KR20110083272A - The car filler tube surface processing method besides - Google Patents
The car filler tube surface processing method besides Download PDFInfo
- Publication number
- KR20110083272A KR20110083272A KR1020100003422A KR20100003422A KR20110083272A KR 20110083272 A KR20110083272 A KR 20110083272A KR 1020100003422 A KR1020100003422 A KR 1020100003422A KR 20100003422 A KR20100003422 A KR 20100003422A KR 20110083272 A KR20110083272 A KR 20110083272A
- Authority
- KR
- South Korea
- Prior art keywords
- filler tube
- surface treatment
- treatment step
- tube
- filler
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/04—Tank inlets
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/32—Alkaline compositions
- C23F1/36—Alkaline compositions for etching aluminium or alloys thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F3/00—Brightening metals by chemical means
- C23F3/02—Light metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/12—Light metals
- C23G1/125—Light metals aluminium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/24—Chemical after-treatment
Abstract
Description
The present invention relates to a filler tube for automobiles and a surface treatment method thereof. More particularly, the raw material of the filler tube is made of light weight aluminum to pursue lightweighting of the vehicle body, and also easy to manufacture. Due to this, the productivity of the product can be improved, and also the filler tube for automobiles and its surface which can extend the service life of the product by forming an oxide film layer having high hardness and excellent corrosion resistance through anodizing process on the surface of the filler tube. It relates to a treatment method.
In general, the vehicle is equipped with a fuel tank to store the fuel required to drive the vehicle, as well as to fuel the engine to drive the engine. In addition, a filler tube is installed at one side of the fuel tank to serve as a transfer path for transporting the fuel while maintaining airtightness so that the liquid fuel flowing from the fuel injector (lubrication gun) is smoothly transferred to the fuel tank.
In other words, the filler tube is an automotive part that connects the fuel injector and the fuel tank. Since automotive fuels are highly volatile and explosive, filler tubes are important security components that must be designed and manufactured so that fuel does not leak during prolonged use, in an automobile accident, or overturning.
Meanwhile, filler tubes produced at home and abroad are generally made of plastic or carbon steel, but these materials cause limitations in lightening automobiles, contain environmentally harmful substances, and also have a high plating material cost to prevent corrosion. The increase has been a factor in raising the cost of automobile production.
In other words, the plastic filler tube has a three-dimensional shape by extrusion blow molding and is produced rigidly and applied to automobiles, but it is expensive to increase the sealing performance against hydrocarbon gas permeation due to the excessive amount of hydrocarbon gas permeating the plastic. In addition, the fluorine coating process (FLUORINATE) that is harmful to the environment and the human body has to be carried out, and as the number of fuel injections increases, the coating part wears and is damaged due to the continuous flow of fuel, which has a problem in that the sealing performance of the permeation of hydrocarbon gas is significantly decreased.
In addition, since the carbon steel filler tube has a relatively large weight, it is against the current trend to reduce the weight of the vehicle body, and contains environmentally harmful substances (chlorine compounds, etc.), thereby causing environmental pollution.
The present invention has been proposed in order to solve the above-mentioned problems, the purpose of which is to make the raw material of the filler tube of light weight aluminum to pursue the weight of the vehicle body, as well as the characteristics of the aluminum easy to manufacture Due to this, the productivity of the product can be improved, and also the filler tube for automobiles and its surface which can extend the service life of the product by forming an oxide film layer having high hardness and excellent corrosion resistance through anodizing process on the surface of the filler tube. To provide a treatment method.
Surface treatment method of a filler tube for automobiles according to an embodiment of the present invention for achieving the above object is to form a filler tube made of aluminum, the surface of the filler tube through an anodizing process, high hardness and excellent corrosion resistance By forming an oxide film layer having, the anodizing step,
A first surface treatment step of rubbing against the surface of the filler tube while rotating at a high speed at 1500 to 1800 rpm using an oil-based abrasive mainly composed of chromium oxide to give mirror polish; and the fillers subjected to the first surface treatment step A second surface treatment step of performing acidic degreasing to remove the foreign substances on the surface of the filler tube by immersing the tube in an aqueous sulfuric acid solution and simultaneously removing the aluminum oxide layer naturally formed on the surface of the filler tube; and the second surface A first washing step of removing the sulfuric acid solution used in the second surface treatment step from the surface of the filler tube by washing the filler tube through the treatment step with general ion exchange to remove pure inorganic ions from the surface of the filler tube; The filler tube after the washing step is immersed in an aqueous solution containing sodium hydroxide to naturally form the filler tube surface. A third surface treatment step of performing an alkali etching to completely remove the produced aluminum oxide layer; and the hydroxide tube used in the third surface treatment step by washing the filler tube passed through the third surface treatment step with pure water. A second washing step of removing an aqueous solution containing sodium from the surface of the filler tube; and forming an oxide film layer having high hardness and corrosion resistance on the surface of the filler tube that has undergone the second washing step, -1 It is immersed in 15% sulfuric acid electrolyte (capacity ratio) maintaining the temperature to 5 ℃, the constant voltage is 10 to 13V, the current density is treated for 25 to 35 minutes at 2.2 to 2.7A / dm 2 to the thickness of the
In addition, the second surface treatment step (S2) is characterized in that the filler tube is immersed for 2 to 5 minutes in a 10% aqueous sulfuric acid solution (capacity ratio) to maintain a temperature of 50 to 70 ℃.
