KR20110014014A - Compositions for whole been curd solidification and preparation method of whole been curd thereof - Google Patents
Compositions for whole been curd solidification and preparation method of whole been curd thereof Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/20—Ingredients acting on or related to the structure
- A23V2200/218—Coagulant
Abstract
Description
본 발명은 전두부 응고용 조성물 및 이를 이용한 전두부 제조방법에 관한 것으로서, 더욱 상세하게는, 손바닥선인장(천연초), 감귤 또는 함초를 천연응고제로 사용하여 전두부를 제조하는 전두부 응고용 조성물 및 이를 이용한 전두부 제조방법에 관한 것이다. The present invention relates to a composition for preparing tofu tofu and a method for manufacturing tofu using the same. More specifically, the composition for preparing tofu tofu using a palm cactus (natural vinegar), citrus or hamcho as a natural coagulant and a tofu using the same It relates to a manufacturing method.
대두(大豆)는 메주콩, 즉 장류나 두부(豆腐), 콩나물을 만드는 흰콩만을 뜻하며 영양성분에 있어서도 강낭콩, 완두콩, 땅콩 등과는 많은 차이를 보인다. 대두(大豆)는 식물성 단백질 및 유지의 급원식품으로서 중요하다.Soybean (大豆) refers to only soybeans, that is, jang or tofu (bean sprouts), white beans to make bean sprouts, and also in the nutritional components there are many differences from kidney beans, peas, peanuts. Soybean is important as a source of vegetable protein and fats and oils.
대두단백질은 아미노산 조성이 동물성 단백질(蛋白質)과 유사하며 특히 lysine의 함량이 높으므로 lysine이 부족한 곡류 위주의 식생활을 하는 지역에서 대두(大豆)는 우수한 단백질 급원식품으로 권장된다. 특히 우리나라와 같이 동물성 단백질의 섭취량이 적은 나라에서는 동물성 단백질을 대신하는 단백질 급원으로서 대두가 많이 이용되고 있으며, 콩을 가공하여 만든 가공식품으로서 대표적인 것이 두부이다.Soy protein has a similar amino acid composition to animal protein and is particularly high in lysine. Soybean is recommended as an excellent source of protein in grain-based diets that lack lysine. In particular, soybean is widely used as a source of protein in place of animal protein in countries such as Korea where the intake of animal protein is low, and tofu is a representative food made by processing soybeans.
그러나 일반두부 제조시 부산물인 비지와 순물 발생으로 인해, 이를 처리해야 하는 문제가 있다.However, due to the production of sewage and pure water, which are by-products in the production of general tofu, there is a problem to be treated.
여기서, 비지는 불용성 섬유질과 단백질이 주성분이고 순물은 저분자 단백질과 올리고당, 기능성물질이 함유되어 있다. 두부 제조 중 비지와 순물의 손실은 유익한 성분의 손실이므로 콩의 전체 성분을 이용한 전두부 제조기술이 최근 개발되어오고 있다. 전두부는 콩을 물에 불려서 마쇄하는 과정이 없이 분말을 만들어 물과 혼합하여 응고시킨 것이다.Here, Busy is mainly composed of insoluble fiber and protein, and pure water contains low molecular weight protein, oligosaccharide, and functional substance. Since the loss of busy and pure water during the production of tofu is a loss of beneficial ingredients, the technology for manufacturing whole tofu using the whole ingredient of soybean has been recently developed. The whole tofu is made of powder and solidified by mixing with water without soaking the beans in water.
즉, 전두부는 제조과정에서 산업적 폐기물의 발생을 줄이고, 대두분말 전체를 이용함으로써 두부의 수율을 높이며, 상기 콩의 영양성분과 여러 기능성 생리활성 물질들을 전부 두부를 통해 섭취할 수 있기 때문에 일반 두부보다 여러 면에서 훨씬 더 유익한 두부제품이다.In other words, the whole tofu reduces the production of industrial waste during the manufacturing process, improves the yield of tofu by using the whole soybean powder, and the nutrition and various functional bioactive substances of the soybean can be consumed through tofu. It is a much more beneficial tofu product in many ways.
또한, 전두부는 콩 껍질 탈피후 콩영양이 100% 그대로 들어 있어 기존 두부에 비해 식이섬유 등 영양분이 풍부할 뿐만 아니라 DHA, 클로렐라, 새우, 완두콩, 게, 녹차가루, 콜라겐, 김, 미역, 다시마 등을 넣은 기능성 두부 제조가 가능하다는 장점이 있다.In addition, the whole bean curd contains 100% soybean nutrients after peeling soybeans, which is rich in nutrients such as dietary fiber as well as DHA, chlorella, shrimp, peas, crab, green tea powder, collagen, seaweed, seaweed and kelp. There is an advantage that can be manufactured into functional tofu.
그러나 전두부는 비지의 불용성 물질이 두부 조직에 함유되어 있어 조직이 거칠고 조직의 균일성이 부족하여 일반 두부에 비해 맛과 조직감이 크게 떨어지는 문제가 있어, 소비자가 호응하는 제품으로 상품화되지 못 하였다.However, the frontal tofu has a problem that the insoluble substance of the bean curd is contained in the tofu tissue, so the tissue is rough and the uniformity of the tissue is insufficient, so that the taste and texture are much lower than those of the general tofu.
또한, 전두부 제조에 필수적으로 사용되는 응고제의 경우 수입에 의존하고 있어 막대한 외화가 낭비되는 실정이며, 응고제가 황산칼슘, 염화마그네슘 등 화학물질로 제조된 것들이어서 인체가 유해한 문제가 있다.In addition, the coagulant which is essential for the manufacture of the frontal tofu depends on imports, which is a waste of enormous foreign currency, and since the coagulant is made of chemicals such as calcium sulfate and magnesium chloride, there is a harmful problem to the human body.
