KR20110044628A - Making method for sound absorption waste tile - Google Patents

Making method for sound absorption waste tile Download PDF

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Publication number
KR20110044628A
KR20110044628A KR1020090101403A KR20090101403A KR20110044628A KR 20110044628 A KR20110044628 A KR 20110044628A KR 1020090101403 A KR1020090101403 A KR 1020090101403A KR 20090101403 A KR20090101403 A KR 20090101403A KR 20110044628 A KR20110044628 A KR 20110044628A
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South Korea
Prior art keywords
tile
ocher
ocher tile
yellow soil
forming
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KR1020090101403A
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Korean (ko)
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유영하
유기현
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유영하
유기현
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Priority to KR1020090101403A priority Critical patent/KR20110044628A/en
Publication of KR20110044628A publication Critical patent/KR20110044628A/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/04Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by dissolving-out added substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay

Abstract

PURPOSE: A method for manufacturing sound absorbent yellow soil-based tiles is provided to apply sound absorbent effect to the yellow soil-based tiles by forming pores in the yellow soil-based tiles using bay salt. CONSTITUTION: Yellow soil is formed into a plate-shaped yellow soil-based tile(10). Bay salt(20) is arranged at the bottom side of a frame(30). The yellow soil-based tile is arranged on the upper side of the bay salt. The upper side of the yellow soil-based tile is continuously pressurized, and the yellow soil-based tile on the bay salt is naturally dried. While the bay salt is melted, pores are formed in the yellow soil-based tile.

Description

흡음 황토타일 제조방법{Making method for sound absorption waste tile}Making method for sound absorption waste tile

본 발명은 흡음 황토타일 제조방법에 관한 것으로 상세하게는 황토를 판형태로 형성하여 황토타일을 형성하고, 황토타일에 다공을 형성하는 형틀의 바닥에 천일염을 일정두께 깔고, 상기 천일염의 상측에 황토타일을 적층하여 자연건조를 시켜 천일염이 녹으며 황토타일에 다공을 형성하는 것을 특징으로 하는 흡음 황토타일 제조방법에 관한 것이다.The present invention relates to a sound-absorbing ocher tile manufacturing method, in particular, to form ocher tiles by forming the ocher in the form of a plate, to lay a certain thickness of the natural salt on the bottom of the mold forming a pore in the ocher tile, the ocher on the top of the sun salt It relates to a sound-absorbing ocher tile manufacturing method characterized by melting the natural salt by laminating tiles to form natural pores and forming pores on the ocher tile.

일반적으로, 산업화와 도시화로 인하여 대부분의 주거공간이 시멘트 콘크리트로 건축되었음은 이미 오래된 일이 되었고, 오랜 기간 동안 건축에 사용되는 골재의 채취로 인하여 자원이 고갈되면서 하천과 생태계의 파괴는 물론 환경오염을 유발하게 되어 공해가 더욱 심화되고 있는 실정이다.In general, it has been a long time since most of the residential spaces were built with cement concrete due to industrialization and urbanization. It is causing the pollution is getting worse.

특히, 사람이 거주하는 콘크리트로 된 거주공간은 전자제품들에 의해 통풍과 습도 및 온도 등을 인위적으로 조절하게 됨으로써, 전자파에 거의 노출된 상태에서 살아간다 해도 과언이 아니며, 콘크리트에서 발생되는 나노 가스등의 화학물질이 축적되어 인체에 나쁜 영향을 미치고 있어 소위 현대 병을 더욱더 유발시키는 요인이 되고 있다.In particular, inhabited concrete living spaces are artificially controlled by electronics to control ventilation, humidity, and temperature, so it is not an exaggeration to live in a state almost exposed to electromagnetic waves. Of chemicals are accumulating and adversely affecting the human body, which is a cause of even more modern diseases.

