KR20110076014A - Method of arc melt-in welding using ar and nitrogen gas - Google Patents
Method of arc melt-in welding using ar and nitrogen gas Download PDFInfo
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- KR20110076014A KR20110076014A KR1020090132602A KR20090132602A KR20110076014A KR 20110076014 A KR20110076014 A KR 20110076014A KR 1020090132602 A KR1020090132602 A KR 1020090132602A KR 20090132602 A KR20090132602 A KR 20090132602A KR 20110076014 A KR20110076014 A KR 20110076014A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/02—Plasma welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/29—Supporting devices adapted for making use of shielding means
- B23K9/291—Supporting devices adapted for making use of shielding means the shielding means being a gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
- B23K2103/05—Stainless steel
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Abstract
Description
본 발명은 용접부의 연성 저하를 방지함과 동시에 고경도의 용접강을 제공하기 위한 아크용융용접방법에 관한 것으로서, 보다 상세하게는 아르곤 가스 및 질소 가스의 혼합가스를 보호가스로 사용하는 것을 특징으로 하는 아크용융용접방법에 관한 것이다.The present invention relates to an arc welding method for preventing ductility degradation of welds and at the same time providing high hardness weld steel, and more particularly, using a mixed gas of argon gas and nitrogen gas as a protective gas. It relates to an arc welding method.
자동차 산업에서 차체 경량화 및 충돌 안정성 향상의 강력한 요구에 의해 소재가 점점 고강도화 되고 있다. 그러나 강도가 증가함에 따라서 일반적으로 연신율이 감소하기 때문에 부품으로 제작하는 데에는 한계가 있다. 이러한 한계를 극복하기 위하여 고강도이면서 고연신율의 강재를 개발하려는 노력이 꾸준히 진행되어 왔으며, 그 결과 15%이상의 Mn을 함유하는 소위 TWIP(Twin Induced Platicity)강이 상용화를 앞두고 있다. 이 TWIP강은 인장강도가 1000MPa 이상, 연신율이 50% 이상의 비정상적인 조합을 갖는 강으로서 우수한 성형성과 고강도가 요구되는 부품에 적용될 수 있다. In the automotive industry, materials are becoming increasingly strong due to the strong demand for lighter body weight and improved collision stability. However, as strength increases, elongation generally decreases, so there is a limit to manufacturing parts. In order to overcome these limitations, efforts have been made to develop high strength and high elongation steels, and as a result, so-called TWIP (Twin Induced Platicity) steel containing more than 15% of Mn is expected to be commercialized. This TWIP steel has an abnormal combination of tensile strength of 1000 MPa or more and elongation of 50% or more, and can be applied to parts requiring excellent formability and high strength.
부품제작에 있어서 기본적으로 요구되는 특성은 용접성이다. 최근 고강성의 차체를 설계하면서 고강도강의 조관 제품의 요구가 증가하고 있다. 일반 탄소강의 조관 용접은 대부분은 생산성이 높은 ERW라는 용접법에 의해 제조되고 있다. ERW는 전자기 유도에 의해 전기에너지를 열에너지로 바꾸어 가열하는 방식으로 300계 스텐레스와 같이 TWIP강과 같은 비자성재의 경우는 용접이 어려운 문제점이 있다. Weldability is basically a required feature in manufacturing parts. In recent years, while designing a high rigidity vehicle body, the demand for high-strength steel tubing products is increasing. Tube welding of ordinary carbon steel is mostly manufactured by the highly productive welding method called ERW. ERW has a problem that welding is difficult in the case of non-magnetic materials such as TWIP steel such as 300-based stainless steel by converting electrical energy into heat energy by electromagnetic induction.