뿐만 아니라, 일반두부의 제조방법은 전체 공정중 50%정도가 대두의 수침과정으로 하절기에는 5~6시간, 동절기는 20~24시간의 장시간이 요구되며, 두부 제조 후 부산물로 대두중량의 약 120%이상의 비지가 발생되는데, 이는 수분이 약 80%로 쉽게 부패하여 환경문제를 유발하는 문제가 있다. In addition, the manufacturing method of tofu is about 50% of the whole process, soaking process of soybean is required for 5-6 hours in summer and 20-24 hours in winter. Busy is generated in more than%, which is a problem that causes the environmental problems to easily rot to about 80% moisture.
본 발명은 상기 문제점을 해결하기 위한 것으로서, 손바닥선인장(천연초), 감귤 또는 함초를 천연응고제로 사용함으로써, 염화마그네슘, 황산칼슘 등의 화합물을 대체할 수 있어, 각종 영양분을 더 공급하면서도 인체에 무해한 전두부를 제조하는 데 그 목적이 있다.The present invention is to solve the above problems, by using palm cactus (natural grass), citrus fruit or seaweed as a natural coagulant, it is possible to replace compounds such as magnesium chloride, calcium sulfate, and to supply a variety of nutrients to the human body The purpose is to produce harmless whole tofu.
또한, 상기 천연응고제를 사용하는 전두부의 제조공정은, 별도의 소포제를 사용하지 않으면서도 전두부를 제조할 수 있어 제조공정을 단축할 수 있으며, 전두부 응고제를 수입하는 대신 국내에서 생산되는 재료로 대체할 수 있어 외화낭비를 막을 수 있으며, 경제성이 뛰어난 전두부 제조방법을 제공하는 데 그 목적이 있다. In addition, the manufacturing process of the frontal tofu using the natural coagulant, it is possible to manufacture the frontal tofu without using a separate antifoaming agent can shorten the manufacturing process, instead of importing the frontal tofu coagulant to be replaced with materials produced domestically It is possible to prevent waste of foreign currency, and to provide an excellent economical manufacturing method of the frontal tofu.
뿐만 아니라, 종래와 달리, 전두부를 일반 두부와 조직감, 맛 등이 동등한 정도로 개선하여 품질이 향상되고 상품화 가능한 전두부를 제공하는 데 그 목적이 있다.In addition, unlike the conventional, the purpose is to improve the whole tofu to the same degree as the general tofu and texture, taste and the like to improve the quality and commercialized tofu.
본 발명은 상기 과제를 해결하기 위한 것으로서, 본 발명에 의한 전두부 응고용 조성물은, 손바닥선인장(천연초), 감귤 또는 함초 중 적어도 하나를 포함하는 것을 특징으로 한다.The present invention is to solve the above problems, the composition for the frontal head coagulation according to the present invention is characterized in that it contains at least one of palm cactus (natural grass), citrus or seaweed.
또한, 글루코노델타락톤(Glucono delta lactone) 또는 트랜스글루타미나아제 (Transglutaminase) 중 적어도 하나를 더 포함하는 것을 특징으로 하며, 상기 손바닥선인장(천연초)은 액상형태이며, 상기 감귤 및 함초는 분말형태인 것을 특징으로 한다.In addition, Glucono delta lactone (Glucono delta lactone) or Transglutaminase (Transglutaminase) is characterized in that it further comprises at least one, wherein the palm cactus (natural herbs) is in liquid form, the citrus and seaweed powder It is characterized by the form.
상기 손바닥선인장(천연초), 상기 감귤 및 상기 함초는 천연재료이며, 상기 글루코노델타락톤 및 상기 트랜스글루타미나아제는 인공재료이고, 상기 인공재료 100중량부에 대하여, 상기 천연재료는 50 내지 200 중량부인 것을 특징으로 하며,The palm cactus (natural vinegar), the citrus fruit and the glasswort are natural materials, and the glucono deltalactone and the transglutaminase are artificial materials, and the natural materials are 50 to 100 parts by weight of the artificial materials. Characterized in that 200 parts by weight,
상기 천연재료는 상기 손바닥선인장(천연초) 100중량부에 대하여, 상기 감귤 및 상기 함초가 70 내지 130 중량부이며, 상기 인공재료는 상기 글루코노델타락톤 100중량부에 대하여, 상기 트랜스글루타미나아제가 40 내지 90 중량부인 것을 특징으로 한다.The natural material is based on 100 parts by weight of the palm cactus (natural vinegar), the tangerine and the seaweed is 70 to 130 parts by weight, the artificial material is the transglutaminaah with respect to 100 parts by weight of the glucono delta lactone It is characterized in that I 40 to 90 parts by weight.
다음으로, 상기와 같은 목적을 달성하기 위한 본 발명의 전두부 응고용 조성물을 이용한 전두부 제조방법은, 대두를 분말로 분쇄하고, 물과 혼합한 후, 5 내지 30분간 교반하여 두유를 제조하는 두유제조단계; 상기 두유를 80 내지 120℃의 온도, 0.2 내지 0.8 bar의 압력에서 4 내지 10분간 증숙시키는 증숙단계; 상기 두유를 냉각시키는 제 1냉각단계; 상기 두유에 액상손바닥선인장(천연초), 분말감귤 또는 분말함초 중 적어도 하나를 첨가하여 교반시키는 응고단계;를 포함하여 이루어지는 것을 특징으로 한다.Next, in the method for producing a frontal tofu using the composition for the frontal tofu coagulation of the present invention for achieving the above object, soymilk is prepared by grinding soybeans into powder, mixed with water, and stirred for 5 to 30 minutes. step; A steaming step of steaming the soy milk for 4 to 10 minutes at a temperature of 80 to 120 ° C. and a pressure of 0.2 to 0.8 bar; A first cooling step of cooling the soymilk; And a solidification step of adding and stirring at least one of liquid palm cactus (natural vinegar), powder citrus, or powdery vinegar to the soy milk.
