KR20100117472A - Heat absorption structure tube using carbon heater and near infrared heater - Google Patents

Heat absorption structure tube using carbon heater and near infrared heater Download PDF

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KR20100117472A
KR20100117472A KR1020090036272A KR20090036272A KR20100117472A KR 20100117472 A KR20100117472 A KR 20100117472A KR 1020090036272 A KR1020090036272 A KR 1020090036272A KR 20090036272 A KR20090036272 A KR 20090036272A KR 20100117472 A KR20100117472 A KR 20100117472A
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South Korea
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heat
pipe
heater
hot water
heat absorption
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KR1020090036272A
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Korean (ko)
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KR101114863B1 (en
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협우 이
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협우 이
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00—Details
    • F24H9/18—Arrangement or mounting of grates or heating means
    • F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1818—Arrangement or mounting of electric heating means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
    • F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
    • F24H1/102—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply with resistance
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00—Electrical heat generating means
    • F24H2250/02—Resistances
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/42—Heating elements having the shape of rods or tubes non-flexible
    • H05B3/44—Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material

Abstract

PURPOSE: A heat absorption pipe using a carbon heater and a near infrared heater is provided to improve thermal efficiency due to the increased heat transfer area reduce the formation of scale. CONSTITUTION: A heat absorption pipe comprises ceramic powder(2), black paint(3a), and a carbon heater or near infrared heater(4). A heat transfer medium is inserted between a strainless or copper pipe(1) and a ceramic or steel pipe(3) and sealed with an O-ring(2a). The interior of the ceramic pipe or steel pipe is coated with the black paint in order to maximize the heat absorption rate. Power is applied to the carbon heater or near infrared heater to generate light and radiant heat, and the light and radiant heat are transformed into heat energy to be delivered to the stainless or copper pipe.

Description

탄소히터 및 근적외선히터를 이용한 열 흡수 구조 관{omitted}Heat absorption structure tube using carbon heater and near infrared heater

본 발명은 전기보일러에 관한 것으로서 종래의 니크롬선을 이용한 발열 관에서 발생하는 누전 및 스케일 형성과 히터교환의 문제점을 보완하기 위하여 탄소히터 및 근적외선히터를 사용하므로 예열시간단축 및 열효율증대 및 전열면적확대로 인해 스케일 발생을 억제하며 복사열흡수 열효율을 높일 수 있으므로 신속한 가열과 높은 흡수율로 인하여 발열관 수명연장과 고성능보일러를 제작하는데 그 목적이 있다.The present invention relates to an electric boiler, using carbon heaters and near-infrared heaters to compensate for the problems of leakage and scale formation and heater exchange occurring in a heating tube using a conventional nichrome wire, thereby reducing preheating time, increasing thermal efficiency, and increasing heat transfer area. Due to this, it is possible to suppress the generation of scale and increase the heat efficiency of radiant heat absorption. Therefore, the purpose is to extend the life of the heating tube and manufacture the high performance boiler due to the rapid heating and high absorption rate.

기존 탄소히터 및 근적외선 전기보일러는 히터의 주변온도 상승으로 인한 짧은 히터수명과 비효율적인 열효율을 더욱더 긴 히터수명과 높은 효율을 가진 보일러를 만들 수 있다.Existing carbon heaters and near-infrared electric boilers can make boilers with longer heater life and higher efficiency with shorter heater life and inefficient thermal efficiency due to increased ambient temperature of the heater.

종래의 니크롬선 발열히터의 단점인 절연성과 비효율적인 효율을 보완하기 위하여 탄소히터 및 근적외선히터를 사용하였으나 탄소히터 및 근적외선히터에서 발생하는 빛과 복사열 에너지를 열로 바꾸어주는데 많은 문제점을 보완하고자 한다.Carbon heaters and near-infrared heaters are used to supplement insulation and inefficient efficiency, which are disadvantages of conventional nichrome wire heating heaters, but to solve many problems in converting light and radiant heat energy generated from carbon heaters and near-infrared heaters into heat.

