KR20110121726A - Process for producing blast furnace coke - Google Patents

Process for producing blast furnace coke Download PDF

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KR20110121726A
KR20110121726A KR1020117023475A KR20117023475A KR20110121726A KR 20110121726 A KR20110121726 A KR 20110121726A KR 1020117023475 A KR1020117023475 A KR 1020117023475A KR 20117023475 A KR20117023475 A KR 20117023475A KR 20110121726 A KR20110121726 A KR 20110121726A
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caking additive
coal
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KR101362517B1 (en
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세이지 노무라
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신닛뽄세이테쯔 카부시키카이샤
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/14Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
    • C10L5/16Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders with bituminous binders, e.g. tar, pitch

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  • Oil, Petroleum & Natural Gas (AREA)
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Abstract

이 고로용 코크스의 제조 방법에서는, 석탄계의 액체 점결재의 점도가 100cP로 되는 액화 온도 이상 또한 석유계의 고체 점결재의 점도가 100cP로 되는 액화 온도 이하의 온도로 상기 석탄계의 상기 액체 점결재를 가온하고, 상기 석탄계의 상기 액체 점결재에 상기 석유계의 상기 고체 점결재를 용해시켜 혼합 점결재를 조제하고, 원료탄을 상기 혼합 점결재와 혼합하여 혼합 원료를 조제하고, 상기 혼합 원료를 건류한다.In the method for producing blast furnace coke, the coal-based liquid caking additive is formed at a temperature equal to or more than a liquefaction temperature where the viscosity of the coal-based liquid caking additive becomes 100 cP and a liquefaction temperature such that the viscosity of the petroleum-based solid caking additive becomes 100 cP. It warms up, melt | dissolves the said solid petroleum caking additive in the said liquid caking additive of the said coal system, prepares a mixed caking additive, mixes raw coal with the said mixing caking additive, prepares a mixed raw material, and dry-mixes the said mixed raw material. .

Figure P1020117023475
Figure P1020117023475

Description

고로용 코크스의 제조 방법{PROCESS FOR PRODUCING BLAST FURNACE COKE}Production method of blast furnace coke {PROCESS FOR PRODUCING BLAST FURNACE COKE}

본 발명은, 점결재를 사용한 고로용 코크스의 제조 방법에 관한 것이다.The present invention relates to a method for producing blast furnace coke using a caking additive.

본원은 2009년 4월 9일에, 일본에 출원된 일본 특허 출원 제2009-094521호에 기초하여 우선권을 주장하고, 그 내용을 여기에 원용한다.This application claims priority in April 9, 2009 based on Japanese Patent Application No. 2009-094521 for which it applied to Japan, and uses the content for it here.

저품위 원료탄(비점결탄 및 비미점결탄)의 사용 비율을 높여도, 보다 강도가 높은 고로용 코크스를 저비용으로 제조하는 방법으로서, 원료탄에 고체 점결재를 액상화하지 않고 혼합하고, 코크스로에 장입하여 건류하는 방법이 제안되어 있다(특허 문헌 1).Even if the use of low quality raw coal (non-coking coal and non-coking coal) is increased, high strength blast furnace coke is manufactured at low cost.The raw coal is mixed without liquefying the solid caking material, charged into the coke oven and dried. The method is proposed (patent document 1).

상기 특허 문헌 1의 고로용 코크스의 제조 방법에서는, 도 4a에 도시하는 바와 같이, 원료탄(석탄)(1)은, 분쇄기(2)에 의해 소정의 입도로 분쇄되고, 혼련기(3)로 보내진다. 한편, 고체 점결재(4)는, 분쇄기를 포함하는 정립기(整粒機)(5)에 의해 소정의 입도 구성(입경 3㎜ 미만의 미립이 50질량% 이상)으로 정립되고, 혼련기(3)에 공급되어 원료탄(1)과 혼련된다. 이 혼련기(3)에서는, 원료탄(1)에 대해 입도 구성이 유사한 고체 점결재(4)를 혼합한다. 예를 들어, 이 원료탄(1)은, 입경 3㎜ 미만의 석탄 입자가 75 내지 80질량%인 입도 구성을 갖는다. 또한, 혼련기(3)로부터 코크스로(6)로 고체 점결재(4)를 배합한 석탄(1)이 보내져, 코크스(7)가 제조된다.In the manufacturing method of the blast furnace coke of the said patent document 1, as shown to FIG. 4A, the raw coal (coal) 1 is grind | pulverized by predetermined | prescribed particle size by the grinder 2, and is sent to the kneading machine 3 Lose. On the other hand, the solid caking additive 4 is grain-sorted by the sizing machine 5 containing a grinder to a predetermined particle size structure (50 mass% or more of fine particles less than 3 mm in diameter), and kneading machine ( 3) is kneaded with the raw coal 1. In this kneader 3, the solid caking additive 4 similar in particle size structure to the raw coal 1 is mixed. For example, this raw coal 1 has a particle size constitution in which coal particles having a particle diameter of less than 3 mm are 75 to 80 mass%. Moreover, the coal 1 which mix | blended the solid caking additive 4 is sent from the kneading machine 3 to the coke oven 6, and the coke 7 is manufactured.

이와 같이, 원료탄(1)의 입도 구성과 고체 점결재(4)의 입도 구성이 유사하므로, 고형 점결재(4)가 석탄 입자 중에 균일하게 분산되어, 원료탄(1)과 고체 점결재(4)의 접촉 면적이 증가한다. 그로 인해, 원료탄(1)과 고체 점결재(4) 사이에 이상적인 접촉 형태가 얻어져, 코크스 강도를 증가시킬 수 있다.Thus, since the particle size structure of the raw coal 1 and the solid caking material 4 are similar, the solid caking material 4 is uniformly dispersed in the coal particles, so that the raw coal 1 and the solid caking material 4 are dispersed. The contact area of is increased. Therefore, an ideal contact form is obtained between the raw coal 1 and the solid caking additive 4, so that the coke strength can be increased.

또한, 도 4b에 도시하는 바와 같이, 콜타르 등의 액체 점결재(8)를 분쇄된 석탄(1)에 첨가하는 것도 제안되어 있다.In addition, as shown in FIG. 4B, it is also proposed to add a liquid caking additive 8 such as coal tar to the pulverized coal 1.

일본 특허 출원 공개 제2007-002052호 공보Japanese Patent Application Publication No. 2007-002052

점결재로서는, 예를 들어 타르, 피치 및 석유계 점결재가 사용된다. 타르 등의 상온에서 액상인 점결재는, 통상, 원료탄에 균일하게 혼련되는 것이 바람직하다. 또한, 피치 등의 상온에서 고형인 점결재는, 통상, 융점 이상으로 가열하여 액상화한 후, 원료탄에 혼련되는 것이 바람직하다.As a caking additive, tar, a pitch, and a petroleum caking additive are used, for example. It is preferable that the caking additive which is liquid at ordinary temperature such as tar is usually kneaded uniformly with raw coal. In addition, it is preferable that the caking additive which is solid at ordinary temperature, such as pitch, is usually kneaded with raw coal after heating to a liquefaction point or more and liquefying.

상술한 바와 같이, 점결재로서, 고체 점결재와 액체 점결재가 알려져 있다. 본 발명자는, 점결재로서, 예를 들어 아스팔트 등의 석유계 중질 잔사인 저연화점의 고체 점결재에 착안하였다.As mentioned above, as a caking additive, a solid caking additive and a liquid caking additive are known. As a caking additive, this inventor paid attention to the solid caking additive of the low softening point which is petroleum heavy residues, such as asphalt, for example.

