KR20110080513A - A making method of pearl button - Google Patents

A making method of pearl button Download PDF

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KR20110080513A
KR20110080513A KR1020100000776A KR20100000776A KR20110080513A KR 20110080513 A KR20110080513 A KR 20110080513A KR 1020100000776 A KR1020100000776 A KR 1020100000776A KR 20100000776 A KR20100000776 A KR 20100000776A KR 20110080513 A KR20110080513 A KR 20110080513A
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South Korea
Prior art keywords
plate
pearl
processing
cutting
button
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KR1020100000776A
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Korean (ko)
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KR101176991B1 (en
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주승락
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주승락
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D19/00Producing buttons or semi-finished parts of buttons
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B1/00Buttons
    • A44B1/04Ornamental buttons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE: A manufacturing method of a pearl button is provided to form a pearl material layer in a wave shape by pressing a processing board. CONSTITUTION: A manufacturing method of a pearl button is constituted as follows. A processing material is made by successively throwing transparent or translucent resin and pearl material into a rotary tank(10). A processing board is made by spreading the processing material in a plate shape and cutting the processing material. A pearl material included in the resin is formed in a wave pattern. A patterned portion is ground after cutting the processing board in a button form.

Description

펄단추의 제조방법{A making method of Pearl button}A method of making pearl buttons

본 발명은 펄단추의 제조방법에 관한 것으로서, 보다 상세하게는 수지원료층와 펄재료층을 갖는 가공판을 가압하여 펄재료층을 입체감있게 물결형태로 형성시킴으로써, 미적인 아름다움과 입체적 표현이 가능한 펄단추의 제조방법에 관한 것이다.
The present invention relates to a method for manufacturing a pearl button, and more specifically, by pressing a processed plate having a water support material layer and a pearl material layer to form a pearl material layer in three-dimensional wave form, a pearl button capable of aesthetic beauty and three-dimensional expression It relates to a manufacturing method of.

일반적으로, 천연자개단추는 천연자개로 제작되는데 이러한 종래의 천연자개단추는 고가의 천연자개를 소정크기로 절단한 후 이를 자동단축성형기에 의해 요구되는 디자인을 갖는 단추로 성형한 후 이를 세척 및 건조시켜 제작되고 있으며, 이러한 종래의 천연자개단추는 은은하고 다양한 광택 등으로 인해 매우 다양한 의류에 널리 사용되고 있어 그 소비량이 나날이 증대되고 있다.Generally, natural mother-of-pearl buttons are made of natural mother-of-pearl. These conventional natural mother-of-pearl buttons cut expensive natural mother-of-pearl into a predetermined size and then shape them into buttons having the design required by an automatic shortening machine, and then wash and dry them. The conventional mother-of-pearl button is widely used in a wide variety of garments due to its soft and diverse luster, and its consumption is increasing day by day.

최근에는 상기한 천연자개단추가 고가에 거래되므로 이를 대신하고자 합성수지에 요구되는 액상 또는 가루상태의 진주박(펄,Pearl)을 소정량 혼합하여 판 형태의 몰드를 제조한 후 그 몰드를 단추형태로 절단 후 성형,제조하는 인조 펄 단추가 개발되고 있다.
In recent years, since the above-mentioned natural mother-of-pearl is sold at a high price, a predetermined amount of liquid or powdered pearl foil (pearl), which is required for synthetic resin, is mixed to prepare a mold in the form of a plate, and then the mold in the form of a button. Artificial pearl buttons have been developed for shaping and manufacturing after cutting.

본 발명의 소비자의 요구조건을 충족하고자 개발된 것으로서, 본 발명의 목적은 수지원료층와 펄재료층을 갖는 가공판을 가압하여 펄재료층을 입체감있게 물결형태로 형성시킴으로써, 미적인 아름다움과 입체적 표현이 가능한 펄단추의 제조방법을 제공하는데 그 목적이 있다.Developed to meet the requirements of the consumer of the present invention, an object of the present invention is to press the processed plate having the water support layer and the pearl material layer to form a pearl material layer in three-dimensional wave form, aesthetic beauty and three-dimensional expression is It is an object of the present invention to provide a method for preparing a pearl button.

