KR20110137207A - Forming method of wafer solder bump using bump-shaped wetting layer, wafer having solder bump manufactured using the same and joining method of flip chip using the same - Google Patents
Forming method of wafer solder bump using bump-shaped wetting layer, wafer having solder bump manufactured using the same and joining method of flip chip using the same Download PDFInfo
- Publication number
- KR20110137207A KR20110137207A KR1020100057301A KR20100057301A KR20110137207A KR 20110137207 A KR20110137207 A KR 20110137207A KR 1020100057301 A KR1020100057301 A KR 1020100057301A KR 20100057301 A KR20100057301 A KR 20100057301A KR 20110137207 A KR20110137207 A KR 20110137207A
- Authority
- KR
- South Korea
- Prior art keywords
- wafer
- wet layer
- solder bump
- solder
- forming
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/91—Methods for connecting semiconductor or solid state bodies including different methods provided for in two or more of groups H01L2224/80 - H01L2224/90
- H01L2224/92—Specific sequence of method steps
- H01L2224/921—Connecting a surface with connectors of different types
- H01L2224/9212—Sequential connecting processes
- H01L2224/92122—Sequential connecting processes the first connecting process involving a bump connector
- H01L2224/92125—Sequential connecting processes the first connecting process involving a bump connector the second connecting process involving a layer connector
Landscapes
- Wire Bonding (AREA)
Abstract
Description
The present invention relates to a method of forming solder bumps on one surface of a wafer by using a protrusion-shaped wet layer, a wafer on which solder bumps are produced by the method, and a flip chip bonding method using the same. The present invention relates to a solder bump forming method by a method in which a molten solder is agglomerated by surface tension around the wet layer due to the protrusion, a wafer on which a solder bump produced by the method is formed, and a flip chip bonding method using the same. .
Solder bumps are formed on the chip pad for the purpose of bonding the silicon chip to the substrate, and the solder bumps electrically and mechanically connect the chip and the substrate.
Such solder bumps can be formed by performing methods such as screen printing, evaporation, and electrodepositon. In particular, with the miniaturization of chips in recent years, the application of the electroplating method which can cope with a fine pitch is increasing.
However, in the conventional solder bump forming method using the electroplating method, the process of forming the solder bumps on the pad of the chip is complicated, there is a problem that the production time is increased, the production cost is increased, see the drawings below. To explain.
1 is a cross-sectional view showing a conventional process of forming a solder bump on a chip.
As shown, it can be seen that the conventional solder bump forming method undergoes a series of steps in several steps.
That is, various processes such as a photoresist masking process, a process of forming voids, sputtering, and the like are performed several times. Particularly, the conventional solder bump forming method shown in the drawing is sequentially subjected to a 14 step process. Then, a solder bump is finally formed on the pad of the chip through a process of reflowing the solder.
As described above, in the case of the conventional solder bump forming method, there is a problem in that the production efficiency decreases and the production cost may increase as the production time and production process become longer.
Therefore, a method for solving such a problem is required.
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems, and to provide a method of forming a wet layer protruding on a wafer and forming solder bumps using wave soldering.
The present invention also provides a wafer having solder bumps formed on one surface thereof.
In addition, the present invention provides a flip chip bonding method using a chip separated from a wafer on which solder bumps are formed on one surface.
The objects of the present invention are not limited to the above-mentioned objects, and other objects that are not mentioned will be clearly understood by those skilled in the art from the following description.
Wafer solder bump forming method using a protrusion-shaped wet layer of the present invention for solving the above process, the wet layer forming step and the melting solder to form a protrusion-shaped wet layer on the plurality of electrodes formed on the wafer to the top Solder bump forming step of placing the wafer in the outflow wave soldering device, and contacting the wafer to the outflowing molten solder to form a solder bump surrounding the protruding wet layer.
The wet layer forming step may form a stud bump-shaped wet layer using a capillary.
In addition, the wet layer forming step may further include a coining process for uniformizing the height of the wet layer.
The wet layer forming step may include a photoresist coating process of applying a photoresist to one surface of the wafer, a masking process of attaching a mask to a portion except for an area of a cross section of the wet layer to be produced, and exposing and developing the photoresist to the mask. Process of forming voids by etching portions to which the metal is not attached; plating process of filling the pores with metal to form a wet layer on the surface of the wafer; and removing the mask and the photosensitive agent to form a void-shaped wet layer. It may include a wet layer forming process.