이 저연화점의 고체 점결재는, 예를 들어 도 3의 데이터 A로 나타내는 바와 같이, 상온에서는 10000cP 이상의 점도를 갖고 있어, 고체로서 취급할 수 있다. 그러나 특허 문헌 1과 같이 분쇄기 등에 의해 고체 점결재를 미립화한 경우에, 분쇄시에 발생하는 열에 의해 고체 점결재의 점도가 저하되어, 장치에 부착되므로, 고체로서의 핸들링이 곤란해진다. 따라서, 저연화점의 고체 점결재는, 미립화에는 부적합하다.This low softening point solid caking additive has a viscosity of 10000 cP or more at normal temperature, for example, as shown by data A of FIG. 3, and can be handled as a solid. However, when the solid caking additive is atomized using a grinder or the like as in Patent Literature 1, the viscosity of the solid caking additive decreases due to the heat generated during the grinding, and thus it is difficult to handle as a solid. Therefore, the solid caking additive of the low softening point is unsuitable for atomization.

또한, 저연화점의 고체 점결재를 가열에 의해 액상화하는 것도 생각할 수 있다. 그러나 도 3에 나타내는 바와 같이, 점도(cP)를 액상화의 기준(후술)인 100cP 이하로 하기 위해서는, 열원을 사용하여 저연화점의 고체 점결재를 230℃ 이상으로 가열할 필요가 있다. 그러나 통상의 공업용 저압 증기에 의해 230℃의 가열 온도를 얻을 수는 없으므로, 상기 열원과는 별도의 열원을 필요로 하여, 비용이 증가한다.It is also conceivable to liquefy the solid caking additive of low softening point by heating. However, as shown in FIG. 3, in order to make viscosity (cP) below 100 cP which is a reference | standard of liquid liquefaction (after-mentioned), it is necessary to heat the solid caking additive of a low softening point to 230 degreeC or more using a heat source. However, since the heating temperature of 230 degreeC cannot be obtained by normal industrial low pressure steam, a heat source separate from the said heat source is needed, and cost increases.

본 발명은 이러한 관점에 비추어 이루어진 것으로, 코크스 강도를 향상시키고, 팽창압을 저감할 수 있는 고로용 코크스의 제조 방법을 제공하는 것을 목적으로 한다. 또한, 본 발명에서는, 점결재로서, 분쇄한 경우에 핸들링이 곤란한 저연화점의 고체 점결재를 사용할 수 있는 고로용 코크스의 제조 방법을 제공하는 것을 목적으로 한다.This invention is made | formed in view of such a viewpoint, and an object of this invention is to provide the manufacturing method of the blast furnace coke which can improve coke strength and reduce expansion pressure. Moreover, an object of this invention is to provide the manufacturing method of the blast furnace coke which can use the solid caking additive of the low softening point which is difficult to handle when grind | pulverizing as caking additive.

본 발명의 요지는, 이하와 같다.The gist of the present invention is as follows.

(1) 고로용 코크스의 제조 방법이며, 석탄계의 액체 점결재의 점도가 100cP로 되는 액화 온도 이상 또한 석유계의 고체 점결재의 점도가 100cP로 되는 액화 온도 이하의 온도로 상기 석탄계의 상기 액체 점결재를 가온하고, 상기 석탄계의 상기 액체 점결재에 상기 석유계의 상기 고체 점결재를 용해시켜 혼합 점결재를 조제하고, 원료탄을 상기 혼합 점결재와 혼합하여 혼합 원료를 조제하고, 상기 혼합 원료를 건류한다.(1) A method for producing blast furnace coke, wherein the liquid point of the coal system is at a temperature equal to or higher than the liquefaction temperature at which the viscosity of the coal-based liquid caking additive is 100 cP and at a temperature below the liquefaction temperature at which the viscosity of the petroleum solid caking additive is 100 cP. Warm the binder, dissolve the petroleum-based solid binder in the coal-based liquid binder, prepare a mixed binder, mix raw coal with the mixed binder, prepare a mixed raw material, and prepare the mixed raw material. Carbonize it.

(2) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 석유계의 상기 고체 점결재는, 180℃ 이하의 연화점을 가져도 된다.(2) In the method for producing blast furnace coke according to (1), the petroleum-based solid caking additive may have a softening point of 180 ° C. or less.

(3) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 석유계의 상기 고체 점결재는, 아스팔트 피치여도 된다.(3) In the method for producing blast furnace coke according to the above (1), the petroleum-based solid caking additive may be an asphalt pitch.

(4) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 석탄계의 상기 액체 점결재는, 콜타르여도 된다.(4) Coal tar may be sufficient as the said liquid caking additive of the said coal type | system | group in the manufacturing method of the blast furnace coke of said (1).

(5) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 석탄계의 상기 액체 점결재의 가온 온도는, 150℃ 이하여도 된다.(5) In the manufacturing method of the blast furnace coke as described in said (1), the heating temperature of the said liquid caking additive of the said coal system may be 150 degrees C or less.

(6) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 온도에 있어서의 상기 혼합 점결재의 점도가 100cP 이하여도 된다.(6) In the manufacturing method of the blast furnace coke as described in said (1), the viscosity of the said mixed caking additive in the said temperature may be 100 cP or less.

(7) 상기 (1)에 기재된 고로용 코크스의 제조 방법에서는, 상기 원료탄은, 미분탄이어도 된다.(7) In the method for producing blast furnace coke according to the above (1), the raw coal may be fine coal.

(8) 상기 (7)에 기재된 고로용 코크스의 제조 방법에서는, 상기 미분탄은, 석탄을 분쇄한 후 분급하여 얻어져도 된다.(8) In the method for producing blast furnace coke according to the above (7), the pulverized coal may be obtained by pulverizing coal and then classifying it.

본 발명에 따르면, 석탄계의 액체 점결재와 석유계의 고체 점결재를 혼합한 액체 상태의 혼합 점결재를 원료탄에 첨가함으로써, 코크스 강도를 향상시키고, 팽창압을 억제할 수 있었다.According to the present invention, the coke strength was improved and the expansion pressure could be suppressed by adding the liquid mixed caking material in which the coal-based liquid caking material and the petroleum-based solid caking material was mixed to the raw coal.

또한, 본 발명에 따르면, 아스팔트 등의 석유계의 고체 점결재를 가온되어 있는 콜타르 등의 석탄계의 액체 점결재 중에서 용해함으로써, 통상의 공업용 저압 증기를 사용하여 저연화점의 고체 점결재를 공업적으로 핸들링할 수 있다.In addition, according to the present invention, by dissolving a petroleum-based solid binder such as asphalt in a coal-based liquid binder such as coal tar, which is heated, using a commercial low pressure steam for industrial use of the solid binder of low softening point industrially You can handle it.

도 1은 본 발명에 따른 고로용 코크스의 제조 방법의 제1 실시 형태를 나타내는 블록도이다.
도 2는 본 발명에 따른 고로용 코크스의 제조 방법의 제2 실시 형태를 나타내는 블록도이다.
도 3은 온도와 점결재의 점도(cP)의 관계를 나타내는 도면이다.
도 4a는 종래의 고로용 코크스의 제조 방법을 나타내는 블록도이다.
도 4b는 종래의 고로용 코크스의 제조 방법을 나타내는 블록도이다.
1 is a block diagram showing a first embodiment of a method for producing blast furnace coke according to the present invention.
It is a block diagram which shows 2nd Embodiment of the manufacturing method of the blast furnace coke which concerns on this invention.
It is a figure which shows the relationship between the temperature and the viscosity (cP) of a caking additive.
It is a block diagram which shows the conventional manufacturing method of blast furnace coke.
4B is a block diagram showing a conventional method for producing blast furnace coke.

이하에 첨부 도면을 참조하면서, 본 발명의 적합한 실시 형태에 대해 설명한다.EMBODIMENT OF THE INVENTION Preferred embodiment of this invention is described, referring an accompanying drawing below.

[제1 실시 형태][First Embodiment]

도 1은 본 발명에 따른 고로용 코크스의 제조 방법의 제1 실시 형태를 나타내는 블록도이다.1 is a block diagram showing a first embodiment of a method for producing blast furnace coke according to the present invention.

