KR20110123315A - Manufacturing method of interior board - Google Patents

Manufacturing method of interior board Download PDF

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Publication number
KR20110123315A
KR20110123315A KR1020100042731A KR20100042731A KR20110123315A KR 20110123315 A KR20110123315 A KR 20110123315A KR 1020100042731 A KR1020100042731 A KR 1020100042731A KR 20100042731 A KR20100042731 A KR 20100042731A KR 20110123315 A KR20110123315 A KR 20110123315A
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KR
South Korea
Prior art keywords
water
board
interior
stone
manufacturing
Prior art date
Application number
KR1020100042731A
Other languages
Korean (ko)
Inventor
오성만
Original Assignee
오성만
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Publication date
Application filed by 오성만 filed Critical 오성만
Priority to KR1020100042731A priority Critical patent/KR20110123315A/en
Publication of KR20110123315A publication Critical patent/KR20110123315A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/06—Sculpturing
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

PURPOSE: A manufacturing method of an interior board is provided to easily form patterns on an interior board and to uniformly color the formed patterns. CONSTITUTION: A manufacturing method of an interior board is as follows. A stone powder layer is formed by coating the top of a gypsum board with stone powder paste formed by mixing bond and stone powder(S11). Pattern grooves are formed by removing parts of the stone powder layer and the gypsum board using a carving machine(S12). A water-soluble coloring solution is injected into the pattern grooves(S13). The inner sides of the pattern grooves are colored by drying the injected water-soluble coloring solution(S14).

Description

Manufacturing method of interior board

The present invention relates to a method for manufacturing an interior board, and to a method for manufacturing an interior board having a light and beautiful appearance at a low manufacturing cost.

The interior walls of the building are decorated with finishes. Such a finishing material may be a simple wallpaper having a pattern, or high-quality materials such as wood or stone may be used.

Stone is a natural material, used as the finest interior material. However, as well as marble is difficult to process, there is a problem that the stone powder is blown during construction. In addition, the weight was considerable and difficult to handle. Moreover, the carving and writing of these stones required considerable cost. In addition, it was more difficult and costly to paint such letters evenly.

On the other hand, as Korea has grown into a highly industrialized society in the 21st century, construction waste materials, which are increasing day by day, are classified as specific wastes. Therefore, the recycling of construction waste materials requires a way to reduce construction waste even a little.

The present invention has the appearance of a stone, but to provide a method of manufacturing an interior board that can be light and easy to form a pattern.

In addition, the present invention is to provide a method of manufacturing an interior board that can be uniformly colored on the pattern formed.

In addition, an object of the present invention is to provide a method of manufacturing an interior board to prevent external moisture from penetrating into the pattern.

According to one aspect of the invention,

(a) forming a stone layer by coating a stone powder paste mixed with a bond and stone powder on top of the gypsum board;

      (b) forming a pattern groove by removing a part of the stone layer and the gypsum board by using a engraving machine;

(c) injecting a water-soluble coloring solution into the pattern groove;

     (D) it provides a method of manufacturing an interior board comprising the step of drying the water-soluble coloring solution to color the interior of the pattern groove.

In addition, the water-soluble coloring solution is provided with a manufacturing method of the interior board, characterized in that the water-soluble binder is included.

As described above, the present invention has a stone appearance, but can provide a manufacturing method of the interior board that is lightweight and can easily form a pattern.

In addition, the present invention can provide a manufacturing method of the interior board that can be uniformly colored on the pattern formed.

In addition, it is possible to provide a method for manufacturing an interior board having a binder layer formed in a pattern groove to prevent external moisture from penetrating the formed pattern.

1 is a flow chart of a manufacturing method of the interior board according to an embodiment of the present invention.
2 to 6 is a manufacturing process diagram of the interior board according to an embodiment of the present invention.
Figure 7 is an illustration of the interior board construction according to an embodiment of the present invention.

DETAILED DESCRIPTION Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are intended to explain in detail enough to enable those skilled in the art to easily carry out the present invention. This does not mean that the spirit and scope of the present invention is limited.

1 is a flow chart of a manufacturing method of an interior board according to an embodiment of the present invention, Figures 2 to 6 is a cross-sectional view of the manufacturing process of the interior board according to an embodiment of the present invention, Figure 7 is a work of the present invention It is an exemplary figure which constructed the interior board which concerns on an Example.

S11 is a step of forming a stone layer by coating a stone powder paste mixed with a bond and stone powder on the upper part of the gypsum board.

The gypsum board 11 is made of limestone as a main component, and is light and easy to be used as a general building interior material. The gypsum board 11 easily absorbs moisture and degrades hardness when absorbed. Therefore, it is common to form a coating layer on the surface of the gypsum board (11).

The gypsum board 11 used in this embodiment is used as a general interior material as a general interior material, the thickness may be around 10mm. The gypsum board 11 can easily form the pattern grooves 13, which is a suitable material as the base board of the present embodiment, and can later easily absorb the water of the water-soluble coloring solution 14 into the pattern grooves 13, There is an advantage that the colored layer 15 can be easily formed on the inner wall of the pattern groove 13.

S11 forms a stone layer 12 by coating a stone powder paste mixed with a bond and stone powder on the gypsum board (11). The bond may be an industrial bond made of synthetic resin. Bonds are widely used for bonding objects to objects. In the case of Korea, you can also use Okong Bond produced by Okong Corporation.