In addition, the wafer with the solder bumps produced using the same has a plurality of electrodes having conductivity, a wetting layer formed in a protrusion shape on the electrode, and a melted solder flowing out of the wave soldering apparatus in contact with the wetting layer. It includes a solder bump formed to surround the wet layer.
And. The wet layer may be formed in a stud bump shape by a capillary.
In addition, the flip chip bonding method using the same, the bonding step of pressing the solder bump and the conductive pad of the chip produced by using the wafer manufactured by the method and the underfill step of underfilling the space between the chip and the substrate with a resin It may include.
The method for forming a wafer solder bump using the protruding wet layer of the present invention for solving the above problems, the wafer on which the solder bumps are produced, and the flip chip bonding method using the same have the following effects.
First, since the wetted layer is formed in the shape of a protrusion, the melt solder can be agglomerated by the surface tension around the wetted layer, so that the shape of the solder bumps can be uniformly formed and is not interfered by adjacent solder bumps. There is this. Therefore, there is an advantage that the effective packaging can be made corresponding to the fine pitch.
Second, there is an advantage that the wet layer is located inside the solder ball to prevent breakage of the solder bumps due to external force when bonding the chip and the substrate.
Third, since the entire process can be efficiently shortened, there is an advantage that the production time is reduced, the overall productivity is increased, thereby lowering the product cost.
The effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.
1 is a cross-sectional view showing a conventional process of forming solder bumps on a chip;
2 is a view showing a process of forming a wet layer by a wafer solder bump forming method according to an embodiment of the present invention;
3 is a cross-sectional view showing a wet layer formed on an electrode by a method of forming a wafer solder bump according to an embodiment of the present invention;
4 is a cross-sectional view showing a process of contacting the molten solder to the wafer by the wafer solder bump forming method according to an embodiment of the present invention;
FIG. 5 is a cross-sectional view illustrating solder bumps formed on a wet layer by a method of forming a wafer solder bump according to an embodiment of the present invention; FIG. And
6 is a cross-sectional view illustrating a process of bonding a chip having a solder bump to a substrate by a method of forming a wafer solder bump according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. In describing the present embodiment, the same designations and the same reference numerals are used for the same components, and further description thereof will be omitted.
As described in the background art, the conventional flip chip bonding method has a problem in that a process of forming solder bumps on a pad of a chip is complicated. Therefore, the present invention provides a method of directly bonding the pads of the substrate and the solder bumps by forming a solder bump on one surface of the chip, hereinafter will be described in order to go through the process of the present invention to form a flip chip package. .
First, a wafer for producing a chip is produced. In general, in order to manufacture a chip, a process of dividing the wafer after manufacturing a disk-shaped wafer may be performed to obtain individual chips.
In the present invention, in order to form solder bumps on a chip, a wave soldering process is performed on the wafer. The wafer has an electrode formed on one surface thereof, and a protruding wet layer for wave soldering is formed on the electrode. The wet layer has the purpose of allowing the molten solder to aggregate when the wafer is exposed to the molten solder during wave soldering.
2 is a view showing a process of forming the
Referring to FIG. 2, a process of forming the
As shown, the
In this process, the molten wet layer paste L is approached on the
Thereafter, the wet layer paste L is cured to form the
On the other hand, the height of the stud bump-shaped
3 is a cross-sectional view showing the
Referring to FIG. 3, a cross section of a
Through the above process, the stud bump-shaped
Meanwhile, in addition to the stud bump shape of the present embodiment, the
For example, a method of applying a photoresist to one surface of a wafer and attaching a mask to a portion other than the area of the cross section of the wetted layer to be exposed and developing the photoresist to etch the portion where the mask is not attached may be used. have.
That is, by attaching a mask except a portion where a wet layer is to be formed on the photoresist applied to the entire area of the wafer, when the photosensitive agent is exposed to light and subjected to an etching process, the other part is protected by a mask and a wet layer is formed. Only the part that will be etched can be etched.
As a result, pores are formed in the applied photosensitive agent as many as the number of wet layers to be generated, and then a process of filling metals such as copper and nickel into the pores may be performed.
