KR20100128653A - Automatic system for cultivating mushroom and its apparatus discharging culture medium in bottle - Google Patents

Abstract

PURPOSE: An automatic system for cultivating mushroom is provided to prevent bottles from being broken by blades and to increase processability and productivity. CONSTITUTION: An automatic system for cultivating mushroom comprises a bottle transfer unit(10) along one direction in the state where an opening of the bottles is upturned; and a culture medium removal unit(20) which is installed at the bottle transfer unit and in which a medium is drawn out in the state where an opening of the bottles is downturned.

Description

AUTOMATIC SYSTEM FOR CULTIVATING MUSHROOM AND ITS APPARATUS DISCHARGING CULTURE MEDIUM IN BOTTLE}

The present invention relates to an automated mushroom cultivation system capable of automatically cultivating mushrooms, and more particularly, to a demineralizer of an automated mushroom cultivation system capable of effectively removing a medium from which mushroom cultivation is completed from a bottle and simultaneously washing the bottles.

In general, the cultivation of mushrooms is dependent on manual labor by manpower, resulting in poor work efficiency, leading to reduced productivity and increased production costs due to manpower and time wasted.

However, in recent years, the modernization of the cultivation facilities has resulted in a cultivation of binarized cultivation system using boxes, that is, spawning and cultivation of the medium several times a year. It is cutting costs.

Normally, after filling the medium with the bottle, the medium is inoculated with the mushroom bacteria, and the mushroom is grown by culturing while maintaining the appropriate temperature and humidity. After that, the dehydration operation is performed to remove the grown mushrooms, and to remove the medium filled in the bottle to recycle the bottle.

Conventional demineralization apparatus has a device for pulverizing the medium while rotating the blade inside the bottle, but it is difficult to crush the medium to the bottom of the bottle clean, there was a problem that the bottles are broken by the operation of the blade. Therefore, a device has been developed that can remove even the medium attached to the bottom of the bottle by applying a shock.

Korean Utility Model Application No. 2000-0024679 discloses an impact device for a deaerator, which is configured to include a rotating plate, an impact plate, a support plate, an impact means, and a hitting part. Therefore, when the box in which the bottles are placed is positioned between the support plate and the impact plate, the rotating plate rotates to erect the cultivation bottle interposed between the support plate and the impact plate, and then the striking portion is rotated by the action of the impact means. Periodically hitting the upper surface of the impact plate is elastically connected by the rotating plate hits the bottom of the bottle to pour out the medium.

However, the impact device for the conventional deaerator has a problem in that the bottles are fragile because the bottles are impacted to remove the medium, and the structure is complicated in order to shock the bottles so that they are not easily broken.

The present invention has been made to solve the above problems of the prior art, to provide a demineralizer of the automated mushroom cultivation system that not only effectively remove the mushroom cultivation medium from the bottles, but also to wash the bottles at the same time. have.

The present invention for solving the above problems is a bottle moving means that is moved in one direction is contained in the basket in the state of the inlet of the top of the open bottle lid; And, installed on the bottle movement means, the medium removal unit for removing the medium by the pressure in the state in which the inlet of the bottle downwards; provides a dehydrator of the automated mushroom cultivation system comprising a.

In addition, in the present invention, the medium removal unit comprises an injector for decomposing the medium by high-pressure injection of the fluid into the inlet of the bottle in the state in which the inlet of the bottle is downward, and a drive device for providing a driving force to the injector do.

In addition, in the present invention, the medium removal unit is a frame moving device for inserting or removing a frame provided with holes corresponding to the inlet of the bottles in the basket, or the bottle, and fixed in the vertical direction by the basket and the A bottle rotator for rotating the inlet downward or upward, and a medium grinding blade that cuts the medium while rotating up and down while simultaneously moving up and down inside the inlet of the bottles while the inlet of the bottle is lowered so that the medium can escape from the bottles by its own weight. It further includes, the frame moving device and the bottle rotating device and the medium grinding blade is characterized in that it is driven by the drive device for removing the medium.

Here, the injector comprises an injection passage for injecting a fluid, and a pressure device for supplying the fluid to the injection passage in a high pressure state, characterized in that the blade for crushing medium is provided at the end of the injection oil passage.

At this time, the injection device is characterized in that for supplying water to wash the inside of the bottles.

The dehydrator of the automated mushroom cultivation system according to the present invention configured as described above prevents the bottles of the blades from being caught because the blades for crushing the medium are rotated at the same time while the bottles are turned upside down and the high pressure fluid is injected. In addition, the bottles can be cleaned by the high pressure fluid, which has the advantage of increasing workability and productivity.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 to 2 is a side cross-sectional view and a front view showing an example of the dehydrator of the automated mushroom cultivation system according to the present invention, Figure 3 is a cross-sectional view showing the main part of the dehydrator of the automated mushroom cultivation system according to the present invention.