In addition, the third surface treatment step S4 includes 5 wt% of sodium hydroxide, 2 wt% of sodium fluoride (NaF), and 97 wt% of water, based on the total weight of the aqueous solution containing sodium hydroxide. The filler tube is immersed for 5 to 10 seconds in an aqueous solution containing sodium hydroxide having a temperature of 40 to 60 ℃.
An automotive filler tube according to another embodiment of the present invention for achieving the above object is formed of a filler tube made of aluminum, and anodized layer having a high hardness and excellent corrosion resistance on the surface of the filler tube through an anodizing process To form, but the oxide film layer is characterized in that having a thickness of 10 to 50㎛.
As described above, according to the filler tube for automobiles and the surface treatment method according to the present invention, the raw material of the filler tube is made of light weight aluminum to pursue the weight reduction of the vehicle, as well as the characteristics of aluminum easy to manufacture the shape Due to this, the productivity of the product can be improved, and also an anodizing process is formed on the surface of the filler tube to form an oxide film layer having high hardness and excellent corrosion resistance, thereby extending the service life of the product.
1 is a block diagram of a surface treatment method of a filler tube for an automobile according to an embodiment of the present invention.
2 is a perspective view of a filler tube for a vehicle according to another embodiment of the present invention
Figure 3 is a state of use of the filler tube for automobile shown in Figure 2
An automobile filler tube and a surface treatment method thereof according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
1 to 3 show an automobile filler tube and a surface treatment method according to an embodiment of the present invention, Figure 1 is a block diagram of the surface treatment method of a vehicle filler tube according to an embodiment of the present invention, Figure 2 is a perspective view of a vehicle filler tube according to another embodiment of the present invention, Figure 3 is a view showing a state of use of the vehicle filler tube shown in Figure 2, respectively.
As shown in the drawings, the method for surface treatment of a vehicle filler tube according to an embodiment of the present invention is to form a filler tube (3) made of aluminum, anodizing (Anodising) process on the surface of the filler tube (3) By forming an oxide film (10: Al 2 O 3 ) layer having a high hardness and excellent corrosion resistance through,
As shown in FIG. 1, the anodizing process includes a first surface treatment step S1, a second surface treatment step S2, a first washing step S3, a third surface treatment step S4, , The second washing step (S5), the anodic oxidation step (S6), the sealing step (S7), the third washing step (S8), and the drying step (S9).
The first surface treatment step (S1) is a high-speed rotation at 1500 to 1800rpm using an oil-based abrasive mainly composed of chromium oxide (Cr 2 O 3 ) while rubbing against the surface of the filler tube (3) so that the mirror gloss comes out It is a process to do it.
Such buff polishing using an abrasive is carried out using a known polishing machine, and is performed for the purpose of removing the naturally occurring aluminum oxide layer on the surface of the
Here, the aluminum oxide layer is naturally produced by combining with oxygen in the air due to the characteristics of aluminum, and the
In the second surface treatment step S2, the
Here, since much grease remains on the surface of the
The first washing step (S3) in the second surface treatment step (S2) by washing the filler tube (3) after the second surface treatment step (S2) in general ion-exchanged with pure water from which inorganic ions have been removed It is a process of removing the used sulfuric acid aqueous solution from the surface of the filler tube (3).
