KR20120025827A - Method for manufacturing a separated stator and stator thereof - Google Patents
Method for manufacturing a separated stator and stator thereof Download PDFInfo
- Publication number
- KR20120025827A KR20120025827A KR1020100087969A KR20100087969A KR20120025827A KR 20120025827 A KR20120025827 A KR 20120025827A KR 1020100087969 A KR1020100087969 A KR 1020100087969A KR 20100087969 A KR20100087969 A KR 20100087969A KR 20120025827 A KR20120025827 A KR 20120025827A
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- KR
- South Korea
- Prior art keywords
- core
- stator
- cores
- assembly
- segment
- Prior art date
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/022—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a method for manufacturing a split type stator and a stator using the same, wherein a segment core constituting a part of the stator core is configured by connecting one slot of a plurality of unit cores to each other, thereby providing bobbins for at least two unit cores. By simultaneously proceeding the assembly and coil winding, it is to provide a split stator manufacturing method and a stator using the same for simplifying the work process for manufacturing the stator and shortening the working time.
To this end, the present invention provides a method for manufacturing a split stator, comprising: a punch molding step in which a plurality of unit cores are disposed on a straight line to perform punching on a single segment core having one slot connected to each other through a movable connection part; Laminating a plurality of single segment cores to form an assembly segment core; A bobbin assembly step of collectively assembling bobbins for each unit core of the assembly segment core; Winding coils simultaneously for at least two unit cores of the assembly segment core to complete continuous winding for all unit cores, and then winding the coils with at least two assembly segment cores for stator assembly; And a core assembly step of assembling the stator by arranging the at least two assembly segment cores in a circle and connecting them to each other.
Description
The present invention relates to a method for manufacturing a split stator and a stator using the same. More specifically, at least two or more segment cores constituting a part of the stator core are connected to one slot of a plurality of unit cores. The present invention relates to a split stator manufacturing method and a stator using the same for simplifying a work process for manufacturing a stator and shortening working time by simultaneously performing bobbin assembly and coil winding on a unit core.
In general, the motor includes a rotor and a stator, and provides a driving force through the rotation of the rotor by applying power to the stator. Such a motor is completed by manufacturing a rotor and a stator, respectively, and then combining them with each other. At this time, the rotor and the stator core is usually produced by press-lamination after the sheet punched from the silicon steel sheet is processed through the notching and separation operation.
1 is an exemplary diagram of an inner rotor motor having a conventional integrated stator core structure.
The integrated inner
2 is an exemplary view of an inner rotor type motor having a conventional split stator core structure.
The split inner
Each of the
Although each of the divided
On the other hand, Republic of Korea Patent No. 4,465,1 has been proposed a feature relating to a core segment in which a convex for connecting a convex portion for connecting a convex portion and a convex portion for connecting a planar shape is formed. Here, the connecting convex portions of one adjacent core segment are joined to the connecting recesses formed in the other core segment to form a core segment serial body, and the core segment serial body is implemented in a ring shape to form a magnetic circuit. This not only increases the working time for processing the individual windings and the individual moldings for the core segment, but also requires connecting the individual terminals of each core segment phase by phase.
Therefore, according to the present invention, as the segment core constituting a part of the stator core is configured by connecting one slot of the plurality of unit cores with each other, bobbin assembly and coil windings for at least two or more unit cores are simultaneously performed to manufacture the stator. It is an object of the present invention to provide a split stator manufacturing method and a stator using the same, in order to simplify the working process and shorten the working time.
The objects of the present invention are not limited to the above-mentioned objects, and other objects and advantages of the present invention which are not mentioned can be understood by the following description, and will be more clearly understood by the embodiments of the present invention. Also, it will be readily appreciated that the objects and advantages of the present invention may be realized by the means and combinations thereof indicated in the claims.
In order to achieve the above object, the present invention provides a method for manufacturing a split stator, comprising: a punch molding step in which a plurality of unit cores are disposed on a straight line to perform punching on a single segment core having one slot connected to each other through a movable connection part; Laminating a plurality of single segment cores to form an assembly segment core; A bobbin assembly step of collectively assembling bobbins for each unit core of the assembly segment core; Winding coils simultaneously for at least two unit cores of the assembly segment core to complete continuous winding for all unit cores, and then winding the coils with at least two assembly segment cores for stator assembly; And a core assembly step of assembling the stator by arranging the at least two assembly segment cores in a circle and connecting them to each other.
In the punching forming step, the teeth of the unit core of the single segment core are alternately disposed to face each other with the teeth of the other single segment core, and at least one pair is simultaneously punched out.
The punch forming step is characterized in that the stopper function is punched into the movable connection part to prevent bending out of the circle to the inner portion that is bent in a circle.
