention.
실시예Example 1 ? 3 및 One ? 3 and 비교예Comparative example 1 ? 3 One ? 3
아디프산과 1,4-부탄디올을 1 : 1의 몰비율로 반응기에 투입한 다음, 220℃ 이하의 온도에서 에스테르화 반응과 에스테르 교환반응시킨 후 콘덴서 및 교반기가 부착된 반응기에 에스테르화 또는 에스테르 교환반응 생성물을 투입하고 1mmHg 이하의 고진공 하에서 260℃ 이하의 온도로 축중합 반응시켜 폴리올을 제조하였다.Adipic acid and 1,4-butanediol were introduced into the reactor at a molar ratio of 1: 1, followed by esterification and transesterification at a temperature of 220 ° C. or lower, followed by esterification or transesterification in a reactor equipped with a condenser and a stirrer. A reaction product was charged and polycondensation reaction was carried out at a temperature of 260 ° C. or less under high vacuum of 1 mmHg or less.
제조된 폴리올 중량에 대하여 디큐밀퍼옥사이드 15중량%, 나트륨 분말 5중량%, 은 나노 입자 25중량%, 아연 분말 9중량%, 제올라이트 분말 10중량%, 탄산칼슘 1중량% 및 메틸렌 비스 스테아르아미드 10중량%를 반응기에 투입하여 혼합하고, 150℃의 온도에서 20분 동안 반응시켜 복합 분해제를 제조한다.15% by weight of dicumyl peroxide, 5% by weight of sodium powder, 25% by weight of silver nanoparticles, 9% by weight of zinc powder, 10% by weight of zeolite powder, 1% by weight of calcium carbonate and 10% by weight of methylene bis stearamide % Is added to the reactor, mixed, and reacted at a temperature of 150 ° C. for 20 minutes to prepare a complex decomposition agent.
수평균분자량이 78,000이고, 중량평균분자량이 164,000이며, 융점이 약 170℃인 폴리에스테르계 우레탄(SK 케미칼로부터 구입) 중량에 하기 표 1에 기재된 비율로 상기 복합 분해제를 첨가하여 혼합하고, 150℃의 온도에서 20분 동안 용융혼합하여 호퍼 드라이가 장착된 L/D 30 압출성형기에 투입하고, 압출성형하여 필름형태로 폴리우레탄 수지를 얻었다.To the weight of the polyester-based urethane (purchased from SK Chemicals) having a number average molecular weight of 78,000, a weight average molecular weight of 164,000, and a melting point of about 170 ° C., the complex decomposition agent was added and mixed at a ratio shown in Table 1 below. The mixture was melted at a temperature of 20 ° C. for 20 minutes, and fed to an L /
제조된 필름의 인장강도, 신장율, 인열강도를 10회 측정한 다음, 최고 및 최소값을 제외한 나머지 측정치의 평균치를 하기의 표 1에 기재하였다.Tensile strength, elongation rate, and tear strength of the prepared film were measured ten times, and then the average value of the remaining values except for the highest and minimum values is described in Table 1 below.
상기 표 1로부터 알 수 있는 바와 같이, 실시예1 내지 3의 물성은 복합 분해제가 혼합되지 않은 비교예 1을 기준으로 할 때, 물성이 크게 저하되지 않았지만, 복합분해제가 과다하게 첨가된 실험예 3의 경우에는, 물성, 특히 신장률 등이 매우 저하되었다.As can be seen from Table 1, the physical properties of Examples 1 to 3 based on Comparative Example 1 in which the complex decomposition agent is not mixed, although the physical properties did not significantly decrease, Experimental Example 3 in which the complex decomposition agent was excessively added In the case of, the physical properties, in particular the elongation, etc. were very low.
실험예Experimental Example 1 One
실시예 1 ? 3 및 비교예 1 ? 3에서 제조된 필름의 생분해도를 측정하여 그 결과를 표 2에 기재하였다.Example 1? 3 and Comparative Example 1? The biodegradability of the film prepared in 3 was measured and the results are shown in Table 2.
퇴비: 70wt%의 음식물 찌꺼기, 20wt%의 톱밥 및 10wt%의 미리 제조된 음식물 찌꺼기 퇴비를 혼합한 후, 아크릴 반응기에서 약 17일 동안 발효시킨 다음, 14일간 숙성시킨 것을 사용하였다.Compost: 70 wt% food waste, 20 wt% sawdust and 10 wt% prefabricated food waste compost were mixed, fermented in an acrylic reactor for about 17 days and then aged for 14 days.