또한, 연질의 가공판이 경화되는 것을 방지하도록, 냉각시킨 후 필요시 인출하여 가공성형시키는 펄단추의 제조방법을 제공하는데 또 다른 목적이 있다.
In addition, another object is to provide a method for producing a pearlescent button which is cooled and then drawn out if necessary to be processed so as to prevent the soft processed plate from curing.

본 발명은 회전되는 회전통에 투명 또는 반투명의 수지원료와 펄재료를 순차적으로 투입하여 원통의 가공재료를 만든 후 상기한 가공재료를 판상으로 펴고 절단하여 가공판을 만드는 가공판 제조공정과 절단된 상기 가공판을 다수의 가압돌부가 형성된 금형이 상호 마주보게 배치된 프레스에 배치한 후 가압하여 양면에 패턴부를 형성시키되, 상기 가압돌부의 가압에 의해 수지원료에 포함된 펄재료가 물결형태로 패턴이 형성되게 하는 패턴형성공정과 상기 패턴형성공정을 마친 가공판을 단추형태로 절단한 후 상기 패턴부를 연마하는 절단가공공정으로 이루어진 것을 특징으로 한다.In the present invention, a transparent or semi-transparent water support material and a pearl material are sequentially added to a rotating rotating cylinder to make a cylindrical processing material, and then the processing material is manufactured and cut into a plate by spreading and cutting the processing material into a plate shape. The processed plate is placed in a press in which a plurality of pressurized protrusions are formed to face each other, and then pressurized to form pattern portions on both sides, wherein the pearl material included in the support material is pressurized by the pressurization of the pressurized protrusions. It is characterized in that the pattern forming step to form this step and the cutting plate processing step of cutting the processed plate after the pattern forming step in the form of a button.

또한, 상기 가공판 제조공정 이후에는 절단된 가공판이 경화되어 프레스 가공시 파손되는 것을 방지하도록 상기 가공판을 -30℃에서 급속냉각시킨 후 필요 시 냉각된 상기 가공판을 인출하여 발열되는 프레스 금형에 배치한 후 가압하여 상기 패턴부가 형성되게 하는 가공판 냉각공정이 더 이루어지는 것을 특징으로 한다.
Further, after the processing plate manufacturing process, the cutting plate is hardened to prevent breakage during press working, and then rapidly cooled the processing plate at -30 ° C., and if necessary, pulls out the cooled processing plate to generate a press mold. After the arrangement is further characterized in that the processing plate cooling step is made to press to form the pattern portion.

본 발명인 펄단추의 제조방법은 수지원료층와 펄재료층을 갖는 가공판을 가압하여 펄재료층을 입체감있게 물결형태로 형성시킴으로써, 미적인 아름다움과 입체적 표현이 가능한 효과가 있다.The method for producing a pearl button according to the present invention pressurizes a processing plate having a water support material layer and a pearl material layer to form a pearl material layer in three-dimensionally wavy form, thereby enabling aesthetic beauty and three-dimensional expression.

또한, 연질의 가공판이 경화되는 것을 방지하도록, 냉각시킨 후 필요시 인출하여 가공성형함으로써, 경화에 따른 파손이 발생되지 않는 효과가 있다.
In addition, to prevent the soft working plate from hardening, by cooling and then drawing it out as necessary and processing it, there is an effect that no breakage due to hardening occurs.

