KR20120014678A - A mass production method of slab junction type ultrathin stone paper having flexibility - Google Patents

A mass production method of slab junction type ultrathin stone paper having flexibility Download PDF

Info

Publication number
KR20120014678A
KR20120014678A KR1020100076792A KR20100076792A KR20120014678A KR 20120014678 A KR20120014678 A KR 20120014678A KR 1020100076792 A KR1020100076792 A KR 1020100076792A KR 20100076792 A KR20100076792 A KR 20100076792A KR 20120014678 A KR20120014678 A KR 20120014678A
Authority
KR
South Korea
Prior art keywords
stone
stone panel
panel
plate
mass production
Prior art date
Application number
KR1020100076792A
Other languages
Korean (ko)
Inventor
강남석
Original Assignee
주식회사 세화스톤
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 세화스톤 filed Critical 주식회사 세화스톤
Priority to KR1020100076792A priority Critical patent/KR20120014678A/en
Publication of KR20120014678A publication Critical patent/KR20120014678A/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/32Methods and apparatus specially adapted for working materials which can easily be split, e.g. mica, slate, schist
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products

Abstract

The present invention relates to a method of mass producing a stone paper having a lightweight flexibility by joining mutually less stiff stone, and then processing it in an ultra-thin shape. Or multi-stage cutting the gemstone into a plate-shaped slab while spraying water on a receding cutting blade; (b) multi-stacking the cut slabs and drying them; (c) sorting the cut slabs into an inner contact plate disposed inward of the stone panel and an outer contact plate disposed outwardly to make the stone panels bonded to each other in a pair; (d) injecting an adhesive to the bonding surface of the internal plate; (e) laminating reinforcing fibers on the joining surface of the inner contact plate into which the adhesive is injected, and joining the joining surfaces of the outer contact plate to each other on the inner contact joining surface in the state where the reinforcing fibers are laminated; (f) a polishing step in which water is sprayed on the stone panel while the upper and lower outer surfaces of the stone panel are polished by cutting a predetermined thickness into a flat shape; (g) drying the polished stone panel with hot air; (h) applying a waterproof synthetic resin material to the outer surface corresponding to the outer plate of the dried stone panel and rubbing wax with a rotating brush; is configured to include.

Description

Mass production method of flexible stone-bonded ultra-thin stone paper {A MASS PRODUCTION METHOD OF SLAB JUNCTION TYPE ULTRATHIN STONE PAPER HAVING FLEXIBILITY}

The present invention is a multi-stage joining process of making a stone panel by joining the cut stone to each other after the plate-like stone multi-stage cut less ductile, and polishing the outer surface of the stone panel formed by the stone is mutually bonded The present invention relates to a method for mass-producing a stone paper having ultra-thin lightweight flexibility through various steps such as waxing and the like.

Stone has been used in a variety of applications, such as building aggregates, masonry or finishing materials, and exterior materials for furniture and appliances.

In particular, natural slabs made of natural stone, such as marble with a beautiful surface, have excellent durability and wear resistance, can express the pure natural beauty of the stone as it is, and do not generate harmful substances. It has been used a lot.

However, natural stone slabs as described above have excellent aesthetics, durability, etc., but due to the heavy weight, the burden on the structure is high, so the use of exterior materials, ceiling plates, etc. of furniture and home appliances is difficult to use. The price was also expensive.

On the other hand, the conventional natural stone cutting method was able to manufacture natural stone with a natural stone plate having a thin thickness of 5 ~ 6mm, but the natural stone is brittle, so that the thinner the thickness does not endure the pressure at the time of cutting or polishing, cracking It is not possible to manufacture with ultra-thin natural stone plate having a thickness of less than 3mm due to problems such as or breakage.

In this case, the manufacturing method of repeating the process of forming a stone panel cut to a certain thickness after joining each other in a relatively thick state is used, but in this case, the work is very difficult to mass produce an ultra-thin stone panel having a certain thickness. Inefficient, there is a problem to increase the manufacturing cost.

SUMMARY OF THE INVENTION The present invention has been proposed in view of the above, and an object of the present invention is to mass produce a stone paper having light flexibility by joining each other with less ductile stones and then processing it in an ultra-thin shape. In providing.