The bobbin assembling step, characterized in that the unit core of the assembly segment core is integrally assembled with the bobbin through insert molding using a thermosetting resin.
The winding step is characterized in that by using a three-axis winding machine continuously winding three coils for each of the U, V, W phase according to the three-phase driving method of U, V, W.
In the core assembly step, in the unit core of the at least two assembly segment cores, the direction of the teeth is selected and arranged in a circular direction by selecting any one of an inner side or an outer side.
The core assembly step, at least two assembly segment cores are connected to each other using any one of a pin coupling method, a rivet coupling method, a groove coupling method, and the punching step, according to the coupling method, the at least two assemblies A predetermined coupling portion is formed at both ends of the segment core.
Meanwhile, the present invention is a stator, in which a plurality of unit cores are arranged in a straight line, and at least two assembly segment cores in which a plurality of single segment cores in which one slot is connected to each other through a movable connection are stacked are arranged in a circle, and then connected to each other. Forming a stator core; A bobbin assembled to each unit core of the assembly segment core; And a coil continuously winding about at least two unit cores of the assembly segment core simultaneously.
The bobbin may be integrally assembled to each unit core of the assembly segment core through insert molding using a thermosetting resin.
The coil is a continuous winding of each of the U, V, W phases simultaneously according to the three-phase driving method of U, V, W using a three-axis winding machine.
The stator core is characterized in that in the unit core of the at least two assembly segment core, the direction of the tooth is selected and arranged in a circular direction of either the inner or outer side.
The stator cores are connected to each other by using at least two assembly segment cores using any one of a pin coupling method, a rivet coupling method, and a groove coupling method, and both ends of the at least two assembly segment cores are connected according to the coupling method. A predetermined coupling portion is formed in the.
The movable connection portion is characterized in that the blower function portion for preventing the bending out of the circle to the inner portion that is bent in a circular shape is further punched.
As described above, the present invention has the effect of minimizing the loss of the core material by simultaneously punching a pair of segment cores constituting part of the stator core.
In addition, the present invention has the effect of minimizing the mold investment by stacking a single segment core to form an assembly segment core to collectively assemble the bobbin for each unit core by an insert molding method.
In addition, the present invention has the effect of high winding efficiency and minimizing the coil-by-coil connection by simultaneously winding a coil for at least two unit cores by stacking a single segment core to form an assembly segment core.
In addition, the present invention can easily manufacture a stator for selectively implementing the inner rotor method or the outer rotor method.
1 is an exemplary diagram of an inner rotor motor having a conventional integrated stator core structure.
Figure 2 is an illustration of an inner rotor type motor having a conventional split stator core structure,
Figure 3 is a flow chart for a split stator manufacturing method applied to the inner rotor structure according to the present invention,
4A is an explanatory diagram for the punching molding process of FIG. 3;
4B is an explanatory diagram for the insert molding process of FIG. 3;
4C is an explanatory diagram for the winding process of FIG. 3;
4D is an explanatory diagram for the connection and assembly process of FIG. 3;
4E is a schematic view showing the structure of a split stator applied to an outer rotor type structure;
5a to 5c are exemplary views of the core coupling portion,
Figure 5d is an illustration of the core coupling portion according to the groove and the pin coupling method,
5E is an illustration of the assembly segment core of FIG. 5D;
FIG. 5F is an explanatory view showing a coupling state of a pair of assembly segment cores in FIG. 5E.
BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings, It can be easily carried out. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Figure 3 is a flow chart for a split stator manufacturing method applied to the inner rotor structure according to the present invention. 4A is an explanatory view of the punching molding process of FIG. 3, FIG. 4B is an explanatory view of the insert molding process of FIG. 3, FIG. 4C is an explanatory diagram of the winding process of FIG. 3, and FIG. 4D is of FIG. 3. It is explanatory drawing about the connection and assembly process, and FIG. 4E is a schematic diagram which shows the structure of the split type stator applied to an outer rotor type structure. 5A to 5C are exemplary views of the core coupling unit, FIG. 5D is an exemplary diagram of the core coupling unit according to the recess and pin coupling method, and FIG. 5E is an exemplary view of the assembly segment core of FIG. 5D, and FIG. 5F is an explanatory view showing a coupling state of a pair of assembly segment cores in FIG. 5E.
5F is an explanatory view of a coupling method of groove coupling and pin coupling.
In the present invention, since the manufacturing process of each segment core (30a to 30c) is the same, it will be described with respect to one segment core (30a), the manufacturing process for other segment cores (30b, 30c) can be easily understood by those skilled in the art Could be.
In addition, in the present invention, for convenience of description, the
Hereinafter, the manufacturing process of the stator core will be described in detail with reference to FIGS. 3 to 5C.