도 1은 본 발명에 따른 펄단추의 제조방법을 나타낸 순서도이다.
도 2는 본 발명에 따른 펄단추의 제조방법에 있어, 가공판 제조공정을 나타낸 도면이다.
도 3은 도 2에 의해 형성된 가공판을 나타낸 도면이다.
도 4는 본 발명에 따른 펄단추의 제조방법에 있어, 패턴형성공정을 나타낸 도면이다.
도 5는 도 4에 의해 형성된 패턴이 형성된 가공판을 나타낸 도면이다.
도 6은 본 발명에 따른 펄단추의 제조방법에 있어, 절단가공공정을 나타낸 도면이다.
1 is a flow chart illustrating a method of manufacturing a pearl button according to the present invention.
2 is a view showing a processed plate manufacturing process in the method of manufacturing a pearl button according to the present invention.
3 is a view showing a processed plate formed by FIG.
4 is a view showing a pattern forming process in the method of manufacturing a pearl button according to the present invention.
5 is a view showing a processed plate on which the pattern formed by FIG. 4 is formed.
6 is a view showing a cutting process in the method of manufacturing a pearl button according to the present invention.

이하, 첨부된 도면들을 참조하여 본 발명에 따른 펄단추의 제조방법의 바람직한 실시예를 첨부된 도면을 참조하여 설명한다. 이 과정에서 도면에 도시된 선들의 두께나 구성요소의 크기 등은 설명의 명료성과 편의상 과장되게 도시되어 있을 수 있다. 또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 그러므로, 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of a method for manufacturing a pearl button according to the present invention with reference to the accompanying drawings. In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, the terms described below are defined in consideration of the functions of the present invention, which may vary depending on the intention or custom of the user, the operator. Therefore, definitions of these terms should be made based on the contents throughout the specification.

또한, 하기 실시예는 본 발명의 권리범위를 한정하는 것이 아니라 단지 예시로 제시하는 것이며, 본 기술 사상을 통해 구현되는 다양한 실시예가 있을 수 있다.In addition, the following examples are not intended to limit the scope of the present invention but merely presented by way of example, and there may be various embodiments implemented through the present invention.

도 1은 본 발명에 따른 펄단추의 제조방법을 나타낸 순서도이고, 도 2는 본 발명에 따른 펄단추의 제조방법에 있어, 가공판 제조공정을 나타낸 도면이며, 도 3은 도 2에 의해 형성된 가공판을 나타낸 도면이고, 도 4은 본 발명에 따른 펄단추의 제조방법에 있어, 패턴형성공정을 나타낸 도면이며, 도 5는 도 4에 의해 형성된 패턴이 형성된 가공판을 나타낸 도면이고, 도 6는 본 발명에 따른 펄단추의 제조방법에 있어, 절단가공공정을 나타낸 도면이다.1 is a flow chart showing a method of manufacturing a pearl button according to the present invention, Figure 2 is a view showing a manufacturing plate manufacturing process in the method of manufacturing a pearl button according to the present invention, Figure 3 is a processing formed by Figure 2 4 is a view showing a plate, Figure 4 is a view showing a pattern forming process in the method of manufacturing a pearl button according to the present invention, Figure 5 is a view showing a processed plate formed with a pattern formed by Figure 4, Figure 6 In the method of manufacturing a pearl button according to the present invention, a view showing a cutting process.

도면에 도시된 바와 같이 본 발명인 펄단추의 제조방법은 단추에 포함되는 펄이 물결형태로 형성되어 심미감을 창출하도록 가공판에 패턴부를 형성시키는 것으로서, 이에 이와같은 펄단추의 제조방법은 가공판 제조공정(S1)과 패턴형성공정(S2)과 절단가공공정(S3)으로 이루어진다.As shown in the drawings, a method of manufacturing a pearl button according to the present invention is to form a pattern portion on a processed plate such that pearls included in a button are formed in a wavy form to create an aesthetic sense. It consists of a process (S1), a pattern formation process (S2), and a cutting process process (S3).