In order to achieve the above object, the flexible stone-bonded ultra-thin stone paper mass production method according to the present invention includes (a) multi-stage raw stones in plate-shaped slabs while spraying water on a cutting blade that is mounted in multiple stages and rotates or advances. Cutting; (b) multi-stacking the cut slabs and drying them; (c) sorting the cut slabs into an inner contact plate disposed inward of the stone panel and an outer contact plate disposed outwardly to make the stone panels bonded to each other in a pair; (d) injecting an adhesive to the bonding surface of the internal plate; (e) laminating reinforcing fibers on the joining surface of the inner contact plate into which the adhesive is injected, and joining the joining surfaces of the outer contact plate to each other on the inner contact joining surface in the state where the reinforcing fibers are laminated; (f) a polishing step of cutting and grinding a predetermined thickness of the upper and lower outer surfaces of the stone panel in a flat form while spraying water on the stone panel; (g) drying the polished stone panel with hot air; (h) applying a waterproof synthetic resin material on the outer surface corresponding to the outer plate of the stone panel and rubbing wax with a rotating brush; is configured to include.

Step (e) of the present invention, after the reinforcing fibers are laminated on the bonding surface of the inner plate in which the adhesive is injected, the adhesive in the vacuum chamber in the vacuum chamber while passing through the vacuum chamber in a state in which the bonding surface of the inner plate and the outer plate is in close contact Is applied to the joint surface, and the inner and outer plates are preferably bonded to each other.

In the step (e) of the present invention, (e-1) each of the joining surfaces of the inner and outer plates as the catalyst by loading the stone panel in which the inner and outer plates are bonded to each other in an oven housing maintained at a constant temperature for a predetermined time; Catalysis the reinforcing fibers; And (e-2) maintaining the oven housing on which the stone panel is loaded at a predetermined temperature to cure the adhesive.

In step (f) of the present invention, (f-1) a calibrating step of selectively adjusting the thickness of the outer surface of the stone panel is cut and polished by polishing immediately before polishing the outer surface of the stone panel. It is configured to include more.

Step (h) of the present invention, (h-1) is configured to further include a filling step of filling and finishing the filler (filler) on the outer surface corresponding to the external plate of the stone panel, step (h-1) is Injecting a filler on the outer surface corresponding to the external plate of the stone panel; Rubbing while applying the filler to the outer surface of the stone panel; Curing the filler by loading the rubbed stone panel for a predetermined time; A calibrating step of selectively adjusting the thickness at which the outer surface of the stone panel is shaved and polished by polishing immediately before polishing the outer surface of the stone panel; A polishing step of applying a filler to the outer surface of the cured and dried stone panel while cutting water and polishing a predetermined thickness into a flat shape; And drying the polished stone panel with hot air.

The inner and outer plates of the stone panel according to the present invention are each formed to have a thickness of 1 mm or more and 2 mm or less, and the joining layers in the state where the respective joining surfaces of the inner and outer plates face each other are 0.5 mm in thickness. It is preferable to form more than 1.5mm.

In addition, the reinforcing fiber according to the present invention is made of a mesh woven from a glass fiber (glass fiber) material, the mesh is formed of a plurality of through-holes cross-shaped cross-cross single yarns (yarn), The inner diameter of the through hole is preferably formed to 1mm or more and 5mm or less.

The stone-bonded ultra-thin stone paper mass production method according to the present invention,

First, when processing a relatively thin plate-like stone with a very thin as before, it is possible to mass produce a large amount of stone paper at the same time to prevent easily broken during processing.

Secondly, the stone paper undergoes a catalysis during the mass production process to strengthen the connection between the inner panel and the outer panel of the stone panel, and then cuts the outer surface of the stone panel. The durability can be maintained from other cracking phenomena.

Third, by filling fillers on the outer surface of the external panel of the stone panel, the stone paper, which has been processed into an ultra-thin stone paper by filling certain gaps or grooves in which natural nature is formed in the natural particle structure of the external panel, is flexible. You can do as much as you can.

Fourth, after filling the filler on the outer surface of the external panel of the stone panel, it is manufactured by applying a waterproofing synthetic resin material and waxing. When the stone paper manufactured by the mass production method is attached to a predetermined wall surface, The durability can be improved despite the change in humidity, the change in temperature and the like.