상기 두유를 60 내지 90℃ 온도의 물에서 10 내지 50분간 중탕하여 살균시키는 살균단계; 상기 두유를 2 내지 5℃ 온도의 물에서 10 내지 50분간 냉각시키는 제 2냉각단계;를 더 포함하며, 상기 두유제조단계에서, 상기 대두는 550 내지 700 메슈의 분말로 분쇄하는 것을 특징으로 한다.Sterilization step of sterilizing the soy milk by boiling water for 10 to 50 minutes in water of 60 to 90 ℃ temperature; And a second cooling step of cooling the soymilk in water at a temperature of 2 to 5 ° C. for 10 to 50 minutes. In the manufacturing of soy milk, the soybean is pulverized into a powder of 550 to 700 meshes.
또한, 상기 제 1냉각단계는, 상기 두유를 50 내지 70℃ 온도의 온수에서 냉각시키는 온수냉각방식 또는 상기 두유를 2 내지 5℃ 온도의 냉수에서 냉각시키는 냉수냉각방식인 것을 특징으로 하며, 상기 응고단계에서, 글루코노델타락톤 (Glucono delta lactone) 또는 트랜스글루타미나아제 (Transglutaminase) 중 적어도 하나를 추가로 첨가하는 것을 특징으로 한다.In addition, the first cooling step, characterized in that the hot water cooling method for cooling the soymilk in hot water of 50 to 70 ℃ temperature or cold water cooling method for cooling the soy milk in cold water of 2 to 5 ℃ temperature, the solidification In the step, it is characterized by further adding at least one of Glucono delta lactone or Transglutaminase.
상기 응고단계에서, 상기 액상손바닥선인장(천연초), 상기 분말감귤 및 상기 분말함초는 천연재료이고, 상기 글루코노델타락톤 및 상기 트랜스글루타미나아제는 인공재료이며, 상기 인공재료 100중량부에 대하여, 상기 천연재료는 50 내지 200 중량부인 것을 특징으로 하며, 상기 응고단계에서, 상기 천연재료는 상기 액상손바닥선인장(천연초) 100중량부에 대하여, 상기 분말감귤 및 상기 분말함초가 70 내지 130 중량부이며, 상기 인공재료는 상기 글루코노델타락톤 100중량부에 대하여, 상기 트랜스글루타미나아제가 40 내지 90 중량부인 것을 특징으로 한다.In the coagulation step, the liquid palm cactus (natural grass), the powder citrus and the powderwort is a natural material, the glucono delta lactone and the transglutaminase is an artificial material, 100 parts by weight of the artificial material The natural material is characterized in that from 50 to 200 parts by weight, in the solidifying step, the natural material is based on 100 parts by weight of the liquid palm cactus (natural vinegar), the powder citrus and the powdery glasswort 70 to 130 By weight, the artificial material is characterized in that the transglutaminase is 40 to 90 parts by weight with respect to 100 parts by weight of the glucono delta lactone.
본 발명에 의한 전두부 응고용 조성물은 손바닥선인장(천연초), 감귤 또는 함초를 천연응고제로 사용함으로써, 염화마그네슘, 황산칼슘 등의 화합물을 대체할 수 있어, 각종 영양분을 더 공급하면서도 인체에 무해한 전두부를 제조할 수 있는 장점이 있다.The composition for the frontal tofu coagulation according to the present invention can replace compounds such as magnesium chloride and calcium sulfate by using palm cactus (natural herb), citrus or seaweed as a natural coagulant, so that it is more harmless to the human body while supplying various nutrients. There is an advantage to manufacture.
또한, 본 발명에 의한 전두부 제조방법은, 별도의 소포제를 사용하지 않으면서도 전두부를 제조할 수 있어 제조공정을 단축할 수 있으며, 전두부 응고제를 수입하는 대신 국내에서 생산되는 재료로 대체할 수 있어 외화낭비를 막을 수 있으 며, 경제성이 뛰어난 장점이 있다.In addition, the manufacturing method of the frontal tofu according to the present invention can manufacture the frontal tofu without using a separate antifoaming agent can shorten the manufacturing process, and can be replaced with a domestically produced material instead of importing the frontal tofu coagulant Waste can be prevented and it is economically advantageous.
뿐만 아니라, 종래와 달리, 전두부를 일반 두부와 조직감, 맛 등이 동등한 정도로 개선하여 품질이 향상되고 상품화 가능한 전두부를 제조할 수 있는 장점이 있다.In addition, unlike the prior art, by improving the whole tofu to the same degree as the general tofu and texture, taste, there is an advantage that the quality can be improved and commercialized tofu can be manufactured.
이하, 본 발명에 의한 전두부 응고용 조성물 및 이를 이용한 전두부 제조방법의 일실시예에 대하여 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings with respect to an embodiment of the composition for the frontal head coagulation and the frontal head manufacturing method using the same according to the present invention will be described in detail.
본 발명에 의한 전두부 응고용 조성물은, 손바닥선인장(천연초), 감귤 또는 함초 중 적어도 하나를 포함하여 이루어진다. The composition for coagulation of the frontal head according to the present invention comprises at least one of palm cactus (natural grass), citrus fruit or seaweed.