따라서, 이러한 시대적 상황에서 우리 나라 고유의 건축자재 원료인 황토가 다시 주목받고 있는데, 황토는 자체온도 조절능력이 뛰어나고 원적외선을 다량 방출하여 인체에 유익하며, 단열/보온효과가 뛰어나 여름에는 시원하고 겨울에는 따뜻할 뿐만 아니라 습도조절과 통풍기능이 여타 자재보다 탁월하며, 그 원료의 구입이 용이하여 아파트나 빌딩등의 건축자재로서 각광을 받고 있는 실정이다.Therefore, in this situation, yellow soil, a raw material of Korea's unique building materials, is attracting attention again. The yellow soil has good self-temperature control ability and emits a large amount of far infrared rays, which is beneficial to the human body. Not only is it warm, but its humidity control and ventilation are superior to other materials, and its raw materials are easy to purchase, making it a popular construction material for apartments and buildings.

통상, 황토바닥 시공시에는 황토에 물과 짚을 썰어 넣어 혼합한 후 바닥에 황토혼합물을 고르게 바른 후 미장을 하였으나, 상기 황토혼합물은 건조과정에서 수분증발로 인해 수축균열이 발생하므로 강도가 미약하고 미관상 좋지 않으며 온돌방의 경우에는 물 및 가스누출의 위험마저 상존하게 되었고, 균열부분을 없애기 위해 황토액(황토모르타르)을 여러차례 발라야 하는 번거러움이 있었다.In general, during the construction of ocher ground, the water and straw were mixed in the loess and mixed, and then the ocher mixture was evenly applied to the floor and then plastered. It is not good and in the case of Ondol, there is a risk of water and gas leakage, and it is a hassle to apply several times of ocher liquid (ocher mortar) to remove cracks.

이를 방지하기 위해 황토를 이용하여 벽면 마감재로 타일형상으로 형성하여 자연 건조시켜 제조하였으나, 딱딱하게 건조된 황토타일을 이용하여 벽면 시공할 경우에는, 상기 황토타일을 고정하기 위해 부득이 화학약품을 필요 이상으로 사용할 수밖에 없어 인체에 유익한 황토의 효능을 반감시킬 뿐만 아니라, 숙련된 기술자가 작업하여도 작업시간이 많이 소요되는 단점이 있었다.In order to prevent this, it was manufactured by drying the tiles by forming the tile shape with the wall surface finishing material using ocher, but when constructing the wall using the hard dried ocher tile, it is inevitable to fix the ocher tile more than necessary. Not only can it be used to reduce the efficacy of the loess beneficial to the human body, but also had a disadvantage that takes a lot of time to work even for skilled technicians.

그리고, 이러한 타일은 방음이 잘 되지않아 내부의 소음이나 외부의 소음을 저감하기 위하여 추가로 방음 재질을 사용해야하는 문제점이 있다.In addition, such tiles are not soundproof well, there is a problem in that additional soundproofing material must be used to reduce the internal noise or the external noise.

상기의 문제점을 해결 하기 위하여 본 발명은 황토타일을 형성하여 건조시킬때 하측에 천일염을 깔아 천일염이 녹으며 황토타일에 다공을 형성하도록 하는 흡음 황토타일 제조방법을 제공하는데 그 목적이 있다.In order to solve the above problems, an object of the present invention is to provide a sound-absorbing ocher tile manufacturing method for forming a sun salt by forming a sun salt on the lower side when forming and drying the ocher tile to form pores on the ocher tile.

상기의 과제를 해결하기 위한 본 발명은 흡음 황토타일 제조방법에 관한 것으로서 황토를 판형태로 형성하여 황토타일을 형성하고, 황토타일에 다공을 형성하는 형틀의 바닥에 천일염을 일정두께 깔고, 상기 천일염의 상측에 황토타일을 적층하여 자연건조를 시켜 천일염이 녹으며 황토타일에 다공을 형성하도록 이루어진다.The present invention for solving the above problems relates to a sound-absorbing ocher tile manufacturing method by forming the ocher in the form of a plate to form the ocher tile, lay a certain thickness of the sun salt on the bottom of the mold forming a pore in the ocher tile, the sun salt The ocher tiles are stacked on top of each other to allow natural drying, so that the natural salts melt and form pores on the ocher tiles.