상기 가공판제조공정(S1)은 회전되는 회전통(10)에 수지투입기(20)와 펄투입기(30)를 통해 투명 또는 반투명의 수지원료와 펄재료를 순차적으로 투입하여 원통의 가공재료를 만든 후 상기한 가공재료를 판상으로 펴고 절단하여 가공판(40)을 만드는 공정이다.The processed plate manufacturing process (S1) is a transparent or semi-transparent water support material and a pearl material through the resin feeder 20 and the pearl feeder 30 in order to rotate the rotating cylinder 10 to make a cylindrical processing material Thereafter, the above-mentioned processing material is flattened and cut to form a processed plate 40.

여기서, 상기 펄(pearl)로는 액상 또는 가루 분말상태의 진주박이 사용되며, 색채를 가지고 있거나 외부의 불빛을 반사는 재질의 것이면 어느것이 사용되어도 부방하다.Here, the pearl (pearl) is used as a liquid or powdered pearl of the powder state, which may be used as long as it has a color or a material that reflects the external light.

이러한, 상기 펄재료는 상기 수지원료층(41)의 상부에 투입되어 펄재료층(42)을 형성하게 되며, 바람직하게는 도 2에서와 같이 상기 회전통(10)에 수지원료, 펄재료 그리고 수지원료 순으로 투입하여 수지원료층(41) 내부에 펄재료층(42)이 배치되게 하는 것이 바람직하다.
The pearl material is introduced into the upper portion of the water support material layer 41 to form a pearl material layer 42. Preferably, the water support material, pearl material, and the like in the rotating cylinder 10 as shown in FIG. It is preferable that the pearl material layer 42 is disposed in the support fee layer 41 by adding the fee.

상기 패턴형성공정(S2)은 절단된 상기 가공판(40)을 다수의 가압돌부(51,51')가 형성된 금형(50,50')이 상호 마주보게 배치된 프레스에 배치한 후 가압하여 양면에 패턴부(41a)를 형성시키되, 상기 가압돌부(51,51')의 가압에 의해 수지원료층에 포함된 펄재료층이 물결형태로 패턴이 형성되게 하는 공정이다.The pattern forming process S2 is performed by placing the cut plate 40 on a press in which the molds 50 and 50 'on which the plurality of pressing protrusions 51 and 51' are formed are disposed to face each other and pressurized. The pattern portion 41a is formed in the process, and the pearl material layer included in the water support material layer is formed by the pressing of the pressure protrusions 51 and 51 'in a wave form.

즉, 가압돌부(51,51')를 갖는 금형에 의해 가압되면 도 4에서와 같이 가공판의 상면과 저면에 엠보싱 형태의 패턴부(41a)가 형성됨과 아울러 내부에 배치된 펄재료층은 상기 가압돌부(51,51')에 의해 물결형태로 형성되어, 펄재료층(42)이 상기 수지원료층(41) 내부에서 입체적인 형태를 유지할 수 있게 된다.
That is, when pressurized by the mold having the pressing protrusions 51 and 51 ', the embossed pattern portion 41a is formed on the upper and lower surfaces of the processed plate as shown in FIG. It is formed in the wave form by the pressing protrusions 51 and 51 ', and the pearl material layer 42 can maintain the three-dimensional shape in the water support material layer 41.

상기 절단가공공정(S3)은 상기 패턴형성공정(S2)을 마친 가공판(40)을 단추형태로 절단한 후 상기 패턴부(41a)를 연마하는 공정이다.The cutting processing step (S3) is a step of grinding the pattern portion 41 a after cutting the processed plate 40 that has completed the pattern forming step S2 in the form of a button.

즉, 패턴형성공정(S2)을 마친 가공판(40)을 다수의 홀(61)을 갖는 금형판(60)에 배치한 후 상기 홀(61)에 대응되게 펀칭돌기(71)를 갖는 가압금형판(70)으로 가압하여 원형의 단추유닛으로 절단하게 된다.That is, the process plate 40 having completed the pattern forming step S2 is disposed in the mold plate 60 having the plurality of holes 61, and then press molds having punching protrusions 71 corresponding to the holes 61. Pressed by the plate 70 is cut into a circular button unit.