상기 손바닥선인장은 백년초, 천연초 또는 부채선인장으로 불리며, 액상 즉, 농축액의 형태로 조성물에 포함된다. 이는 천연재료로써, 인체에 무해할 뿐만 아니라, 칼슘, 플라보노이드 성분 등이 많이 들어 있어 암 예방 등 인체에 유익한 효능을 갖고 있다. 상기 감귤은 분말 형태로 조성물에 포함되며, 역시 천연재료로써, 인체에 무해할 뿐만 아니라, 비타민 등 인체에 유익한 효능을 갖고 있다. 상기 함초는 소금을 비롯하여 칼슘, 마그네슘, 칼슘, 철, 인등 갖가지 미네랄과 정화하는 효소들을 흡수하면서 자라는 식물로써, 퉁퉁마디라고 불리기도 하며, 분말 형태로 조성물에 포함된다. 이는 천연재료로써, 인체에 무해할 뿐만 아니라, 각종 성인병에 효능을 갖는 등 인체에 유익하다.The palm cactus is called baeknyeoncho, natural herb or prickly pear cactus, and is included in the composition in the form of a liquid, that is, a concentrate. This is a natural material, not only harmless to the human body, but also contains a lot of calcium, flavonoids, etc. has beneficial effects on the human body, such as cancer prevention. The tangerine is included in the composition in powder form, and is also a natural material, not only harmless to the human body, but also has a beneficial effect on the human body, such as vitamins. The seaweed is a plant that grows while absorbing various minerals such as calcium, magnesium, calcium, iron, phosphorus, and enzymes to purify salts, also called spurs, and is included in the composition in powder form. It is a natural material, not only harmless to the human body, but also beneficial to the human body, such as having an effect on various adult diseases.
상기 손바닥선인장(천연초), 감귤 또는 함초는 모두 전두부의 천연응고제로 서 사용될 수 있으며, 그 염화마그네슘 등 화학(인공)응고제와 비교해서 응고효과가 동등 또는 그 이상이다. 뿐만 아니라, 상기 천연응고제는 소포제의 기능 또한 수행하여, 소포제를 첨가할 필요가 없다는 장점이 있다. The palm cactus (natural grass), citrus fruit or seaweed may all be used as natural coagulants of the frontal head, and the coagulation effect is equal to or greater than that of chemical (artificial) coagulants such as magnesium chloride. In addition, the natural coagulant also performs the function of the antifoaming agent, there is an advantage that does not need to add an antifoaming agent.
상기 손바닥선인장(천연초), 감귤 또는 함초는 천연재료로써, 이 중 어느 하나 또는 2개만 포함하거나 3개 모두 포함하여도 무방하다. 다만, 그 혼합함량은 상기 손바닥선인장(천연초) 100중량부에 대하여, 상기 감귤 및 상기 함초가 각각 70 내지 130 중량부를 포함하는 것이 바람직하며, 더욱 바람직하게는 상기 감귤 및 상기 함초가 각각 90 내지 110 중량부를 포함하는 것이 효과적이다. 70 중량부 미만이거나 130 중량부를 초과하는 경우에는 혼합으로 인한 응고효과가 저하되는 문제가 있다. The palm cactus (natural grass), citrus fruit or seaweed is a natural material, and may include any one or two or all three of them. However, the mixing content of the citrus cactus (natural vinegar) 100 parts by weight of the citrus and the persimmon preferably contains 70 to 130 parts by weight, more preferably the citrus and the persimmon each of the 90 to It is effective to include 110 parts by weight. If less than 70 parts by weight or more than 130 parts by weight there is a problem that the coagulation effect due to mixing is lowered.
또한, 본 발명의 전두부 응고용 조성물에는 글루코노델타락톤(Glucono delta lactone) 또는 트랜스글루타미나아제 (Transglutaminase) 중 적어도 하나를 더 포함할 수 있다. 이는 화합물로써, 천연재료와 혼합하여 두부의 응고 및 성형 효과를 더욱 높이는데 기여한다. In addition, the composition for the frontal coagulation of the present invention may further include at least one of Glucono delta lactone or Transglutaminase. It is a compound that, when mixed with natural materials, contributes to further enhancing the coagulation and shaping effects of the tofu.
상기 트랜스글루타미나아제 (Transglutaminase)는 단백질 분자간의 가교중합반응을 촉진시키는 효소제로서, 효소활성 중심이 시스테인(Cys)인 SH-효소로서 단백질 분자의 글루타민 잔기와 라이신 잔기간의 가교 결합과 중합화를 촉진시킨다.The transglutaminase is an enzyme that promotes cross-polymerization reaction between protein molecules. It is an SH-enzyme having a central enzyme activity of cysteine (Cys) and cross-links and polymerizes between glutamine residues and lysine residues of protein molecules. To promote.
또한, 상기 글루코노델타락톤(Glucono delta lactone)은 물에 작 녹는 편이어서 두유에 균일하게 혼합되며, 굳고 결이 고운 두부를 만들어 주는 효과가 있으며, 물에 녹으면서 글루콘산으로 변화하는 과정에서 두유를 응고시키게 된다.In addition, the glucono delta lactone is slightly soluble in water, so it is uniformly mixed in soy milk, and has an effect of making a firm and grainy tofu, and soy milk in the process of changing to gluconic acid while dissolving in water. Will solidify.
