KR20110044007A - Management method of subsidiary materials for ship building using erp system - Google Patents
Management method of subsidiary materials for ship building using erp system Download PDFInfo
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- KR20110044007A KR20110044007A KR1020090100794A KR20090100794A KR20110044007A KR 20110044007 A KR20110044007 A KR 20110044007A KR 1020090100794 A KR1020090100794 A KR 1020090100794A KR 20090100794 A KR20090100794 A KR 20090100794A KR 20110044007 A KR20110044007 A KR 20110044007A
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- 239000000463 material Substances 0.000 title claims abstract description 128
- 238000007726 management method Methods 0.000 title claims abstract description 72
- 238000009434 installation Methods 0.000 claims abstract description 52
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- 230000008569 process Effects 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims description 73
- 238000013461 design Methods 0.000 claims description 45
- 238000010276 construction Methods 0.000 claims description 31
- 230000007774 longterm Effects 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 238000013507 mapping Methods 0.000 claims description 4
- 238000009414 blockwork Methods 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
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Abstract
Description
The present invention relates to a production support quantity management method for ship drying using the ERP system, and in detail, the production support quantity, that is, the chief installation and dismantling work that is essentially used to support the ship-building work, such as painting, equipment installation In order to manage the management and performance of the vessel, the relevant subsidiary materials are registered in the ERP system and the ship's blocks are managed smoothly by managing the quantity, inventory, and salary status of the subsidiary materials (patriarchal equipment, LUG, etc.) required for shipbuilding according to the ship's building schedule. It relates to a management method for drying.
In order to build a ship, the block is completed by welding or fastening using the necessary materials for each block.In this assembly process, a chief or lug, which is a space where an operator can work, must be installed. Subsidiary materials must be supplied on a drying schedule. If the supply of such subsidiary materials is delayed, the ship construction schedule is also delayed, and the supply and demand of subsidiary materials required for material assembly is also an important factor.
However, there are many problems in conventional subsidiary materials management, which has made a smooth ship construction schedule. Look specifically.
First, there is a problem that the chieftain installation performance management is conventionally managed manually, and the reason for installation and non-installation is not analyzed.
In addition, there is a problem that the current patriarchal activity code system is inadequate for the production department's actual work management.
In addition, there is a problem that can not be analyzed long-term chief requirement because there is no history of using the chief.
In addition, there is a problem that ship subsidiary material management is not managed systematically.
In addition, there is a problem in that it is not possible to calculate the total status of subsidiary materials, including salary quantities, by the system because it is impossible to know how much subsidiary materials have gone to salary because there is no time point for sharing subsidiary materials and sharing quantity information.
Therefore, the management method of subsidiary materials, which is an important factor along with the material for the conventional ship construction, that is, prioritizing the chief PIECES installation work, the chief PIECES installation performance analysis for each process, the long-term chief demand planning and the process load analysis, and subsidiary company's subsidiary materials The necessity of inventory management such as calculation of quantity by system, subsidy and recovery of subsidiary materials information for ships is emerging.
An object of the present invention for solving the above problems is to encode the necessary auxiliary materials in advance when the ship is built and to register the required quantity in the ERP system, so that the required auxiliary materials quantity is automatically calculated when new ships are built, According to the current inventory status of subsidiary materials and the installation and non-installation of subsidiary materials in the ship process in operation, it is to provide a management method to facilitate the supply of subsidiary materials according to the ship construction schedule.
In another aspect, the present invention is to provide a management method to determine the amount of subsidiary materials that can be put in accordance with the new ship building schedule, to purchase a new subsidiary material quantity when the lack of supply, to facilitate the supply of subsidiary materials according to the ship building schedule.
The present invention to achieve the object as described above and to perform the task for eliminating the conventional defects, the auxiliary materials required and quantity required for shipbuilding in advance to register in the ERP system, the new auxiliary ships necessary to refer to this necessary construction materials A production support quantity management step of calculating;
After the design quantity registration step, the production department subsidiary material installation management step of registering and managing the status information related to the installation of the subsidiary material in the department for building the vessel by using the material in the ERP system;
After design quantity registration, the subsidiary materials installation / dismantling status required by production department, and the subsidiary materials installation / demolition performance management that registers and manages the subsidiary materials of construction support department and sub-material status by block process for subsidiary materials needed by production department. It is achieved by providing a production support quantity management method for ship drying using an ERP system, characterized in that made, including.