일반적으로 300계 스텐레스강은 TIG 용접이나 플라즈마 용접으로 조관재를 제조한다. 최근에는 용접부 품질이 우수한 레이저 용접을 이용한 조관법도 적용되고 있지만, 레이저 용접기의 초기 투자비와 유지비로 인하여 경제성 측면에서 떨어지는 단점이 있다. 따라서 TWIP강에 대해서도 TIG 용접 (tungsten inert gas welding)이나 플라즈마 용접으로 조관을 하는 것이 경제성 측면에서 유리하다고 판단된다. 그러나 통상적인 TIG 용접법에 의해 용접된 TWIP강의 용접부는 상변태가 없는 상태에서 용융되었다가 응고됨에 따라서 모재에 비해 경도가 낮다. [도 1]은 통상적인 TIG 용접에 의한 용접부의 경도분포와 에릭슨 테스트 결과를 나타낸 것으로서, 용접부 경도가 모재보다 50Hv 이상 낮고, 이로 인하여 에릭슨 테스트에서 파단이 용접금속에서 발생함을 알 수 있다. 이러한 특성의 용접부를 갖는 조관재는 구조재로서 적용하는 데에 어려움이 있다. In general, 300 series stainless steel is manufactured by TIG welding or plasma welding. In recent years, the tube making method using the laser welding with excellent weld quality has been applied, but there is a disadvantage in terms of economic efficiency due to the initial investment and maintenance cost of the laser welding machine. Therefore, it is thought that it is advantageous in terms of economical efficiency to make TWIP steel by TIG welding (tungsten inert gas welding) or plasma welding. However, the welded portion of the TWIP steel welded by the conventional TIG welding method has a lower hardness than the base metal as it is melted and solidified in the absence of phase transformation. Figure 1 shows the hardness distribution and the Ericsson test results of the weld by the conventional TIG welding, the weld hardness is more than 50Hv lower than the base material, it can be seen that the fracture occurs in the weld metal in the Ericsson test. The tubular material having the welded portion of this characteristic has a difficulty in being applied as a structural material.
본 발명은 상기와 같은 문제를 해결하기 위해 안출된 것으로서, 종래의 순수 아르곤을 보호가스를 사용하는 대신 질소를 소량 포함하는 아르곤-질소 혼합가스를 보호가스로 사용함으로써 용접부 연성 저하를 방지하는 아크용융용접방법을 제공하는 데에 그 목적이 있다. The present invention has been made to solve the above problems, arc melting to prevent the weld ductility degradation by using argon-nitrogen mixed gas containing a small amount of nitrogen as a protective gas instead of using a conventional pure argon protective gas The purpose is to provide a welding method.
종래 TIG 또는 플라즈마 용융용접시에는 외부 공기에서 산소와 질소의 혼입을 차단하기 위하여 보호가스로서 아르곤과 같은 비활성 기체를 사용하는 것이 일반적이었으나, 본 발명에서와 같이 보호가스로 소량의 질소가스를 혼합할 경우, 용접부 연성 저하를 방지하는 동시에 용접금속에 질소가 고용됨에 따라 용접금속의 경도를 높일 수 있다는 점을 새로이 밝히게 되어 본 발명을 완성하게 되었다.In the conventional TIG or plasma melt welding, it is common to use an inert gas such as argon as a protective gas in order to block the mixing of oxygen and nitrogen in the outside air. In this case, the present invention has been newly completed to prevent a decrease in ductility of the weld and increase the hardness of the weld metal as nitrogen is dissolved in the weld metal.
보호가스로 질소가스를 혼합함으로써, 용접부 연성 저하를 방지할 수 있고, 용접금속에 질소가 고용됨에 따라서 용접금속의 경도를 높일 수 있다는 장점이 있다.By mixing nitrogen gas as the protective gas, it is possible to prevent a decrease in ductility of the weld, and as nitrogen is dissolved in the weld metal, the hardness of the weld metal may be increased.
본 발명은 아르곤 및 질소의 혼합가스를 보호가스로 사용하는 것을 특징으로 하는 아크용융용접방법에 관한 것이다.The present invention relates to an arc welding method comprising using a mixed gas of argon and nitrogen as a protective gas.
본 발명에서, 상기 보호가스 중 질소의 함량은 2 내지 8v/v%, 보다 구체적으로 2 내지 5v/v%인 것이 바람직하다. 2v/v% 미만인 경우, 기지금속으로의 질소 고 용이 충분하지 못하여 원하는 물성이 나타나기 어려우며, 8v/v%를 초과하는 경우에는 질화물 석출로 인하여 경도는 올라가지만, 취성이 증가할 우려가 있다.In the present invention, the content of nitrogen in the protective gas is preferably 2 to 8v / v%, more specifically 2 to 5v / v%. If it is less than 2v / v%, the nitrogen property to the base metal is not enough to exhibit the desired physical properties. If it exceeds 8v / v%, the hardness is increased due to nitride precipitation, but brittleness may be increased.
