KR20100122981A - The led street light and pcb manufacturing method that have a protection cap - Google Patents
The led street light and pcb manufacturing method that have a protection cap Download PDFInfo
- Publication number
- KR20100122981A KR20100122981A KR1020090041942A KR20090041942A KR20100122981A KR 20100122981 A KR20100122981 A KR 20100122981A KR 1020090041942 A KR1020090041942 A KR 1020090041942A KR 20090041942 A KR20090041942 A KR 20090041942A KR 20100122981 A KR20100122981 A KR 20100122981A
- Authority
- KR
- South Korea
- Prior art keywords
- led
- protective cap
- pcb
- leds
- lens
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000001681 protective Effects 0.000 claims abstract description 66
- 238000003780 insertion Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000004593 Epoxy Substances 0.000 claims abstract description 18
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 238000009415 formwork Methods 0.000 claims abstract description 11
- 230000002633 protecting Effects 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 claims abstract description 4
- FPWNLURCHDRMHC-UHFFFAOYSA-N 4-chlorobiphenyl Chemical compound C1=CC(Cl)=CC=C1C1=CC=CC=C1 FPWNLURCHDRMHC-UHFFFAOYSA-N 0.000 claims description 6
- 230000001678 irradiating Effects 0.000 claims description 6
- 230000000875 corresponding Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 abstract description 3
- 238000004078 waterproofing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- ZHBBDTRJIVXKEX-UHFFFAOYSA-N 1-chloro-2-(3-chlorophenyl)benzene Chemical compound ClC1=CC=CC(C=2C(=CC=CC=2)Cl)=C1 ZHBBDTRJIVXKEX-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/08—Lighting devices intended for fixed installation with a standard
- F21S8/085—Lighting devices intended for fixed installation with a standard of high-built type, e.g. street light
- F21S8/086—Lighting devices intended for fixed installation with a standard of high-built type, e.g. street light with lighting device attached sideways of the standard, e.g. for roads and highways
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/503—Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/508—Cooling arrangements characterised by the adaptation for cooling of specific components of electrical circuits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/10—Outdoor lighting
- F21W2131/103—Outdoor lighting of streets or roads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2105/00—Planar light sources
- F21Y2105/10—Planar light sources comprising a two-dimensional array of point-like light-generating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/72—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting
Abstract
The present invention relates to a street lamp using the LED and the manufacturing method of the PC is equipped with a protective cap on the LED, in the case of a conventional street lamp using the LED (LED) has a structure consisting of a plurality of LED arrangement, but when applying a single cover It has been developed to solve the problem that the efficiency decreases sharply due to refraction and scattering or the unit cost increases when a plurality of covers are applied to each LED integrally during production;
In the street lamp using the LED is equipped with a plurality of LEDs (LED) is mounted on the bottom and the protective cover for inducing the direction of the light while protecting it;
The street light is formed with a heat sink is formed on the bottom surface of the PCB insertion groove, the plurality of LEDs are arranged on the bottom of the LED be inserted into the PC insertion groove; Each of the LEDs is equipped with a protective cap to perform the role of the lens at the same time, to form a layer on the bottom of the PCB other than the portion mounted with the protective cap to secure the protective cap, the waterproofing and Street lamp using the LED, characterized in that the epoxy molding layer for further heat dissipation;
A method of manufacturing a PC with a protective cap, wherein a plurality of LEDs are arranged and mounted with a protective cap for allowing each LED to function as a lens;
A protective cap mounting process for attaching a protective cap having a desired function to each LED in the PCs having a plurality of LEDs arranged on an upper surface thereof; A die mounting process of inserting the PCB with the protection cap into a formwork having a PCB inserting portion formed on a top surface of the PCB to form an outline; An epoxy molding process of forming an epoxy molding layer to form a layer on a surface on which the LEDs and the protective caps of the PC are mounted to a predetermined thickness to secure the protective caps and to waterproof and dissipate the PCs from the outside; The present invention relates to a manufacturing method of a PC with a protective cap, characterized in that a series of processes of separating the formwork and the PCB from each other is made continuously.
Description
The present invention relates to a method of manufacturing a LED lamp equipped with a street lamp and a protective cap using an LED. More specifically, the LED lamp is manufactured to manufacture a street lamp having a low manufacturing cost by improving its function as a street lamp by effective efficiency. It relates to a manufacturing method of the PCB and the street lamp and the protective cap is mounted.