The present invention refers to the reference ship design quantity DB of the production support quantity management step as the design quantity of the performance ship (reference ship), the medium to long-term subsidiary materials planning step of establishing a long-term purchase plan by checking the reserve quantity and the requirements by period on the target ship Wow;
ERP system is linked to the ship block work planning schedule, the number of subsidiary material purchase request counting, shipping and inventory information management, subsidiary material supply / inventory management step for managing external supplier level; It is done.
The production support quantity management step is the step of registering the subsidiary materials quantity and the required quantity per ship block / block in the subsidiary material master DB in advance, the step of registering the construction schedule in the JoongAng Schedule ACT.DB, the reference ship design quantity DB Registering the required quantity of each ship in series and design quantity registration step of automatically generating the quantity of subsidiary materials when a new ship construction demand occurs based on these steps; It is characterized in that consisting of; design quantity approval step of automatically acquiring the assembly quantity extraction step and automatically generated subsidiary material quantity after the design quantity registration step.
In the production department subsidiary material management step, after the design quantity approval step, the department that builds the vessel refers to the process / industry mapping DB and stores the selected information through the production ACT. Selection step in the production ACT.BOM DB. Registering the changes through the steps of registering the production order (production plan) in the production department with reference to the production ACT.BOM DB and then managing the installation history of the equipment; Characterized in that it consists of the installation and non-installation installation check step of the auxiliary piece (Piece).
The installation and dismantling performance management step of the subsidiary material may include, after the design quantity approval step, distributing the construction support production order (implementation plan) to the field and the office by referring to the construction support ACT.DB at the construction support department managing the subsidiary materials; After that, the process of registering the installation and release material status of subsidiary materials by ACT./unit block is carried out in the field of work, and in the field of work, it is characterized by consisting of the step of registering the installation materials by assembly block according to the schedule of production department.
In the mid- to long-term subsidiary materials planning step, the ERP system copies and creates a reserve quantity on the target ship as the design quantity of the performance ship (reference ship) by referring to the reference ship design quantity DB of the production support quantity management step, and It is characterized by consisting of the step of confirming the amount of chief equipment requirements per period (month) based on the schedule of the mid-schedule Act, and establishing a long-term purchase plan by comparing the current inventory and requirements.
The production support quantity management step (S100) is characterized in that it further comprises a step of outputting / distributing the subsidiary material quantity table for each process by block after the design quantity approval.
According to the present invention, the design quantity management part of the chieftain equipment is drawn up by hand before the improvement, and when the revision of the drawing occurs, the manual amount is re-aggregated, and the dismantling volume is separately collected by hand. After the improvement, the system is designed by using the ERP system. It has the advantage of increasing work efficiency by eliminating repetitive work and manual counting work when creating a volume table by registering, changing only the revised quantity by block tracking management to be changed, and automatically counting the dismantling volume of the compartment.
In addition, in the calculation of part-manage calculations, the quantity table is calculated separately before the improvement, and the quantity is calculated separately, and only the chief plate is extracted. By extracting materials by material and material specification before extraction, we established the basis of expansion of products to be processed by managing the equipment of each chief and other chieftains and the specification of each equipment.
In addition, in the head of installation management of chieftains, the head of the production of the chief of the domestic production department was confirmed by the construction support department (outside department) before the improvement, and the performance of the chief of the chief of the chief was manually counted and prepared separately. In the system, based on the results of the installation of the chief's pieces and the construction support department's confirmation and the production department's registration results and the quantity of the construction support department's registration, the system was counted as the cause analysis through management of the reason for not installing the chieftain equipment. On the other hand, the number of pieces of work has been reduced, and the L / T (Lead Time) for the production of aggregate data is reduced.
In addition, in the mid- to long-term chief equipment requirements planning section, the chief requirements based on experiences were identified before the improvement (S-Curve method for each schedule of the entire line), but after the improvement, the requirements of the mid-schedule standards were identified by using the ERP system. It is a useful invention that has the advantage of being able to timely issue a POR (Purchase Order Request) and maintain an appropriate inventory level by calculating the required date.
