KR20100101738A - Structural pannel filled with noninflammable material and manufacturing process of the same - Google Patents

Structural pannel filled with noninflammable material and manufacturing process of the same Download PDF

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Publication number
KR20100101738A
KR20100101738A KR1020090020065A KR20090020065A KR20100101738A KR 20100101738 A KR20100101738 A KR 20100101738A KR 1020090020065 A KR1020090020065 A KR 1020090020065A KR 20090020065 A KR20090020065 A KR 20090020065A KR 20100101738 A KR20100101738 A KR 20100101738A
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South Korea
Prior art keywords
plate
metal
front plate
core
roll
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KR1020090020065A
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Korean (ko)
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KR101101326B1 (en
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송부근
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(주)협성스틸
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: A noncombustible building panel and a manufacturing method thereof are provided to improve a soundproofing function and an insulating function, and to increase shock resistance. CONSTITUTION: A noncombustible building panel comprises a front panel(32), a back plate(34), a core plane(36), a noncombustible material layer(38). The front panel is made of nonferrous metal or metal material like aluminum, stainless steel, galvanization metal and electric coating metal. The front panel has the thickness of 0.1~5.0mm. The back plate is separated from the front panel as decided distance. The core plane is made of a structure of molding a steel plate of a non-ferrous metal or metal with a waveform. The core plate is arranged between the front panel and the back plate and adheres to the front and back panel using adhesive.

Description

불연성 건축용 패널 및 그 제조방법{Structural pannel filled with noninflammable material and manufacturing process of the same}Non-flammable building panel and manufacturing method thereof {Structural pannel filled with noninflammable material and manufacturing process of the same}

본 발명은 불연성(不燃性) 건축용 패널 및 그 제조방법에 관한 것으로, 더욱 상세하게는 전면판과 후면판을 구비하고, 전면판과 후면판 사이에는 강도를 높이기 위하여 파형(Wave)형상이 배치된 건축용 패널을 구성함에 있어, 상기 코어판에 의하여 구획되는 전면판과 후면판 사이의 공간부에 글래스울(Glass wool) 또는 락울(Rock wool)로 이루어지는 불연재층을 충전하여 내충격성을 향상시킴과 동시에 단열(斷熱)기능, 차음(遮音)기능을 한층 강화시킬 수 있도록 하는 한편, 화재시 불에 타지 않도록 한 불연성 건축용 패널 및 그 제조방법에 관한 것이다. The present invention relates to a non-combustible building panel and a method of manufacturing the same, and more particularly, having a front plate and a rear plate, and a wave shape is disposed between the front plate and the rear plate to increase strength. In constructing a building panel, by filling a non-combustible layer made of glass wool or rock wool in the space between the front plate and the back plate partitioned by the core plate to improve impact resistance The present invention relates to a non-combustible building panel and a method of manufacturing the same, which are capable of further strengthening insulation and sound insulation functions and preventing burning in a fire.

일반적으로, 건축용 패널(10)은 건물의 외벽이나 내벽 또는 인테리어 작업시에 칸막이의 재료로 주로 사용되는 것으로서, 도 1에 도시된 바와 같이 스테인레스스틸 같은 금속재 또는 알루미늄이나 두랄루민 같은 경량의 비철금속재로 이루어진 소정 크기의 전면판(12)과 후면판(14) 사이에 코어판(16)이 배치되도록 한 상태에서 상기 전면판(12)과 후면판(14)의 안쪽면과 코어판(16)의 바깥면이 서로 접착제(18)에 의하여 접착된 구조로 이루어진다. In general, the building panel 10 is mainly used as a partition material in the exterior or interior walls of the building or interior work, as shown in Figure 1 made of a metal such as stainless steel or a lightweight non-ferrous metal such as aluminum or duralumin The inner side of the front plate 12 and the rear plate 14 and the outside of the core plate 16 with the core plate 16 disposed between the front plate 12 and the rear plate 14 of a predetermined size. The surface is made of a structure bonded to each other by the adhesive (18).