Fifth, the stone paper produced by the mass production method of the present invention by cutting the outer surface of the stone panel by going through a calibration step during the process and maintaining the degree of polishing to an ultra-thin shape, the uniformity of the excellent quality It can be maintained.

1 is a use state of repeating the process of returning to the original state by the elastic restoring force after the stone paper mass produced in accordance with the manufacturing method of the present invention at a predetermined angle,
2 is a perspective view of a stone paper mass produced according to the manufacturing method of the present invention,
3 is an exploded perspective view of the stone paper mass produced according to the production method of the present invention,
4 is a cross-sectional side view and enlarged view of the stone paper mass produced according to the production method of the present invention,
5 is a flowchart sequentially showing a mass production method of the stone-bonded ultra-thin stone paper having the present inventors flexibility;
6 is a flowchart illustrating a process of filling a filler on the outer surface of the external plate of the stone panel in the mass production method process of the present invention.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a state diagram in which a stone paper mass produced according to the manufacturing method of the present invention is bent at an angle and then returned to its original state by an elastic restoring force. The stone paper 1 is composed of an ultra-thin plate. When bent within a range of an angle restored to the original position by the elasticity of the material has the flexibility to be restored to the original position.

Even if you hold both ends of the longitudinal direction of the stone paper (1) and twisted a certain angle to restore the original position again, because of its flexibility and ultra-thin lightweight structure has a durability that does not break even when falling from a certain height.

2 is a perspective view of the stone paper mass produced according to the production method of the present invention, Figure 3 is an exploded perspective view of the stone paper mass produced according to the production method of the present invention, Figure 4 is a perspective view of the production method of the present invention As a cross-sectional side view and enlarged part of the produced stone paper, the stone paper 1 is an ultra-thin plate-like internal plate 10 and a plate-shaped external plate processed to be ultra-thin so as to correspond to the internal plate 10 ( 20 and the bonding layer 34 in a state where the adhesive 30 and the reinforcing fiber 40 are sequentially laminated between the bonding surfaces of the inner and outer plates 10 and 20.

Reference numerals 11 and 21 in FIGS. 3 and 4 show the outer surfaces of the internal contact plate 10 and the external contact plate 20 of the stone paper 1 processed in ultra-thin shape. The inner and outer plates 10 and 20 of the stone paper 1 are made of a relatively thick inner and outer plates of a relatively thick plate before being processed into an ultra-thin sheet. After the panel is formed, the stone paper 1 is manufactured by subjecting the inner surface of the stone panel and the outer surface corresponding to the outer surface to be extremely thinly polished.

When the process of processing the stone panel formed from ultra-thin stone paper by forming a stone panel joined together in a pair by cutting multiple steps from natural stone ore into a relatively thick stone plate (internal plate, external plate). As follows.

FIG. 5 is a flowchart sequentially showing a mass production method of the ultrathin stone-bonded stone paper having the present invention flexibility. FIG. Referring to Figure 5 in detail the mass production method of the present invention stone paper as follows.

First, while the water is sprayed on the cutting blade that is mounted in a multi-stage rotating or advancing, the raw stone is cut into a multi-stage slab (S100).

In this case, the raw stone is made of natural cubes first processed hexahedral, and the raw processed raw gemstones are multi-stage mounted at equal intervals at regular intervals and rotated or multi-stage cut at equal intervals by cutting blades moving forward and backward. Becomes

When the raw stone is cut in multiple stages by the cutting blade, water is sprayed during the cutting process to cool the heat due to the friction between the cutting blade and the raw stone.

Thus, the slabs cut in multiple stages at equal intervals are transported to a predetermined position by a forklift, and then stacked and dried for a predetermined time (S110).

Preferably, the slabs cut at equal intervals are seated on a conveyor for transport by a forklift truck. The slabs seated on the conveyor are dried in a hot air drying housing equipped with shelves in multiple stages and dried with hot air for a predetermined time, and then again by a conveyor. It is transferred to the position of the next process step.

The upper surface of the conveyor facing the lower surface of the slab seated on the conveyor is preferably made of a structure in which high-pressure air is injected to maintain a non-contact state with the lower surface of the slab. This is to prevent the impact or scratches that may occur in the process of transferring along the conveyor when the slab is in contact with the conveyor.