도 1에 있어서, 코크스의 원료탄인 석탄(1)을 분쇄기(2)에 의해 분쇄하고, 혼련기(3)에 공급한다. 또한, 석탄계의 액체 점결재(8)는, 가온 용기(12) 내에 넣어져 있다. 이 가온 용기(12)는, 통상의 공업용 저압 증기가 공급되는 히팅 코일 등의 가열기에 의해 가온되어 있다. 가온 용기(12) 내의 석탄계의 액체 점결재(8)의 온도는, 액체 점결재(8)의 액화 온도 이상 또한 석유계의 고체 점결재(11)의 액화 온도 이하이다. 이 가열 온도는, 예를 들어 140℃이다. 그로 인해, 가온 용기(12) 내에서는, 액체 점결재(8)는 액체로 존재한다. 또한, 본 발명에서는, 연화점을 JIS K 2531에 의해 측정하고 있다. 또한, 예를 들어 이 연화점을 ASTM D36에 의해 측정하고, JIS K 2531의 연화점으로 변환할 수도 있다. 또한, 점도가 100cP로 되는 온도를 액화 온도라 정의하고, 100cP의 점도(0.1Paㆍs)를 기준으로 하여, 점결재의 상태(고체 또는 액체)를 판단한다.In FIG. 1, coal 1 which is raw coal of coke is grind | pulverized with the grinder 2, and it supplies to the kneading machine 3. As shown in FIG. In addition, the coal caking liquid 8 is put in the heating container 12. This heating container 12 is heated by heaters, such as a heating coil to which normal industrial low pressure steam is supplied. The temperature of the coal-based liquid caking additive 8 in the heating container 12 is equal to or more than the liquefaction temperature of the liquid caking additive 8 and below the liquefaction temperature of the petroleum-based solid caking additive 11. This heating temperature is 140 degreeC, for example. Therefore, in the heating container 12, the liquid caking additive 8 exists as a liquid. In addition, in this invention, the softening point is measured by JISK2531. For example, this softening point can be measured by ASTM D36, and can also be converted into the softening point of JISK2531. The temperature at which the viscosity becomes 100 cP is defined as a liquefaction temperature, and the state (solid or liquid) of the caking additive is determined based on the viscosity (0.1 Pa · s) of 100 cP.

또한, 액체 점결재(8)가 들어있는 가온 용기(12)에 석유계의 고체 점결재(11)의 덩어리를 투입하고, 이 고체 점결재(11)를 용해시킴으로써 액체의 혼합 점결재(13)를 조제한다. 이 혼합 점결재(13)를 혼련기(3) 중에서 분쇄된 석탄(1)과 혼련하여, 혼합 원료를 조제한다. 혼합 점결재(11)와 혼합된 석탄(1)(혼합 원료)을 코크스로(6)에 공급하고, 이 석탄(1)(혼합 원료)을 코크스로(6)에서 건류함으로써 코크스(7)가 제조된다.In addition, a mass of petroleum-based solid caking additive 11 is introduced into a heating container 12 containing the liquid caking additive 8, and the solid caking additive 11 is dissolved to dissolve the liquid caking additive 13. To prepare. The mixed caking additive 13 is kneaded with the coal 1 pulverized in the kneader 3 to prepare a mixed raw material. The coal 1 (mixed raw material) mixed with the mixed caking additive 11 is supplied to the coke oven 6, and the coal 1 (mixed raw material) is carbonized by the coke oven 6 to coke 7 Are manufactured.

석유계의 고체 점결재(11)는, 예를 들어 아스팔트 피치, 석유계 용제 탈 아스팔트, 석유계 중질유분, 석유 피치이다. 특히, 석유계의 고체 점결재(11)로서, 원유 정제시의 중유 잔사로서의 아스팔트 피치가 적절하게 사용된다. 석유계의 고체 점결재(11)는, 아스팔트 피치를 가공한 점결재여도 된다.The petroleum-based solid caking additive 11 is, for example, asphalt pitch, petroleum solvent deasphalted asphalt, petroleum heavy oil, and petroleum pitch. In particular, as the petroleum-based solid caking additive 11, an asphalt pitch as a heavy oil residue in crude oil refining is suitably used. The petroleum-based solid caking additive 11 may be a caking additive which processed the asphalt pitch.

또한, 석탄계의 액체 점결재(8)는, 예를 들어 타르(콜타르), 타르 중질유분, 콜타르 피치, 연 피치이다. 특히, 석탄계의 액체 점결재(8)로서, 타르(콜타르)가 적절하게 사용된다. 석탄계의 액체 점결재(8)는, 타르(콜타르)를 가공한 점결재여도 된다.Moreover, the coal caking liquid 8 is tar (coal tar), tar heavy oil, coal tar pitch, and lead pitch, for example. In particular, tar (coal tar) is suitably used as the coal caking additive 8. The coal caking additive 8 may be a caking additive obtained by processing tar (coal tar).

도 3에는, 일례로서 온도와 각 점결재의 점도의 관계를 나타낸다. 저연화점의 고체 점결재 A(도 3 중의 데이터 A)는, 아스팔트 피치이다. 액체 점결재 B(도 3 중의 데이터 B)는 콜타르이다. 액체 점결재 C(도 3 중의 데이터 C)는, 콜타르의 경질분을 증류에 의해 제거한 중질화 콜타르이다.In FIG. 3, the relationship between temperature and the viscosity of each caking additive is shown as an example. Solid caking additive A (data A in FIG. 3) of a low softening point is an asphalt pitch. Liquid caking additive B (data B in FIG. 3) is coal tar. Liquid caking additive C (data C in FIG. 3) is neutralized coal tar from which hard content of coal tar was removed by distillation.

또한, 혼합 점결재 M1(도 3 중의 데이터 M1)은, 액체 점결재 C에 고체 점결재 A를 3대 1의 질량비로 용해시켜 얻어져 있다. 혼합 점결재 M2(도 3 중의 데이터 M2)는, 액체 점결재 B에 고체 점결재 A를 3대 1의 질량비로 용해시켜 얻어져 있다. 혼합 점결재 M3(도 3 중의 데이터 M3)은, 액체 점결재 B에 고체 점결재 A를 1대 1의 질량비로 용해시켜 얻어져 있다.In addition, mixed caking additive M1 (data M1 in FIG. 3) is obtained by melt | dissolving solid caking additive A in the liquid caking additive C in the mass ratio of 3 to 1. Mixed caking additive M2 (data M2 in FIG. 3) is obtained by dissolving solid caking additive A in the liquid caking additive B at a mass ratio of 3: 1. Mixed caking additive M3 (data M3 in FIG. 3) is obtained by dissolving solid caking additive A in the liquid caking additive B at a mass ratio of 1: 1.

도 3에 나타내어지는 바와 같이, 고체 점결재 A의 점도를 100cP 이하로 하기 위해서는, 고체 점결재 A를 230℃ 이상의 온도로 가열할 필요가 있다. 따라서, 고체 점결재 A를 단독으로 액상화하기 위해서는, 상술한 바와 같이 전용의 열원을 필요로 하여, 비용이 증가한다. 또한, 고온으로 가열된 액체 상태의 고체 점결재 A를 석탄에 첨가하면, 고체 점결재 A는, 온도 저하에 의해 굳어져, 석탄과 균일하게 혼합되지 않는다. 그로 인해, 고체 점결재 A의 점도가 100cP 이하로 되는 액화 온도 이상의 온도로 혼련기(3)를 전체적으로 가열해 둘 필요가 있어, 비용이 증가한다.As shown in FIG. 3, in order to make the viscosity of the solid caking additive A 100 cP or less, it is necessary to heat solid caking additive A to the temperature of 230 degreeC or more. Therefore, in order to liquefy the solid caking additive A alone, as described above, a dedicated heat source is required, and the cost increases. In addition, if solid caking additive A of the liquid state heated at high temperature is added to coal, solid caking additive A will harden | cure by temperature fall and will not mix uniformly with coal. Therefore, it is necessary to heat the kneader 3 as a whole at the temperature more than the liquefaction temperature which becomes the viscosity of the solid caking additive A 100 cP or less, and costs increase.