본 발명은 황토타일을 형성하여 건조시킬때 하측에 천일염을 깔아 천일염이 녹으며 황토타일에 다공을 형성하여 황토타일에서 다공을 통해 소음을 흡음하도록 하는 효과가 있다.The present invention has the effect of absorbing the noise through the pores in the ocher tile by forming the sun salt on the lower side when the sun salt is applied to form the sun salt melts and forms pores in the ocher tile.

본 발명은 황토를 이용하여 흡음 타일을 제조하는 방법에 있어서, 황토를 판형태의 타일로 형성하는 황토타일 형성단계(S10)와; 상기 황토타일(10)에 다공을 형성하도록 형틀(30)바닥에 천일염(20)을 깔고 상기 황토타일(10)을 천일염(20)의 상측에 적층하는 적층단계(S20)와; 상기 황토타일(10)의 상측을 지속적으로 가압과 동시에 자연건조시켜 천일염(20)이 녹으며 황토타일(10)에 발생되는 기포를 통해 다공(11)이 형성되어지도록 하는 건조단계(S30);를 포함하여 이루어진다.The present invention provides a method for manufacturing a sound absorbing tile using ocher, comprising: ocher tile forming step (S10) of forming ocher into a plate-shaped tile; Laminating step (S20) to lay the natural salt 20 on the bottom of the mold 30 to form a hole in the ocher tile (10) and the ocher tile (10) on the top of the natural salt (20); Drying step (S30) so that the pores (11) are formed through the bubbles generated in the ocher tile 10 by melting the natural salt (20) and natural drying at the same time by continuously pressing the upper side of the ocher tile (10); It is made, including.

이러한, 상기 황토타일 형성단계(S10)에서 황토타일(10)의 상측면에는 조개 껍질을 분쇄하여 황토와 혼합하고 가열하여 형성한 혼합물판을 접합하여 형성하는 것을 특징으로 하는 흡음 황토타일 제조방법.In the above, the upper surface of the ocher tile (10) in the ocher tile forming step (S10), the sound-absorbing ocher tile manufacturing method, characterized in that the clam shells are formed by bonding the mixture plate formed by mixing and heating with ocher.

즉, 본 발명을 좀더 상세하게 설명하면 다음과 같다.That is, the present invention will be described in more detail as follows.

황토를 판형태로 형성하여 황토타일(10)을 형성하고, 황토타일(10)에 다공을 형성하도록 하는 형틀(30)의 바닥에 천일염(20)을 일정두께 깔고, 상기 천일염(20)의 상측에 황토타일(10)을 적층한뒤 지속적으로 가압과 동시에 자연건조를 시켜 천일염(20)이 녹으며 발생되는 기포를 통해 황토타일(10)에 다공(11)을 형성하게된다.The ocher is formed in a plate shape to form the ocher tile 10, the natural salt 20 is laid on the bottom of the mold 30 to form a pore in the ocher tile 10, the upper side of the sun salt 20 After laminating the ocher tile 10 in a continuous drying and natural drying at the same time to the natural salt 20 is melted to form the pores 11 in the ocher tile 10 through the bubbles generated.

이러한 상기 황토타일(10)의 상측면에 별도로 형성되어지는 혼합물판이 접합되어지며, 상기 혼합물판은 조개 껍질을 분쇄한 조개 껍질 가루와 황토를 일정 비율로 혼합하여 형성하게 된다.The mixture plate to be formed separately on the upper side of the ocher tile 10 is bonded, the mixture plate is formed by mixing the clam shell pulverized clam shell and ocher at a certain ratio.

그리고, 상기 혼합물판은 황토와 조개 껍질 가루의 혼합비율을 조절하여 혼합물판의 색을 조절 할 수 있다.And, the mixture plate can adjust the color of the mixture plate by adjusting the mixing ratio of ocher and clam shell powder.

상기 황토타일(10)은 24~72시간동안 건조시키게 되며, 일반적으로 48시간을 건조시켜 완성하게 된다.The ocher tile 10 is dried for 24 to 72 hours, and is generally completed by drying for 48 hours.