The plurality of slabs that have undergone the drying process are made of a stone panel by mutually bonding in pairs, and first of all the slabs are selected as an inner contact plate disposed inward of the stone panel and an outer contact plate disposed outside (S120).

Among the plurality of slabs, the internal and external plates can be selected at random. When the stone paper formed by the final processing of the stone panel is applied to the outer wall, etc., since the part where the inner board is placed is in close contact with the outer wall surface, the distinctive pattern of the marbling form naturally formed on the slab is more clearly visible. Or a slab of relatively stronger material is selected by external plates.

The inner plate and the outer plate selected as described above are respectively seated on a conveying conveyor of a different line and conveyed.

The adhesive for bonding the external plate to the bonding surface (upper surface) of the internal plate being transported along the conveying conveyor is injected (S130).

The reinforcing fibers are laminated on the joining surface of the inner contact plate into which the adhesive is injected, and the joining surfaces of the outer contact plates face each other to the inner contact joining surface in the state where the reinforcing fibers are laminated (S140).

When the bonding process is described in detail, the adhesive and reinforcing fibers are sequentially stacked on the bonding surface (upper surface) of the inner plate being transported along the conveying conveyor, and then the outer circumference conveyed along the conveying conveyor of another line. The plate is gripped and bonded to the joining surface (upper surface) of the inner contact plate.

In this case, the method of gripping the external plate superimposed on the joint surface of the internal plate is preferably carried out by the vacuum pad is in close contact with the upper surface of the external plate to be transported along a constant conveying conveyor, and then stacked on the joint surface of the internal plate. Laminated.

The vacuum pad is integrally connected to the distal end of the robot arm which can be freely moved between the conveyor for conveying the inner plate and the conveyor for conveying the outer plate.

When the adhesive sheet and the reinforcing fibers are laminated on the bonding surface of the inner plate in detail, the process of laminating the outer plate is bonded in detail. The stone panel is in close contact with the state of the stone panel is subjected to a vacuum chamber disposed at a predetermined position.

In the process of passing through the vacuum chamber, the adhesive is applied to the bonding surface by vacuum in the vacuum chamber, and the inner and outer plates are bonded to each other.

That is, when the stone panel enters the vacuum chamber without the adhesive evenly applied to the adhesive layer between the internal and external plates, the adhesive, which is concentrated on a certain portion of the adhesive layer, spreads radially toward the peripheral portion where the pressure is relatively low. Adhesive is evenly spread on the adhesive layer between the plate and the external plate.

In this process, the external plate is closely adhered downward by the vacuum in the vacuum chamber in a superimposed state, and thus the internal plate and the external plate are fastened to each other while the adhesive layer is formed to have a constant thickness.

By attaching the stone panel where the internal and external plates are bonded together in multiple stages in an oven housing maintained at a constant temperature for a certain time, the adhesive reacts to each bonding surface and reinforcing fiber of the internal and external plates as a catalyst. (S150).

Through catalysis, the adhesive and the glass fiber, the reinforcing fiber, are integrated together. That is, in this process, since the adhesive penetrates between the particles of the glass fiber, the adhesive layer made of the adhesive and the reinforcing fiber can maintain strong durability from external tensile force.

Therefore, when the adhesive layer is bent in a constant direction and then restored again, the flexibility of the adhesive itself is added to the strong tensile force of the glass fiber, so that a very strong elastic restoring force is obtained. It undergoes a contact reaction to show stronger integrity.

In the process of catalysis, the adhesive penetrates more effectively into the numerous micro grooves naturally formed on the joint surfaces of the inner and outer plates, and as a result, the adhesive layer and the inner and outer plates show stronger integrity. do.

The adhesive is cured by maintaining the oven housing in which the internal and external plates are integrally bonded and fixed through the contact reaction at a predetermined temperature for a predetermined time, thereby completing a stone panel having a cured adhesive layer (S160). .

The hardened stone panel is polished on the upper and lower outer surfaces to be processed into ultra-thin stone paper, and the thickness of the outer surface of the stone panel is sharply cut and polished by polishing immediately before polishing the outer surface of the stone panel. To be calibrated (calibrating) (S170).