이후, 절단된 단추유닛의 상면과 저면에 형성된 패턴부(41a)를 평평하게 연마함과 아울러 통상의 단추형태로 가공하게 된다.Thereafter, the pattern portion 41a formed on the top and bottom surfaces of the cut button unit is polished flat and processed into a normal button shape.

이때, 상기에서는 패턴부(41a)가 형성된 가공판(40)을 절단한 후 절단된 단추유닛의 패턴부(41a)을 연삭하는 것으로 설명하고 있지만 이에 한정되는 것은 아니며 가공판에 형성된 패턴부(41a)을 연삭한 후 절단하는 것도 가능하다.
In this case, the above-described method is described in which the pattern portion 41a of the cut button unit is ground after cutting the processed plate 40 on which the pattern portion 41a is formed, but is not limited thereto. The pattern portion 41a formed on the processed plate is described. It is also possible to cut after grinding).

상기에서는 가공판제조공정(S1)에 의해 형성된 가공판(40)을 프레스로 가압하여 패턴부(41a)를 형성하는 것으로 설명 및 도면에 나타내고 있지만 이에 한정되는 것은 아니다.In the above description, although the pattern plate 41a is formed by pressing the processed plate 40 formed by the processed plate manufacturing step S1 with a press, the description and drawings are not limited thereto.

예를 들면, 상기 가공판 제조공정(S1) 이후에 절단된 가공판(40)이 경화되어 프레스 가공시 파손되는 것을 방지하도록 상기 가공판(40)을 -30℃에서 급속냉각시킨 후 필요 시 냉각된 상기 가공판(40)을 인출하여 발열되는 프레스 금형에 배치한 후 가압하여 상기 패턴부(41a)가 형성되게 하는 가공판 냉각공정(S4)이 더 이루어진다.For example, after cooling the processing plate 40 at -30 ℃ to prevent the processing plate 40 cut after the processing plate manufacturing process (S1) is hardened and damaged during press working, and then cooled if necessary The processing plate cooling step (S4) is further performed to take out the processed plate 40 and place it in a press mold that generates heat, and then pressurizes it to form the pattern portion 41a.

즉, 가공판 제조공정(S1)을 마친 가공판(30)은 연질에서 점차 경질로 경화되는데 작업과정에서 패턴형성공정이 지연될 경우 경화가 진행된 가공판을 프레스로 가압하는 과정에서 깨지거나 금이 가는 문제점을 해소하고자, 가공판 제조공정을 마친 연질의 가공판을 냉각실에 투입하여 냉각시킨 후 필요시 냉각실에서 가공판을 인출하여 프레스로 가공하게 된다.That is, the processed plate 30 after completing the process of manufacturing the plate (S1) is gradually hardened from soft to hard when the pattern forming process is delayed in the process of cracking or cracking in the process of pressurizing the processed plate with a press In order to solve the problem, the soft processed plate which has completed the processed plate manufacturing process is put into the cooling chamber and cooled, and if necessary, the processed plate is taken out of the cooling chamber and processed by a press.

이때, 프레스의 금형에는 히팅수단(도시생략)이 구비되어 발열되므로, 금형에 배치된 냉각된 가공판이 해동됨과 아울러 금형의 가압에 의해 패턴부(41a)를 형성된다.At this time, since the heating means (not shown) is provided in the mold of the press to generate heat, the cooled processed plate disposed on the mold is thawed and the pattern portion 41a is formed by pressurization of the mold.

여기서, 상기 가공판(40)을 -30℃이하로 냉각시키면 가공판의 경화가 진행되며, -30℃이하로 냉각시키면 과도한 전력이 소모되어 생산원가가 상승하게 된다.
Here, when the processed plate 40 is cooled to -30 ° C. or less, curing of the processed plate proceeds, and when cooled to −30 ° C. or less, excessive power is consumed to increase the production cost.