Street lamps are literally installed on the streets to illuminate for safety and security. Various types of street lamps are used depending on the installation location such as highways, main roads in the city, commercial roads, and residential district roads.
At this time, the type of the street lamp is a highway type (flexible) that bends the end of the pole according to the type of the pole that is equipped with the lighting, that is, the lamp extends horizontally at the end of the pole and hangs there. The main features are bracket type and head type with the back of the pole.
In addition, mercury lamps have been used as light sources in the past, but various types of light sources such as fluorescent lamps and sodium lamps have been selectively used according to the situation. Recently, LEDs are used as light sources to obtain low power and high brightness. Doing.
Figure 6 is a bottom perspective view showing a conventional LED street light, Figure 7 is a conceptual view showing a conventional one-LED street light, the LED (2; LED) is mounted on the bottom of the
The
However, light emitted from one
In this case, when light is irradiated in a direction perpendicular to the surface of the
In order to solve this problem, a method of manufacturing a cover in which a lens part arranged corresponding to each LED is formed through a mold mold at a time was used. However, the investment cost for the initial equipment is very expensive and many lenses are formed in one cover. Due to many variables such as bubbles, unfilled, and discoloration, the defect rate is high, which is also a cause of unit price increase.
In addition, this method has to produce a mold again when the arrangement of the lens changes, there is a problem in that it is difficult to apply a variety of lenses to one cover.
The present invention was developed to solve the above problems, an object of the present invention is to develop a manufacturing method equipped with a street lamp and a protective cap using the LED to brighten the illumination without losing the LED light source as much as possible.
In addition, it is to develop a manufacturing method of a PC with a street lamp and a protective cap using the LED to enable the manufacturer to arbitrarily adjust the direction in which the light of each LED is easily adjusted to obtain the most optimal lighting effect.
In addition, it is to develop a manufacturing method of the PC with a street lamp and a protective cap using the LED is equipped with a protective cap on each LED to increase the efficiency of the light and to facilitate its manufacture.
The present invention has been developed to achieve the above object, using a plurality of LEDs (LED) is mounted on the bottom of the PCB (PCB) is mounted using a protective cover for inducing the direction of the light while protecting it In a street lamp;
The street light is formed with a heat sink is formed on the bottom surface of the PCB insertion groove, the plurality of LEDs are arranged on the bottom of the LED be inserted into the PC insertion groove;
Each of the LEDs is equipped with a protective cap to perform the role of the lens at the same time, to form a layer on the bottom of the PCB other than the portion mounted with the protective cap to secure the protective cap, the waterproofing and It is characterized in that the epoxy molding layer for further heat dissipation.
In addition, at least two or more PCB insertion grooves are formed on the bottom of the heat sink by a partition wall protruding from the bottom surface therebetween;
Each of the PC insertion groove is characterized in that the PC is mounted with a corresponding LED is inserted.
In addition, the protective cap is mounted on the LED is mounted on the central portion of the bottom surface of the street light having a first lens having an omnidirectional lens for irradiating light in all directions, the outer portion irradiates light only in the outward direction of the center It characterized in that the second lens is mounted.
In addition, in the manufacturing method of the PC with a protective cap equipped with a plurality of LEDs and a protective cap equipped with a protective cap for each LED to serve as a function of the lens;
A protective cap mounting process for attaching a protective cap having a desired function to each LED in the PCs having a plurality of LEDs arranged on an upper surface thereof;
A die mounting process of inserting the PCB with the protection cap into a formwork having a PCB inserting portion formed on a top surface of the PCB to form an outline;
An epoxy molding process of forming an epoxy molding layer to form a layer on a surface on which the LEDs and the protection cap of the PC are mounted to a predetermined thickness, and to fix the protection cap and to waterproof and dissipate the PC from the outside;
Characterized in that the series of the process of separating the PCB to separate the formwork and the PCB.
As described above, the present invention allows the light source of the LED to be irradiated without being lost by diffuse reflection or the like, thereby optimizing the light efficiency of the street light.
In addition, there is an effect that the manufacturer can easily adjust the direction in which the light of each LED is easily obtained to obtain the most optimal lighting effect.
In addition, by mounting a separate protective cap to the LED to easily fix it has the effect of easy manufacturing.
Accordingly, the configuration of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily understand and reproduce.