이와 같은 건축용 패널(10)에서 상기 코어판(16)은 금속 또는 비철속재질로 이루어지며, 외부로 부터 충격력이 인가되는 경우에 충격력을 분산·감쇄시킬 수 있도록 하기 위하여 표면(表面)과 이면(裏面)에 깊이와 높이가 동일한 그루브(Groove:16a)와 융기부(16b)가 연속적으로 형성된 구조의 파형(Wave)형상이나 벌집(Honeycomb)형상 또는 격자(格子)형상으로 이루어진다.In the building panel 10, the core plate 16 is made of a metal or non-metallic material, and in order to disperse and reduce the impact force when an impact force is applied from the outside, the surface and the back surface ( Groove: 16a and ridge 16b having the same depth and height are formed in a wave shape, honeycomb shape, or lattice shape.

상기와 같이 이루어지는 종래의 건축용 패널(10)에서는 전면판(12)과 후면판(14) 사이에 벌집형상이나 파형형상 또는 격자형상의 코어판(16)이 배치되어 있어 외부로부터 충격력이 가해지는 경우 그 작용힘이 코어판의 구조를 따라 여러방향으로 분산되면서 감쇄되기 때문에 내충격성이 향상된다는 잇점이 있다. In the conventional building panel 10 formed as described above, when the honeycomb, corrugated or lattice-shaped core plate 16 is disposed between the front plate 12 and the rear plate 14, the impact force is applied from the outside. Since the action force is attenuated while being dispersed in various directions along the structure of the core plate, the impact resistance is improved.

그러나, 종래 건축용 패널(10)의 경우 상기 코어판(16)에 의하여 구획되는 전면판(12)과 후면판(14) 사이의 공간부가 비어 있기 때문에 단열기능을 발휘하지 못하는 것은 물론, 차음 및 방음기능이 현저하게 불량하여 그 적용성이 매우 제한된다는 문제가 있다.However, in the case of the conventional building panel 10, since the space between the front plate 12 and the rear plate 14 partitioned by the core plate 16 is empty, it does not exert a heat insulating function, as well as sound insulation and sound insulation. There is a problem that the function is remarkably poor and its applicability is very limited.

또, 상기의 단열 및 차음상의 문제점을 해결하기 위하여 전면판과 후면판 사이에 수지류의 재료를 충전하는 경우 불이 붙기 쉬워 화재시 매우 취약하다는 문제가 있다. In addition, in order to solve the above problems of insulation and sound insulation, there is a problem in that when the material of the resin is filled between the front plate and the rear plate, it is easy to catch fire and is very vulnerable in a fire.

본 발명은 이와 같은 종래의 문제점을 해결하기 위한 것으로, 그 목적은 전면판과 후면판 사이에 코어판이 배치된 건축용 패널에서 코어판에 의하여 구획되는 전면판과 후면판 사이의 공간부에 글래스울(Glass wool) 또는 락울(Rock wool)로 이루어지는 불연재층을 충전하여 내충격성을 향상시킴과 동시에 단열(斷熱)기능을 향상시킨 새로운 불연성 건축용 패널을 제공하는 것이다.The present invention is to solve such a conventional problem, the object of the glass wool in the space between the front plate and the back plate partitioned by the core plate in the building panel core plate is disposed between the front plate and the back plate ( It is to provide a new non-combustible building panel that is filled with a non-combustible material layer made of glass wool or rock wool to improve the impact resistance and at the same time improve the heat insulation (斷 熱) function.

본 발명의 다른 목적은 차음(遮音)기능을 한층 향상시킬 수 있도록 한 불연성 건축용 패널을 제공하는 것이다.Another object of the present invention is to provide a non-combustible building panel capable of further improving sound insulation.

본 발명의 또 다른 목적은 화재시 불이 붙지 않거나 불에 타지 않도록 한 새로운 불연성 건축용 패널을 제공하는 것이다. It is still another object of the present invention to provide a new non-combustible building panel that is not lit or burned in a fire.