The third surface treatment step S4 is performed by immersing the
Here, the sodium hydroxide dissolves aluminum well, removes the holding oil physically adsorbed by the hydrogen gas generated at that time, and simultaneously smoothes the surface to activate the surface of the
The second washing step (S5) is an aqueous solution containing sodium hydroxide used in the third surface treatment step (S4) by washing the filler tube (3) after the third surface treatment step (S4) with pure water and It is a process of removing foreign matter (smudge) from the surface of the said
That is, when the alkali etching of the third surface treatment step S4 is performed, foreign substances of various colors are stuck on the surface of the
The anodic oxidation step (S6) is to form an
That is, the anodic oxidation step S6 has a predetermined thickness t on the surface of the activated
The sealing process step (S7) is to immerse the filler tube (3) through the anodic oxidation step (S6) in a nickel fluoride solution having a concentration of 40 to 60 g / ℓ for 5 to 10 minutes to maintain a temperature of 25 to 35 ℃ In the process, when the
The third washing step (S8) is to wash the filler tube (3) after the sealing step (S7) with pure water to the nickel fluoride solution used in the sealing step (S7) of the filler tube (3) It is the process of removing from the surface.
The drying step (S9) is hot air dried at 70 to 80 ℃ the filler tube (3) after the third washing step (S8), to prevent the formation of stains on the finished product.
Surface treatment method of the filler tube for automobiles according to an embodiment of the present invention, the raw material of the filler tube (3) is made of light weight aluminum to pursue the weight of the vehicle body, as well as the characteristics of aluminum easy to manufacture Due to this, the productivity of the product can be improved, and also by forming an
As shown in FIG. 2, the
The
That is, the raw material of the
In general, the
Although the present invention has been described with reference to the embodiments illustrated in the accompanying drawings, this is by way of example and not limited to the above-described embodiments, various modifications and equivalent embodiments are possible from those skilled in the art. You will understand the point. In addition, modifications by those skilled in the art can be made without departing from the scope of the present invention. Therefore, the scope of the claims in the present invention will not be defined within the scope of the detailed description, but will be defined by the following claims and their technical spirit.
S1. First surface treatment step S2. Second surface treatment step
S3. First washing step S4. Third surface treatment step
S5. Second washing step S6. Anodic oxidation
S7. Sealing step S8. 3rd washing step
S9. Drying stage
1.
3. Filler tube
10. Anodized layer t. thickness
100. Car filler tube
Claims (4)
The filler tube 3 is formed of aluminum, and an oxide layer (10: Al 2 O 3 ) layer having high hardness and excellent corrosion resistance is formed on the surface of the filler tube 3 through an anodizing process. By doing so, the anodizing step,
The first surface treatment step of rubbing against the surface of the filler tube (3) while rotating at a high speed of 1500 to 1800rpm (rpm) using an oil-based abrasive mainly composed of chromium oxide (Cr 2 O 3 ) (S1);
The filler tube (3) after the first surface treatment step (S1) is immersed in an aqueous solution of sulfuric acid (Sulfuric acid: H 2 SO 4 ) to remove foreign substances on the surface of the filler tube (3) at the same time the filler tube (3) A second surface treatment step (S2) of performing acidic degreasing to remove the naturally occurring aluminum oxide (Al 2 O 3 ) layer on the surface;
The filler tube 3, which has undergone the second surface treatment step (S2), is washed with pure water from which the inorganic ions have been removed by general ion exchange, and the aqueous sulfuric acid solution used in the second surface treatment step (S2) is applied to the filler tube ( The first washing step (S3) to remove from the surface of 3);
The filler tube (3) after the first washing step (S3) is immersed in an aqueous solution containing sodium hydroxide (Sodium Hydroxide: NaOH) to completely complete the naturally formed aluminum oxide layer on the surface of the filler tube (3) A third surface treatment step S4 for performing alkaline etching to remove;
The filler tube (3) having passed through the third surface treatment step (S4) is washed with pure water, and an aqueous solution containing sodium hydroxide used in the third surface treatment step (S4) is removed from the surface of the filler tube (3). Removing the second washing step (S5);
Forming the oxide film layer 10 having a high hardness and corrosion resistance on the surface of the filler tube (3) after the second washing step (S5), 15% sulfuric acid electrolyte solution to maintain a temperature of -1 to 5 ℃ ( Immersed in a capacity ratio), the constant voltage is set to 10 to 13V, and the current density is treated at 2.2 to 2.7 A / dm 2 for 25 to 35 minutes to form the thickness t of the oxide film layer 10 to 10 to 50 μm. Anodizing step (S6);
Sealing step (S7) for immersing the filler tube (3) through the anodic oxidation step (S6) in a nickel fluoride solution having a concentration of 40 to 60 g / ℓ to maintain a temperature of 25 to 35 ℃ (S7);
The third washing step of washing the filler tube (3) after the sealing step (S7) with pure water to remove the nickel fluoride solution used in the sealing step (S7) from the surface of the filler tube (3) S8); And
And a drying step (S9) of hot air drying the filler tube (3) having passed through the third washing step (S8) at 70 to 80 ° C.