1 is a bottom perspective view according to an embodiment of the present invention, Figure 2 is a conceptual view according to an embodiment of the present invention, a plurality of LEDs (2; LED) is mounted on the bottom (3; PCB) is mounted In the street light (1) using the LED consisting of a
A
Each of the
The biggest feature of the present application is that the
In this case, a single
In addition, when manufacturing the individual
In addition, the
In addition, in the present invention, the
In other words, the manufacturer can grasp in advance the extent to which the streetlight is to be installed in consideration of the situation where the streetlight is mounted so that the part or area where the light is mainly irradiated can be adjusted to serve as the most effective street light.
3A to 3C are optical graphs according to a preferred embodiment of the present invention. When the light source of the
This is to minimize the dark area between the adjacent streetlights (1) to secure the distance between the streetlights (1) is necessary for effective lighting while reducing the cost of the facility.
In addition, in FIG. 3B, when the
Alternatively, in rural areas, it is preferable to adjust the direction so as not to damage the crops or to minimize the influence of the strong light of the street lamp on the nearby building, wherein the
Figure 4a is an exploded perspective view according to another embodiment of the present invention, the bottom surface of the heat sink (5) is formed by the
Each of the
Figure 4b is a cross-sectional view according to another embodiment of the present invention, as shown in the above-described embodiment to be provided with three
In the drawings, two or three
Also in the above embodiment, the
FIG. 5 is a conceptual view illustrating a manufacturing process according to an embodiment of the present invention, in which a plurality of
A protective cap mounting process for attaching a
A die mounting process of inserting the
Form a layer with a predetermined thickness on the surface on which the
It shows a manufacturing method equipped with a protective cap, characterized in that a series of processes of separating the
At this time, in the protective cap mounting process, the
In addition, it will be obvious that the
In addition, the
1 is a bottom perspective view according to an embodiment of the present invention;
2 is a conceptual diagram according to an embodiment of the present invention;
3a to 3c is an optical graph according to a preferred embodiment of the present invention
Figure 4a is an exploded perspective view according to another embodiment of the present invention
Figure 4b is a cross-sectional view according to another embodiment of the present invention
5 is a conceptual diagram showing a manufacturing process according to an embodiment of the present invention
Figure 6 is a bottom perspective view showing a conventional LED street light
7 is a conceptual diagram showing a conventional one LED street light
<Explanation of symbols for main parts of the drawings>
1: street light
11: Jeonju
2: LED
21:
21b: second lens 22: epoxy molding layer
3: PCB
4: Protective cover
5: heat sink
51: PCB insertion groove 52: bulkhead
6: formwork
61: PCB Insertion Part
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090041942A KR20100122981A (en) | 2009-05-14 | 2009-05-14 | The led street light and pcb manufacturing method that have a protection cap |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090041942A KR20100122981A (en) | 2009-05-14 | 2009-05-14 | The led street light and pcb manufacturing method that have a protection cap |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20100122981A true KR20100122981A (en) | 2010-11-24 |
Family
ID=43407708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020090041942A KR20100122981A (en) | 2009-05-14 | 2009-05-14 | The led street light and pcb manufacturing method that have a protection cap |
Country Status (1)
Country | Link |
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KR (1) | KR20100122981A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101152950B1 (en) * | 2011-08-24 | 2012-06-12 | 선광에이앤씨 주식회사 | Led lighting module |
WO2015054962A1 (en) * | 2013-10-18 | 2015-04-23 | 成都智拓水族用品有限公司 | Lamp holder for aquarium |
KR101888189B1 (en) * | 2017-03-05 | 2018-08-13 | (주)매크로 이빈 | LED lamp having an excellent luminance and heat dissipation |
KR20200004262A (en) * | 2018-07-03 | 2020-01-13 | 주식회사 헤펙 | LED lamp module |
-
2009
- 2009-05-14 KR KR1020090041942A patent/KR20100122981A/en active IP Right Grant
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101152950B1 (en) * | 2011-08-24 | 2012-06-12 | 선광에이앤씨 주식회사 | Led lighting module |
WO2015054962A1 (en) * | 2013-10-18 | 2015-04-23 | 成都智拓水族用品有限公司 | Lamp holder for aquarium |
KR101888189B1 (en) * | 2017-03-05 | 2018-08-13 | (주)매크로 이빈 | LED lamp having an excellent luminance and heat dissipation |
KR20200004262A (en) * | 2018-07-03 | 2020-01-13 | 주식회사 헤펙 | LED lamp module |
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