본 발명의 또 다른 목적은 상기의 단열기능, 차음기능 및 불연기능이 강화된 새로운 불연성 건축용 패널의 제조방법을 제공하는 것이다.Still another object of the present invention is to provide a method for manufacturing a new non-combustible building panel, in which the heat insulation function, the sound insulation function, and the non-combustible function are enhanced.

상기의 목적을 달성하기 위하여, 본 발명에 따른 불연성 건축용 패널은 알루미늄, 스테인레스스틸, 아연도금 금속(Galvanized:GI), 전기도금 금속(Electro Galvanized: EGI)의 비철금속 또는 금속재로 이루어지며, 설계에 따라 정해진 크기와 0.1∼5.0mm의 두께를 갖는 전면판과; 상기 전면판으로부터 뒤쪽으로 정해진 거리 만큼 이격된 위치에서 나란히 배치되며, 전면판과 마찬가지로 알루미늄, 스테인레스스틸, 아연도금 금속(Galvanized:GI), 전기도금 금속(Electro Galvanized: EGI)의 비철금속 또는 금속재로 이루어지며, 설계에 따라 정해진 크기와 0.1∼5.0mm의 두께를 갖는 후면판과; 비철금속 또는 금속재의 철판을 파형(Wave)으로 성형시킨 구조로 이루어지고, 상기 전면판과 후면판 사이에 배치되어 접착제에 의해 접착·결합되는 코어판과; 글래스울(Glass wool) 또는 락울(Rock woo)의 불연성재질로 이루어지며, 상기 코어판에 의하여 구획되는 전면판과 후면판 사이의 공간부에 채워지는 불연재층을 포함한다.In order to achieve the above object, the non-combustible building panel according to the present invention is made of a non-ferrous metal or metal material of aluminum, stainless steel, galvanized metal (GI), electroplated metal (EGI), according to the design A front plate having a predetermined size and a thickness of 0.1 to 5.0 mm; It is arranged side by side at a distance separated from the front plate by a predetermined distance, and like the front plate is made of a non-ferrous metal or metal material of aluminum, stainless steel, galvanized metal (GI), electroplating metal (EGI) A back plate having a size and a thickness of 0.1 to 5.0 mm according to the design; A core plate formed of a structure formed by forming a non-ferrous metal or a metal plate into a wave, and disposed between the front plate and the rear plate to be bonded and bonded by an adhesive; It consists of a non-combustible material of glass wool or rock wool, and includes a non-combustible layer filled in the space portion between the front plate and the back plate partitioned by the core plate.