기존 탄소히터의 발열구조가 스틸 파이프로 한정되어 있는 것을 스테인리스 동파이프로 변경시키므로 녹물방지와 스케일형성을 억제하는데 목적이 있다.Since the heating structure of the existing carbon heater is limited to steel pipes, the purpose is to prevent rust and to prevent scale formation.

본 발명은 상기한 바와 같이 종래기술의 여러 가지 문제점을 해결함으로 한층더 고 효율적인 보일러를 제작하는데 그 목적이 있다.The present invention aims to produce a more efficient boiler by solving various problems of the prior art as described above.

본 발명의 다른 목적은 간단한 구조로 만들어 편리하게 히터교체를 하는데 그 목적이 있다.Another object of the present invention is to make a simple structure and replace the heater conveniently.

본 발명의 다른 목적은 고압력스팀 열에너지를 사용함으로써 고압력스팀에너지가 이송되는데 발생하는 열손실이 아주 많으므로 이 제품을 가장 근접한 위치에 직접 설치하므로 이송시에 발생하는 열손실을 줄이는데 그 목적이 있다Another object of the present invention is to reduce the heat loss generated during transfer because the high pressure steam energy is used to transfer the high pressure steam energy is very much installed directly to the nearest position.

본 발명의 다른 목적은 고압스팀 열에너지가 이송시 요구하는 수많은 배관을 줄이는데 목적이 있다.Another object of the present invention is to reduce the number of piping required for the transfer of high pressure steam thermal energy.

양측이 개방된 원형스테인레스파이프 및 동파이프(1)와(3)사이에(2)를 투입하여(2a)로 하여금 밀봉을 시키며 (3)의 내부에(3a)를 코팅 처리하여 열 흡수율을 최대화시킨 후(4)를 장착한 후 전원을 투입하면 빛과 복사열이 발생한 것을 최대한(3a)로복사열과빛을열로바꾸어준후(2)를열전달매체로활용하여(1)에 열에너지만을 전달시키는데 주목적을 둔 열 흡수용 파이프이다.(2) is inserted between (2) between the circular stainless steel pipe and copper pipe (1) and (3) which are open on both sides, and the inside of (3) is coated (3a) to maximize the heat absorption rate. After turning on the power (4) and then turning on the power, the radiant heat and radiant heat are changed to the maximum (3a), and the heat of radiant heat is changed to (2) as the heat transfer medium. Pipe for heat absorption.

종래의 탄소히터 및 근적외선히터의 열전달 시 발생하는 문제점을 살펴보면 첫째, 스틸 파이프로 직접 히터가열시 히터 주변온도는 450도의 온도가 있으나 높은 열팽창으로 인하여 스틸 파이프재질의 변화로 인한 누수 및 스케일, 녹발생이 생기므로 이를 보완하기 위하여 열교환기를 설치하여야하는 불편함과 열전달을 한번 더 함으로 인해서 온도차가 발생하는 문제점이 생겼다.Looking at the problems occurring during heat transfer of conventional carbon heaters and near-infrared heaters First, when the heater is heated directly to the steel pipe, the temperature of the heater has a temperature of 450 degrees, but leakage, scale, and rust due to changes in the steel pipe material due to high thermal expansion Because of this, there is a problem that the temperature difference occurs due to the inconvenience and heat transfer once again to install a heat exchanger to compensate for this.

둘째, 동파이프로 직접 히터를 가열시 히터주변온도가 600도를 웃돌아 열전달계수가 큰 동파이프임에도 석영관히터의 수명단축을 가져오며 동파이프의 내면의 높은 반사율로 인하여 열 흡수율이 낮아져 열효율이 좋아지지 않으며 높은 주변온도로 인하여 동파이프재질을 변화시켜 동파이프의 휨 현상을 가져와 석영관히터의 파손을 야기시켜 사용하는데 문제점이 발견되었다.Second, when the heater is directly heated by copper pipe, the heater's ambient temperature is over 600 ° C, so even though it is a copper pipe with a large heat transfer coefficient, it will shorten the life time of the quartz tube heater. It has been found that there is a problem in changing the copper pipe material due to the high ambient temperature, causing the copper pipe to bend and causing breakage of the quartz tube heater.

