KR20100079247A - Back side illumination image sensor and method for manufacturing the same - Google Patents
Back side illumination image sensor and method for manufacturing the same Download PDFInfo
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- KR20100079247A KR20100079247A KR1020080137674A KR20080137674A KR20100079247A KR 20100079247 A KR20100079247 A KR 20100079247A KR 1020080137674 A KR1020080137674 A KR 1020080137674A KR 20080137674 A KR20080137674 A KR 20080137674A KR 20100079247 A KR20100079247 A KR 20100079247A
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- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
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Abstract
Description
Embodiments relate to a back-receiving image sensor.
An image sensor is a semiconductor device that converts an optical image into an electrical signal, and is a charge coupled device (CCD) image sensor and a CMOS image sensor (CIS). Separated by.
In the prior art, a photodiode is formed on a substrate by ion implantation. As the size of the photodiode decreases for the purpose of increasing the number of pixels without increasing the chip size, the image quality decreases due to the reduction of the area of the light receiver.
In addition, since the stack height is not reduced as much as the area of the light receiving unit is reduced, the number of photons incident on the light receiving unit is also decreased due to the diffraction phenomenon of light called Airy Disk.
As an alternative to overcome this, an attempt has been made to receive light through the wafer back side to minimize the step difference on the top of the light receiving unit and to eliminate the interference of light due to metal routing (back light receiving image sensor). ought.
The back light receiving image sensor according to the prior art performs a back side grinding process (Back Side Grinding) to remove the back side of the substrate to a predetermined thickness after the wiring process with the light receiving element on the front of the substrate. This is to match the distance between the external module and the optical lens by grinding the back side of the substrate to an appropriate thickness.
However, the conventional back light receiving image sensor uses a silicon on insulator (SOI) wafer as a donor wafer in which a light receiving element and a circuit part are formed, and then uses a handle wafer and bonding. Let's do it. Thereafter, the backside polishing process is performed on the donor wafer.
The backside polishing process of the donor wafer according to the prior art is as follows.
First, donor wafer backside grinding is performed to leave dozens of micrometers on the basis of BOX (Buried Oxide). Thereafter, an etch-back is performed to complete a backside thinning process.
However, in the technology of the conventional back-receiving image sensor, a logic circuit portion and a photodiode (PD) are formed together in a prime wafer, which is a donor wafer, and a back polishing process is performed after an interconnection process. The remaining donor substrate after the back polishing process is so thin that it is difficult to follow-up. Therefore, according to the prior art, there is a problem that a separate process requiring a support plate, which is a handle wafer, is required.
In addition, according to the conventional technology of the back light receiving image sensor, a photodiode PD is formed in a pixel region of a prime wafer, which is a donor wafer, and a readout circuit is provided on one side of the photodiode of the pixel region. As a result, there is a problem in that the fill factor for the pixel area is reduced by the readout circuit area.
In addition, according to the prior art, wafer edge thinning occurs when the donor wafer backside grinding process is performed. Accordingly, in the subsequent etch-back process, the wafer edge chip may have a defect, thereby causing a problem of economic deterioration.
In addition, according to the related art, the wafer center is also exposed to plasma damage during an etch-back process having a thickness of several tens of micrometers, thereby increasing the possibility of deterioration of image sensor performance. There is a problem.
On the other hand, according to the prior art, the photodiode is deposited with amorphous Si, or the readout circuitry is formed on a silicon substrate, and the photodiode is formed on another wafer, and then wafer-to-wafer bonding. (Wafer-to-Wafer Bonding), an image sensor (hereinafter, referred to as a "3D image sensor") is formed in which a photodiode is formed on a readout circuit. The photodiode and lead-out circuit are connected via a metal line.
However, according to the prior art of the 3D image sensor, the wafer bonding with the lead-out circuit formed to the wafer with the photodiode is inevitably carried out. have. For example, according to the related art, a wiring is formed on a lead-out circuit and wafer-to-wafer bonding is performed so that the wiring and the photodiode contact each other, and the wiring and the photodiode are not only properly contacted. Furthermore, ohmic contact between the wiring and the photodiode is difficult. In addition, according to the prior art, there is a problem that a short is generated in the wiring for electrically connecting the photodiode, and there is a research to prevent the short, but there is a problem in that a complicated process is required.