The second surface treatment step (S2),
A method for surface treatment of a filler tube for automobiles, wherein the filler tube is immersed for 2 to 5 minutes in a 10% aqueous sulfuric acid solution (capacity ratio) maintaining a temperature of 50 to 70 ° C.
The third surface treatment step (S4),
Sodium hydroxide having a temperature of 40 to 60 ℃ including 5% by weight of sodium hydroxide, 2% by weight of sodium fluoride (NaF), 97% by weight of water with respect to the total weight% of the aqueous solution containing sodium hydroxide Surface treatment method of a filler tube for automobiles, characterized in that the filler tube is immersed in an aqueous solution for 5 to 10 seconds.
The filler tube 3 is formed of aluminum, and an anodizing process forms an oxide layer 10 having high hardness and excellent corrosion resistance on the surface of the filler tube 3, wherein the oxide layer 10 is An automobile filler tube having a thickness of 10 to 50 µm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100003422A KR101200105B1 (en) | 2010-01-14 | 2010-01-14 | The car filler tube surface processing method besides |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100003422A KR101200105B1 (en) | 2010-01-14 | 2010-01-14 | The car filler tube surface processing method besides |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20110083272A true KR20110083272A (en) | 2011-07-20 |
KR101200105B1 KR101200105B1 (en) | 2012-11-14 |
Family
ID=44921050
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020100003422A KR101200105B1 (en) | 2010-01-14 | 2010-01-14 | The car filler tube surface processing method besides |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101200105B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101291062B1 (en) * | 2013-04-30 | 2013-08-01 | 주식회사 모아기술 | Method of surface treatment for exterior decor of car |
KR20230087797A (en) | 2021-12-10 | 2023-06-19 | 강소인 | brain activation portable leaming device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100786535B1 (en) * | 2007-05-07 | 2007-12-17 | 정호순 | Filler tube assembly |
-
2010
- 2010-01-14 KR KR1020100003422A patent/KR101200105B1/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101291062B1 (en) * | 2013-04-30 | 2013-08-01 | 주식회사 모아기술 | Method of surface treatment for exterior decor of car |
KR20230087797A (en) | 2021-12-10 | 2023-06-19 | 강소인 | brain activation portable leaming device |
Also Published As
Publication number | Publication date |
---|---|
KR101200105B1 (en) | 2012-11-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104711653A (en) | Surface treatment method for aluminum alloys | |
CN105239083B (en) | A kind of automobile wheel hub surface handling process | |
CN106637338A (en) | Anodic oxidation process for automobile aluminum alloy baggage holders | |
KR101908320B1 (en) | Surface treatment liquid and method of surface treatment for roof rack using it | |
US10745820B2 (en) | Method of mirror coating an optical article and article thereby obtained | |
HU225911B1 (en) | Method for surface treating aluminium products | |
CN104786426B (en) | Method for injection molding metal insert and injection molded product of metal insert | |
KR101200105B1 (en) | The car filler tube surface processing method besides | |
CN103320830A (en) | Metal composite material and preparation method thereof | |
CN1796613A (en) | Element of arc oxidation electrolyte of corrosion resistant magnesium alloy, and method of element of arc oxidation | |
CN103938251A (en) | Aluminum alloy hub surface anodic oxidation treatment process | |
JP6369745B2 (en) | Anodized film and sealing method thereof | |
US20090200175A1 (en) | Multicolor anodizing treatment | |
CN111455426A (en) | Aluminum material surface treatment process | |
CN105026621A (en) | Method for treating surface of aluminum alloy | |
CN102051664A (en) | Electrochemical polishing solution of aluminum and aluminum alloy | |
CA2536765A1 (en) | Protective coating for automotive trim pieces and method of making the same | |
CN103255458A (en) | Forming method and structure of aluminum alloy surface interference film | |
CN103527340A (en) | Engine cylinder block and remanufacturing method thereof | |
CN107557837A (en) | Car body of aluminum alloy component is glued front surface processing technology, car body of aluminum alloy component, bodywork component connection method, vehicle body and automobile | |
KR101790975B1 (en) | Surface treatment method of aluminium material | |
KR102174256B1 (en) | the roof rack for the vehicles and surface processing method of the aluminium alloy | |
CN101498023A (en) | Multi-color anodic treatment method for single component | |
CN103506259A (en) | Fluorocarbon spraying technology of surface of aluminum alloy hub | |
KR102620567B1 (en) | Anodizing method to improve withstand voltage |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E601 | Decision to refuse application | ||
AMND | Amendment | ||
X701 | Decision to grant (after re-examination) | ||
GRNT | Written decision to grant | ||
LAPS | Lapse due to unpaid annual fee |