셋째, 스테인리스파이프를 직접 가열시 스테인레스파이프재질의 특성상 낮은 전도율과 높은 반사율로 복사열과 빛에너지흡수에 아주 비효율적인 사항이 야기되며 히터의 주변온도가 700도 이상의 고온이 발생하여 석영관히터의 수명을 급격히 떨어뜨려석영관히터의 파손과 히터수명을 단축하는 문제점이 발견되었다.Third, when the stainless steel pipe is directly heated, it is very inefficient in absorbing radiant heat and light energy due to the low conductivity and high reflectance due to the characteristics of the stainless pipe material. The problems of dropping the quartz tube heater and shortening the heater life due to the rapid drop have been found.

종래의 탄소히터 및 근적외선히터를 가열함에 있어서 야기된 문제점을 해결하기 위해 여러 방법을 연구하던 중 가장이상적이며 구조가 간단한 방법을 찾게 되어 이 열흡수구조관을 개발하게 되었다.In order to solve the problems caused by heating the conventional carbon heater and near-infrared heater, while researching various methods, the most ideal and simple structure was found to find the heat-absorbing structure tube.

본인이 개발한 열 흡수파이프를 테스트를 해본 결과 히터주변온도는 450도를 유지하며 나머지의 빛과 복사열은 아주 빠르게 스테인리스파이프 및 동파이프에 전달 되는 것을 확연히 느낄 수 있었다.After testing the heat absorption pipe I developed, I could feel that the ambient temperature of the heater was maintained at 450 degrees and the remaining light and radiant heat were transferred to the stainless steel pipe and copper pipe very quickly.

본인이 개발한 열 흡수파이프로 유체를 가열하므로 열전달면적이 한층더 넓어지므로 인하여 한층더 높은 열효율과 낮은 스케일형성으로 탄소히터 및 근적외선히터의 수명에 높은 효과가 있으므로 열 흡수 파이프를 가지고 전기온수보일러 및 전기스팀보일러를 제작하는데 적용하면 높은 효율을 발생시키는 탄소히터 및 근적외선히터의 가치를 한층더 향상시켜 저전력 고 효율적인 전기온수보일러 및 전기스팀 보일러를 제작하는데 꼭 필요한 부품이다.As the heat transfer pipe heats the fluid with our own developed heat transfer pipe, the heat transfer area is further widened. Therefore, it has higher heat efficiency and lower scale formation, which has a high effect on the life of carbon heaters and near infrared heaters. When applied to manufacture electric steam boilers, it is an essential component to manufacture low-power, high-efficiency electric hot water boilers and electric steam boilers by further enhancing the value of carbon heaters and near-infrared heaters that generate high efficiency.