In the conventional BSI (back side illumination) CIS, there is an advantage of improving the signal to noise ratio by increasing the amount of light in the determined pixel size, but the pixel size itself There is a disadvantage that can not be large. The embodiment can increase the pixel size significantly by changing the photo diode design and the formation method at a given pixel pitch, thereby increasing the signal to noise ratio more than the current BSI. In addition, an object of the present invention is to provide a rear light receiving image sensor and a method of manufacturing the same, which can further reduce the pixel size.
In addition, the embodiment provides a back-receiving image sensor and a method of manufacturing the back-receiving image sensor that can secure the mechanical strength necessary to proceed to the subsequent process even after the backside grinding process (BackSide Grinding) without a separate support plate (support plate) To provide.
In addition, the embodiment is to provide a rear light-receiving image sensor and a method of manufacturing the same that can approach the
In addition, the embodiment is to provide a back-receiving image sensor and a method of manufacturing the same that can remove the back side of the substrate stably and efficiently.
In addition, the embodiment can maximize the amount of incident light while minimizing the stack of the light receiving unit by forming a readout circuit on the upper side of the light sensing unit, and prevents interference and reflection of light due to metal routing. The present invention provides a rear light receiving image sensor and a method of manufacturing the same.
According to an embodiment, a rear light receiving image sensor may include a light sensing unit formed in a pixel area of a front side of a substrate; An epitaxial layer formed on the entire surface of the substrate on which the light sensing unit is formed; An isolation region formed in the epi layer; An interlayer insulating layer and wiring formed on the entire surface of the epi layer; And a microlens formed on the light sensing unit of the back side of the substrate.
In addition, the manufacturing method of the rear light-receiving image sensor according to the embodiment comprises the steps of forming an ion implantation layer as a whole on the front (Front Side) of the substrate; Forming a light sensing unit in a pixel region of the substrate on which the ion implantation layer is formed; Forming an epitaxial layer on an entire surface of the substrate on which the light sensing unit is formed; Forming an isolation region in the epi layer; Forming an interlayer insulating layer and wiring on the entire surface of the epi layer; Removing the lower side of the substrate based on the ion implantation layer; And forming a microlens on the light sensing unit of the back side of the substrate.
In addition, the manufacturing method of the rear light-receiving image sensor according to the embodiment comprises the steps of forming a light sensing unit in the pixel area of the front (Front Side) of the substrate; Forming an ion implantation layer on the entire surface of the substrate on which the light sensing unit is formed; Forming an epitaxial layer on an entire surface of the substrate on which the ion implantation layer is formed; Forming an isolation region in the epi layer; Forming an interlayer insulating layer and wiring on the entire surface of the epi layer; Removing the lower side of the substrate based on the ion implantation layer; And forming a microlens on the light sensing unit of the back side of the substrate.
In addition, the manufacturing method of the rear light-receiving image sensor according to the embodiment comprises the steps of forming a light sensing unit in the pixel area of the front side (Front Side) of the substrate including a buried insulating layer; Forming an epitaxial layer on an entire surface of the substrate on which the light sensing unit is formed; Forming an isolation region in the epi layer; Forming an interlayer insulating layer and wiring on the entire surface of the epi layer; Removing a lower side of the substrate based on the buried insulation layer; And forming a microlens on the light sensing unit of the back side of the substrate.
According to an embodiment of a back-receiving image sensor and a method of manufacturing the same, a pixel pitch is given to an area of a photo diode by changing a pixel design and a process of a CIS to which a conventional BSI method is applied. In addition, the signal to noise ratio can be greatly improved, and the current pixel size can be further reduced. In other words, the embodiment extends the photodiode to the lower portion of the device isolation layer, and the fill factor approaches 100% by using an area corresponding to the pixel pitch as the photodiode. You can.
In addition, according to the embodiment, the photodiode is formed on the substrate in order to secure the mechanical strength necessary for the subsequent process even after the backside grinding process (BackSide Grinding) without a separate support plate in the rear light receiving image sensor, After forming the epi layer on the epitaxial layer, the logic layer is formed on the epi layer so that the epi layer plays the same role as the supporting substrate, so that the thickness of the remaining substrate can be kept thick and there is no bonding process of the supporting substrate. There is an effect that can significantly reduce the time and cost of the process.
