KR20100074018A - Polycarbonate thermoplastic resin composition and molded product using the same - Google Patents

Abstract

PURPOSE: A polycarbonate thermoplastic resin composition is provided to have excellent weld strength and impact strength, to obtain superior properties including heat resistance, thermal stability, and workability, and to be applied to an electronic housing, computer housing, and other office supplies. CONSTITUTION: A polycarbonate thermoplastic resin composition includes 30-90 weight% of a polycarbonate resin, 1-20 weight% of an acrylic copolymer, 0.1-30 weight% of a core-shell graft copolymer including an acrylic shell, and 3-50 weight% of rubber-modified vinyl graft copolymer. The polycarbonate resin is manufactured by reacting diphenols with phosgene, halogen formate, or carbonate ester.

Description

Polycarbonate-based thermoplastic resin composition and molded article using the same {POLYCARBONATE THERMOPLASTIC RESIN COMPOSITION AND MOLDED PRODUCT USING THE SAME}

It relates to a polycarbonate-based thermoplastic resin composition and a molded article using the same.

In general, the polycarbonate resin has a relatively high molding temperature and melt viscosity, so that residual stresses are present in the molded article during injection molding. In addition, the chemical resistance is weak and can be hydrolyzed by moisture. To solve this problem, in order to improve mechanical properties and heat resistance, a blend of a polycarbonate resin and a rubber-modified vinyl graft copolymer is introduced and used.

The blend of the polycarbonate resin and the rubber-modified vinyl-based graft copolymer is a resin mixture having improved workability while maintaining excellent impact resistance, heat resistance, and mechanical strength, and is commonly used in automobile parts, computer housings, and other office equipment. Resin. However, the blend of the polycarbonate resin and the rubber-modified vinyl-based graft copolymer is a weld site that occurs when molding an injection product having two or more gates due to the low compatibility of the polycarbonate resin and the rubber-modified vinyl-based graft copolymer. Very low mechanical strength can be seen at.

On the other hand, it is known that the weld strength increases when the viscosity of the blend is lowered by increasing the molecular weight of the polycarbonate resin in the blend of the polycarbonate resin and the rubber-modified vinyl-based graft copolymer. However, they are complicated due to low viscosity or when thin film molding, the work should be performed at a temperature higher than the molding temperature of the blend of a general polycarbonate resin and rubber modified vinyl-based graft copolymer. If the molding temperature is increased, there is a problem in that the weld strength is lowered, which leads to restrictions on use.

In addition, in order to improve the low compatibility of the polycarbonate resin and the rubber-modified vinyl-based graft copolymer, a compatibilizer having an epoxy-based reactor may be used, but the effect on improving the compatibility is practically insignificant. Since this is lowered, there are restrictions on use for the purpose of improving the weld strength.

One aspect of the present invention is to provide a polycarbonate-based thermoplastic resin composition having excellent weld strength and impact resistance and excellent balance of physical properties such as fluidity, heat resistance and workability.

Another aspect of the present invention is to provide a molded article prepared from the polycarbonate-based thermoplastic resin composition.

One aspect of the invention is (A) polycarbonate resin 30 to 95% by weight; (B) 1 to 20% by weight of the acrylic copolymer; (C) 0.1 to 30 weight percent of a core-shell graft copolymer comprising an acrylic shell; And (D) 3 to 50% by weight of the rubber-modified vinyl-based graft copolymer provides a polycarbonate-based thermoplastic resin composition.

The polycarbonate resin (A) may be prepared by reacting diphenols with phosgene, halogen formate, carbonate ester or a combination thereof.

The acrylic copolymer (B) is 2 to 90% by weight of the first monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer or a combination thereof; And second monomers 10 to 10 of the aromatic vinyl monomer and the aromatic vinyl monomer hetero, the acrylic monomer and the hetero monomer, the hetero ring monomer and the hetero hetero monomer, or a combination thereof. 98 wt% is copolymerized, and an acrylic monomer may be present in at least one of the first monomer and the second monomer. In this case, the first monomer may be grafted to the second monomer and copolymerized. Specifically, the first monomer may be a copolymer of an acrylic monomer and an acrylic monomer which is heterogeneous with the acrylic monomer. It may be a copolymer of acrylate and ethyl acrylate.

The weight average molecular weight of the acrylic copolymer (B) may be 100,000 to 30,000,000 g / mol, specifically, 1,000,000 to 30,000,000 g / mol.

The core-shell graft copolymer (C) comprising the acrylic shell is a rubber polymer polymerized from a monomer of a diene monomer, an acrylic monomer, a silicone monomer, or a combination thereof, an acrylic monomer, a heterocyclic monomer, an aromatic vinyl monomer, An unsaturated nitrile monomer or a combination of unsaturated compounds of these combinations is a grafted copolymer, and the unsaturated compound may comprise at least one acrylic monomer.