그리고, 상기 황토타일(10)의 표면 또는 사용자가 원하는 문양 또는 문자등을 형성할 수 있다.Then, the surface of the ocher tile 10 or the user can form a pattern or letters desired.

도 1은 본 발명에 따른 흡음 황토타일 제조방법의 순서를 나타낸 순서 구성도,1 is a flow chart showing the sequence of the sound-absorbing ocher tile manufacturing method according to the present invention,

도 2는 본 발명에 따른 흡음 황토타일 제조방법의 순서도.Figure 2 is a flow chart of the sound-absorbing ocher tile manufacturing method according to the present invention.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 황토타일 20 : 천일염10: ocher tile 20: sun salt

30 : 저장용기30: storage container

Claims (2)

황토를 이용하여 흡음 타일을 제조하는 방법에 있어서,In the method for producing a sound absorbing tile using loess, 황토를 판형태의 타일로 형성하는 황토타일 형성단계(S10)와; Ocher tile forming step of forming the ocher in a plate-shaped tile (S10); 상기 황토타일(10)에 다공을 형성하도록 형틀(30)바닥에 천일염(20)을 깔고 상기 황토타일(10)을 천일염(20)의 상측에 적층하는 적층단계(S20)와; Laminating step (S20) to lay the natural salt 20 on the bottom of the mold 30 to form a hole in the ocher tile (10) and the ocher tile (10) on the top of the natural salt (20); 상기 황토타일(10)의 상측을 지속적으로 가압과 동시에 자연건조시켜 천일염(20)이 녹으며 황토타일(10)에 발생되는 기포를 통해 다공(11)이 형성되어지도록 하는 건조단계(S30);를 포함하여 이루어지는 것을 특징으로 하는 흡음 황토타일 제조방법.Drying step (S30) so that the pores (11) are formed through the bubbles generated in the ocher tile 10 by melting the natural salt (20) and natural drying at the same time by continuously pressing the upper side of the ocher tile (10); Sound-absorbing ocher tile manufacturing method comprising a. 제 1항에 있어서,The method of claim 1, 상기 황토타일 형성단계(S10)에서 황토타일(10)의 상측면에는 조개 껍질을 분쇄하여 황토와 혼합하고 가열하여 형성한 혼합물판을 접합하여 형성하는 것을 특징으로 하는 흡음 황토타일 제조방법.Sound absorbing ocher tile manufacturing method, characterized in that by forming the ocher tile forming step (S10) on the upper side of the ocher tile (10) by pulverizing the clam shell, mixing and heating the mixture plate formed by bonding.
KR1020090101403A 2009-10-23 2009-10-23 Making method for sound absorption waste tile KR20110044628A (en)

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KR20060097787A (en) * 2005-03-07 2006-09-18 김동기 Method for manufacturing poultice yellow soil panel and poultice yellow earth panel manufactured by the same
KR20070095146A (en) * 2006-03-20 2007-09-28 박승운 Loess bed
KR100802276B1 (en) * 2006-11-10 2008-02-11 김진숙 Non-combustible spray coating material, sound absorbing material and methods of making the same, and method for constructing the face of a sound absorbing wall
KR20090131953A (en) * 2008-06-19 2009-12-30 강현숙 Method for mauncturing a ocher goods

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* Cited by examiner, † Cited by third party
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KR20020055468A (en) * 2000-12-28 2002-07-09 이응원 Method for the Manufacture of the Irregularly Patterned Clay Brick
KR20060097787A (en) * 2005-03-07 2006-09-18 김동기 Method for manufacturing poultice yellow soil panel and poultice yellow earth panel manufactured by the same
KR100603885B1 (en) * 2005-08-25 2006-07-24 고유곤 Yellow soil composition for forming articles and process for preparing the same
KR20070095146A (en) * 2006-03-20 2007-09-28 박승운 Loess bed
KR100802276B1 (en) * 2006-11-10 2008-02-11 김진숙 Non-combustible spray coating material, sound absorbing material and methods of making the same, and method for constructing the face of a sound absorbing wall
KR20090131953A (en) * 2008-06-19 2009-12-30 강현숙 Method for mauncturing a ocher goods

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