The stone panel is polished on the outer surface of the stone panel with a plurality of rotating rollers during the process of passing through a certain chamber housing while seated on the conveying conveyor. Before that, the outer surface of the stone panel on the input part provided on one side of the chamber housing. Calibrating is performed to input a value corresponding to the thickness to be cut and polished.

According to the numerical value input to the input part of the chamber housing, the upper and lower movement distance and the degree of pressurization of the rotating roller rotated while pressing the outer surface of the stone panel with a constant force from above.

As the water is injected from the chamber housing to the stone panel, the rotating roller of the chamber housing is operated according to the value input by calibrating, and the stone panel of the stone panel seated on the conveying conveyor passing through the chamber housing by the rotating roller. Polishing by cutting a predetermined thickness to polish the upper and lower outer surfaces (S180).

The upper surface of the conveyor for conveying arranged in the process of polishing the outer surface of the stone panel while passing through the chamber housing is preferably made of a rubber pad capable of buffering. As a result, when the plurality of rotary rollers mounted on the upper part of the chamber housing during the polishing process are rotated from above, pressing the outer surface of the stone panel can prevent the stone panel from being broken.

After polishing the upper surface of the outer surface of the stone panel, the stone panel is turned upside down, and the lower surface of the stone panel is seated on the conveying conveyor so that the lower surface faces upward.

The upper and lower outer surfaces of the stone panel are carved and polished to a desired thickness, and then the stone panels are dried by hot air sprayed from a hot air dryer disposed at a predetermined position during transport in a state of being seated on a transport conveyor (S190).

After polishing and drying the upper and lower outer surfaces of the stone panel to a desired thickness, the filler (filler) is filled on the outer surface corresponding to the outer plate of the stone panel (S200).

Filling the filler on the outer surface corresponding to the external plate of the stone panel, by filling the filler into the numerous fine grooves on the external structure of the external plate after polishing, the smoothness of the external surface can be aesthetically increased Of course, the durability of the physical or chemical changes in the external environment can be improved.

The specific filling step of filling the filler on the outer surface corresponding to the external plate of the stone panel will be described later.

Filling and finishing the filler on the outer surface corresponding to the outer plate of the stone panel, and then applying a waterproof synthetic resin material to the outer surface corresponding to the outer plate of the stone panel and rubbed with a rotating brush (S210).

Preferably, the synthetic resin material for waxing uses a resin. After applying the resin to the outer surface corresponding to the outer plate of the stone panel, and then rubbed and waxed with a plurality of rotating brushes arranged at a predetermined position, the ultra-thin stone paper is finally processed.

The outer surface corresponding to the external surface of the stone panel, ie, the stone paper, which is processed through the waxing step by the rotating brush, is waterproof and realizes gloss.

FIG. 6 is a flowchart illustrating a process of filling a filler on an outer surface of a stone panel in a mass production method of the present invention, and details a process of filling a filler on an outer surface corresponding to the outer plate of a stone panel. Is as follows.

First, a filler is injected into the outer surface corresponding to the outer plate of the stone panel with respect to the stone panel which has been polished by grinding the upper and lower outer surfaces of the stone panel to a predetermined thickness and dried by hot air (S201).

Using a plurality of rotating brushes disposed at a predetermined position and rubbing while applying the filler to the outer surface of the stone panel (S202).

In the process of rubbing using a rotary brush, the filler is densely filled in a myriad of fine grooves on the outer surface of the outer plate after polishing.

By loading the rubbed stone panel for a predetermined time to cure and dry the filler (S203). The hardened and dried filler is applied to the entire range of the outer surface as well as the fine grooves of the outer surface corresponding to the outer plate of the stone panel exhibits an uneven structure.

The filler on the outer surface, except for the filler filled in a myriad of fine grooves on the outer surface corresponding to the outer plate of the stone panel, needs to be polished again by polishing.

Polishing for removing fillers on the outer surface except for fillers filled in a myriad of fine grooves on the outer surface corresponding to the outer panel of the stone panel, that is, the outer surface of the stone panel is polished immediately before polishing the outer surface of the stone panel. Calibrating to selectively adjust the thickness to be cut and polished (S204).

Here, the calibration is performed in the same manner as in step S170.