본 발명의 다른 목적을 달성하기 위하여, 본 발명에 따른 불연성 건축용 패널의 제조방법은 전면판과 후면판으로 사용되는 0.1∼5mm의 두께를 갖는 알루미늄판이나 스테인레스스틸판 또는 아연도금 금속판이나 전기도금 금속판을 설계에 따라 정해진 폭과 길이로 절단하고, 각각 롤(Roll)형태로 감아주는 전·후면판 준비단계(ST1)와; 코어판으로 사용되는 금속재 또는 비철금속재 플레이트를 파형으로 절곡·성형한 후 이를 롤형태로 감아주는 코어판 준비단계(ST2)와; 전면판롤과 후면판롤을 상하로 배치하고, 코어판롤을 전면판롤과 후면판롤 사이에 배치한 상태에서 전면판과 후면판 및 코어판의 외측단을 반대쪽에서 당겨주는 방식으로 동시에 연속·이송시키는 이송단계(ST3)와; 이송되는 코어판의 저면과 후면에 접착제를 도포하는 접착제 도포단계(ST4)와; 전면판과 후면판 및 접착제가 도포된 코어판을 그 이송경로상의 상하부에 설치된 한 쌍의 합지롤러 사이로 통과시켜 서로 압착되면서 일체화되도록 하는 합지단계(ST5)와; 상기 합지단계를 거쳐 이송되는 건축용 패널의 진행방향 앞쪽에서 전면판과 후면판 사이의 공간부의 높이에 해당되는 두께로 절단된 글래스울(Glass wool) 또는 락울(Rock wool)의 불연재를 상기 전면판과 후 면판 사이의 공간부에 밀어 끼워 충전(充塡)시키는 불연재층 충전단계(ST6)를 포함한다. In order to achieve the other object of the present invention, the method for manufacturing a non-combustible building panel according to the present invention is an aluminum plate or stainless steel plate or galvanized metal plate or electroplating metal plate having a thickness of 0.1 ~ 5mm used as the front plate and the back plate The front and rear plate preparation step (ST1) for cutting to a predetermined width and length according to the design, respectively wound in a roll (Roll) form; A core plate preparation step (ST2) of bending and forming a metal or nonferrous metal plate used as a core plate into a wave shape and winding it in a roll form; The transfer step of simultaneously placing and feeding the front plate roll and the back plate roll up and down and simultaneously pulling the outer ends of the front plate, the back plate and the core plate from the opposite side while the core plate roll is disposed between the front plate roll and the back plate roll. (ST3); An adhesive application step (ST4) for applying an adhesive to the bottom and rear surfaces of the transferred core plate; A stacking step (ST5) for passing the front plate, the back plate and the adhesive-coated core plate through a pair of stacking rollers installed on the upper and lower portions of the transfer path so as to be compressed and integrated with each other; The non-combustible material of glass wool or rock wool cut to a thickness corresponding to the height of the space between the front panel and the rear panel at the front of the building panel conveyed through the lamination step and the front panel And a nonflammable layer filling step (ST6) to be pushed into the space between the face plates.

본 발명을 적용하면, 건축용 패널을 구성하는 전면판과 후면판 사이에 파형형상으로 성형된 코어판이 끼워져 결합되기 때문에 시공전 관리단계 또는 시공과정이나 시공후 외부에서 충격이 가해지는 경우, 그 충격력이 코어판의 여러 방향으로 분산·감쇄되어 건축용 패널이 손상되는 것을 방지할 수 있다는 효과가 있다.According to the present invention, since the core plate formed in the shape of a wave is inserted between the front plate and the back plate constituting the building panel, the impact force is applied when the impact is applied externally after the pre-installation management stage or during the construction process or construction. Dispersion and attenuation in various directions of the core plate is effective to prevent damage to the building panel.

또, 본 발명의 건축용 패널에서는 코어판에 의하여 구획되는 전면판과 후면판 사이의 공간부에 글래스울이나 락울 같은 불연재가 충전되어 있기 때문에 단열성이 우수하고, 차음(遮音)기능이 현저하게 향상되는 것은 물론, 화재시 불이 붙지 않거나 불에 타지 않아 그 적용범위가 크게 확대될 수 있다는 효과가 있다. In addition, in the building panel of the present invention, since the non-combustible material such as glass wool or rock wool is filled in the space between the front plate and the back plate partitioned by the core plate, the insulation is excellent and the sound insulation function is remarkably improved. Of course, there is an effect that the application range can be greatly expanded because the fire does not catch or burn in the fire.

이하, 첨부된 도면에 의하여 본 발명의 바람직한 실시예를 보다 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 2는 본 발명에 따른 불연성 건축용 패널을 나타내는 사시도이고, 도 3은 도 2의 확대 단면도이다.2 is a perspective view showing a non-combustible building panel according to the present invention, Figure 3 is an enlarged cross-sectional view of FIG.

또, 도 4는 본 발명에 따른 불연성 건축용 패널의 제조과정을 나타내는 구성도이고, 도 5는 본 발명에 따른 불연성 건축용 패널의 제조방법을 나타내는 공정도이다.In addition, Figure 4 is a block diagram showing a manufacturing process of a non-combustible building panel according to the present invention, Figure 5 is a process chart showing a manufacturing method of a non-combustible building panel according to the present invention.