After that, the mask and the photoresist are removed from the wafer. Eventually, the wet layer paste filled and cured in the voids remains on the wafer, which forms a protrusion-shaped wet layer.
As such, the wet layer may be formed to protrude on the wafer to have protrusion shapes of various shapes through various methods.
4 is a cross-sectional view illustrating a process of contacting the
Referring to FIG. 4, the
After the
The
Specifically, the
In the
The holder has a structure capable of transferring the
In addition, when the
In the present invention, since the wetting
That is, when the
On the other hand, when the
6 is a cross-sectional view illustrating a state in which the solder bumps 30 are formed on the
Referring to FIG. 6, the solder bumps 40 are formed to surround the protruding
As described above, the
In this embodiment. As shown, the
Hereinafter, a process of bonding the chip manufactured by the above method to the substrate will be described.
7 is a cross-sectional view illustrating a process of bonding the
Referring to FIG. 7, the
After the wave soldering is performed, the
First, the solder bumps 40 are positioned on the
On the other hand, in general, there is a possibility that cracks may occur in the solder bumps 40 due to pressure when performing the present process, and the phenomenon is such that the shape of the solder bumps 40 is not uniformly formed or applied to the pressure. This can happen if the direction of is twisted in the vertical direction.
However, the
Next, an
The wafer solder bump forming method using the protrusion-shaped wet layer according to the present invention, the wafer with the solder bumps produced using the same, and the flip chip bonding method using the same have been described.
According to the present invention, the solder bumps may be formed on the wafer by only one operation by performing wave soldering, and in particular, the bumps of the bumps may be formed to have uniform and excellent quality. In addition, the process of bonding the chip and the substrate manufactured in this manner to each other is greatly shortened, there is an advantage that the productivity of the process can be increased as the reliability of the bonding is increased.
As described above, the preferred embodiments of the present invention have been described, and the fact that the present invention can be embodied in other specific forms in addition to the above-described embodiments without departing from the spirit or scope thereof has ordinary skill in the art. It is obvious to them. Therefore, the above-described embodiments should be regarded as illustrative rather than restrictive, and thus, the present invention is not limited to the above description and may be modified within the scope of the appended claims and their equivalents.
10: wafer
11: chip
20: electrode
30: wet layer
40: solder bump
50: substrate
60: pad
70: adhesive resin
Claims (7)
A solder bump forming step of placing the wafer in a wave soldering apparatus in which a molten solder flows out and forming a solder bump surrounding the protrusion-shaped wet layer by contacting the wafer with the outflowing molten solder;
Wafer solder bump forming method comprising a.
The wet layer forming step,
Wafer solder bump formation method for forming a stud bump-shaped wet layer using a capillary.
The wet layer forming step,
Wafer solder bump forming method further comprises a coining process for equalizing the height of the wet layer.
The wet layer forming step,
A photoresist coating process of coating a photoresist on one surface of the wafer;
A masking process of attaching a mask to a portion except an area of a cross section of the wet layer to be generated;
A pore forming process of exposing and developing the photosensitive agent to form pores by etching portions where the mask is not attached;
A plating process of filling the pores with metal to form a wet layer on the surface of the wafer; And
A wetting layer forming process of removing the mask and the photosensitive agent to form a wetting layer having a pore shape;
Wafer solder bump forming method comprising a.
A wetting layer formed on the electrode in a protrusion shape; And
A solder bump formed to surround the wetted layer of the protrusion shape while the molten solder flowing out of the wave soldering device contacts the wetted layer;
Solder bump formed wafer comprising a.
The wet layer is a wafer with a solder bump is formed in a stud bump shape by the capillary.