상기 글루코노델타락톤 및 상기 트랜스글루타미나아제는 인공재료로써, 상기 인공재료 100중량부에 대하여, 상기 천연재료는 50 내지 200 중량부를 포함하는 것이 바람직하며, 더욱 바람직하게는 80 내지 120 중량부를 포함하는 것이 효과적이다. 50 중량부 미만이거나 200 중량부를 초과하는 경우에는 전두부의 강도, 접착력 등 전두부의 물성이 전반적으로 저하되어 상품성이 떨어지는 문제가 있다.The gluconodeltalactone and the transglutaminase are artificial materials, and the natural material preferably contains 50 to 200 parts by weight, more preferably 80 to 120 parts by weight, based on 100 parts by weight of the artificial material. It is effective to include. When less than 50 parts by weight or more than 200 parts by weight, the physical properties of the frontal head, such as the strength and adhesion of the frontal head is generally lowered, there is a problem of poor commerciality.
또한, 상기 인공재료는 상기 글루코노델타락톤 100중량부에 대하여, 상기 트랜스글루타미나아제가 40 내지 90 중량부인 것이 바람직하며, 더욱 바람직하게는 60 내지 70 중량부인 것이 효과적이다. 40 중량부 미만이거나 90 중량부를 초과하는 경우에는 전두부의 응고효과가 떨어져 천연재료와 혼합함으로 인한 상승효과가 미미한 단점이 있다.In addition, the artificial material is preferably 40 to 90 parts by weight of the transglutaminase, more preferably 60 to 70 parts by weight based on 100 parts by weight of the gluconodeltalactone. If less than 40 parts by weight or more than 90 parts by weight, there is a disadvantage in that the coagulation effect of the frontal head is reduced and the synergistic effect due to mixing with natural materials is insignificant.
상기 본 발명의 전두부 응고용 조성물의 성분 및 함량의 효과는 이하의 실험결과를 통해 입증된다.The effect of the components and content of the composition for the frontal head coagulation of the present invention is demonstrated through the following experimental results.
다음으로, 도 1을 참조하여, 본 발명에 따른 전두부 응고용 조성물을 이용한 전두부 제조방법의 일실시예에 대하여 설명하기로 한다.Next, with reference to Figure 1, it will be described an embodiment of a frontal tofu manufacturing method using the composition for the frontal head coagulation according to the present invention.
전두부 응고용 조성물을 이용한 전두부 제조방법은 두유제조단계(S10), 증숙단계(S20), 제 1냉각단계(S30), 응고단계(S40), 살균단계(S50), 제 2냉각단계(S60)을 포함하여 이루어진다. Frontal tofu manufacturing method using the composition for the frontal tofu is soymilk manufacturing step (S10), steaming step (S20), the first cooling step (S30), coagulation step (S40), sterilization step (S50), the second cooling step (S60) It is made, including.
먼저, 두유제조단계(S10)는 대두를 분말로 분쇄하고, 물과 혼합한 후, 5 내지 30분간 교반하여 두유를 제조하는 단계이다. 이는 전두부 제조를 위해 필수적인 단계로써, 대두를 분말형태로 만든 후, 이를 물과 혼합하며, 상기 대두분말 100중량부에 대하여, 300 내지 600 중량부의 물을 혼합하는 것이 바람직하다. 더욱 바람직하게는 400 내지 500 중량부의 물을 혼합하는 것이 효과적이다. 300 중량부 미만인 경우에는 수분이 적어 두유제조가 어려운 문제가 있으며, 600 중량부를 초과하는 경우에는 너무 묽어 전두부의 물성이 전반적으로 저하되는 문제가 있다.First, the soymilk manufacturing step (S10) is a step of preparing soymilk by grinding soybeans into powder, mixed with water, and stirred for 5 to 30 minutes. This is an essential step for the preparation of the frontal tofu, soybeans in powder form, and then mixed with water, with respect to 100 parts by weight of the soybean powder, it is preferable to mix 300 to 600 parts by weight of water. More preferably it is effective to mix 400 to 500 parts by weight of water. If less than 300 parts by weight, there is a problem that the production of soy milk is difficult due to less water, if it exceeds 600 parts by weight is too thin, there is a problem that the physical properties of the frontal head is generally reduced.
여기서, 상기 대두는 550 내지 700 메슈(mesh)의 미세입자를 갖도록 분쇄하는 것이 바람직하며, 더욱 바람직하게는 600 내지 650 메슈인 것이 효과적이다. 700 메슈를 초과하는 경우에는 입자가 너무 작아 제조비용 상승으로 경제성이 떨어지며, 전두부의 물성 또한 저하되는 문제가 있으며, 550 메슈미만인 경우에는 씹힘성, 응집성, 강도, 탄력성 등의 물성이 저하되는 문제가 있다. Here, the soybean is preferably pulverized to have fine particles of 550 to 700 mesh (mesh), more preferably 600 to 650 mesh. In case of exceeding 700 meshes, the particles are too small and economic efficiency is lowered due to an increase in manufacturing cost, and the physical properties of the frontal head are also lowered. .
증숙단계(S20)는 상기 두유를 80 내지 120℃의 온도, 0.2 내지 0.8 bar의 압력에서 4 내지 10분간 증숙시키는 단계이다. 주로 스팀을 이용하여 증숙하게 증숙단계(S20)는 대두의 비린내를 제거하기 위한 공정이다. 시간이 4분미만인 경우에는 비린내가 충분히 제거되지 않으며, 10분을 초과하는 경우에는 두유내의 단백질과 탄수화물의 결합을 더욱 촉진하여 갈색화 반응을 일으킬 수 있어 이후의 살균시 열변성으로 인해 짙은 갈색의 두부를 생성하게 되는 문제가 있다.Steaming step (S20) is a step of steaming the soy milk for 4 to 10 minutes at a temperature of 80 to 120 ℃, pressure of 0.2 to 0.8 bar. Steaming using steam mainly (S20) is a process for removing the fishy smell of soybeans. If the time is less than 4 minutes, the fishy smell is not removed sufficiently. If it exceeds 10 minutes, the brown-colored tofu is caused by heat denaturation during the subsequent sterilization. There is a problem that generates.