Hereinafter, the configuration and the operation of the embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
1 is a flowchart illustrating a method for managing subsidiary materials according to the present invention, and FIG. 2 is a flowchart illustrating a method for managing subsidiary materials according to the present invention. As illustrated, the present invention is a production support quantity management for ship construction using an ERP system. It is about a method.
Prior to the description, the subsidiary materials described in the following description of the present invention refer to patriarchs, LUGs, and various PIECEs. In addition, the ERP system described below is a server and network installed with the ERP program, which is an integrated information system that effectively manages all human and material resources in the company used for corporate activities and ultimately enhances the company's competitiveness. It includes a terminal connected to. Since the detailed description between the server and the terminal connected to the network is a known fact, the description is omitted and replaced with the description of the subject in which the terminal is installed.
The configuration of the present invention is to register the auxiliary materials and the required quantity required for the ship building in advance in the ERP system, the production support quantity management step (S100) for calculating the necessary subsidiary materials with reference to this when building a new ship;
After the design quantity registration step, the production department subsidiary material installation management step (S200) for registering and managing the status information on the installation of the subsidiary materials in the department for building the vessel using the material to the ERP system;
After design quantity registration, the subsidiary materials installation / dismantling status required by production department, and the subsidiary materials installation / demolition performance management that registers and manages the subsidiary materials of construction support department and sub-material status by block process for subsidiary materials needed by production department. Step S300;
A medium and long term subsidiary materials planning step (S400) in which the ERP system establishes a medium and long term purchase plan by checking the quantity of reserves and the requirements for each period as the design quantity of the performance vessel (reference route) with reference to the reference route design quantity DB;
ERP system is linked to the ship block (Block) work planning schedule to count the number of subsidiary material purchase request, manage the release and inventory information, and manage the subsidiary company subsidiary material supplier / inventory management step (S500); .
Look at each step more specifically below.
The production support quantity management step (S100) is a step of registering the subsidiary materials quantity and the required quantity for each ship block / block in the subsidiary master DB in advance, and the middle schedule ACT.DB (Activity: work plan / performance of the production department and Register the construction schedule in the process management unit, register the required quantity for each series in the standard ship design quantity DB, and register the design quantity to generate the quantity of subsidiary materials automatically when new ship construction demand is generated based on these steps Steps; After the design quantity registration step, the product quantity extraction step is automatically approved and the design quantity approval step of approving the automatically generated subsidiary material quantity.
Each step is registered and processed in the ERP system.
In addition, this step includes the step of outputting / distributing the subsidiary material quantity table for each process by block. This step is a step before the production department subsidiary material installation management step (S200) after approval of the design quantity in the production support quantity management step (S100).
In the production department subsidiary material management step (S200), after the design quantity approval step, the department that builds the ship refers to the process / mapping mapping DB, and produces the corresponding information selected through the production ACT. Selection step ACT.BOM After the step of storing in the DB, the production ACT.BOM DB (Bill Of Material) to register the production order (production plan) in the production department, and then register the changes through the design management history management step Wow; Subsidiary pieces are installed and uninstalled.
Each step is registered and processed in the ERP system.
In addition, the department that builds the vessel using the above materials is the domestic production department / off-site factory / off-site partner company. These departments are connected to the ERP system through the network.
Such department attaches external subsidiary materials, handles subsidiary materials together when processing existing equipment results, checks the status of installation of the preceding department in the construction support department, and registers uninstalled contents in the ERP system by reason.
The related KPI (Key Performance Indicator) is the subsidiary's pre-installation rate.
The subsidiary materials installation / dismantling performance management step (S300) is a step of distributing the construction support production order (execution plan) to the field and office by referring to the construction support ACT.DB in the construction support department after the design quantity approval step; ;
Afterwards, the company goes through the steps of registering the status of installation and release of subsidiary materials by ACT./unit block, while the outside work is registering the installation materials by assembly block according to the schedule of production department. To manage.
Each step is registered and processed in the ERP system.
That is, in the above step, the installation and dismantling information on subsidiary materials is managed through the ERP system, the internal business manages the installation and dismantling performance of each assembly block through the ERP system, and the external business installs and dismantles the assembly / PE / dismantling divisions. This step is managed through the ERP system.
The relevant KPI is the rate of decommissioning subsidiary materials (part of the launch rate).