Water is sprayed from the chamber housing to the outer surface of the hardened and dried hardened stone panel, and the rotating roller of the chamber housing is operated in accordance with the numerical value input by the calibrating, and the rotating roller passes through the chamber housing. Polishing by cutting a predetermined thickness of the outer surface corresponding to the external plate of the stone panel seated on the conveying conveyor to a flat shape (S205).

  In this way, the filler is densely filled in a myriad of fine grooves on the outer surface of the stone panel through step S202 and polished again in step S205, whereby another pattern by the filler can be realized on the outer surface of the stone panel. In addition to improving the smoothness of aesthetics as well as the durability of physical or chemical changes in the external environment can be improved.

Thus, the polished stone panel is dried by hot air (S206), thereby packing the stone paper according to the present invention.

Referring to Figure 4, according to the mass production method of the present invention by polishing the upper and lower outer surface of the stone panel, the inner contact plate 10 and the outer contact plate 20 processed in an ultra-thin shape are each formed with a thickness of 1mm or more and 2mm or less. The bonding layer 30 in the state where the bonding surfaces of the inner contact plate 10 and the outer contact plate 20 face each other and are joined to each other is formed to have a thickness of 0.5 mm or more and 1.5 mm or less.

When the upper and lower outer surfaces of the stone panel are processed to be ultra-thin through the polishing process, it becomes a stone paper 1 that can be attached to the outer wall.

The mass produced stone paper (1) is used as a finishing material for interior walls of major buildings such as department stores, offices, general shopping malls. It may also be used as a finishing material for ship interior walls, furniture doors and the like.

The internal contact plate 10 and the external contact plate 20 of the stone panel are preferably used by processing the raw stone which is a naturally produced natural stone in the form of a plate.

The internal and external plates of the stone panel processed from the same raw stone show no difference in coefficient of thermal expansion. Therefore, when the stone paper (1) processed by the stone panel is attached to the outer wall, it has a long time to prevent cracks and warpage even in the process of repeating contraction and expansion minutely according to changes in the external environment such as weather changes. Have

Referring to FIG. 3, the reinforcing fiber 40 is preferably made of a mesh woven from a glass fiber material. When the adhesive 30 of the adhesive layer 34 is cured while the reinforcing fiber 40 of glass fiber material having a relatively high tensile strength is sandwiched between the adhesive layers 34, the tensile strength of the adhesive layer 34 itself is strengthened and the adhesive layer ( The flexibility of the elastic restoring force of 34 is improved.

Thus, when the outer surface of the stone panel is bent in a certain direction, the stone paper 1 is processed in an ultra-thin shape, so that the inner and outer plates 10 and 20 of the stone paper 1 having relatively low flexibility are not broken. In addition, within a predetermined angle range, the adhesive layer 34 may be flexibly integrally restored to its original position by the elastic force.

In addition, the tensile force of the adhesive layer 34 further strengthened by the reinforcing fiber 40 causes the fragments to bounce in all directions when the stone paper 1 is crushed in the process of attaching or dismantling the stone paper 1 to the wall. It also prevents the accident and promotes worker safety.

This mesh body is formed by cross-crossing single yarns in yarn form to form a plurality of through-holes, and the inner diameter of the through-holes is formed by 1 mm or more and 5 mm or less.

The adhesive 30 penetrates through the through-hole of the mesh body and is integrally engaged with each joining surface of the internal contact plate 10 and the external contact plate 20 to be hardened and fixed.

In this case, considering the tensile force of a single fiber made of glass fiber, preferably when the inner diameter of the through-hole of the mesh body is formed to 1mm or more and 5mm or less, it strengthens the tensile force of the adhesive layer 34 itself and the stone paper 1 is flexible. The degree of curvature can be maintained appropriately.

That is, when the hardened stone paper 1 adhered to the adhesive 30 and the reinforcing fiber 40 between the inner contact plate 10 and the outer contact plate 20 having less flexibility, the inner diameter of the through-hole of the mesh is changed. In the state of forming 1 mm or more and 5 mm or less, each of the internal contact plate 10 and the external contact plate 20 is most effectively prevented from being broken by brittleness.

Although the present invention has been described in more detail with reference to the above embodiments, the embodiments disclosed herein are for explaining the present invention, and the scope of the technical spirit of the present invention is not limited by these embodiments. Various modifications can be made without departing from the spirit of the invention. Therefore, the protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope will be construed as being included in the scope of the present invention.