한편, 액체 점결재 B 및 C의 점도는, 100℃ 이하에서 100cP 이하이다. 덧붙여, 도 3 중의 M1, M2 및 M3으로 나타내어지는 바와 같이, 단독으로는 140℃ 이하에서 액상화할 수 없는 고체 점결재 A를 액체 점결재 B 또는 C와 혼합함으로써, 혼합 점결재의 점도를 140℃에서 100cP 이하로 저하시킬 수 있다. 그로 인해, 고체 점결재 A의 덩어리를 140℃로 가온한 가온 용기(12)의 액체 점결재 B 또는 C에 투입하면, 고체 점결재 A가 용해된다. 즉, 석유계의 저연화점의 고체 점결재(11)의 액화 온도 이하 또한 석탄계의 액체 점결재(8)의 액화 온도 이상의 온도로 가온 용기(12) 내의 석탄계의 액체 점결재(8)를 가온하고, 저연화점의 고체 점결재(11)를 가온 용기(12) 내의 액체 점결재(8) 중에 투입함으로써, 저연화점의 고체 점결재(11)가 용해된다.On the other hand, the viscosity of liquid caking additives B and C is 100 cP or less at 100 degrees C or less. In addition, as shown by M1, M2, and M3 in FIG. 3, the viscosity of a mixed caking additive is 140 degreeC by mixing the solid caking additive A which cannot be liquefied alone at 140 degrees C or less with liquid caking additive B or C. Can be lowered to 100 cP or less. Therefore, when the lump of solid caking additive A is thrown into the liquid caking additive B or C of the heating container 12 heated at 140 degreeC, solid caking additive A will melt | dissolve. That is, the coal-based liquid caking additive 8 in the heating container 12 is heated to a temperature below the liquefaction temperature of the solid caking additive 11 of the petroleum-based low softening point and above the liquefaction temperature of the coal-based liquid caking additive 8 The solid caking additive 11 of low softening point melt | dissolves by inject | pouring the solid caking additive 11 of low softening point into the liquid caking additive 8 in the heating container 12.

이 가온 용기(12) 내의 석탄계의 액체 점결재(8)의 가온 온도는, 150℃ 이하인 것이 바람직하다. 이 경우, 가온 용기(12) 내의 석탄계의 액체 점결재(8)의 점도는, 100cP 이하이다. 또한, 석유계의 고체 점결재(11)의 용해 속도를 고려하면, 석탄계의 액체 점결재(8)의 온도는, 60℃ 이상인 것이 바람직하다. 또한, 석유계의 고체 점결재(11)를 첨가한 경우라도, 가온 용기(12)의 온도를 일정한 값으로 유지함으로써, 석탄계의 액체 점결재(8)의 온도가 소정의 값으로 유지된다. 따라서, 혼합 점결재(13)의 온도는, 액체 점결재(8)의 온도와 동일하다. 이 온도에서는, 혼합 점결재의 점도는, 100cP 이하인 것이 바람직하다.It is preferable that the heating temperature of the liquid caking additive 8 of the coal system in this heating container 12 is 150 degrees C or less. In this case, the viscosity of the coal type liquid caking additive 8 in the heating container 12 is 100 cP or less. In addition, when the dissolution rate of the petroleum-based solid caking additive 11 is taken into consideration, the temperature of the coal-based liquid caking additive 8 is preferably 60 ° C or higher. In addition, even when the petroleum-based solid caking additive 11 is added, the temperature of the coal-based liquid caking additive 8 is maintained at a predetermined value by maintaining the temperature of the heating vessel 12 at a constant value. Therefore, the temperature of the mixed caking additive 13 is the same as the temperature of the liquid caking additive 8. At this temperature, the viscosity of the mixed caking additive is preferably 100 cP or less.

또한, 석유계의 고체 점결재(11)는, 석탄계의 액체 점결재(8) 중에 효율적으로 용해시키기 위해, 180℃ 이하의 연화점을 갖는 것이 바람직하다. 이 경우, 석유계의 고체 점결재(11)의 점도가 100cP로 되는 온도(액화 온도)는 350℃ 이하이다. 또한, 이 석유계의 고체 점결재(11)의 점도가 100cP 이하로 되는 온도(액화 온도)는, 분류(分留) 등의 제조 조건을 고려하면, 60℃ 이상이어도 된다. 또한, 혼합 점결재(13)의 점도가 100cP로 되는 온도가 150℃ 이하로 되도록, 석탄계의 액체 점결재(8)에 석유계의 고체 점결재(11)를 용해시켜, 혼합 점결재(13)를 조제하는 것이 바람직하다. 또한, 석탄계의 액체 점결재(8)의 점도를 고려하면, 혼합 점결재(13)의 점도가 100cP 이하로 되는 온도는, 40℃ 이상이어도 된다. 또한, 석탄(혼합 원료) 중의 전 점결재(혼합 점결재)의 첨가율은 0.5질량% 이상 10질량% 이하인 것이 바람직하다.In addition, the petroleum-based solid caking additive 11 preferably has a softening point of 180 ° C. or lower in order to dissolve efficiently in the coal caking liquid caking additive 8. In this case, the temperature (liquidation temperature) at which the viscosity of the petroleum-based solid caking additive 11 is 100 cP is 350 ° C. or less. The temperature (liquefaction temperature) at which the viscosity of the petroleum-based solid caking additive 11 becomes 100 cP or less may be 60 ° C. or higher in consideration of manufacturing conditions such as fractionation. Further, the petroleum-based solid binder 11 is dissolved in the coal-based liquid binder 8 so that the temperature at which the viscosity of the mixed binder 13 becomes 100 cP is 150 ° C. or lower, so that the mixed binder 13 is mixed. It is preferable to prepare. In addition, when the viscosity of the coal caking additive 8 is taken into consideration, the temperature at which the viscosity of the mixed caking additive 13 becomes 100 cP or less may be 40 ° C. or higher. Moreover, it is preferable that the addition rate of all the caking additives (mixing caking additive) in coal (mixed raw materials) is 0.5 mass% or more and 10 mass% or less.

본 발명의 제1 실시 형태에서는, 미립화한 석탄(1)에 이 혼합 점결재(13)를 첨가함으로써, 석탄(1)에 고체 점결재(11)만을 첨가한 경우에 비해 점결재의 단위량당의 코크스 강도의 증가량을 대폭으로 향상시킬 수 있고, 팽창압도 저하시킬 수 있다. 또한, 핸들링의 곤란을 수반하는 일 없이 석유계의 저연화점의 고체 점결재를 사용할 수 있다.In the first embodiment of the present invention, by adding the mixed caking additive 13 to the atomized coal 1, the amount per unit amount of the caking additive compared to the case where only the solid caking additive 11 is added to the coal 1 The increase amount of coke strength can be improved significantly, and an expansion pressure can also be reduced. Moreover, the solid caking additive of a petroleum low softening point can be used, without involving difficulty of handling.

이러한 코크스 강도의 향상 효과(점결재의 단위량당의 코크스 강도의 증가량의 향상)는, 이하와 같이 하여 발생한다고 생각된다. 석유계 점결재(저연화점의 점결재)는, 석탄 입자와 화학 구조가 크게 다르므로, 석탄 입자와 융화되기 어렵다. 그러나 석탄 입자와 융화되기 쉬운 석탄계 점결재(액체 점결재)에 석유계 점결재를 동반시킴으로써 석탄 입자 사이에 석유계의 고체 점결재를 침투시킬 수 있다. 그로 인해, 석유계의 고체 점결재를 석탄계의 액체 점결재에 용해시킴으로써, 고체 점결재가 석탄 입자 사이에 매우 잘 분산된다. 이 석유계의 고체 점결재 및 석탄의 액체 점결재에 의해 석탄 입자가 효율적으로 결합되어, 상술한 코크스 강도의 향상 효과가 발생한다.It is thought that such an improvement effect of coke strength (improvement of the increase amount of coke strength per unit amount of a caking additive) arises as follows. Petroleum caking additives (caking additives of low softening point) are hardly compatible with coal particles, because the chemical structure is significantly different from coal particles. However, petroleum-based solid binders can be infiltrated between coal particles by accommodating petroleum-based binders with coal-based binders (liquid binders) that are easily compatible with coal particles. Therefore, by dissolving the petroleum-based solid binder in the coal-based liquid binder, the solid binder is very well dispersed between the coal particles. Coal particles are efficiently bonded by this petroleum solid caking additive and coal liquid caking additive, and the above-mentioned improvement effect of coke strength arises.