이를 참조하면, 본 발명은 강도를 높여 내충격성을 향상시킴과 동시에 단열 (斷熱)과 차음(遮音) 기능을 한층 향상시킬 수 있도록 하는 것은 물론 화재시 불에 타지 않도록 하는 것이다.Referring to this, the present invention is to improve the impact resistance by increasing the strength and at the same time to further improve the insulation and sound insulation functions, as well as to avoid burning in fire.

이를 위하여, 본 발명에 따른 불연성 건축용 패널(30)은 도 2 내지 도 5에 도시된 바와 같이, 설계에 따라 정해진 크기와 형상을 갖는 전면판(32)과, 후면판(34), 상기 전면판과 후면판 사이에 배치되어 결합되는 코어판(36) 및 상기 코어판에 의하여 구획되는 전면판(32)과 후면판(34) 사이의 공간부에 채워지는 불연재층(38)으로 이루어진다. To this end, the non-combustible building panel 30 according to the present invention, as shown in Figures 2 to 5, the front plate 32 having a size and shape determined according to the design, the rear plate 34, the front plate And a nonflammable layer 38 filled in the space portion between the front plate 32 and the rear plate 34 partitioned by the core plate.

본 발명에서 상기 전면판(32)과 후면판(34) 및 코어판(36)은 각각 알루미늄, 스테인레스스틸, 아연도금 금속(Galvanized:GI), 전기도금 금속(Electro Galvanized: EGI)의 비철금속 또는 금속재로 이루어지며, 설계에 따라 정해진 크기와 0.1∼5.0mm의 두께로 형성된다.In the present invention, the front plate 32, the back plate 34 and the core plate 36 are aluminum, stainless steel, galvanized metal (GI), electroplating metal (EGI) non-ferrous metal or metal material, respectively It is made of, and is formed in a predetermined size and a thickness of 0.1 ~ 5.0mm according to the design.

상기 후면판(34)은 전면판(32)으로부터 뒤쪽으로 정해진 거리 만큼 이격된 위치에서 나란히 배치되도록 구성된다. The back plate 34 is configured to be arranged side by side at a position spaced apart by a predetermined distance to the rear from the front plate (32).

또, 상기 코어판(36)은 비철금속 또는 금속재의 플레이트를 파형(Wave)으로 성형시킨 구조로 이루어진다.In addition, the core plate 36 has a structure in which a plate of a non-ferrous metal or a metal material is formed into a wave.

한편, 상기 불연재층(38)은 플레이트형상의 글래스울이나 락울 같은 불연재를 설계에 따라 정해진 두께와 크기로 절단한 후 상기 전면판(32)과 후면판(34) 사이에 밀어 넣어 삽입함으로써 코어판(36)에 의하여 구획되는 전면판(32)과 후면판(34) 사이의 공간부에 충전되도록 한다. On the other hand, the non-flammable layer 38 is cut into a plate-shaped glass wool or rock wool, such as non-flammable material according to the design thickness and size, and then inserted between the front plate 32 and the back plate 34 by inserting the core plate The space between the front plate 32 and the rear plate 34 partitioned by 36 is to be filled.

이와 같이 이루어지는 본 발명에 따른 불연성 건축용 패널의 제조는 다음과 같은 순서에 의하여 이루어진다. The non-combustible building panel according to the present invention made as described above is made in the following order.

도 4 및 도 5를 참조하면, 본 발명에 따른 불연성 건축용 패널(30)을 제조하기 위하여, 먼저 0.1∼5mm의 두께를 갖는 알루미늄판 등의 비철금속판이나 스테인레스스틸판, 아연도금 금속판(GI), 전기도금 금속판(EGI) 등의 금속판을 설계에 따라 정해진 크기로 절단하고, 이를 롤형태로 감아 전면판롤(32a)과 후면판롤(34a)을 준비한다(ST1).4 and 5, in order to manufacture the non-combustible building panel 30 according to the present invention, first, non-ferrous metal plate, such as aluminum plate having a thickness of 0.1 to 5 mm, stainless steel plate, galvanized metal plate (GI), A metal plate such as an electroplating metal plate (EGI) is cut to a predetermined size according to the design, and wound into a roll to prepare a front plate roll 32a and a back plate roll 34a (ST1).