First, a punch molding process for manufacturing the
As shown in FIG. 4A, at least one pair of
Here, the
In particular, the stopper function B1 is further punched into the movable connection part B to prevent the bending out of the circle at the inner portion that is bent in a circle (see FIG. 4B).
In this manner, the
Specifically, the
In particular, the
Meanwhile, in the present invention, the teeth C of the
Next, an insert molding process for the
As shown in FIG. 4B, the
Specifically, the
The first and
The
Next, the winding and the connection process for the insert molded
As shown in FIG. 4C, when the three-phase driving method of U, V, and W is applied, the
Here, the winding operation is performed as described above with respect to the
Then, the core connection process for the three segment core (30a to 30c) winding is completed is performed (S104).
As shown in FIG. 4D, the three
In addition, the
In addition, the
In particular, the
As described above, the
In the above, the present invention has been illustrated and described with reference to specific preferred embodiments, but the present invention is not limited to the above-described embodiments, and the present invention is not limited to the spirit of the present invention. Various changes and modifications will be possible by those who have the same.
30:
30a 1 to 30c 9 : Single core B: movable connection
B1: Stopper function C: Chi
D: Core connection S: Magnetic steel sheet
E: Joining Area E1: Through Hole
E2: concave portion E3: convex portion
Claims (13)
Laminating a plurality of single segment cores to form an assembly segment core;
A bobbin assembly step of collectively assembling bobbins for each unit core of the assembly segment core;
Winding coils simultaneously for at least two unit cores of the assembly segment core to complete continuous winding for all unit cores, and then winding the coils with at least two assembly segment cores for stator assembly; And
A core assembly step of assembling the stator by arranging the at least two assembly segment cores in a circle and connecting them to each other;
Split stator manufacturing method comprising a.
The punching step, according to the coupling method, characterized in that for forming a predetermined coupling portion at both ends of the at least two assembly segment core.
A bobbin assembled to each unit core of the assembly segment core; And
A coil for continuously winding simultaneously at least two unit cores of the assembly segment core;
Stator comprising a.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100087969A KR101133922B1 (en) | 2010-09-08 | 2010-09-08 | Method for manufacturing a segment type stator and stator thereof |
PCT/KR2011/006459 WO2012033302A2 (en) | 2010-09-08 | 2011-08-31 | Method for manufacturing a segmented stator, and stator using same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100087969A KR101133922B1 (en) | 2010-09-08 | 2010-09-08 | Method for manufacturing a segment type stator and stator thereof |
Publications (2)
Publication Number | Publication Date |
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KR20120025827A true KR20120025827A (en) | 2012-03-16 |
KR101133922B1 KR101133922B1 (en) | 2012-04-13 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100087969A KR101133922B1 (en) | 2010-09-08 | 2010-09-08 | Method for manufacturing a segment type stator and stator thereof |
Country Status (2)
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KR (1) | KR101133922B1 (en) |
WO (1) | WO2012033302A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012205687A1 (en) * | 2012-04-05 | 2013-10-10 | Robert Bosch Gmbh | Multi-part stator for an electric machine, electric machine |
CN111682709B (en) * | 2020-06-08 | 2021-08-31 | 日立电梯电机(广州)有限公司 | Stator core assembling method |
DE102021132720A1 (en) * | 2021-09-24 | 2023-03-30 | Hanning Elektro-Werke Gmbh & Co. Kg | BLDC motor |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11164526A (en) * | 1997-11-27 | 1999-06-18 | Toshiba Corp | Stator manufacture and the like of rotating electric machine |
KR100260397B1 (en) * | 1997-08-27 | 2000-07-01 | 김상면 | Method for manufacturing motor-core |
KR100454556B1 (en) | 2002-05-09 | 2004-11-05 | 주식회사 미크로닉 | Stator for BLDC Motor Using Segmental Stator Cores, Fabricating Method thereof and BLDC Motor Using the Same |
KR100595552B1 (en) | 2004-03-31 | 2006-07-03 | 엘지전자 주식회사 | Linkage type bobbin, stator for motor having the same and manufacturing method thereof |
JP4983695B2 (en) * | 2008-03-31 | 2012-07-25 | 株式会社富士通ゼネラル | Stator core manufacturing method |
JP4948474B2 (en) * | 2008-05-16 | 2012-06-06 | 株式会社富士通ゼネラル | Electric motor |
-
2010
- 2010-09-08 KR KR1020100087969A patent/KR101133922B1/en active IP Right Grant
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2011
- 2011-08-31 WO PCT/KR2011/006459 patent/WO2012033302A2/en active Application Filing
Also Published As
Publication number | Publication date |
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WO2012033302A2 (en) | 2012-03-15 |
KR101133922B1 (en) | 2012-04-13 |
WO2012033302A3 (en) | 2012-05-03 |
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