1: 스테인리스 또는 동파이프1: stainless steel or copper pipe

2: 세라믹 가루, 열전달매체2: ceramic powder, heat transfer medium

2a: 세라믹가루 밀봉용 오링2a: O-ring for sealing ceramic powder

3: 세라믹 파이프 또는 스틸 파이프3: ceramic pipe or steel pipe

3a: 흑채도료3a: black pigment

4: 탄소히터 또는 근적외선히터4: carbon heater or near infrared heater

100: 열 흡수극대화를 위한 일체형 구조체100: integral structure for maximizing heat absorption

5:(100)을 밀봉하기 위한 스테인리스 판재5: stainless steel plate for sealing 100

6: 소형 라인형 전기 열교환기 외부6: small line type electric heat exchanger outside

7: 열효율을 올리기위한 격벽7: bulkhead to increase thermal efficiency

8: 배관연결구8: Piping connector

9: 과열방지 스위치9: overheat protection switch

10: 자동에어벤트10: automatic air vent

10a: 수동에어벤트10a: manual air vent

15: 단자대15: terminal block

101:(100)을 조합한 라인형 열교환장치101: Line type heat exchanger combining 100

11: 토출온도 센서11: discharge temperature sensor

12: 흡입온도 센서12: suction temperature sensor

11a: 난방토출 센서11a: heating discharge sensor

12a: 난방흡입센서12a: heating suction sensor

13: 온수용 순환펌프13: hot water circulation pump

16: 흡입용 밸브16: suction valve

17: 토출용 밸브17: discharge valve

18: 배수용 밸브18: drain valve

19: 전기 단자대19: electrical terminal block

20: 압력스위치20: pressure switch

21: 안전변21: safety valve

22: 지시형 압력계22: directed pressure gauge

23: 과열방지용 스위치23: overheating switch

24: 청소구24: cleaning tool

25: 스팀 토출용 밸브25: valve for steam discharge

26: 수위제어용 극봉26: pole for water level control

27: 수위제어용 파이프27: pipe for level control

28: 스팀 보충 수 밸브28: steam supplement water valve

29: 고압력용 급수 펌프29: high pressure feed pump

30: 스팀 보충 수 탱크30: steam replenishment can tank

31: 보충 수 제어용 볼 탑31: Ball Top for Replacement Water Control

33: 판형열교환기33: plate heat exchanger

도 1, 탄소히터 및 근적외선히터를 이용한 히터가열부 단면도1, cross-sectional view of the heater heating unit using a carbon heater and a near infrared heater

도 2, 도 1을 이용한 라인형열교환기 단면도Cross section of line type heat exchanger using Fig. 2, Fig. 1

도 3, 도 2를 이용한 중, 소형 온수보일러 단면도Medium and small hot water boiler section using Fig. 3, 2

도 4, 도 1을 이용한 사각형 난방, 온수 겸용 보일러 단면도Rectangular heating, hot water combined use boiler section using Fig. 4,

도 5, 도 1을 이용한 전기스팀보일러 단면도Cross section of electric steam boiler using FIG. 5, FIG.

Claims (4)