그런 다음, 코어판(36)으로 사용되는 금속재 또는 비철금속재 플레이트를 파형으로 절곡·성형한 후 이를 롤형태로 감아 코어판롤(36a)을 준비한다(ST2).Then, the metal or non-ferrous metal plate used as the core plate 36 is bent and molded into a wave shape, and then wound into a roll to prepare a core plate roll 36a (ST2).

이 상태에서 상기 전면판롤(32a)과 후면판롤(34a)을 상부와 하부에 배치하고, 코어판롤(36a)을 전면판롤(32a)과 후면판롤(34a) 사이에 배치한 상태에서 전면판(32)과 후면판(34) 및 코어판(36)의 외측단을 반대쪽에서 당겨주는 방식으로 정해진 이송경로를 따라 동시에 연속·이송시킨다(ST3). In this state, the front plate roll 32a and the back plate roll 34a are disposed on the upper and lower portions, and the core plate roll 36a is disposed between the front plate roll 32a and the back plate roll 34a. ) And the outer end of the back plate 34 and the core plate 36 are continuously and simultaneously moved along the designated transport path in such a manner as to pull from the opposite side (ST3).

이와 같이 정해진 이송경로를 따라 이송되는 코어판(36)의 저면과 후면에는 별도의 접착제도포장치(40)를 이용하여 전면판(32) 및 후면판(34)과의 접착을 위한 접착제를 도포하고(ST4), 상기 접착제가 도포된 코어판(36)을 사이에 두고 윗쪽과 아랫쪽에서 나란히 이송되는 전면판(32)과 후면판(34)을 그 이송경로상의 정해진 위치에서 상하부에 설치된 한 쌍의 합지롤러(42) 사이로 통과시키면서 압착하여 전면판(32)과 후면판(34) 및 코어판(36)이 서로 일체화되도록 합지한다(ST5).In this way, the bottom and back of the core plate 36 to be transported along a predetermined transport path using a separate adhesive coating device 40 to apply an adhesive for adhesion with the front plate 32 and the back plate 34 and (ST4), a pair of the front plate 32 and the rear plate 34 which are transported side by side from the top and bottom side with the core plate 36 coated with the adhesive therebetween are installed in the upper and lower portions at a predetermined position on the transfer path Pressing while passing between the paper rollers 42, the front plate 32, the back plate 34 and the core plate 36 is laminated so as to be integrated with each other (ST5).

상기의 합지단계(ST5)를 거쳐 일체화된 상태로 배출·이송되는 건축용 패널의 진행방향 앞쪽에서 전면판(32)과 후면판(34) 사이에 형성된 공간부의 높이에 해 당되는 두께로 절단된 글래스울(Glass wool) 또는 락울(Rock wool)의 불연재(38)를 상기 전면판(32)과 후면판(34) 사이의 공간부에 밀어 끼워 충전(充塡)시키면(ST6) 본 발명에 따른 불연성 건축용 패널(30)이 제조된다. Glass cut to a thickness corresponding to the height of the space portion formed between the front plate 32 and the rear plate 34 in the forward direction of the building panel discharged and transported in an integrated state through the lamination step ST5. When the nonflammable material 38 of wool or rock wool is pressed into the space between the front plate 32 and the back plate 34 to be filled (ST6), the non-combustible according to the present invention Building panel 30 is manufactured.

도 1은 일반적인 건축용 패널을 나타내는 부분 단면을 보인 사시도이다.1 is a perspective view showing a partial cross-sectional view showing a general building panel.

도 2는 본 발명에 따른 불연성 건축용 패널을 나타내는 사시도이다.2 is a perspective view showing a non-combustible building panel according to the present invention.