또한, 증숙온도는 80 내지 120℃인 것이 바람직하며, 더욱 바람직하게는 90 내지 110℃인 것이 효과적이다. 80℃미만인 경우에는 고소한 맛이 떨어지는 문제가 있으며, 120℃를 초과하는 경우에는 비릿내가 오히려 증가하는 문제가 있다.Further, the steaming temperature is preferably 80 to 120 ° C, more preferably 90 to 110 ° C. If the temperature is less than 80 ℃, there is a problem that the savory taste falls, and if it exceeds 120 ℃, there is a problem that the inside of the fish rather increases.
증숙압력은 0.2 내지 0.8 bar인 것이 바람직하며, 더욱 바람직하게는 0.4 내 지 0.5 bar인 것이 효과적이다. 압력이 0.2 bar미만인 경우에는 증숙시간이 증가되며 비릿내 제거 또한 이루어지지 않는 문제가 있으며, 0.8 bar를 초과하는 경우에는 압력이 높아 향후 전두부의 강도가 저하되는 문제가 있다.The steaming pressure is preferably 0.2 to 0.8 bar, more preferably 0.4 to 0.5 bar. If the pressure is less than 0.2 bar, the steaming time is increased and there is a problem that the removal in the vitreous is not made, if the pressure exceeds 0.8 bar, there is a problem that the strength of the frontal head is lowered in the future.
이러한 증숙단계(S20)를 통해 전두부 제조시 중요한 수용성 단백질인 7S 글로불린(Globulin; Glicinin), 11S 글로불린(β-Conglycinin)에 결합되어 있는 당과 지질등이 분리되고, 약간의 변성이 일어나 상호 단백질간의 상호작용 (interactionThis steaming step (S20) separates sugars and lipids that are bound to 7S globulin (Globulin; Glicinin) and 11S globulin (β-Conglycinin), which are important water-soluble proteins in the preparation of frontal tofu. Interaction
)을 가능하게 하여 이후 첨가되는 응고제와 용이하게 결합 될 수 있는 자유상태를 조성하게 되었다.It is possible to create a free state that can be easily combined with the coagulant added later.
또한, 일반적으로 두유를 제조하여 증숙시키는 재래식 두부는 증숙 과정을 통하여 다량의 거품이 발생하게 되므로, 실리콘 수지와 같은 소포제를 첨가하나, 본 제조 공정으로 생산된 두유에는 이하 첨가되는 천연응고제로 인해 소포제를 첨가시키지 않아도 거품을 제거할 수 있고, 안정화 시킬 수 있다.In addition, conventional tofu to produce and steam soy milk generally generates a large amount of foam through the steaming process, add a defoaming agent such as silicone resin, but the antifoaming agent due to the natural coagulant is added to the soymilk produced by the present manufacturing process Bubbles can be removed and stabilized without addition.
제 1냉각단계(S30)는 상기 두유를 냉각시키는 단계로써, 상기 두유를 50 내지 70℃ 온도의 온수에서 냉각시키는 온수냉각방식(S31) 또는 상기 두유를 2 내지 5℃ 온도의 냉수에서 냉각시키는 냉수냉각방식(S32)으로 나뉘어진다.The first cooling step (S30) is a step of cooling the soy milk, cold water (S31) for cooling the soy milk in hot water of 50 to 70 ℃ temperature or cold water to cool the soy milk in cold water of 2 to 5 ℃ temperature The cooling system (S32) is divided into.
이는 고온 상태의 두유에 남아 있는 미열을 제거하여 지속적인 열변성이 발생되지 않도록 하기 위해 실시되는 공정이다. This is a process that is carried out to remove the slight heat remaining in the soy milk in the high temperature state so that continuous thermal denaturation does not occur.
온수냉각방식(S31)은 상기 두유를 서서히 냉각시키는 방법으로, 50 내지 70℃의 온수에 넣고 교반하여 냉각 후 30분간 상온에서 방치하여, 추가적으로 냉각되도록 한다. 이는 냉수냉각방식(S32)에 비해 시간이 오래 걸리는 문제는 있으나, 균 질화가 잘 이루어지는 장점이 있다.Hot water cooling (S31) is a method of slowly cooling the soy milk, put in hot water of 50 to 70 ℃ stirred and left to stand at room temperature for 30 minutes after cooling, to be further cooled. This is a problem that takes a long time compared to the cold water cooling method (S32), there is an advantage that the homogenization is well done.
냉수냉각방식(S32)은 2 내지 5℃ 온도의 냉수에 넣어 교반시킴으로써 비교적 빠른 시간에 냉각시킬 수 있는 장점이 있다. 또한, 냉각이 빠르게 진행됨으로써, 전체 전두부 제조공정 시간이 단축되고 잔존하는 미열에 의한 단백질의 열변성 및 갈색화 반응을 방지할 수 있는 장점이 있다. 10 내지 30분간 냉각을 진행하는 것이 바람직하다. Cold water cooling method (S32) has the advantage that can be cooled in a relatively fast time by stirring in cold water of 2 to 5 ℃ temperature. In addition, since the cooling proceeds rapidly, the entire frontal head manufacturing process time is shortened, and there is an advantage of preventing thermal denaturation and browning reaction of the protein due to remaining mild heat. It is preferable to proceed with cooling for 10 to 30 minutes.