In the mid- to long-term subsidiary materials planning step (S400), the ERP system copies and generates a reserve quantity on the target ship as a design quantity of the performance ship (reference ship) by referring to the reference ship design quantity DB of the production support quantity management step (S100). This is a step of checking the requirements of the chief equipment for each period (Month) based on the schedule of the mid-schedule Act of the target ship, and establishing a mid- to long-term purchasing plan by comparing the current inventory and requirements.
Each step is registered and processed in the ERP system.
3 is an exemplary view showing an interface screen expressed according to an embodiment of the production support quantity management step of the present invention, as shown in the design extraction quantity of the subsidiary materials registered in the ERP system, production performance, production budget planning, material requirements It is possible to confirm the embodiment used for the plan, and also to improve the accuracy of the product budget by matching the volume registration and the design extraction volume for extracting the execution budget. It can be seen that it has an interface to expand the convenience of design work.
Figure 4 is an exemplary view showing an interface screen expressed according to an embodiment of the chieftain installation / dismantling performance management step of the present invention, as shown in the design quantity extracted in each relevant production department / off-site factory / partner firms installed / It can be seen that it has an interface to manage the decommissioning performance, and to analyze the status of installation by the non-installation reasons and analysis of the installation status of the leading department.
5 is an exemplary view showing an interface screen expressed according to an embodiment of the mid- to long-term chief equipment requirements planning step, as shown in the management of the amount of stock through the line copy function and version management, and by the copied amount of the medium-long term It can be seen that it has an interface to establish the subsidiary purchasing plan by referring to the status of necessary subsidiary materials (chieftains) and the required subsidiary materials by period.
The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.
1 is a flowchart showing a method for managing subsidiary materials according to the present invention;
2 is a flowchart illustrating a specific subsidiary material management method according to the present invention;
3 is an exemplary view showing an interface screen expressed according to an embodiment of the production support quantity management step of the present invention,
4 is an exemplary view showing an interface screen expressed according to an embodiment of the chieftain installation / dismantling performance management step of the present invention,
5 is an exemplary view showing an interface screen expressed according to the embodiment of the mid- to long-term chief equipment requirements planning step.
<Description of the symbols for the main parts of the drawings>
(S100): Production support quantity management stage
(S200): Production department subsidiary material installation management step
(S300): subsidiary materials installation / dismantling performance management step
(S400): Medium and long term subsidiary materials planning stage
(S500): Ship subsidiary material supply / inventory management step
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| KR1020090100794A KR20110044007A (en) | 2009-10-22 | 2009-10-22 | Management method of subsidiary materials for ship building using erp system |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020090100794A KR20110044007A (en) | 2009-10-22 | 2009-10-22 | Management method of subsidiary materials for ship building using erp system |
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| KR20110044007A true KR20110044007A (en) | 2011-04-28 |
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| KR1020090100794A KR20110044007A (en) | 2009-10-22 | 2009-10-22 | Management method of subsidiary materials for ship building using erp system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101382357B1 (en) * | 2012-03-12 | 2014-04-08 | 서울대학교산학협력단 | Apparatus and method for block assignment |
| KR101451372B1 (en) * | 2012-10-31 | 2014-10-15 | 대우조선해양 주식회사 | Manufacturing-BOM Generation Method For Construction Submarine |
| CN112330259A (en) * | 2020-12-04 | 2021-02-05 | 贵州航天电子科技有限公司 | Production auxiliary material management method |
| KR20210041148A (en) | 2019-10-04 | 2021-04-15 | 주식회사 야크솔루션 | Construction process automatic management system using qr code |
-
2009
- 2009-10-22 KR KR1020090100794A patent/KR20110044007A/en not_active Application Discontinuation
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101382357B1 (en) * | 2012-03-12 | 2014-04-08 | 서울대학교산학협력단 | Apparatus and method for block assignment |
| KR101451372B1 (en) * | 2012-10-31 | 2014-10-15 | 대우조선해양 주식회사 | Manufacturing-BOM Generation Method For Construction Submarine |
| KR20210041148A (en) | 2019-10-04 | 2021-04-15 | 주식회사 야크솔루션 | Construction process automatic management system using qr code |
| CN112330259A (en) * | 2020-12-04 | 2021-02-05 | 贵州航天电子科技有限公司 | Production auxiliary material management method |
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