Stone powder is a crushed granite, the size of the stone powder may vary in size ranging from about 1mm to 5mm depending on the texture to be expressed. Stone powder may be manufactured by grinding stones of various materials to meet the purpose of use in addition to granite.

Mixing the bond with the stone gives a stone powder paste. The stone paste is highly viscous by the bond. Therefore, the stone powder paste does not easily flow down when coated on the gypsum board 11. The binder may additionally be mixed with the stone powder paste in order to lower the viscosity of the stone powder paste.

The stone powder paste may be coated with a predetermined thickness on the surface of the gypsum board 11 using a squeegee to form the stone layer 12. The thickness of the stone layer 12 is preferably about 5mm.

When the stone layer 12 is coated and hardened, the appearance becomes a board of the same shape as a natural stone plate as a whole. The gypsum board 11 coated with the stone layer 12 of FIG. 3 is light because the stone layer 12 is thin. In addition, the stone layer 12 is a combination of stone powder as a bond, it can be easily cut using a saw. That is, the gypsum board 11 coated with the stone layer 12 can be easily processed. In addition, even when cutting the gypsum board 11 coated with the stone layer 12 with a saw, the stone powder separated by the bond does not scatter well to the outside. Therefore, the gypsum board 11 coated with the stone layer 12 does not contaminate the air during the interior work.

The step of forming a pattern groove by removing a part of the stone layer and the gypsum board using a S12 engraver.

Engraver is a general purpose equipment that can form a pattern on the stone. Therefore, the doorway groove 13 is easily formed in the gypsum board 12 coated with the stone layer 12 as shown in FIG. 3. When the data of the pattern to be formed into the engraver is input, the pattern groove 13 is formed to a certain depth. The pattern groove 13 may be formed by removing the stone layer 12 and digging the gypsum board 11 to a certain depth. The shape of the groove 13 may be a letter, or may be a picture or a logo.

 S13 is a step of injecting a water-soluble coloring solution into the pattern groove. The water-soluble coloring solution is a solution that flows easily due to low viscosity, and is composed of a water-soluble binder and a color component. In short, a water-soluble coloring solution is a solution such as an aqueous paint. The water-soluble binder not only serves to uniformly mix the color components, but when hardened, forms a binder layer to coat the interior of the doorway 13.

As shown in FIG. 5, the water-soluble coloring solution 14 is filled into the pattern groove 13 formed at a constant depth. At this time, it is good to fill the water-soluble coloring solution 14 as much as the height exposed gypsum board (11). Since the water-soluble coloring solution 14 has a low viscosity, when the gypsum board 11 is well maintained, the water-soluble coloring solution 14 is filled in all the pattern grooves 13 at the same height.

S14 is a step of coloring the interior of the pattern groove by drying the aqueous coloring solution. The water-soluble coloring solution 14 contains a water-soluble binder. The water-soluble binder has a property such as water and is absorbed into the gypsum board 11. As a result, as shown in Figure 6, the color component homogeneously dispersed by the water-soluble binder is left in place as the water-soluble binder is absorbed into the gypsum board 11, thereby forming the colored layer (15). When the colored layer 15 and the binder layer 16 are hardened, moisture does not penetrate into the pattern groove 13. As a result, the glyph groove 13 of the gypsum board 11 exposed as shown in FIG. 4 is protected from external moisture by the colored layer 15 and the binder layer 16. In addition, the gypsum board 11 is protected from the outside by the stone layer 12, the remaining surface.

Proceeding to step S14, the interior board 10 of the present embodiment is completed. An adhesive layer and a sheet covering the adhesive layer may be further coupled to the rear surface of the interior board 10. Removing the sheet exposes the adhesive layer, which can be simply finished to the interior by attaching it to the wall.

7 illustrates a construction example in which a pattern and letters are formed using the interior board 10.

 While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Modifications and additions by those skilled in the art to an equivalent range based on the embodiments will also fall within the scope of the present invention.

Interior Boards (10) Gypsum Boards (11)
Stone Flour (12) Glyph Groove (13)
Water Soluble Coloring Solution (14)

Claims (2)

(a) forming a stone layer by coating a stone powder paste mixed with a bond and stone powder on top of the gypsum board;
(b) forming a pattern groove by removing a part of the stone layer and the gypsum board by using a engraving machine;
(c) injecting a water-soluble coloring solution into the pattern groove;
(d) drying the water-soluble coloring solution to color the interior of the pattern groove.
The method of claim 1,
The water-soluble coloring solution manufacturing method of the interior board, characterized in that the water-soluble binder is included.













KR1020100042731A 2010-05-07 2010-05-07 Manufacturing method of interior board KR20110123315A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020100042731A KR20110123315A (en) 2010-05-07 2010-05-07 Manufacturing method of interior board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020100042731A KR20110123315A (en) 2010-05-07 2010-05-07 Manufacturing method of interior board

Publications (1)

Publication Number Publication Date
KR20110123315A true KR20110123315A (en) 2011-11-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020100042731A KR20110123315A (en) 2010-05-07 2010-05-07 Manufacturing method of interior board

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Country Link
KR (1) KR20110123315A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113978172A (en) * 2021-11-05 2022-01-28 王江 Chinese painting made of stone

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113978172A (en) * 2021-11-05 2022-01-28 王江 Chinese painting made of stone

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