시료: 상기 실시예 1 ? 3 및 비교예 1 ? 3에서 제조된 폴리우레탄 수지 필름을 상기 퇴비에 약 5wt% 비율로 혼합하였다.Sample: Example 1? 3 and Comparative Example 1? The polyurethane resin film prepared in 3 was mixed in the compost at a rate of about 5 wt%.
실험장치: 실험장치는 미국 ASTM D5209-92를 바탕으로 구성하였다. 미생물의 배양을 위해 반응기(Testing Bottle, 아크릴 반응기 2.5L)를 55 ± 2℃로 유지하였다. 반응기에는 공기의 공급과 발생하는 이산화탄소의 포집이 가능하도록 두개의 구멍을 뚫었다. 이 때 반응기에 공급되는 공기의 이산화탄소를 제거하기 위해 10N 수산화나트륨 수용액과 0.025N 수산화바륨 수용액을 1L 삼각 플라스크에 700ml씩 넣고 연결하였다. 또한, 발생되는 이산화탄소를 포집하기 위하여 0.4N 수산화칼륨 수용액과 0.1N 수산화바륨 수용액 각각 200ml씩을 250ml 용량의 파이렉스 튜브에 담고 반응기와 연결하였다. 계속된 에어레이션으로 인해 반응기로부터 증발하는 수분을 응축할 수 있는 공병을 반응기의 상부에 배치하여 포집된 수분을 일정 간격으로 반응기에 재공급함으로써 반응기의 퇴비를 이용한 생분해도 측정에서 가장 중요한 요소인 함수율을 일정하게 유지되도록 하였다.Experimental apparatus: The experimental apparatus was constructed based on US ASTM D5209-92. The reactor (Testing Bottle, 2.5L acrylic reactor) was maintained at 55 ± 2 ℃ for the culture of microorganisms. Two holes were drilled in the reactor to allow for air supply and capture of the generated carbon dioxide. At this time, in order to remove the carbon dioxide of the air supplied to the reactor 10N aqueous sodium hydroxide solution and 0.025N barium hydroxide aqueous solution 700ml each 1L Erlenmeyer flask was connected. In addition, in order to capture the generated carbon dioxide 200ml each of 0.4N potassium hydroxide solution and 0.1N barium hydroxide aqueous solution were put in a 250ml Pyrex tube was connected to the reactor. By placing the empty bottle on the top of the reactor to condense the water evaporating from the reactor due to the continuous aeration, and supplying the collected moisture back to the reactor at regular intervals, the moisture content, which is the most important factor in measuring the biodegradability using the compost of the reactor It was kept constant.
상기 실험재료를 사용하여, 하기와 같은 방법으로 실시예 1 ? 3 및 비교예 1 ? 3에서 제조된 폴리우레탄 수지 필름의 분해도를 측정하였다. 상기 퇴비를 고체상으로 하여 생분해도 측정실험을 진행하였는데, 상기 퇴비 150g(습윤중량, 함수율 54.3%)에 대해서 건조 중량비로 5%에 해당되는 시료를 고루 섞으면서, 가능한 한 상기 시료가 표면으로 노출되지 않도록 주의하였다. 배양 보틀에 준비한 퇴비와 시료를 넣고(시료 한 개당 3개의 배양보틀을 준비함), 이산화탄소 포집기를 각각의 배양기에 연결한후, 분해 실험을 시작하였다. 매회 분회실험에 시료를 넣지 않은 배양기를 두어 퇴비만의 이산화탄소 발생량을 측정하여 분해도를 관찰하였다. 계속된 폭기로 인한 퇴비의 건조를 막기 위해 증발하여 응축되는 수분을 포집하여 반응기에 재공급하였다.Using the experimental material, Example 1? 3 and Comparative Example 1? The decomposition degree of the polyurethane resin film manufactured in 3 was measured. The biodegradability measurement experiment was conducted using the compost as a solid phase, and the sample was exposed to the surface as much as possible while mixing the equivalent of 5% by dry weight ratio with respect to 150 g of the compost (wet weight, moisture content 54.3%). Care was taken to avoid. The compost and the sample prepared in the culture bottle (three culture bottles per sample) were prepared, the carbon dioxide collector was connected to each incubator, and the decomposition experiment was started. In each batch experiment, the incubator without the sample was placed, and the amount of carbon dioxide generated in the compost was measured to observe the degree of decomposition. To prevent drying of the compost due to continued aeration, the water condensed by condensation was collected and fed back to the reactor.