The rubber-modified vinyl graft copolymer (D) may include 50 to 95 wt% of a first vinyl monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And a vinyl polymer composed of 5 to 50% by weight of an unsaturated nitrile monomer, an acrylic monomer that is heterogeneous with the acrylic monomer, a heterocyclic monomer that is heterogeneous with the heterocyclic monomer, or a second vinyl monomer of a combination thereof. 5 to 95% by weight of butadiene rubber, acrylic rubber, ethylene / propylene rubber, styrene / butadiene rubber, acrylonitrile / butadiene rubber, isoprene rubber, ethylene-propylene-diene terpolymer (EPDM) rubber, polyorganosiloxane It may be a copolymer grafted to 5 to 95% by weight of the rubbery polymer of the / polyalkyl (meth) acrylate rubber composite or a combination thereof.

The polycarbonate-based thermoplastic resin composition may further include 1 to 40 parts by weight of (E) vinyl copolymer, based on 100 parts by weight of the polycarbonate-based thermoplastic resin composition, wherein the vinyl-based copolymer (E) is an aromatic vinyl monomer. 50 to 95 wt% of a first vinyl monomer of an acrylic monomer, a heterocyclic monomer or a combination thereof; And a copolymer comprising an unsaturated nitrile monomer, an acrylic monomer heterogeneous with the acrylic monomer, a second vinyl monomer heterogeneous heterocyclic monomer with the heterocyclic monomer, or a combination thereof, from 5 to 50 wt%. Can be.

The polycarbonate-based thermoplastic resin composition is an antibacterial agent, heat stabilizer, antioxidant, mold release agent, light stabilizer, compatibilizer, inorganic additive, surfactant, coupling agent, plasticizer, admixture, stabilizer, lubricant, antistatic agent, flame retardant, weathering agent, colorant It may further comprise an additive of a sunscreen, filler, nucleating agent, adhesion aid, pressure-sensitive adhesive or a combination thereof.

Another aspect of the present invention provides a molded article prepared from the polycarbonate-based thermoplastic resin composition.

Other details of aspects of the invention are included in the following detailed description.

Excellent weld strength and shock resistance and excellent balance of physical properties such as fluidity, heat resistance, heat stability, workability, and the like, can be widely applied to electrical and electronic housings, computer housings or other office equipment requiring complex molding of thin films.

Hereinafter, embodiments of the present invention will be described in detail. However, it should be understood that the present invention is not limited thereto, and the present invention is only defined by the scope of the following claims.

Unless stated otherwise in the present specification, "substituted" means that a hydrogen atom in the compound is a halogen group, C1 to C30 alkyl group, C1 to C30 haloalkyl group, C6 to C30 aryl group, C2 to C30 heteroaryl group or Mean substituted by alkoxy group of C1 to C20.

Also, unless stated otherwise in the present specification, “hetero ring monomer” means a monomer having at least one hetero atom of N, O, S or P present in the ring compound.

In addition, unless otherwise specified in the present specification, "heterogeneous" means different kinds, and "heterogeneous acrylic monomer" refers to different acrylic monomers as "heterologous aromatic vinyl monomers." "Different aromatic vinyl monomers, and" heterocyclic monomers "means different heterocyclic monomers.

The polycarbonate-based thermoplastic resin composition according to one embodiment includes (A) a polycarbonate resin, (B) an acrylic copolymer, (C) a core-shell graft copolymer 하는 comprising an acrylic shell, and (D) a rubber-modified vinyl graft. Wit copolymers.

Hereinafter, each component of the polycarbonate-based thermoplastic resin composition according to an embodiment will be described in detail.

(A) polycarbonate resin

The polycarbonate resin may be prepared by reacting diphenols represented by the following Chemical Formula 1 with phosgene, halogen formate, carbonate ester, or a combination thereof.

[Formula 1]

(In the formula 1,

A is a single bond, substituted or unsubstituted C1 to C30 straight or branched alkylene group, substituted or unsubstituted C2 to C5 alkenylene group, substituted or unsubstituted C2 to C5 alkylidene group, substituted Or unsubstituted C1 to C30 straight or branched haloalkylene group, substituted or unsubstituted C5 to C6 cycloalkylene group, substituted or unsubstituted C5 to C6 cycloalkenylene group, substituted or unsubstituted C5 to C10 cycloalkylidene group, substituted or unsubstituted C6 to C30 arylene group, substituted or unsubstituted C1 to C20 linear or branched alkoxylene group, halogen acid ester group, carbonate ester group, CO , S or SO ₂ ,

Each R ₁ and R ₂ are each independently a substituted or unsubstituted C1 to C30 alkyl group, or a substituted or unsubstituted C6 to C30 aryl group,

n ₁ and n ₂ are each independently an integer of 0 to 4).