1: Stone Paper 10: Internal Plate
11: outer surface 20: outer plate
21: outer surface 30: adhesive
34: adhesive layer 40: reinforcing fiber

Claims (10)

(a) multi-stage cutting the gemstone into a plate-shaped slab while spraying water on the cutting blade that is mounted in a multi-stage rotating or advancing;
(b) multi-stacking the cut slabs and drying them;
(c) sorting the cut slabs into an inner contact plate disposed inwardly of the stone panel and an outer contact plate disposed outwardly to make a stone panel bonded to each other in a pair;
(d) injecting an adhesive to the bonding surface of the inner plate;
(e) laminating reinforcing fibers on the joining surface of the inner contact plate into which the adhesive is injected, and joining the joining surfaces of the outer contact plate to each other on the inner contact surface when the reinforcing fibers are stacked;
(f) a polishing step of cutting and grinding a predetermined thickness of the upper and lower outer surfaces of the stone panel in a flat shape while spraying water on the stone panels;
(g) drying the polished stone panel with hot air;
(h) applying a waterproof synthetic resin material to the outer surface corresponding to the external plate of the stone panel and rubbing wax with a rotating brush;
Stone-bonded ultra-thin stone paper mass production method having a flexibility comprising a.
The method according to claim 1,
In step (e),
After the reinforcing fibers are laminated on the bonding surface of the inner contact plate into which the adhesive is injected, the adhesive is applied to the bonding surface by vacuum in the vacuum chamber while passing through the vacuum chamber while the bonding surfaces of the inner contact plate and the outer contact plate are in close contact with each other. The method of mass production of stone-bonded ultra-thin stone paper having flexibility, characterized in that the internal contact plate and the external contact plate is fixed to each other.
The method according to claim 2,
In step (e),
(e-1) The adhesive is used as a catalyst for each bonding surface and reinforcing fiber of the inner and outer plates by loading the stone panel in which the inner and outer plates are bonded to each other in an oven housing maintained at a constant temperature. Mass production method of stone-bonded ultra-thin stone paper having a flexible structure further comprising the step of catalysis.
The method according to claim 3,
In step (e),
(e-2) The method for mass production of stone-bonded ultra-thin stone paper having flexibility, further comprising the step of maintaining the oven housing on which the stone panel is loaded at a predetermined temperature for curing the adhesive.
The method of claim 4,
The step (f)
(f-1) a flexible structure further comprising a calibrating step of selectively adjusting the thickness of the outer surface of the stone panel to be cut and polished by polishing immediately before polishing the outer surface of the stone panel. Mass production method of stone-bonded ultra-thin stone paper having.
The method according to claim 1,
(H) step,
(h-1) A method for mass production of stone-bonded ultra-thin stone paper having flexibility, further comprising a filling step of filling and finishing a filler on an outer surface corresponding to the outer plate of the stone panel.
The method of claim 6,
The (h-1) step,
Injecting the filler into an outer surface corresponding to the external plate of the stone panel;
Rubbing while applying the filler to the stone panel outer surface;
Curing the filler by loading the rubbed stone panel for a predetermined time;
A calibrating step of selectively adjusting a thickness of the outer surface of the stone panel being cut and polished by polishing immediately before polishing the outer surface of the stone panel;
A polishing step of cutting and polishing a predetermined thickness into a flat shape while spraying water on the outer surface of the stone panel to which the filler is applied and cured and dried;
Drying the polished stone panel with hot air;
Stone-bonded ultra-thin stone paper mass production method having a flexibility comprising a.
The method according to any one of claims 1 to 7,
The inner and outer plates each have a thickness of 1 mm or more and 2 mm or less, and the bonding layers in which the respective joining surfaces of the inner and outer plates face each other to have a thickness of 0.5 mm or more and 1.5 mm or less. Stone-bonded ultra-thin stone paper mass production method having a flexibility, characterized in that formed.
The method according to claim 8,
The reinforcing fiber is a stone-bonded ultra-thin stone paper mass production method having the flexibility, characterized in that the mesh woven from glass fiber (glass fiber) material.
The method according to claim 9,
The mesh body has a plurality of through-holes formed in a rectangular shape by cross-crossing a single fiber of a yarn shape, and the inner diameter of the through-holes is 1 to 5 mm or less. Stone paper mass production method.
KR1020100076792A 2010-08-10 2010-08-10 A mass production method of slab junction type ultrathin stone paper having flexibility KR20120014678A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020100076792A KR20120014678A (en) 2010-08-10 2010-08-10 A mass production method of slab junction type ultrathin stone paper having flexibility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020100076792A KR20120014678A (en) 2010-08-10 2010-08-10 A mass production method of slab junction type ultrathin stone paper having flexibility