도 3은 도 2의 확대 단면도이다.3 is an enlarged cross-sectional view of FIG. 2.

도 4는 본 발명에 따른 불연성 건축용 패널의 제조과정을 나타내는 구성도이다. 4 is a configuration diagram showing a manufacturing process of a non-combustible building panel according to the present invention.

도 5는 본 발명에 따른 불연성 건축용 패널의 제조방법을 나타내는 공정도이다.5 is a process chart showing a manufacturing method of a non-combustible building panel according to the present invention.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

32 : 전면판 34 : 후면판32: front panel 34: rear panel

36 : 코어판 38 : 불연재층36 core plate 38 nonflammable material layer

40 : 접착제도포장치 42 : 합지롤러. 40: adhesive coating device 42: lamination roller.

Claims (2)

알루미늄, 스테인레스스틸, 아연도금 금속(Galvanized:GI), 전기도금 금속(Electro Galvanized: EGI)의 비철금속 또는 금속재로 이루어지며, 설계에 따라 정해진 크기와 0.1∼5.0mm의 두께를 갖는 전면판(32)과; Aluminum, stainless steel, galvanized metal (GI), electroplated metal (EGI) non-ferrous metals or metal materials, the front plate 32 having a size and a thickness of 0.1 ~ 5.0mm according to the design and; 상기 전면판(32)으로부터 뒤쪽으로 정해진 거리 만큼 이격된 위치에서 나란히 배치되며, 전면판(32)과 마찬가지로 알루미늄, 스테인레스스틸, 아연도금 금속(Galvanized:GI), 전기도금 금속(Electro Galvanized: EGI)의 비철금속 또는 금속재로 이루어지며, 설계에 따라 정해진 크기와 0.1∼5.0mm의 두께를 갖는 후면판(34)과; It is arranged side by side at a distance separated from the front plate 32 by a predetermined distance, as in the front plate 32, aluminum, stainless steel, galvanized metal (GI), electroplating metal (Electro Galvanized: EGI) It is made of a non-ferrous metal or metal material, and the back plate 34 having a size and a thickness of 0.1 ~ 5.0mm according to the design; 비철금속 또는 금속재의 철판을 파형(Wave)으로 성형시킨 구조로 이루어지고, 상기 전면판(32)과 후면판(34) 사이에 배치되어 접착제에 의해 접착·결합되는 코어판(36)과; A core plate 36 having a structure in which a non-ferrous metal or a metal plate is formed into a wave, and disposed between the front plate 32 and the rear plate 34 to be bonded and bonded by an adhesive; 글래스울(Glass wool) 또는 락울(Rock woo)의 불연성재질로 이루어지며, 상기 코어판(36)에 의하여 구획되는 전면판(32)과 후면판(34) 사이의 공간부에 채워지는 불연재층(38)을 포함하는 것을 특징으로 하는 불연성 건축용 패널.A nonflammable layer made of glass wool or rock woo, and filled with a space between the front plate 32 and the back plate 34 partitioned by the core plate 36 ( Non-combustible building panel comprising 38). 전면판(32)과 후면판(34)으로 사용되는 0.1∼5mm의 두께를 갖는 알루미늄판이나 스테인레스스틸판 또는 아연도금 금속판이나 전기도금 금속판을 설계에 따라 정해진 폭과 길이로 절단하고, 각각 롤(Roll)형태로 감아주는 전·후면판 준비단 계(ST1)와; An aluminum plate, a stainless steel plate, a galvanized metal plate, or an electroplated metal plate having a thickness of 0.1 to 5 mm used as the front plate 32 and the back plate 34 is cut to a width and length determined according to the design, and rolls ( A front and rear plate preparation step (ST1) wound in a roll form; 코어판(36)으로 사용되는 금속재 또는 비철금속재 플레이트를 파형으로 절곡·성형한 후 이를 롤형태로 감아주는 코어판 준비단계(ST2)와; A core plate preparation step (ST2) of bending and molding a metal or non-ferrous metal plate used as the core plate 36 in a wave form and then winding it in a roll form; 전면판롤(32a)과 후면판롤(34a)을 상하로 배치하고, 코어판롤(36a)을 전면판롤(32a)과 후면판롤(34a) 사이에 배치한 상태에서 전면판(32)과 후면판(34) 및 코어판(36)의 외측단을 반대쪽에서 당겨주는 방식으로 정해진 이송경로를 따라 동시에 연속·이송시키는 이송단계(ST3)와; The front plate 32 and the rear plate 34 are disposed up and down, and the core plate roll 36a is disposed between the front plate roll 32a and the back plate roll 34a. ) And a transfer step (ST3) for simultaneously and continuously moving along a predetermined transfer path in such a manner as to pull the outer end of the core plate 36 from the opposite side; 이송되는 코어판(36)의 저면과 후면에 별도의 접착제도포장치(40)를 이용하여 접착제를 도포하는 접착제 도포단계(ST4)와; An adhesive application step (ST4) for applying an adhesive using a separate adhesive coating device 40 on the bottom and rear surfaces of the transferred core plate 36; 전면판(32)과 후면판(34) 및 접착제가 도포된 코어판(36)을 그 이송경로상의 상하부에 설치된 한 쌍의 합지롤러(42) 사이로 통과·압착시켜 일체화되도록 하는 합지단계(ST5)와; Lamination step (ST5) to pass and press the front plate 32, the back plate 34 and the core plate 36 coated with adhesive between the pair of lamination rollers 42 installed on the upper and lower portions of the transfer path so as to be integrated. Wow; 상기 합지단계(ST5)를 거쳐 이송되는 건축용 패널의 진행방향 앞쪽에서 전면판(32)과 후면판(34) 사이의 공간부의 높이에 해당되는 두께로 절단된 글래스울(Glass wool) 또는 락울(Rock wool)의 불연재(38)를 상기 전면판(32)과 후면판(34) 사이에 형성된 공간부내로 밀어 끼워 충전(充塡)시키는 불연재층 충전단계(ST6)를 포함하는 것을 특징으로 하는 불연성 건축용 패널의 제조방법.Glass wool or rock wool cut to a thickness corresponding to the height of the space portion between the front plate 32 and the rear plate 34 in the front of the building panel conveyed through the lamination step ST5. nonflammable building material comprising a nonflammable layer filling step (ST6) of the non-combustible material 38 of the wool by pushing into the space formed between the front plate 32 and the back plate 34. Method of manufacturing the panel.
KR1020090020065A 2009-03-10 2009-03-10 Structural panel filled with noninflammable material and manufacturing process of the same KR101101326B1 (en)