발생된 이산화탄소는 실험시작 후 3 ~ 4일 경과 후, 첫 번째 이산화탄소 포집기를 분리하고, 이후 약 1주일 간격으로 계속 분리 정량하였다. 이산화탄소 발생량을 정량하기 위해 0.4N의 수산화칼륨용액인 경우 용액중에 포집된 이산화탄소의 이산화탄소를 침전으로 떨어뜨리기 위해 2N 염화바륨 용액을 첨가하여 잘 교반하고, 수산화바륨 수용액인 경우는 바로 페놀프탈레인 0.1㎖를 넣어준 후, 교반하면서 분홍색이 무색이 될 때까지 0.2N 염산 수용액으로 적정을 하였다. 이산화탄소 발생량을 정량하기 위해 페놀프탈레인 0.1㎖를 넣어준 후, 교반하면서 분홍색이 무색이 될 때까지 0.2N 염산 수용액으로 적정을 하였다.The generated carbon dioxide was separated from the first carbon dioxide collector 3 to 4 days after the start of the experiment, and then continuously separated and quantified at about 1 week intervals. In order to quantify the amount of carbon dioxide generated, add 2N barium chloride solution and stir well in case of 0.4N potassium hydroxide solution to drop the carbon dioxide of carbon dioxide collected in the solution to precipitate. After titration, the solution was titrated with 0.2 N aqueous hydrochloric acid solution until the color became pink without stirring. In order to quantify the amount of carbon dioxide generated, 0.1 ml of phenolphthalein was added and titrated with 0.2 N aqueous hydrochloric acid solution until the color became colorless while stirring.
이후, 상기 시료에서 발생한 이산화탄소은 각각의 배양기에서 발생한 이산화 탄소의 양에서 시료를 넣지 않은 배양기에서 발생한 이산화탄소의 양을 빼서 도출하였다.Then, the carbon dioxide generated in the sample was derived by subtracting the amount of carbon dioxide generated in the incubator without the sample from the amount of carbon dioxide generated in each incubator.
표 2에 기재된 바와 같이, 실시예 1 내지 3의 시료가 더 향상된 분해성을 가진다는 것을 알 수 있다.As shown in Table 2, it can be seen that the samples of Examples 1-3 have further improved degradability.
실시예Example 4 4
실시예 1에서 제조된 폴리우레탄 수지와 나일론 수지(SK 케미칼로부터 구입)를 2레이어압출기에 투입하여 압출성형함과 동시에 합지하여 본 발명에 따른 식품 포장용 필름을 제조하였다.Polyurethane resin and nylon resin (purchased from SK Chemicals) prepared in Example 1 were introduced into a two-layer extruder to be extruded and laminated at the same time to prepare a food packaging film according to the present invention.
실험예Experimental Example 2 2
실시예 4에서 제조된 필름에 대한 재질시험과 용출시험(식품공전 제7. 기구 및 용기ㆍ포장에 대한 기준 및 규격)을 행하고, 그 결과 표 3에 기재하였다.Material test and dissolution test for the film prepared in Example 4 And standards and standards for containers and packaging), and the results are shown in Table 3.
시험material
exam
mg / kg
100 or less
용출
시험
Elution
exam
mg/ℓ
mg / ℓ
표 3으로부터 알 수 있는 바와 같이 본 발명에 따른 필름은 식품 포장용으로 적합하였다.As can be seen from Table 3 the film according to the invention was suitable for food packaging.
실험예Experimental Example 3 3
실시예 4에서 제조된 필름으로부터 용출되는 물질의 세포독성 또는 세포생장에 영향 정도를 실험하고, 그 결과 도 1 및 도 2에 도시하였다.The degree of influence on the cytotoxicity or cell growth of the material eluted from the film prepared in Example 4 was tested, and the results are shown in FIGS. 1 and 2.