본 발명의 아크용융용접방법은 망간강, 스테인리스강을 용접하는 데에 사용될 수 있으며, 특히 망간의 함량이 10%이상인 고망간강의 용접에 유용하다. The arc welding method of the present invention can be used to weld manganese steel and stainless steel, and is particularly useful for welding high manganese steel having a manganese content of 10% or more.
본 발명에서, 아르곤 가스 및 질소 가스는 혼합가스 봄베로부터 배출되거나, 아르곤 가스 봄베 및 질소 가스 봄베로부터 각각 배출된 가스를 혼합기로 배합하여 사용될 수 있다. In the present invention, the argon gas and the nitrogen gas may be discharged from the mixed gas cylinder, or the gas discharged from the argon gas cylinder and the nitrogen gas cylinder may be used in combination with the mixer.
본 발명에서, TIG 용접이란 불활성 가스 아크 용접의 일종으로서 텅스텐 불활성 아크 용접이라고도 한다. 헬륨이나 아르곤 가스 등의 불활성 가스로 아크를 덮듯이 하여 산화 등을 방지하는 용접방법으로서, 용융점이 가장 높은 텅스텐 전극과 모재 사이에 아크를 일으키는 방법이 사용되며, 일반적으로 비철금속의 용접에 사용된다.In the present invention, TIG welding is a kind of inert gas arc welding and is also called tungsten inert arc welding. As a welding method for preventing oxidation and the like by covering the arc with an inert gas such as helium or argon gas, a method of generating an arc between the tungsten electrode having the highest melting point and the base metal is used, and generally used for welding nonferrous metals.
본 발명에서와 같이 보호가스로 소량의 질소가스를 혼합할 경우, 용접부 연성 저하를 방지하는 동시에 용접금속에 질소가 고용됨에 따라 용접금속의 경도를 높일 수 있다는 장점이 있다.In the case of mixing a small amount of nitrogen gas as a protective gas as in the present invention, there is an advantage that the hardness of the weld metal can be increased as nitrogen is dissolved in the weld metal while preventing a decrease in ductility of the weld.
이하, 본 발명에 따르는 실시예를 통하여 본 발명을 보다 상세히 설명하나, 본 발명의 범위가 하기 제시된 실시예에 의해 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples according to the present invention, but the scope of the present invention is not limited to the examples given below.
<실시예 1>≪ Example 1 >
인장강도 1000MPa, 두께 1.4mm의 TWIP강에 대하여 아르곤-질소 혼합기를 이용하여 질소 농도를 2, 5, 10%의 혼합가스 조건에서 용접속도 1m/min, 용접전류 200A로 TIG 용접하였다. 그 결과 질소가 2%, 5% 혼합되었을 때 가장 우수한 돔 높이(Dome height)와 파단 하중(Fracture load)를 나타냈다 (도 3 참조). 돔 높이의 경우, 순수 아르곤을 사용한 경우에 비하여 2배 가까이 증가한 것으로 나타났다. 그러나 질소 농도가 10%인 경우에는 돔 높이 및 파단 하중이 감소하는 것으로 나타났다.The TWIP steel with a tensile strength of 1000 MPa and a thickness of 1.4 mm was subjected to TIG welding using an argon-nitrogen mixer at a welding speed of 1 m / min and a welding current of 200 A under a mixed gas of 2, 5, or 10% nitrogen. The result showed the best dome height and fracture load when nitrogen was mixed at 2% and 5% (see FIG. 3). Dome height was nearly doubled compared to pure argon. However, when the nitrogen concentration was 10%, the dome height and the breaking load were decreased.
도 1은 종래 용접조건에서의 용접부 경도 분포 및 에릭슨 파단 특성을 도시한 것이다.Figure 1 shows the weld hardness distribution and Ericsson fracture characteristics in the conventional welding conditions.
도 2는 TIG 용접기의 예시도이다.2 is an exemplary view of a TIG welder.
도 3은 보호가스 조성에 따른 용접부 에릭슨 측정 결과를 도시한 것이다.Figure 3 shows the weld Ericsson measurement results according to the protective gas composition.
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CN115044904A (en) * | 2022-07-05 | 2022-09-13 | 长沙理工大学 | Additive manufacturing method of high-strength high-work-hardening stainless steel |
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