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* Cited by examiner, † Cited by third party
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CN110847488A (en) * 2019-11-28 2020-02-28 江苏九九铝业有限公司 Aluminum plate device with sound absorption function
CN114961025A (en) * 2022-06-28 2022-08-30 山东取德建筑材料股份有限公司 Assembled anti-cracking light composite wallboard

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* Cited by examiner, † Cited by third party
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JPH10196040A (en) 1997-01-17 1998-07-28 Kai Kenchiku Sekkei Jimusho:Kk Panel for construction
JP4065965B2 (en) * 1999-04-28 2008-03-26 栄 鈴木 Structural panel
JP2003225957A (en) 2002-02-01 2003-08-12 Araco Corp Method for manufacturing honeycomb sandwich panel using vegetation core and core supplying device used in the method
KR100830923B1 (en) * 2007-08-14 2008-05-22 (주)성미 Fire panel for vessel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110847488A (en) * 2019-11-28 2020-02-28 江苏九九铝业有限公司 Aluminum plate device with sound absorption function
CN114961025A (en) * 2022-06-28 2022-08-30 山东取德建筑材料股份有限公司 Assembled anti-cracking light composite wallboard
CN114961025B (en) * 2022-06-28 2023-10-27 山东取德建筑材料股份有限公司 Assembled anti-cracking light composite wallboard

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