One example of the deaerator of the automated mushroom cultivation system according to the present invention is a bottle moving means (10) for moving the basket containing the bottles with the lid open in one direction as shown in Figures 1 to 3, And a medium removing unit 20 for pulverizing and discharging the medium in the bottles by using the injection force of the fluid in a state in which the inlet of the bottles moved along the bottle moving means 10 is lowered. Of course, a control unit (not shown) is provided separately, and the control unit automatically or manually operates the bottle moving unit 10 and the medium removing unit 20.

The bottle moving means 10 is composed of a kind of conveyor belt that allows the workbench to move along the horizontal direction when the basket on which the bottles are placed is placed on the workbench, and a driving device including a motor and a speed reducer for driving or decelerating the workbench. . In this case, the medium removing unit 20 is installed in the middle of the bottle moving unit 10, and the bottle moving unit 10 can detect whether the position where the basket on which the bottles are placed is moved reaches the medium removing unit 20. Included is a position sensor (not shown), so that the basket containing the bottles can be moved and stopped in accordance with the signal transmitted from the position sensor. Of course, the process of incorporating the bottle into the medium, inoculation process to inoculate the mushroom bacteria in the medium, bacterium scraping process to remove the aging bacteria while cultivating the mushroom bacteria, foot organic process to form a young fruiting body by regenerating mycelia on the surface of the medium After passing through, growing the young fruiting body to harvest the mushrooms grown before freshly bloomed, the bottle containing the medium is put in the basket with the lid open, in this state is moved along the bottle moving means (10).

The medium removing unit 20 includes a frame moving device 21 for inserting or removing a frame at the entrance of the bottles in the basket, a bottle rotating device 22 for rotating the bottle fixed by the basket and the frame 180 °, and a bottle. The washing machine 23 and the mold transfer device 21 for washing and pulverizing the medium at the same time by the rotational force of the blade or the injection force of the fluid inside the inlet of the bottles in the state of being inverted, that is, the inlet of the bottles is downward. And driving devices 24, 25, and 26 for providing a driving force to the rotating device 22 and the crushing washing device 23.

In more detail, the frame moving device 21 is provided on the upper and lower sides, respectively, based on the worktable on which the basket is placed. The frame moving device 21 is installed to be movable in the vertical direction while holding both ends of the frame, and the frame is inserted into the bottleneck. In the state that the entrance of the bottles are not only raised but also installed to hold the both ends of the frame.

The bottle rotating device 22 may rotate the worktable and the frame moving means 10 located at the upper and lower sides thereof 180 ° at a time. When the frame is fitted to the bottleneck, the bottle rotating unit rotates so that the inlet of the bottles is downward and the medium is discharged inside the bottles. Once crushed, the inlets of the bottles are rotated upwards. At this time, the work is fitted into the bottleneck by the frame moving device 21 in the upper and lower sides about the rotation axis of the bottle rotating device 22 and the grinding media and the bottle washing operation by the grinding washing device 23 at the same time. .

The pulverizing washing apparatus 23 includes an injection passage 23a through which the fluid is injected, a pressure device (not shown) such as hydraulic pressure or pneumatic to supply the fluid to the injection passage 23a at high pressure, and an end of the injection passage 23a. It comprises a medium grinding blade (23b) provided in. The injection passage 23a is formed as a kind of hollow shaft through which a fluid such as water or air can be injected along the center, and the medium grinding blade 23b is formed at the end of the injection passage 23a in a shape such as a kind of wheatgrass blade. It is provided integrally, the center of the blade 23b for crushing the medium is provided with a hole to allow the fluid to be injected along the center of the injection passage (23a). At this time, the injection passage 23a and the blade for crushing the medium 23b are provided to correspond to the number and position of the bottles in the basket, and are located below the bottle moving means 10, that is, lower than the worktable, and move up and down and rotate. It is preferable to be installed. For example, the medium grinding blade (23b) is moved up and down about 15-17cm so as not to reach the bottom of the bottles while rotating while crushing the medium to escape by its own weight. More preferably, the crushing washing apparatus 23 may be configured to spray water so as to clean the pulverized medium from the bottles, or to blow air to blow out the pulverized medium from the bottles.

The driving devices 24, 25, 26 of the medium removing unit 20 are separately configured to provide driving force to the frame moving device 21, the bottle rotating device 22, and the pulverizing washing device 23, respectively. The operation is controlled by, and when a signal is detected that the bottles in the basket is located inside the badge removal unit 20 by the position sensor is transmitted to the control unit, the control unit according to the pre-programmed program The drive mechanisms 24, 25 and 26 are automatically adjusted.