양측이 개방된 원형스테인레스파이프 및 동파이프(1)와(3)사이에(2)를 투입하여(2a)로 하여금 밀봉을 시키며 (3)의 내부에(3a)를 코팅 처리하여 열 흡수율을 최대화시킨 후(4)를 장착한 후 전원을 투입하면 빛과 복사열이 발생한 것을 최대한(3a)로복사열과빛을열로바꾸어준후(2)를열전달매체로활용하여(1)에 열에너지만을 전달시키는데 주목적을 둔 열 흡수용 파이프이다.(2) is inserted between (2) between the circular stainless steel pipe and copper pipe (1) and (3) which are open on both sides, and the inside of (3) is coated (3a) to maximize the heat absorption rate. After turning on the power (4) and then turning on the power, the radiant heat and radiant heat are changed to the maximum (3a), and the heat of radiant heat is changed to (2) as the heat transfer medium. Pipe for heat absorption. 제1항에 있어서 열 흡수용 파이프를 원형파이프(5)와(6)사이에 다수의 파이프를 병렬로 알곤 용접을 한후에(7)을 서너 개를 일정한 지그재그 간격으로 설치한 후(8)(9)(10)(10a)(15)를 부착하여 한개의라인형열교환장치를 만드는 장치이다.The heat-absorbing pipe according to claim 1, after argon welding of a plurality of pipes in parallel between the circular pipes (5) and (6), (7) and three or four at regular zigzag intervals (8) (9). ) 10, 10a, 15 is attached to make a one-line heat exchanger. 제2항에 있어서 (100)을 조합하여 만든(101)을 직렬로 여러 개를 서로 배관하여 중, 소형 보일러를 만들며 (9)을 설치하여 원활한 물의 흐름이 없을 때 과열되는 것을 감지하여 (4)에 투입되는 전원을 차단하며 (10)을 설치하여 원활한 순환이 이루어지도록 자동으로 공기를 배출시키며 (10a)를 설치하여 (10)에 고장이 발생하였을 때 (10a)를 수동으로 공기를 배출시키다.The method according to claim 2, wherein (101) made by combining (100) are piped together in series to form a medium and small boiler, and (9) is installed to detect overheating when there is no smooth flow of water (4) It cuts off the power to be put in and installs (10) to automatically discharge the air to achieve a smooth circulation, and install (10a) to manually discharge the air (10a) when a failure occurs in (10). (11)과(12)를 설치하여 흡입과 토출온도를 제어부에서 항상 감시하며 토출온도의 설정으로 (13)을 인버터로 제어하여 항상 일정한 온도가 유지되도록 제어하는데 목적이 있다.(101)은 고압력에 견딜 수 있도록 원통으로 제작하며 온수 및 난방 전용으로 사용할 시 열교환기를 설치하여 발생하는 온도차를 줄이는데 목적을 둔다.(11) and (12) is installed to monitor the suction and discharge temperature at all times in the control unit, and the setting of the discharge temperature by controlling the inverter (13) by the inverter to control to maintain a constant temperature at all times. It is made of a cylinder to withstand the pressure and aims to reduce the difference in temperature caused by installing a heat exchanger when used exclusively for hot water and heating. all 스테인리스재질을 사용하여 항상 청결한 온수공급에 목적이 있는 전기온수 난방 보일러이다.It is an electric hot water heating boiler that uses all stainless materials to always provide clean hot water. 제1항에 있어서 열 흡수용 파이프(100)을 사각형 통 내부에 (100)을 병렬로 알곤 용접하며 그사이에는 (7)을 설치하여 물의 순환이 지그재그로 순환하여 최대한 (100)의 표면에 발생한 열을 물에 전달해도 록 한다. 사각형 전기온수난방 겸용 보일러는 온수에는 열교환기를 설치하여 고압력에 견딜 수 있도록 하며 난방에 걸리는 저 압력은 사각보일러에서 견딜 수 있도록 제작하는데 그 목적이 있다.According to claim 1, the heat absorbing pipe 100 is argon welded in parallel to the inside of the rectangular tube (100) in between, between the (7) is installed between the circulation of the water zigzag to the heat generated on the surface of the (100) as much as possible To be transferred to water. The rectangular electric hot water heating boiler is designed to withstand high pressure by installing a heat exchanger in the hot water and to make the low pressure required for heating in a rectangular boiler.
KR1020090036272A 2009-04-25 2009-04-25 Heating pipe having heat absorbing structure KR101114863B1 (en)

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Cited By (3)

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KR101235947B1 (en) * 2012-06-28 2013-02-21 한천희 Hot water heater using carbon fiber heater
CN103983006A (en) * 2014-05-23 2014-08-13 浙江沁园水处理科技有限公司 Light wave quick heating device
CN107036065A (en) * 2017-05-08 2017-08-11 袁芳革 Double-loop scale-free steam generator

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WO2016108302A1 (en) * 2014-12-30 2016-07-07 김한중 Power generation device for improving energy efficiency
KR101587237B1 (en) 2015-07-21 2016-01-20 (주)케이디히터 Drum heaters and accepted method

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Publication number Priority date Publication date Assignee Title
KR101235947B1 (en) * 2012-06-28 2013-02-21 한천희 Hot water heater using carbon fiber heater
WO2014003486A1 (en) * 2012-06-28 2014-01-03 Han Cheon Hee Hot water heating device using carbon fiber heater
CN103983006A (en) * 2014-05-23 2014-08-13 浙江沁园水处理科技有限公司 Light wave quick heating device
CN103983006B (en) * 2014-05-23 2016-09-07 浙江沁园水处理科技有限公司 A kind of hot heater of light velocity of wave
CN107036065A (en) * 2017-05-08 2017-08-11 袁芳革 Double-loop scale-free steam generator
CN107036065B (en) * 2017-05-08 2019-01-11 袁芳革 Double-loop scale-free steam generator

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