The diphenols represented by the formula (1) may combine two or more kinds to constitute a repeating unit of the polycarbonate resin. Specific examples of the diphenols include hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl, 2,2-bis (4-hydroxyphenyl) propane (also called 'bisphenol-A'), 2, 4-bis (4-hydroxyphenyl) -2-methylbutane, bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (3-chloro 4-hydroxyphenyl) propane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane, 2 , 2-bis (3,5-dibromo-4-hydroxyphenyl) propane, bis (4-hydroxyphenyl) sulfoxide, bis (4-hydroxyphenyl) ketone, bis (4-hydroxyphenyl) Ether and the like. Among the diphenols, preferably 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane or 1,1-bis (4-hydroxy Oxyphenyl) cyclohexane can be used. Among these, 2, 2-bis (4-hydroxyphenyl) propane can be used more preferably.

The polycarbonate resin may use a weight average molecular weight of 10,000 to 200,000 g / mol, specifically may be used 15,000 to 80,000 g / mol, but is not limited thereto.

The polycarbonate resin may be a mixture of copolymers prepared from two or more diphenols. In addition, the polycarbonate resin may be used a linear polycarbonate resin, branched (branched) polycarbonate resin, polyester carbonate copolymer resin and the like.

Bisphenol-A type | system | group polycarbonate resin etc. are mentioned as said linear polycarbonate resin. Examples of the branched polycarbonate resins include those produced by reacting polyfunctional aromatic compounds such as trimellitic anhydride, trimellitic acid, and the like with diphenols and carbonates. The polyfunctional aromatic compound may be included in an amount of 0.05 to 2 mol% based on the total amount of the branched polycarbonate resin. As said polyester carbonate copolymer resin, what was manufactured by making bifunctional carboxylic acid react with diphenols and a carbonate is mentioned. In this case, as the carbonate, diaryl carbonate such as diphenyl carbonate, ethylene carbonate, or the like may be used.

The polycarbonate resin may be included in an amount of 30 to 95 wt% based on the total amount of the polycarbonate-based thermoplastic resin composition, and specifically, may be included in an amount of 45 to 75 wt%. When the polycarbonate resin is included in the above content range, the balance of physical properties of impact strength, heat resistance and processability is excellent.

(B) acrylic copolymer

When the acrylic copolymer is added to the mixture of the polycarbonate resin and the vinyl copolymer, inter molecular diffusion may be enhanced and miscibility between the polycarbonate resin and the vinyl copolymer may be improved. . As a result, phase separation between the polycarbonate resin and the vinyl copolymer can be effectively reduced, thereby improving weld strength.

The acrylic copolymer includes one or more acrylic monomers, the first monomer comprising an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And a second monomer of the aromatic vinyl monomer and the aromatic vinyl monomer hetero, the acrylic monomer and the hetero monomer, the hetero ring monomer and the hetero ring monomer hetero, or a combination thereof. In this case, at least one of the first monomer and the second monomer may be an acrylic monomer. Specifically, the acrylic copolymer may be a copolymer of an acrylic monomer and an acrylic monomer which is heterogeneous with the acrylic monomer, and more specifically, may be a copolymer of methyl methacrylate and ethyl acrylate.

Specifically, the acrylic copolymer may be one in which the first monomer is grafted to the second monomer and copolymerized, and in the case of the grafted copolymer, the impact strength is excellent.

As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or a combination thereof may be used. Specific examples of the alkyl substituted styrene include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like.

As said acryl-type monomer, the thing of (meth) acrylic-acid alkylester, (meth) acrylic acid ester, or a combination thereof can be used. In this case, the alkyl means C1 to C10 alkyl. Specific examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and the like. Meta) acrylates may be used.

The heterocyclic monomer may be a substituted or unsubstituted C2 to C20 heterocycloalkyl compound, a substituted or unsubstituted C2 to C20 heterocycloalkenyl compound, or a substituted or unsubstituted C2 to C20 heterocycloalkynyl compound Can be. Specific examples of the heterocyclic monomers include maleic anhydride, alkyl or phenyl N-substituted maleimide, or a combination thereof.

The acrylic copolymer may be composed of 2 to 90 weight percent of the first monomer and 10 to 98 weight percent of the second monomer, and when made in the above ratio, improves miscibility with the polycarbonate resin.

The acrylic copolymer may be prepared by emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization, and may have a weight average molecular weight of 100,000 to 30,000,000 g / mol, and specifically, 1,000,000 to 30,000,000 g / mol. It may be used, and more specifically 1,000,000 kPa to 10,000,000 g / mol can be used, and most specifically 1,000,000 kPa to 7,000,000 g / mol can be used. When the acrylic copolymer has a weight average molecular weight in the above range, the morphology between the components is stabilized without impairing the fluidity in the shear rate region at the time of injection.