In addition, according to the embodiment, the back surface of the substrate may be stably and efficiently removed by using an ion implantation technique. In other words, according to the embodiment, back grinding and etching back are not necessary due to the ion implantation and the cleaving, which causes problems such as edge die failure and plasma damage. There is an advantage that does not.
Further, according to the embodiment, since the final grinding on the donor wafer does not proceed, there is an advantage that damage to the light sensing unit and the circuit unit can be prevented.
In addition, according to the embodiment, an epi wafer may be used as a donor wafer, and is easily manufactured without the need for a bonding process in a 3D image sensor that forms a photodiode on the upper side of the circuit. Therefore, there is no problem of bonding, problems of contact, and the like.
In addition, according to the embodiment, the amount of incident light may be maximized by minimizing the stack of the upper part of the light receiving unit, and the light characteristic of the image sensor may be maximized by eliminating interference and reflection of light due to metal routing.
Hereinafter, a back light receiving image sensor and a method of manufacturing the same according to an embodiment will be described in detail with reference to the accompanying drawings.
In the description of the embodiments, where it is described as being formed "on / under" of each layer, it is understood that the phase is formed directly or indirectly through another layer. It includes everything.
The present invention is not limited to the CMOS image sensor, and can be applied to any image sensor such as a CCD image sensor.
(First embodiment)
1 is a cross-sectional view of a rear light receiving image sensor according to a first embodiment.
The rear light receiving image sensor according to the first embodiment includes a
According to the back-receiving image sensor according to the first embodiment and a manufacturing method thereof, the pixel pitch and the pixel pitch of the photodiode are changed by changing the pixel design and process of the CIS to which the conventional BSI method is applied. By greatly increasing the pixel pitch, the signal to noise ratio can be greatly improved, and the current pixel size can be further reduced. In other words, the embodiment extends the photodiode to the lower portion of the device isolation layer, and the fill factor approaches 100% by using an area corresponding to the pixel pitch as the photodiode. You can.
In addition, according to the rear light receiving image sensor according to the first embodiment, in order to ensure the mechanical strength necessary to proceed to the subsequent process even after the back grinding (Back Grinding) without a separate support plate (support plate) in the rear light receiving image sensor The photodiode is formed on the substrate, the epi layer is formed on the substrate, and then the logic circuit part is formed on the epi layer so that the epi layer plays the same role as the supporting substrate, so the substrate remains after the back grinding process. It can maintain the thickness of the thick, there is no bonding process of a separate support substrate has the effect that can significantly reduce the time and cost required for the process.
Hereinafter, a method of manufacturing the rear light receiving image sensor according to the first embodiment will be described with reference to FIGS. 2 to 7.
First, as illustrated in FIG. 2, the
In the method of manufacturing the back-receiving image sensor according to the first embodiment, an epi wafer may be used as the
In the first embodiment, the
That is, since the thickness of the
In the first embodiment, the
Alternatively, as another example of the first exemplary embodiment, the
Alternatively, as another example of the first embodiment, the
Meanwhile, in the first embodiment, the
Next, as shown in FIG. 3, the first
According to the rear light-receiving image sensor and the manufacturing method thereof according to the first embodiment, the mechanical strength required to proceed to the subsequent process even after the back grinding process (Back Grinding) without a separate support plate in the rear light-receiving image sensor The photodiode is formed on the substrate, and the
Next, as shown in FIGS. 4 and 5, a lead-out circuit serving as a circuit part is formed on the entire surface of the
In addition, the readout circuit may further include a
An
The readout circuit may include a conductive well (not shown) connected to the
For example, an N + well may be made by a high concentration of N-type ion implantation on a part of the entire surface of the
The readout circuit may include a
For example, as shown in FIG. 5, electronic information may move to a floating diffusion region (not shown) through the
The readout circuit may be formed on an inner side surface or an upper side surface of the
Thereafter, the
Next, as shown in FIG. 6, the
On the other hand, in the conventional three-dimensional (3D) image sensor-related patents applying the cleaving technology, the light sensing unit and the lead-out circuit are formed on separate wafers to perform bonding and interconnection processes. The invention is mainstream, and in the prior art, a hydrogen or helium ion implantation process for forming a cleaving layer is performed immediately before bonding.
However, according to the prior art of the 3D image sensor, there is a problem in that the electrical connection between the lead-out circuit and the photodiode is difficult to be made properly, and there is a problem in that short circuit occurs in the wiring for the electrical connection with the photodiode.