S1 : 가공판제조공정 S2 : 패턴형성공정
S3 : 절단가공공정 S4 : 가공판냉각공정
10 : 회전통 20 : 수지투입기
30 : 펄투입기 40 : 가공판
41 : 수지원료층 41a : 패턴부
42 : 펄재료층 50,50' : 금형
51,51' : 가압돌부 60 : 금형판
61 : 홀 70 : 가압금형판
71 : 펀칭돌기
S1: Processed plate manufacturing process S2: Pattern forming process
S3: Cutting Process S4: Plate Cooling Process
10: rotating cylinder 20: resin injector
30: pearl injector 40: processed plate
41: Application Fee 41a: Pattern Division
42: pearl material layer 50,50 ': mold
51,51 ': Pressurized protrusion 60: Mold plate
61 hole 70: pressure mold plate
71: punching protrusion

Claims (2)

회전되는 회전통에 투명 또는 반투명의 수지원료와 펄재료를 순차적으로 투입하여 원통의 가공재료를 만든 후 상기한 가공재료를 판상으로 펴고 절단하여 가공판을 만드는 가공판 제조공정;
절단된 상기 가공판을 다수의 가압돌부가 형성된 금형이 상호 마주보게 배치된 프레스에 배치한 후 가압하여 양면에 패턴부를 형성시키되, 상기 가압돌부의 가압에 의해 수지원료에 포함된 펄재료가 물결형태로 패턴이 형성되게 하는 패턴형성공정; 및
상기 패턴형성공정을 마친 가공판을 단추형태로 절단한 후 상기 패턴부를 연마하는 절단가공공정으로 이루어진 것을 특징으로 하는 펄단추의 제조방법.
A process plate manufacturing process of sequentially adding transparent or translucent water support material and pearl material to a rotating rotating cylinder to make a cylindrical processing material, and then spreading and cutting the processing material into a plate to make a processing plate;
The cut plate is placed in a press in which a plurality of pressurized protrusions are formed to face each other, and then pressurized to form pattern portions on both sides, wherein the pearl material included in the water support material is pressurized by pressurization of the pressurized protrusions. A pattern forming process for forming a furnace pattern; And
And a cutting processing step of grinding the patterned part after cutting the processed plate after the pattern forming step into a button shape.
제 1 항에 있어서,
상기 가공판 제조공정 이후에는 절단된 가공판이 경화되어 프레스 가공시 파손되는 것을 방지하도록 상기 가공판을 -30℃에서 급속냉각시킨 후 필요 시 냉각된 상기 가공판을 인출하여 발열되는 프레스 금형에 배치한 후 가압하여 상기 패턴부가 형성되게 하는 가공판 냉각공정이 더 이루어지는 것을 특징으로 하는 펄단추의 제조방법.
The method of claim 1,
After the processed plate manufacturing process, the processed plate is hardened to prevent breakage during press working, and then rapidly cooled the processed plate at -30 ° C, and if necessary, the cooled processed plate is drawn out and placed in a press mold that generates heat. Method of producing a pearlescent button characterized in that the further cooling plate is made by pressing to form the pattern portion by pressing.
KR1020100000776A 2010-01-06 2010-01-06 A making method of Pearl button KR101176991B1 (en)

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WO2017007245A1 (en) * 2015-07-08 2017-01-12 이호철 Method for manufacturing button having rfid function and button manufactured by same

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KR102089793B1 (en) 2018-06-22 2020-03-17 오황택 Button and method for manufacturing the same

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JP2000037214A (en) * 1998-07-13 2000-02-08 East San Botan Internatl Ltd Accessory and its production
JP4184055B2 (en) 2001-12-13 2008-11-19 旭化成ケミカルズ株式会社 Buttons made of thermoplastic resin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017007245A1 (en) * 2015-07-08 2017-01-12 이호철 Method for manufacturing button having rfid function and button manufactured by same
KR20170007572A (en) * 2015-07-08 2017-01-19 이호철 Method for manufacturing button with rfid capability and button manufactured by the same

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