또한, 고체 상태의 고체 점결재를 미립화하여 석탄 입자의 간극에 분산시킨 경우, 고체 점결재의 첨가량에 대응하는 충분한 코크스 강도의 향상 효과가 얻어지지 않는다. 그러나 본 발명의 제1 실시 형태에서는, 석탄계의 액체 점결재(바인더)에 석유계의 고체 점결재를 용해시킴으로써 충분한 코크스 강도의 향상 효과를 얻을 수 있다.In addition, when the solid caking additive in the solid state is atomized and dispersed in the gap of the coal particles, sufficient coke strength improvement effect corresponding to the addition amount of the solid caking additive is not obtained. However, in the first embodiment of the present invention, sufficient effect of improving coke strength can be obtained by dissolving a petroleum-based solid binder in a coal-based liquid binder (binder).

본 발명의 제1 실시 형태에서는, 코크스 강도를 향상시킬 뿐만 아니라, 팽창압을 크게 억제할 수 있었다. 상술한 바와 같이, 고체 점결재를 석탄 입자의 사이에 충분히 분산시킬 수 있었으므로, 팽창압이 크게 억제되었다고 생각된다.In the first embodiment of the present invention, not only the coke strength was improved but also the expansion pressure was largely suppressed. As described above, since the solid caking additive could be sufficiently dispersed between the coal particles, it is considered that the expansion pressure was largely suppressed.

[제2 실시 형태]Second Embodiment

도 2는 본 발명에 따른 고로용 코크스의 제조 방법의 제2 실시 형태를 나타내는 블록도이다.It is a block diagram which shows 2nd Embodiment of the manufacturing method of the blast furnace coke which concerns on this invention.

이 제2 실시 형태에서는, 제1 실시 형태와 마찬가지로, 가온 용기(12) 중의 액체 점결재(8) 중에 고체 점결재(11)의 덩어리를 투입함으로써 액체의 혼합 점결재(13)를 조제하고 있다. 그러나 분쇄기(2)에서 분쇄한 석탄(1)을 건조 분급기(14) 내에서 미분탄(15)과 조립탄(16)으로 분급하고 있다. 이 미분탄(15)이 혼련기(3)에 공급되고, 이 혼련기(3) 중에 혼합 점결재(13)가 첨가된다. 혼련기(13)에서는, 미분탄(15)과 혼합 점결재(13)를 혼련(혼합)하여, 혼합 원료를 조제한다. 또한, 조립탄(16)은, 혼합 점결재(13)와 혼합된 미분탄(15)(혼합 원료)에 첨가되어 코크스로(6)로 보내진다. 이 미분탄(15) 및 조립탄(16)을 코크스로(6)에서 건류함으로써 코크스(7)가 제조된다. 이 경우에도, 코크스 강도를 향상시켜, 팽창압을 저하시킬 수 있었다. 이와 같이, 혼합 점결재와 혼합하는 원료탄은, 미분탄이어도 된다. 또한, 이 미분탄은, 석탄을 분쇄한 후 분급하여 얻어져도 된다. 또한, 조립탄은, 직접 혼합 점결재와 혼합할 필요는 없고, 상술한 혼합 원료와 혼합하면 된다.In this 2nd Embodiment, the liquid mixed caking additive 13 is prepared by putting the lump of the solid caking additive 11 in the liquid caking additive 8 in the heating container 12 similarly to 1st Embodiment. . However, the coal 1 crushed by the crusher 2 is classified into the pulverized coal 15 and the granulated coal 16 in the dry classifier 14. This pulverized coal 15 is supplied to the kneader 3, and the mixing caking additive 13 is added to this kneader 3. In the kneader 13, the pulverized coal 15 and the mixed caking additive 13 are kneaded (mixed) to prepare a mixed raw material. In addition, the granulated coal 16 is added to the pulverized coal 15 (mixed raw material) mixed with the mixed caking additive 13 and sent to the coke oven 6. The coke 7 is manufactured by distilling the pulverized coal 15 and the coal briquettes 16 from the coke oven 6. Also in this case, coke strength could be improved and the expansion pressure could be reduced. Thus, pulverized coal may be sufficient as the raw coal to mix with a mixed caking additive. In addition, this pulverized coal may be obtained by pulverizing coal and classifying it. In addition, granulated coal does not need to be directly mixed with the mixed caking additive, but may be mixed with the above-described mixed raw materials.

즉, 상술한 제1 실시 형태와 제2 실시 형태에 적어도 공통되는 방법은, 이하와 같다. 석탄계의 액체 점결재의 액화 온도 이상 또한 석유계의 고체 점결재의 액화 온도 이하의 온도로 석탄계의 액체 점결재를 가열한다. 그 후, 석탄계의 액체 점결재에 석유계의 고체 점결재를 용해시켜 혼합 점결재를 조제한다. 이 혼합 점결재와 원료탄을 혼합하여 혼합 원료를 조제한 후, 이 혼합 원료를 건류하여, 코크스를 제조한다.That is, the method common to at least 1st Embodiment and 2nd Embodiment mentioned above is as follows. The coal-based liquid binder is heated to a temperature above the liquefaction temperature of the coal-based liquid binder and also below the liquefaction temperature of the petroleum-based solid binder. Thereafter, the petroleum-based solid binder is dissolved in the coal-based liquid binder to prepare a mixed binder. After mixing this mixed caking additive and raw coal, and preparing a mixed raw material, this mixed raw material is dried and coke is manufactured.

상술한 방법에 의해, 코크스 강도가 증가하여, 코크스의 수율을 향상시킬 수 있다. 또한, 코크스로에 장입한 원료탄의 팽창압이 억제되어, 코크스로에의 부하를 경감할 수 있다. 또한, 공업적으로는 사용 곤란했던 저렴한 저연화점의 고체 점결재의 핸들링을 쉽게 하고, 또한 고체 점결재의 점결 특성을 최대한 이용할 수 있다.By the method mentioned above, coke strength can increase and the yield of coke can be improved. In addition, the expansion pressure of the raw coal charged into the coke oven is suppressed, so that the load on the coke oven can be reduced. In addition, it is easy to handle the low-softening point solid caking material, which has been difficult to use industrially, and the caking properties of the solid caking material can be utilized to the maximum.