Publications (1)

Publication Number Publication Date
KR20120014678A true KR20120014678A (en) 2012-02-20

Family

ID=45837654

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020100076792A KR20120014678A (en) 2010-08-10 2010-08-10 A mass production method of slab junction type ultrathin stone paper having flexibility

Country Status (1)

Country Link
KR (1) KR20120014678A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942891A (en) * 2014-03-28 2015-09-30 广西苏源投资股份有限公司 Rich mineral paper composite board
CN106378832A (en) * 2016-11-29 2017-02-08 王兆进 Decorative fiber board
CN107805036A (en) * 2017-11-21 2018-03-16 常州思宇环保材料科技有限公司 A kind of preparation method of the compound stone paper of flame retardant type
CN110435012A (en) * 2019-08-12 2019-11-12 福建弘高创意石材制品有限公司 A kind of production method of flexible transparent stone

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942891A (en) * 2014-03-28 2015-09-30 广西苏源投资股份有限公司 Rich mineral paper composite board
CN106378832A (en) * 2016-11-29 2017-02-08 王兆进 Decorative fiber board
CN107805036A (en) * 2017-11-21 2018-03-16 常州思宇环保材料科技有限公司 A kind of preparation method of the compound stone paper of flame retardant type
CN107805036B (en) * 2017-11-21 2020-11-06 玉环墨痕机电科技有限公司 Preparation method of flame-retardant composite stone paper
CN110435012A (en) * 2019-08-12 2019-11-12 福建弘高创意石材制品有限公司 A kind of production method of flexible transparent stone

Similar Documents

Publication Publication Date Title
US20100300032A1 (en) Plate product using natural stone for floor and wall finishing
KR101277887B1 (en) A method for manufacturing panel for natural stone decoration and decoration material for architecture using the panel
JP2013540924A5 (en)
JP5681621B2 (en) Natural stone composite panel and manufacturing method thereof
KR100524364B1 (en) Manufacturing method of tactile advance wood panel
KR20150022915A (en) Panel for forming a floor covering and method for manufacturing such panels
KR20120014678A (en) A mass production method of slab junction type ultrathin stone paper having flexibility
JP2017502850A (en) Core layer with wood elements, in particular wood elements with a wavy structure
KR200324825Y1 (en) Wood flooring composed of wpl, base and soundproof layer
CZ2002340A3 (en) Compound lining panel having face made of natural stone and process for producing thereof
JP2011110939A (en) Veneer reinforcement material wood floor and method for manufacturing the same
KR101198942B1 (en) Plate product using natural stone for floor and wall finishing
KR20060052946A (en) Thin, stratified, reinforced slab and method for the manufacture thereof
US4981539A (en) Process for the structural reinforcement of fragile articles made of stone or agglomerates
JP2000136579A (en) Panel and manufacture thereof
JP6901818B2 (en) Panel manufacturing method
KR101917838B1 (en) Abrasive disks having excellent workability and stability and preparation thereof
CN114311889A (en) Wood material sheet, method for producing wood material sheet, molded article, and method for producing molded article
US8435621B2 (en) Artificial stone fiber composites
KR100719026B1 (en) Fiber disk and manufacturing method thereof
CN100374290C (en) Composite reinforcing material for thin stone plate and its prepn process
KR101231651B1 (en) Glass interior panel having high strength and brittleness-resistant core
KR101761534B1 (en) A method for producing a straw or rice straw board having improved smoothness and a method for producing the straw or rice straw board
KR100717407B1 (en) Mdf abrasive disk and manufacturing method thereof
KR101242303B1 (en) Method for manufacturing a composite tile consisting of natural stone material and ceramic material

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E601 Decision to refuse application