육류, 식물 식품 등을 진공 포장했을 경우, 필름으로부터 용출되는 물질에 의한 세포독성 또는 용출물에 의한 세포생장의 영향을 조사하기 위해, 동물세포주는 PC-3 세포주를 이용하고, 필름을 각각 열수(boiling water)와 70% 에탄올(enthanol)에서 용출시켜 DMEM의 대조구와 각 농도별 실험구에 첨가, 생육시키고 세포주의 수를 측정하였다. 도 1 및 도 2로부터 알 수 있는 바와 같이 열수 가용성 추출물의 첨가물과 알콜 가용성 추출물의 첨가 시, 세포수의 증가에는 아무런 영향을 미치지 않았으며, 추출물의 첨가농도(1~10㎍/L)에도 아무런 영향을 받지 않았음을 확인하였는 바, 본 발명의 필름은 포장된 식품류 등에 전혀 무해한 것이다. In the case of vacuum packaging meat, plant foods, etc., in order to investigate the effects of cytotoxicity caused by the substance eluted from the film or the effect of cell growth by the eluate, the animal cell line uses a PC-3 cell line, Elution in boiling water) and 70% ethanol (enthanol) was added to the control of DMEM and experimental groups for each concentration, and grown and the number of cell lines was measured. As can be seen from FIGS. 1 and 2, the addition of the hot water soluble extract additive and the alcohol soluble extract had no effect on the increase in cell number, and the addition concentration of the extract (1-10 μg / L) was not affected. It was confirmed that it was not affected, the film of the present invention is completely harmless to the packaged foods and the like.
실험예Experimental Example 4 4
실시예 4에서 제조된 필름의 산소투과도 및 투습도를 각각 산소투과도시험기(OX-TRAN, Model 2/61(MOCON, 미국))와 투습도시험기(PERMATRAN-W, Model 3/61(MOCON, 미국))를 이용하여 측정하고, 그 결과를 표 4에 기재하였다.Oxygen permeability and moisture permeability of the film prepared in Example 4 was measured for oxygen permeability tester (OX-TRAN, Model 2/61 (MOCON, USA)) and moisture permeability tester (PERMATRAN-W, Model 3/61 (MOCON, USA)) It measured using, and the result is shown in Table 4.
상기 표 4로부터 알 수 있는 바와 같이 본 발명의 필름은 산소투과도와 투습도가 우수하여 식품 포장용으로 적합하였다.As can be seen from Table 4, the film of the present invention was excellent in oxygen permeability and moisture permeability and was suitable for food packaging.
Claims (5)
Dicumyl peroxide 10? To the weight of polyol prepared by condensation polymerization of carboxylic acid and diol. 20% by weight, sodium powder 4? 6% by weight, silver nanoparticles 20? 30% by weight, zinc powder 7? 11 weight%, zeolite powder 8? 12 wt%, calcium carbonate 0.1? 2% by weight and methylene bis stearamide or ethylene bis stearamide 9? The composite disintegrating agent prepared by mixing and reacting 11% by weight was 5? A decomposable food packaging film, wherein 10% by weight of a polyurethane resin and a nylon resin are added to a biaxial stretching extrusion molding machine, and extruded and laminated.
Condensation polymerization of the carboxylic acid and the alcohol to form a polyol; Preparing a complex decomposition agent by reacting the polyol, dicumyl peroxide, sodium powder, silver nanoparticles, zinc powder, zeolite powder, calcium carbonate and methylene bis stearamide or ethylene bis stearamide; Mixing the complex disintegrating agent with polyurethane; And injecting the prepared polyurethane resin and nylon resin into a two-layer extruder, and simultaneously molding the polyurethane resin and nylon resin into a two-layer extruder.
The method of claim 2, wherein the polylactic acid is added in the step of reacting the composite disintegrating agent with the polyurethane.
The polyurethane resin film and the nylon resin film have a thickness of 1: 2? 2: A method for producing a degradable food packaging film, characterized in that to be laminated at a ratio of 1: 1.
Condensation polymerization of the carboxylic acid and the alcohol to form a polyol; Preparing a complex decomposition agent by reacting the polyol, dicumyl peroxide, sodium powder, silver nanoparticles, zinc powder, zeolite powder, calcium carbonate and methylene bis stearamide or ethylene bis stearamide; Mixing the complex disintegrating agent with polyurethane; And a polyurethane film, nylon resin and polylactic acid resin prepared in a three-layer extruder, extruded and laminated at the same time, laminated with nylon resin as the outer layer, polyurethane resin as the middle layer, and polylactic acid resin as the inner layer. Method for producing a low-temperature shrink film comprising the step of preparing a.
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