실시예Example

표 1에는, 석유계의 고체 점결재 A1 내지 A3과, 석탄계 액체 점결재 B 및 C를 나타낸다. 표 1 중의 석유계의 고체 점결재 A1 내지 A3은 180℃ 이하의 낮은 연화점을 갖는다. 표 2에는, 제1 내지 제7 실시예 및 제1 내지 제7 비교예의 코크스의 원료 조건 및 코크스 강도, 팽창압 등의 코크스 제조 결과를 나타낸다. 제1 내지 제7 실시예에서는, 표 1에 나타내는 석유계의 고체 점결재 A1, A2, 또는 A3의 덩어리를 100℃ 내지 150℃의 석탄계의 액체 점결재 B 또는 C에 용해시켜 혼합 점결재를 얻었다. 또한, 이 혼합 점결재를 원료탄에 첨가하였다. 제2 비교예 및 제4 내지 제7 비교예에서는, 석유계의 고체 점결재 A1이 분쇄되어 사용되어 있다. 표 2에 나타내는 코크스의 원료를 혼합한 후, 건류함으로써, 코크스를 제조하였다.In Table 1, petroleum-based solid binders A1 to A3 and coal-based liquid binders B and C are shown. Petroleum-based solid binders A1 to A3 in Table 1 have a low softening point of 180 ° C or lower. In Table 2, the raw material conditions of coke of 1st-7th Example and the 1st-7th comparative example, and the coke manufacturing result, such as coke strength and expansion pressure, are shown. In Examples 1-7, the lump of petroleum-based solid binder A1, A2, or A3 shown in Table 1 was melt | dissolved in the liquid binder B or C of coal type system 100 degreeC-150 degreeC, and the mixed binder was obtained. . In addition, this mixed caking additive was added to the raw coal. In the second comparative example and the fourth to seventh comparative examples, petroleum-based solid binder A1 is pulverized and used. After mixing the raw materials of coke shown in Table 2, coke was manufactured by distilling.

또한, 표 2 중의 원료탄 b는, 휘발분(VM)이 27.0%, 전 팽창률(TD)이 70%인 배합탄이다. 여기서, 휘발분(VM)은, JIS M 8812 「석탄류 및 코크스류의 공업 분석 방법」의 휘발분 정량 방법에 의해 구해진다. 또한, 전 팽창률(TD)[이하,「TD(%)」]은, JIS M 8801의 팽창성 시험 방법에 의해 측정되는 수축률과 팽창률의 합이다.In addition, the raw coal b in Table 2 is a coal blend whose volatile matter (VM) is 27.0% and the total expansion coefficient (TD) is 70%. Here, volatile matter (VM) is calculated | required by the volatile matter quantification method of JIS M 8812 "industrial analysis method of coal and coke." In addition, total expansion rate (TD) (hereinafter "TD (%)") is a sum of shrinkage rate and expansion rate measured by the expansion test method of JIS M 8801.

또한, 표 1 중의 연화점은, JIS K 2531(ASTM D36과 유사한 방법)의 연화점 시험 방법에 의해 측정하였다. 또한, 표 2 중의 코크스 강도 D150 15는, JIS K 2151의 회전 강도 시험 방법(드럼법)에 의해 측정하였다. 표 2 중의 팽창압은, 다음 방법으로 측정하였다. 노(爐) 폭 400㎜, 노 길이 1000㎜, 노 높이 1000㎜의 가동벽형 시험 코크스로에 수분을 3%로 조절한 배합탄을 0.85t/㎥의 장입 밀도로 장입하고, 이 배합탄을 1250℃의 온도에서, 18시간 건류하였다. 이 건류 중의 가동벽에 작용하는 하중을 연속적으로 측정하고, 측정된 최대 하중을 석탄이 접하는 노벽 면적으로 나누어, 팽창압을 구하였다.In addition, the softening point of Table 1 was measured by the softening point test method of JISK2531 (method similar to ASTM D36). In addition, Table 2 D 150 15 in the coke strength was measured by the rotation strength test method (drum method) of JIS K 2151. The expansion pressure in Table 2 was measured by the following method. Into the movable wall type test coke oven having a furnace width of 400 mm, a furnace length of 1000 mm, and a furnace height of 1000 mm, a coal mixture obtained by adjusting the moisture to 3% was charged at a charging density of 0.85 t / m 3, and the coal mixture was 1250. It dried at 18 degreeC for 18 hours. The load acting on the movable wall in this distillate was continuously measured, and the measured maximum load was divided by the furnace wall area where coal contacted, and the expansion pressure was calculated | required.

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표 2에 나타내는 바와 같이, 제1 비교예에서는, 점결재를 원료탄에 첨가하지 않았다. 이 경우에는, 제조한 코크스의 코크스 강도 DI150 15(드럼 인덱스 DI150 15)는, 84.0이었다. 또한, 제2 내지 제7 비교예 및 제1 내지 제7 실시예에 있어서의 코크스 강도의 증가량(DI 증가량 ΔDI150 15)은, 제1 비교예의 코크스 강도를 기준으로 하여 계산된다. 즉, 코크스 강도의 증가량은, 제1 비교예의 코크스 강도와의 차이다.As shown in Table 2, in the first comparative example, no caking additive was added to the raw coal. In this case, the coke strength DI 150 15 (drum index DI 150 15 ) of the manufactured coke was 84.0. Incidentally, the amount of increase in coke strength (DI increase amount ΔDI 150 15 ) in the second to seventh comparative examples and the first to seventh examples is calculated based on the coke strength of the first comparative example. That is, the increase amount of coke strength is a difference with the coke strength of a 1st comparative example.

또한, 제1 비교예에서는, 팽창압은 10.0㎪이었다. 이 팽창압이 지나치게 높으면, 코크스로의 노벽 등이 손상될 가능성이 있으므로, 팽창압의 억제가 요망된다.In the first comparative example, the inflation pressure was 10.0 kPa. If the expansion pressure is too high, there is a possibility that the furnace wall or the like to the coke oven is damaged, so that the suppression of the expansion pressure is desired.

제2 비교예에서는, 미립화한 석유계의 고체 점결재 A1(입경 3㎜ 미만의 입자의 비율이 85질량%)을 원료탄 b에 첨가하였다. 전 원료에 대한 석유계의 고체 점결재 A1의 첨가율은 3질량%로 하였다. 제1 비교예에 비해 코크스 강도 DI150 15가 0.9 증가하고, 팽창압이 저하되었다. 또한, 고체 점결재 A1은, 실험실 레벨로는 분쇄에 의해 미립화할 수 있다. 그러나 고체 점결재 A1은, 공업적으로는 분쇄시의 열에 의해 연화(점성이 저하)되므로, 미립화할 수 없다. 또한, 점결재 총 첨가율은, 모든 점결재(고체 점결재 및 액체 점결재)의 첨가율을 합계하였다. 코크스 강도의 향상 효과(DI 향상 효과 ΔDI150 15/질량%)는, 첨가한 점결재 1질량%당의 코크스 강도의 증가량이다. 이 코크스 강도의 향상 효과는, 코크스 강도의 증가량을 점결재 총 첨가율로 나눔으로써 계산하였다. 제2 비교예에서는, 코크스 강도의 향상 효과(DI 향상 효과)는, 0.30(0.9/3)/질량%였다.In the second comparative example, the petroleum-based solid caking additive A1 (85 mass% of particles having a particle size of less than 3 mm) was added to the raw coal b. The addition rate of the petroleum-based solid caking additive A1 with respect to all the raw materials was 3 mass%. Compared with the first comparative example, the coke strength DI 150 15 increased 0.9 and the expansion pressure decreased. In addition, solid caking additive A1 can be atomized by grinding | pulverization at a laboratory level. However, since the solid caking additive A1 is softened (viscosity decreases) by heat at the time of grinding | pulverization industrially, it cannot be atomized. In addition, the caking additive total addition rate totaled the addition rates of all caking additives (solid caking additive and liquid caking additive). Improvement of the coke strength effects (DI improvement ΔDI 150 15 /% by mass), is the increase of the addition points settlement coke strength per 1% by mass. The improvement effect of this coke strength was computed by dividing the increase amount of coke strength by the caking additive total addition rate. In the 2nd comparative example, the improvement effect (DI improvement effect) of coke strength was 0.30 (0.9 / 3) / mass%.