응고단계(S40)는 상기 두유에 액상손바닥선인장(천연초), 분말감귤 또는 분말함초 중 적어도 하나를 첨가하여 교반시키는 단계이다. 종래와 달리, 천연응고제를 이용하여 응고시킴으로써 인체에 유해한 요소를 제거할 수 있는 장점이 있다.The coagulation step (S40) is a step of adding and stirring at least one of the liquid palm cactus (natural grass), powder citrus or powdery seaweed to the soy milk. Unlike the prior art, by using a natural coagulant, there is an advantage that can remove the harmful elements to the human body by coagulation.
또한, 응고단계(S40)에서는 글루코노델타락톤 또는 트랜스글루타미나아제 중 적어도 하나를 더 포함할 수 있다. 이는 화합물로써, 천연재료와 혼합하여 두부의 응고 및 성형 효과를 더욱 높이는데 기여한다. In addition, the coagulation step (S40) may further include at least one of the glucono delta lactone or transglutaminase. It is a compound that, when mixed with natural materials, contributes to further enhancing the coagulation and shaping effects of the tofu.
응고단계(S40)에 사용되는 응고제의 성분 및 그 함량은 상기 본 발명의 전두부 응고용 조성물에서 설명한 바와 동일하다.Components of the coagulant used in the coagulation step (S40) and the content thereof are the same as described in the composition for the frontal coagulation of the present invention.
다음으로, 살균단계(S50)는 상기 두유를 60 내지 90℃ 온도의 물에서 10 내지 50분간 중탕하여 살균시키는 단계이다. 이는 교차오염물을 제거하기 위해 열수에서 중탕함으로써 실시된다. 이 경우 물의 온도는 60 내지 90℃인 것이 바람직하며, 더욱 바람직하게는 70 내지 80℃인 것이 효과적이다. 60℃미만인 경우에는 살균효과가 거의 없으며, 90℃를 초과하는 경우에는 거품이 발생되면서 전두부 표면 품질이 저하되는 문제가 있다. 중탕시간 또한 10 내지 50분간 실시하는 것이 바람 직하며, 더욱 바람직하게는 20 내지 30분간 실시하는 것이 효과적이다. 상기 시간범위를 벗어나는 경우에는 살균이 이루어지지 않거나 전두부의 품질이 저하되는 문제가 있다.Next, the sterilization step (S50) is a step of sterilizing by soaking the soy milk in water of 60 to 90 ℃ temperature for 10 to 50 minutes. This is done by hot watering in hot water to remove cross-contaminants. In this case, it is preferable that the temperature of water is 60-90 degreeC, More preferably, it is effective that it is 70-80 degreeC. If it is less than 60 ℃ has little sterilizing effect, if it exceeds 90 ℃ there is a problem that the surface quality of the frontal head is reduced while foaming occurs. The bath time is also preferably performed for 10 to 50 minutes, more preferably 20 to 30 minutes. If it is out of the time range there is a problem that the sterilization is not made or the quality of the frontal head is lowered.
제 2냉각단계(S60)는 상기 두유를 2 내지 5℃ 온도의 물에서 10 내지 50분간 냉각시키는 단계이다. 다시 한번 냉각시킴으로써, 전두부의 강도, 탄력성 등의 물성을 증가시키며, 최종적으로 제품화된다. 여기서 냉각 온도 및 시간이 상기 범위를 벗어나는 경우에는 냉각으로 인한 효과가 미미하거나 전두부의 물성이 저하되는 문제가 있다. The second cooling step S60 is a step of cooling the soymilk in water at a temperature of 2 to 5 ° C. for 10 to 50 minutes. By cooling once again, the physical properties such as strength and elasticity of the frontal head are increased and finally produced. If the cooling temperature and time is out of the above range, there is a problem in that the effect due to cooling is insignificant or the physical properties of the frontal head are lowered.
이하, 상기 전두부 응고용 조성물 및 이를 이용한 전두부 제조방법에 대한 실시예 및 비교예를 살펴보기로 한다.Hereinafter, examples and comparative examples of the composition for the frontal tofu and the method for manufacturing the frontal tofu using the same will be described.
<실험 1>Experiment 1
본 실험은 본 발명의 전두부 응고용 조성물의 성분 및 그 함량에 따른 전두부의 색도와 관능검사를 통해 전두부의 각종 물성에 대해 테스트한 결과이다.This experiment is the result of testing the various physical properties of the frontal head through the color and sensory test of the frontal head according to the components and the content of the composition for the frontal coagulation of the present invention.
여기서 비교예 1은 시중에서 판매되는 풀무원 일반두부이고, 비교예 2,3은 본 발명의 수치범위를 벗어나도록 천연응고제 및 인공응고제를 첨가한 전두부이고, 실시예 4 내지 6은 본 발명의 범위에 해당하도록 천연응고제 및 인공응고제를 첨가한 전두부이다. 구체적인 수치는 이하 [표 1]에 나타나 있다.Here, Comparative Example 1 is Pulmuone general tofu marketed, Comparative Examples 2 and 3 are whole tofu added natural coagulant and artificial coagulant to deviate from the numerical range of the present invention, Examples 4 to 6 are within the scope of the present invention. It is the frontal tofu with natural coagulant and artificial coagulant added. Specific numerical values are shown in Table 1 below.