Figure 4 is a view showing the fixing according to the deaerator operation of the automated mushroom cultivation system according to the present invention.

Referring to FIGS. 1 to 4, according to the operation of the dehydrator of the automated mushroom cultivation system according to the present invention, referring to FIGS. 1 to 4, after the mushrooms are grown as shown in (a), the medium inside the bottles 1 is harvested. With only (2) left, the bottles are placed in the basket 3 in x rows and y columns and moved horizontally along the bottle moving means 10. At this time, when the basket 3 is detected by the position detecting sensor located inside the medium removing unit 20 in the process of moving along the bottle moving means 10, put on the work table by the operation of the frame moving device 21 The empty basket 3 is moved upward or the mold 4 is moved downward so that the holes 4h provided in the mold 4 are fitted to the necks of the bottles 1 contained in the basket.

As such, when the bottles 1 are fixed by the basket 3 and the frame 4, the bottles 1 are connected to the basket 3 by the operation of the bottle rotating device 22 as shown in (b). In the state fixed between the mold 4, the inlet of the bottles (1) is rotated by 180 ° to descend, the inside of the inlet of the lowered bottles (1) the washing machine 23 is raised and rotated. In this case, as shown in (c), the medium 2 is pulverized while the medium grinding blade 23b is rotated, and the medium 2 is pulverized / discharged while the high pressure fluid is injected through the injection passage 23a. In addition, the medium 2 is cleanly washed while being separated from the bottles 1, but the medium 2 and the fluids are discharged through the inlet of the bottles 1 by their own weight. Of course, the medium grinding blade 23b is operated so as not to reach the bottom of the bottles 1, and the mediums 2 stuck to the bottom of the bottles 1 can be cleanly separated and washed by a high pressure fluid.

As such, upon completion of media de-aeration and bottle washing, the bottles 1 fixed between the basket 3 and the frame 4 by the operation of the bottle rotating device 2 as shown in (d) have an entrance. The basket 3, which is rotated upward by 180 ° and placed on the work table by the operation of the frame moving device 21, is moved downward, or the frame 4 is moved upward, so that the bottles 1 contained in the basket 3 are moved. After the frame fitted to the neck is removed, as shown in (e), the bottles 1 are discharged along the bottle moving means 10 in a state of being contained in the basket 3.

In the above, the present invention has been described in detail by way of examples based on the embodiments of the present invention and the accompanying drawings. However, the scope of the present invention is not limited by the above embodiments and drawings, and the scope of the present invention will be limited only by the contents described in the claims below.

1 to 2 is a side cross-sectional view and front view showing an example of a deaerator of the automated mushroom cultivation system according to the present invention.

Figure 3 is a cross-sectional view showing the main part of the deaerator during the automated mushroom cultivation system according to the present invention.

4 is a view showing a process according to the deaerator operation of the automated mushroom cultivation system according to the present invention.

Claims (5)

Bottle moving means that is moved in one direction is put in the basket in the state in which the inlet of the bottles with the lid open upward; And, A decanter of the automated mushroom cultivation system, comprising: a medium removing unit installed on the bottle moving unit and extracting the medium by pressure in a state in which the inlets of the bottles are downward. The method of claim 1, The medium removing unit of the automated mushroom cultivation system, characterized in that it comprises an injector for decomposing the medium by high-pressure injection of the fluid into the inlet of the bottle in the state in which the inlet of the bottle is downward, and a driving device for providing a driving force to the injector Deaerator. The method of claim 2, The medium removing unit inserts or removes a mold provided with holes corresponding to the openings of the bottles in the basket, or a frame moving device for removing the bottles, and the openings of the bottles downward or upward while being fixed in a vertical direction by the baskets and the fields. Rotating bottle rotator and the medium grinding blade for cutting the medium by rotating while moving up and down inside the inlet of the bottle while the inlet of the bottle downward, the medium is ejected from the bottles by its own weight, The decanter of the automated mushroom cultivation system, characterized in that the frame moving device, the bottle rotating device, and the medium grinding blade are driven by a drive device for removing the medium. The method of claim 3, The injector includes an injection passage for injecting a fluid, and a pressure device for supplying the fluid at a high pressure to the injection passage, The blade for crushing the medium is a demineralizer of the automated mushroom cultivation system, characterized in that provided at the end of the injection oil. The method of claim 4, wherein Injector is a demineralizer of the automated mushroom cultivation system, characterized in that for supplying water to wash the inside of the bottles.

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