제3 비교예에서는, 석탄계의 액체 점결재 B만을 원료탄 b에 첨가하였다. 전 원료에 대한 석탄계의 액체 점결재 B의 첨가율은 3질량%로 하였다. 제1 및 제2 비교예에 비해 코크스 강도가 증가하고, 팽창압이 저하되었다. 또한, DI 향상 효과는, 제2 비교예보다도 컸다. 이 제2 비교예 및 제3 비교예의 비교로부터, 원료탄에 침투하기 쉬운 액체 점결재가 효과적으로 원료탄의 사이를 결합하는 것을 알 수 있다.In the third comparative example, only the coal caking additive B was added to the raw coal b. The addition rate of the coal-based liquid caking additive B with respect to all the raw materials was 3 mass%. Compared with the first and second comparative examples, the coke strength increased and the expansion pressure decreased. In addition, the DI improvement effect was larger than the 2nd comparative example. From the comparison between the second comparative example and the third comparative example, it can be seen that the liquid caking additive which easily penetrates the raw coal is effectively bonded between the raw coals.

제4 내지 제7 비교예에서는, 분쇄에 의해 미립화한 고체 점결재 A1(입경 3㎜ 미만의 입자의 비율이 85질량%) 및 액체 점결재 B를 원료탄 b에 첨가하였다. 또한, 제4 비교예에서는, 고체 점결재 A1의 첨가율은 0.75질량%, 액체 점결재 B의 첨가율은 2.25질량%, 점결재 총 첨가율은 3질량%로 하였다. 제5 비교예에서는, 고체 점결재 A1의 첨가율은 1.5질량%, 액체 점결재 B의 첨가율은 1.5질량%, 점결재 총 첨가율은 3질량%로 하였다. 제6 비교예에서는, 고체 점결재 A1의 첨가율은 0.3질량%, 액체 점결재 B의 첨가율은 2.7질량%, 점결재 총 첨가율은 3질량%로 하였다. 제7 비교예에서는, 고체 점결재 A1의 첨가율은 1질량%, 액체 점결재 B의 첨가율은 3질량%, 점결재 총 첨가율은 4질량%로 하였다.In Comparative Examples 4-7, the solid caking additive A1 (the ratio of the particles having a particle diameter of less than 3 mm was 85% by mass) and the liquid caking additive B were added to the raw coal b. In addition, in the 4th comparative example, the addition rate of the solid caking additive A1 was 0.75 mass%, the addition rate of the liquid caking additive B was 2.25 mass%, and the caking additive total addition rate was 3 mass%. In the 5th comparative example, the addition rate of the solid caking additive A1 was 1.5 mass%, the addition rate of the liquid caking additive B was 1.5 mass%, and the caking additive total addition rate was 3 mass%. In the 6th comparative example, the addition rate of the solid caking additive A1 was 0.3 mass%, the addition rate of the liquid caking additive B was 2.7 mass%, and the caking additive total addition rate was 3 mass%. In the 7th comparative example, the addition rate of the solid caking additive A1 was 1 mass%, the addition rate of the liquid caking additive B was 3 mass%, and the caking additive total addition rate was 4 mass%.

제1 내지 제4 실시예에서는, 상기한 본 발명의 제1 실시 형태에 따라서, 액체 점결재 B에 고체 점결재 A1을 용해시켜 얻어진 혼합 점결재를 원료탄 b에 첨가하였다. 제1 실시예에서는, 고체 점결재 A1의 첨가율은 0.75질량%, 액체 점결재 B의 첨가율은 2.25질량%, 점결재 총 첨가율은 3질량%로 하였다. 제2 실시예에서는, 고체 점결재 A1의 첨가율은 1.5질량%, 액체 점결재 B의 첨가율은 1.5질량%, 점결재 총 첨가율은 3질량%로 하였다. 제3 실시예에서는, 고체 점결재 A1의 첨가율은 0.3질량%, 액체 점결재 B의 첨가율은 2.7질량%, 점결재 총 첨가율은 3질량%로 하였다. 제4 실시예에서는, 고체 점결재 A1의 첨가율은 1질량%, 액체 점결재 B의 첨가율은 3질량%, 점결재 총 첨가율은 4질량%로 하였다.In Examples 1 to 4, according to the first embodiment of the present invention described above, the mixed caking material obtained by dissolving the solid caking material A1 in the liquid caking material B was added to the raw coal b. In Example 1, the addition rate of the solid caking additive A1 was 0.75 mass%, the addition rate of the liquid caking additive B was 2.25 mass%, and the caking additive total addition rate was 3 mass%. In Example 2, the addition rate of the solid caking additive A1 was 1.5 mass%, the addition rate of the liquid caking additive B was 1.5 mass%, and the caking additive total addition rate was 3 mass%. In Example 3, the addition rate of the solid caking additive A1 was 0.3 mass%, the addition rate of the liquid caking additive B was 2.7 mass%, and the caking additive total addition rate was 3 mass%. In Example 4, the addition rate of the solid caking additive A1 was 1 mass%, the addition rate of the liquid caking additive B was 3 mass%, and the caking additive total addition rate was 4 mass%.

또한, 제5 실시예에서는, 상기한 본 발명의 제1 실시 형태에 따라서, 액체 점결재 C에 고체 점결재 A1을 용해시켜 얻어진 혼합 점결재를 원료탄 b에 첨가하였다. 제5 실시예에서는, 고체 점결재 A1의 첨가율은 1질량%, 액체 점결재 B의 첨가율은 3질량%, 점결재 총 첨가율은 4질량%로 하였다.In Example 5, the mixed caking additive obtained by dissolving the solid caking additive A1 in the liquid caking additive C was added to the raw coal b according to the first embodiment of the present invention described above. In Example 5, the addition rate of the solid caking additive A1 was 1 mass%, the addition rate of the liquid caking additive B was 3 mass%, and the caking additive total addition rate was 4 mass%.

또한, 제6 실시예에서는, 상기한 본 발명의 제1 실시 형태에 따라서, 액체 점결재 B에 고체 점결재 A2를 용해시켜 얻어진 혼합 점결재를 원료탄 b에 첨가하였다. 제6 실시예에서는, 고체 점결재 A2의 첨가율은 1질량%, 액체 점결재 B의 첨가율은 3질량%, 점결재의 총 첨가율은 4질량%로 하였다. 또한, 제7 실시예에서는, 상기한 본 발명의 제1 실시 형태에 따라서, 액체 점결재 B에 고체 점결재 A3을 용해시켜 얻어진 혼합 점결재를 원료탄 b에 첨가하였다. 제7 실시예에서는, 고체 점결재 A3의 첨가율은 1질량%, 액체 점결재 B의 첨가율은 3질량%, 점결재의 총 첨가율은 4질량%로 하였다.In the sixth example, the mixed caking additive obtained by dissolving the solid caking additive A2 in the liquid caking additive B was added to the raw coal b according to the first embodiment of the present invention described above. In Example 6, the addition rate of the solid caking additive A2 was 1 mass%, the addition rate of the liquid caking additive B was 3 mass%, and the total addition rate of the caking additive was 4 mass%. In Example 7, according to the first embodiment of the present invention described above, the mixed caking material obtained by dissolving the solid caking additive A3 in the liquid caking additive B was added to the raw coal b. In Example 7, the addition rate of the solid caking additive A3 was 1 mass%, the addition rate of the liquid caking additive B was 3 mass%, and the total addition rate of the caking additive was 4 mass%.

여기서, 제4 비교예와 제1 실시예, 제5 비교예와 제2 실시예, 제6 비교예와 제3 실시예 및 제7 비교예와 제4 실시예에서는, 고체 점결재 A1 및 액체 점결재 B의 첨가율이 동일하다. 또한, 제7 비교예와 제5 내지 제7 실시예에서는, 고체 점결재 및 액체 점결재의 첨가율이 동일하고, 고체 점결재 또는 액체 점결재의 종류가 다르다.Here, in the fourth comparative example and the first example, the fifth comparative example and the second example, the sixth comparative example and the third example and the seventh comparative example and the fourth example, the solid caking additive A1 and the liquid dot The addition rate of the binder B is the same. In addition, in the seventh comparative example and the fifth to seventh examples, the addition rates of the solid caking additive and the liquid caking additive are the same, and the types of the solid caking additive or the liquid caking additive are different.