An underfill step of underfilling the space between the chip and the substrate with a resin;
Flip chip bonding method comprising a.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100057301A KR101156175B1 (en) | 2010-06-16 | 2010-06-16 | Forming Method of Wafer Solder Bump Using Bump-shaped Wetting Layer, Wafer Having Solder Bump Manufactured Using the Same and Joining Method of Flip Chip Using the Same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100057301A KR101156175B1 (en) | 2010-06-16 | 2010-06-16 | Forming Method of Wafer Solder Bump Using Bump-shaped Wetting Layer, Wafer Having Solder Bump Manufactured Using the Same and Joining Method of Flip Chip Using the Same |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20110137207A true KR20110137207A (en) | 2011-12-22 |
KR101156175B1 KR101156175B1 (en) | 2012-06-18 |
Family
ID=45503607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020100057301A KR101156175B1 (en) | 2010-06-16 | 2010-06-16 | Forming Method of Wafer Solder Bump Using Bump-shaped Wetting Layer, Wafer Having Solder Bump Manufactured Using the Same and Joining Method of Flip Chip Using the Same |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101156175B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200136215A (en) * | 2019-05-27 | 2020-12-07 | 주식회사 아이디피 | Wafer level packaging method with solderball for Cap wafer, and Cap wafer |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20070080894A (en) * | 2006-02-09 | 2007-08-14 | 삼성전자주식회사 | Method for manufacturing wafer level package using gold bumb |
KR100762909B1 (en) | 2006-08-31 | 2007-10-08 | 주식회사 하이닉스반도체 | Manufacturing process of flip chip package |
US7674651B2 (en) * | 2006-12-26 | 2010-03-09 | International Business Machines Corporation | Mounting method for semiconductor parts on circuit substrate |
-
2010
- 2010-06-16 KR KR1020100057301A patent/KR101156175B1/en active IP Right Grant
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200136215A (en) * | 2019-05-27 | 2020-12-07 | 주식회사 아이디피 | Wafer level packaging method with solderball for Cap wafer, and Cap wafer |
Also Published As
Publication number | Publication date |
---|---|
KR101156175B1 (en) | 2012-06-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI508241B (en) | Package carrier, pacakge carrier manufacturing method, package structure for semiconductor device and manufacturing method thereof | |
JP5645592B2 (en) | Manufacturing method of semiconductor device | |
JP5923725B2 (en) | Electronic component mounting structure | |
JP4729963B2 (en) | PROJECT ELECTRODE FOR CONNECTING ELECTRONIC COMPONENT, ELECTRONIC COMPONENT MOUNTING BODY USING SAME, AND METHOD FOR PRODUCING THEM | |
JP4415717B2 (en) | Semiconductor device and manufacturing method thereof | |
JP5018155B2 (en) | Wiring board, electronic component mounting structure, and semiconductor device | |
JP6004441B2 (en) | Substrate bonding method, bump forming method, and semiconductor device | |
US8431478B2 (en) | Solder cap bump in semiconductor package and method of manufacturing the same | |
US11181704B2 (en) | Fabrication method of high aspect ratio solder bumping with stud bump and injection molded solder, and flip chip joining with the solder bump | |
JP2006202991A (en) | Circuit board and its manufacturing method, and semiconductor package and its manufacturing method | |
JP2006128662A (en) | Semiconductor and its mounting body | |
US7956472B2 (en) | Packaging substrate having electrical connection structure and method for fabricating the same | |
TWI502666B (en) | Electronic parts mounting body, electronic parts, substrate | |
KR101156175B1 (en) | Forming Method of Wafer Solder Bump Using Bump-shaped Wetting Layer, Wafer Having Solder Bump Manufactured Using the Same and Joining Method of Flip Chip Using the Same | |
TWI546922B (en) | Semiconductor device and manufacturing method thereof | |
JP2018037520A (en) | Semiconductor device, electronic device, method for manufacturing semiconductor device, and method for manufacturing electronic device | |
JPH09246319A (en) | Flip chip mounting method | |
KR101130498B1 (en) | Semiconductor device having bump | |
JP5685807B2 (en) | Electronic equipment | |
JP2013251350A (en) | Electronic component mounting structure and manufacturing method thereof | |
KR101198540B1 (en) | Semiconductor device and fabrication method thereof | |
JP2010129694A (en) | Manufacturing method of electronic apparatus | |
KR20120007651A (en) | Forming method of wafer solder bump using laser and joining method of flip chip using the same | |
JP2001284380A (en) | Method for mounting semiconductor device | |
JP2006012950A (en) | Semiconductor device and its manufacturing method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20160328 Year of fee payment: 5 |
|
FPAY | Annual fee payment |
Payment date: 20161118 Year of fee payment: 19 |