On the other hand, in the prior art of the 3D image sensor, the hydrogen or helium ion implantation process is possible just before bonding, so that the electrons generated in the light sensing unit are transferred to the electronic circuit and converted into voltage, so that the photodiode (PD) is used in the light sensing unit. Since only a metal and an interlayer insulating film need to be formed, it is possible.
However, in the first embodiment, the
Therefore, when the process scheme of the first embodiment is used, an ion implantation process using hydrogen or helium immediately before bonding as in the prior art is impossible, and the
Next, as shown in FIG. 7, the
In an embodiment, the
According to the back-receiving image sensor according to the first embodiment and the manufacturing method thereof, the pixel pitch and the pixel pitch of the photodiode are changed by changing the pixel design and process of the CIS to which the conventional BSI method is applied. By greatly increasing the pixel pitch, the signal to noise ratio can be greatly improved, and the current pixel size can be further reduced. In other words, the embodiment extends the photodiode to the lower portion of the device isolation layer, and the fill factor approaches 100% by using an area corresponding to the pixel pitch as the photodiode. You can.
In addition, according to the first embodiment, the photodiode is formed on the substrate in order to secure the mechanical strength necessary for the subsequent process even after back grinding without a separate support plate in the rear light receiving image sensor. After the epi layer is formed on the substrate, a logic portion is formed on the epi layer so that the epi layer plays the same role as the support substrate, so that the thickness of the remaining substrate can be kept thick, and the bonding process of a separate support substrate is performed. There is no effect that can significantly reduce the time and cost of the process.
In addition, according to the first embodiment, the back surface of the substrate can be removed stably and efficiently by using an ion implantation technique.
Further, according to the first embodiment, since the grinding of the donor wafer does not proceed, there is an advantage that damage to the light sensing unit and the circuit unit can be prevented.
Further, according to the first embodiment, the light sensing unit and the circuit unit can be formed by using an epi wafer as a donor wafer.
In addition, according to the first embodiment, an epi wafer may be used as a donor wafer, and a 3D image sensor for forming a photodiode on the upper side of the circuit by forming a light sensing unit and a circuit unit on the epi wafer. It is easy to manufacture without the need for a bonding process, and thus there is an advantage that there is no bonding problem, no contact problem, and the like.
In addition, according to the first embodiment, the amount of incident light can be maximized by minimizing the stack of the upper part of the light receiving unit, and the optical characteristics of the image sensor can be maximized by eliminating interference and reflection of light due to metal routing. have.
(2nd Example)
8 is a process cross-sectional view of a method of manufacturing a back-receiving image sensor according to a second embodiment.
The second embodiment may employ the features of the manufacturing method of the back-receiving image sensor according to the first embodiment.
Meanwhile, unlike the first embodiment, the second embodiment may remove the lower side of the
That is, in the second embodiment, the
Thereafter, the lower side of the
According to the second embodiment, a method of greatly increasing the area of a photodiode at a given pixel pitch by changing a pixel design and a process of a CIS to which a conventional BSI method is applied, Not only can the signal to noise ratio be greatly improved, but the current pixel sign can be further reduced. In other words, the embodiment extends the photodiode to the lower portion of the device isolation layer, and the fill factor approaches 100% by using an area corresponding to the pixel pitch as the photodiode. You can.
The present invention is not limited to the described embodiments and drawings, and various other embodiments are possible within the scope of the claims.
1 is a cross-sectional view of a rear light receiving image sensor according to an embodiment.
2 to 7 are process cross-sectional views of a method of manufacturing a back-receiving image sensor according to a first embodiment.
8 is a process cross-sectional view of a method of manufacturing a back-receiving image sensor according to a second embodiment;
Claims (16)
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Cited By (1)
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KR101420503B1 (en) * | 2012-01-31 | 2014-07-16 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Apparatus and Method for Reducing Dark Current in Image Sensors |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101420503B1 (en) * | 2012-01-31 | 2014-07-16 | 타이완 세미콘덕터 매뉴팩쳐링 컴퍼니 리미티드 | Apparatus and Method for Reducing Dark Current in Image Sensors |
US9379275B2 (en) | 2012-01-31 | 2016-06-28 | Taiwan Semiconductor Manufacturing Company, Ltd. | Apparatus and method for reducing dark current in image sensors |
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