제4 내지 제7 비교예 및 제1 내지 제7 실시예에서는, 제1 및 제2 비교예에 비해, 코크스 강도가 증가하고, 팽창압이 저하되었다. 또한, 표 3 중에는, 표 2에 나타내는 제4 내지 제7 비교예 및 제1 내지 제7 실시예에 대해 코크스 강도, 팽창압, 코크스 강도 증가량 및 DI 향상 효과를 상술한 각 점결재의 첨가량에 따라서 정리하고 있다.In the fourth to seventh comparative examples and the first to seventh examples, the coke strength increased and the expansion pressure decreased, as compared with the first and second comparative examples. In Table 3, the coke strength, the expansion pressure, the coke strength increase amount, and the DI improvement effect in the fourth to seventh comparative examples and the first to seventh examples shown in Table 2 are described in accordance with the addition amount of each caking additive. I am arranging.

Figure pct00003
Figure pct00003

제1 내지 제7 실시예의 코크스 강도는, 대응하는 제4 내지 제7 비교예의 코크스 강도에 비교하여 컸다. 또한, 제1 내지 제7 실시예의 팽창압은, 대응하는 제4 내지 제7 비교예의 팽창압에 비교하여 작았다. 특히, 제4 내지 제7 실시예에서는, 팽창압이 한층 더 억제되었다. 제1 내지 제7 실시예의 DI 향상 효과는 모두 0.6 이상으로, 제4 내지 제7 비교예의 DI 향상 효과에 비교하여 컸다. 또한, 제1 내지 제7 실시예의 DI 향상 효과는, 고체 점결재 A1만을 첨가한 제2 비교예의 DI 향상 효과의 2배 이상이었다.The coke strength of the first to seventh examples was larger than the coke strength of the corresponding fourth to seventh comparative examples. In addition, the inflation pressure of the 1st-7th Example was small compared with the inflation pressure of the corresponding 4th-7th comparative example. In particular, in the fourth to seventh embodiments, the expansion pressure was further suppressed. The DI improvement effect of the 1st-7th Example was all 0.6 or more, and was large compared with the DI improvement effect of the 4th-7th comparative example. In addition, the DI improvement effect of the 1st-7th Example was 2 times or more of the DI improvement effect of the 2nd comparative example which added only solid caking additive A1.

또한, 액체 점결재만을 3질량% 첨가한 제3 비교예의 코크스 강도는, 85.8이고, 팽창압은 7.0㎪이었다. 그러나 3질량%의 액체 점결재 중에 1질량%의 고체 점결재를 용해시킨 제4 내지 제7 실시예에서는, 코크스 강도를 86.4 이상까지 크게 증가시키고, 팽창압을 6.1㎪ 이하까지 크게 저하시킬 수 있었다. 또한, 제1 내지 제7 실시예에서는, 고체 점결재를 포함하는 혼합 점결재의 핸들링은, 액체 점결재의 핸들링과 마찬가지로 용이하였다. 덧붙여, 고체 점결재의 점결 특성을 최대한 이용할 수 있었다.Moreover, the coke strength of the 3rd comparative example which added only 3 mass% of liquid caking additives was 85.8, and expansion pressure was 7.0 kPa. However, in the fourth to seventh embodiments in which 1 mass% of the solid caking additive was dissolved in the 3 mass% liquid caking additive, the coke strength was greatly increased to 86.4 or more, and the expansion pressure could be greatly reduced to 6.1 kPa or less. . In the first to seventh embodiments, the handling of the mixed caking additive including the solid caking additive was as easy as the handling of the liquid caking additive. In addition, the caking characteristic of the solid caking additive was able to be utilized to the maximum.

고로용 코크스의 제조 방법에 있어서, 고체 점결재를 코크스 원료탄에 첨가하는 액체의 점결재로서 사용할 수 있어, 코크스 강도의 향상과 팽창압의 저감을 도모할 수 있다.In the manufacturing method of blast furnace coke, a solid caking additive can be used as a caking additive of the liquid added to a coke raw material coal, and the coke strength can be improved and a swelling pressure can be reduced.

1 : 석탄(원료탄)
2 : 분쇄기
3 : 혼련기
4 : 고체 점결재
5 : 정립기
6 : 코크스로
7 : 코크스
8 : 액체 점결재
11 : 고체 점결재
12 : 가온 용기
13 : 혼합 점결재
14 : 건조 분급기
15 : 미분탄
16 : 조립탄
1: coal (raw coal)
2: grinder
3: kneader
4: solid caking additive
5: sizing machine
6: coke oven
7: coke
8: liquid caking additive
11: solid caking additive
12: heating container
13: mixed caking additive
14: dry classifier
15: pulverized coal
16: granulated coal

Claims (8)

석탄계의 액체 점결재의 점도가 100cP로 되는 액화 온도 이상 또한 석유계의 고체 점결재의 점도가 100cP로 되는 액화 온도 이하의 온도로 상기 석탄계의 상기 액체 점결재를 가온하고,
상기 석탄계의 상기 액체 점결재에 상기 석유계의 상기 고체 점결재를 용해시켜 혼합 점결재를 조제하고,
원료탄을 상기 혼합 점결재와 혼합하여 혼합 원료를 조제하고,
상기 혼합 원료를 건류하는 것을 특징으로 하는, 고로용 코크스의 제조 방법.
The liquid caking additive of the coal system is heated to a temperature at or above the liquefaction temperature at which the viscosity of the coal-based liquid caking additive becomes 100 cP, and at a temperature below the liquefaction temperature at which the viscosity of the petroleum-based solid caking additive becomes 100 cP,
Dissolving the petroleum-based solid binder in the liquid binder of the coal-based to prepare a mixed binder;
Raw coal is mixed with the mixed caking additive to prepare a mixed raw material,
A method for producing blast furnace coke, characterized in that the mixed raw material is carbonized.
제1항에 있어서, 상기 석유계의 상기 고체 점결재는, 180℃ 이하의 연화점을 갖는 것을 특징으로 하는, 고로용 코크스의 제조 방법.The said petroleum-based solid caking additive has a softening point of 180 degrees C or less, The manufacturing method of the blast furnace coke of Claim 1 characterized by the above-mentioned. 제1항에 있어서, 상기 석유계의 상기 고체 점결재는, 아스팔트 피치인 것을 특징으로 하는, 고로용 코크스의 제조 방법.The said petroleum-based solid caking additive is asphalt pitch, The manufacturing method of the blast furnace coke of Claim 1 characterized by the above-mentioned. 제1항에 있어서, 상기 석탄계의 상기 액체 점결재는, 콜타르인 것을 특징으로 하는, 고로용 코크스의 제조 방법.The said coal-based liquid caking additive is coal tar, The manufacturing method of the blast furnace coke of Claim 1 characterized by the above-mentioned. 제1항에 있어서, 상기 석탄계의 상기 액체 점결재의 가온 온도는, 150℃ 이하인 것을 특징으로 하는, 고로용 코크스의 제조 방법.The heating temperature of the said liquid caking additive of the said coal system is 150 degrees C or less, The manufacturing method of the blast furnace coke of Claim 1 characterized by the above-mentioned. 제1항에 있어서, 상기 온도에 있어서의 상기 혼합 점결재의 점도가 100cP 이하인 것을 특징으로 하는, 고로용 코크스의 제조 방법.The viscosity of the said mixed caking additive in the said temperature is 100 cP or less, The manufacturing method of the blast furnace coke of Claim 1 characterized by the above-mentioned. 제1항에 있어서, 상기 원료탄은, 미분탄인 것을 특징으로 하는, 고로용 코크스의 제조 방법.The method for producing blast furnace coke according to claim 1, wherein the raw coal is pulverized coal. 제7항에 있어서, 상기 미분탄은, 석탄을 분쇄한 후 분급하여 얻어지는 것을 특징으로 하는, 고로용 코크스의 제조 방법.
The method for producing blast furnace coke according to claim 7, wherein the pulverized coal is obtained by pulverizing and classifying coal.
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