[표 1] 천연응고제와 인공응고제의 함량을 달리하여 제조한 전두부 비교[Table 1] Comparison of whole tofu prepared with different content of natural and artificial coagulants
[표 2] 전두부의 색도변화[Table 2] Chromaticity change of frontal head
비교예 1
Comparative Example 1
비교예 2
Comparative Example 2
비교예 3
Comparative Example 3
실시예 1Example 1
실시예 2Example 2
실시예 3Example 3
여기서, Lightness는 백색도를 나타내는 것으로, 모두 83 내지 85의 범위에 속하여 기존 두부에 비해 색상변화가 나타나지 않았다. 또한, Redness는 적색도를 나타내는 것으로, 모두 -1 내지 -2의 범위에 있어서 색의 변화가 크지 않았다. Yellowness는 황색도를 나타내는 것으로, 모두 11 내지 12의 범위에 있어서 기존 두부에 비해 색상변화가 나타나지 않았다. 이러한 실험결과에서 살펴본 바와 같이, 종래와 달리, 본 발명의 천연응고제를 사용한 경우에 종래의 두부와 색상이 거의 유사하여 상품성이 충분히 있다는 것을 알 수 있었다.Here, the lightness represents the whiteness, and all of them fall within the range of 83 to 85, and no color change was observed compared to the existing tofu. In addition, Redness represents redness, and the color change was not large in the range of -1 to -2 in all. Yellowness represents yellowness, and there was no color change in the range of 11 to 12 compared to the existing tofu. As shown in the experimental results, unlike the conventional, when using the natural coagulant of the present invention was found that the color is almost similar to the conventional tofu has sufficient commercial properties.
[표 3] 전두부의 관능검사[Table 3] Sensory test of frontal head
표 3에 나타난 바와 같이, 비교예와 실시예에 의한 전두부를 관능검사한 결과, 본 발명에 의한 실시예 1,2,3의 각각의 물성이 일반 두부인 비교예 1과 비교했을때, 거의 유사하게 측정되었으며, 성분함량을 달리한 비교예 2,3의 경우에는 전두부의 물성이 크게 떨어지는 것으로 측정되었다. 상기 실험결과에 비추어 볼때, 본 발명의 전두부 응고용 조성물을 이용하여 제조된 전두부는 종래의 두부와 유사한 물성을 가짐으로써 상품성이 충분하다는 것을 알 수 있었다. As shown in Table 3, as a result of sensory examination of the frontal head according to the comparative example and the example, the physical properties of Examples 1, 2 and 3 according to the present invention were almost similar to those of Comparative Example 1, which is general tofu. In the case of Comparative Examples 2 and 3 with different component contents, the physical properties of the frontal head were greatly decreased. In view of the above experimental results, it was found that the frontal tofu prepared using the composition for the frontal tofu coagulation of the present invention has sufficient commercial properties by having properties similar to those of the conventional tofu.
<실험 2>Experiment 2
본 실험은 본 발명의 전두부 응고용 조성물을 이용한 전두부 제조방법의 살균단계에서 물의 온도를 본 발명의 범위인 80℃로 한 실시예와 본 발명의 범위를 벗어난 95℃로 한 비교예의 살균결과를 측정하였다. This experiment measures the sterilization results of the example in which the temperature of the water in the sterilization step of the method for manufacturing the frontal tofu using the composition for the frontal tofu coagulation of the present invention to 80 ℃ and 95 ℃ outside the scope of the present invention It was.
[표 4] 전두부의 살균결과[Table 4] Sterilization results of the frontal head
(℃)Internal temperature
(℃)
(CFU/g)General bacteria
(CFU / g)
(CFU/g)Coliform group
(CFU / g)
(℃)Internal temperature
(℃)
(CFU/g)General bacteria
(CFU / g)
(CFU/g)Coliform group
(CFU / g)
표 4에 나타난 바와 같이, 비교예의 경우 5분만에 살균이 모두 이루어졌으나, 거품이 발생되면서 전두부 표면의 품질이 저하되는 문제가 발생하였다. 반면에 실시예의 경우 10분이후 살균이 모두 이루어졌으며, 전두부의 품질 저하 없이 살균이 이루어졌다. 따라서, 본 발명의 살균온도범위 내에서 살균을 실시하는 것이 전두부의 품질을 유지하면서 단시간에 살균할 수 있는 가장 적절한 방법임을 알 수 있었다. As shown in Table 4, in the case of the comparative example, sterilization was all performed in 5 minutes, but a problem occurred that the quality of the frontal head surface deteriorated as bubbles were generated. On the other hand, in the case of Example, sterilization was performed after 10 minutes, and sterilization was performed without deterioration of the quality of the frontal head. Therefore, it was found that the sterilization within the sterilization temperature range of the present invention is the most appropriate method for sterilizing in a short time while maintaining the quality of the frontal head.
이상, 본 발명의 바람직한 실시예들을 참조하여 상세하게 설명하였다. 그러나 본 발명의 권리범위는 상기 실시예에 한정되는 것이 아니라, 첨부된 특허청구범위 내에서 다양한 형태의 실시예로 구현될 수 있다. 특허청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 누구든지 가능한 다양한 변형 가능 범위까지 본 발명의 청구범위의 권리범위 내에 있는 것으로 본다.It has been described in detail above with reference to preferred embodiments of the present invention. However, the scope of the present invention is not limited to the above embodiments, but may be embodied in various forms of embodiments within the appended claims. Without departing from the gist of the invention as claimed in the claims, any person skilled in the art to which the invention pertains is considered to be within the scope of the claims of the invention to the various possible modifications possible.
도 1은 본 발명에 의한 전두부 응고용 조성물을 이용한 전두부 제조방법의 일실시예를 순차적으로 나타낸 순서도1 is a flow chart sequentially showing an embodiment of a method for manufacturing a frontal tofu using the composition for the frontal tofu coagulation according to the present invention
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KR101372230B1 (en) * | 2011-09-22 | 2014-03-12 | 권경운 | Method for manufacturing make use of Raw Bean Curd contain bean sprouts solution |
KR101294309B1 (en) * | 2011-12-21 | 2013-08-07 | 전라북도 | Manufacturing method for mayonnaise using opuntia humifusa powder |
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