The acrylic copolymer may be used alone or in the form of a mixture of two or more thereof.

The acrylic copolymer may be included in the amount of # 1 to 20% by weight, specifically, 3 to 10% by weight based on the total amount of the polycarbonate-based thermoplastic resin composition. When the acrylic copolymer is included in the above range, it is excellent in impact resistance, heat resistance and processability.

(C) core-shell graft copolymer comprising an acrylic shell

The core-shell graft copolymer may serve as an impact modifier in the polycarbonate-based thermoplastic resin composition.

The core-shell graft copolymer has a core-shell structure by grafting an unsaturated monomer to a rubber core structure to form a hard shell. The core-shell graft copolymer is polymerized from a monomer of a diene monomer, an acrylic monomer, a silicone monomer or a combination thereof. To the rubbery polymer, an unsaturated monomer of an acrylic monomer, a heterocyclic monomer, an aromatic vinyl monomer, an unsaturated nitrile monomer or a combination thereof is grafted with a copolymer, the unsaturated compound comprising at least one acrylic monomer.

Examples of the diene-based monomers include butadiene of C4 to C6, isoprene, and butadiene may be used. Specific examples of the rubbery polymer in which the diene monomer is polymerized include butadiene rubber, acrylic rubber, styrene / butadiene rubber, acrylonitrile / butadiene rubber, isoprene rubber, and ethylene-propylene-diene terpolymer (EPDM).

Examples of the acrylic monomers include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, n-butyl (meth) acrylate, hexyl (meth) acrylate, and 2-ethylhexyl (meth). ) Acrylates and the like. At this time, ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, 1,4-butylene glycol di (meth) acrylate, allyl ( Curing agents such as meth) acrylate and triallyl cyanurate can be used.

Examples of the silicone-based monomers include hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decademethylmethylcyclopentasiloxane, decedocamethylcyclohexasiloxane, dectrimethyltriphenylcyclotrisiloxane, tet tetramethyltetraphenylcyclotetrasiloxane, and octaphenylcyclotetrasiloxane. Or combinations thereof. At this time, curing agents such as trimethoxymethylsilane, triethoxyphenylsilane, tetramethoxysilane and tetraethoxysilane can be used.

The rubber average particle diameter of the rubbery polymer is preferably 0.4 to 1 µm in terms of impact resistance and color balance maintenance.

Among the unsaturated compounds, an acrylic monomer may be a (meth) acrylic acid alkyl ester, a (meth) acrylic acid ester, or a combination thereof. In this case, the alkyl means C1 to C10 alkyl, and specific examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, and butyl (meth). ) Acrylates and the like, and among these, methyl (meth) acrylate can be used.

The heterocyclic monomer may be a substituted or unsubstituted C2 to C20 heterocycloalkyl compound, a substituted or unsubstituted C2 to C20 heterocycloalkenyl compound, or a substituted or unsubstituted C2 to C20 heterocycloalkynyl compound Can be. Specific examples of the heterocyclic monomers include maleic anhydride, alkyl or phenyl N-substituted maleimide.

As said aromatic vinyl monomer, styrene, C1-C10 alkyl substituted styrene, halogen substituted styrene, or a combination thereof can be used. Specific examples of the alkyl substituted styrene include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like.

As the unsaturated nitrile monomer, an acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof can be used.

Polymethyl methacrylate etc. are mentioned as a polymer formed from the 1 or more types of monomer among the said unsaturated compounds.

The core-shell structure of the copolymer may have an average particle size of 0.1 to 0.5 ㎛ 경우, when the average particle size in the above range is well dispersed in the matrix of the polylactic acid resin when the impact is applied from the outside, the shock absorption It is easy to increase the impact reinforcing effect.

The core-shell copolymer may be composed of 30 to 70 wt% of the rubbery polymer and 30 to 70 wt% of the unsaturated compound grafted thereto. When the copolymer of the core-shell structure is made in the above ratio, compatibility with the polycarbonate resin may be excellent, thereby maximizing the impact reinforcing effect.

The core-shell graft copolymer may be included in an amount of 0.1 to 30 wt% based on the total amount of the polycarbonate-based thermoplastic resin composition, specifically, 1 to 20 wt%. When the core-shell graft copolymer is included in the above content range, an excellent impact reinforcing effect can be obtained, and the mechanical strength of the tensile strength, flexural strength and flexural modulus of the polycarbonate-based thermoplastic resin composition can be improved.

(D) Rubber modified vinyl graft copolymer

The rubber-modified vinyl graft copolymer may be a copolymer in which 5 to 95 wt% of the vinyl polymer is grafted to 5 to 95 wt% of the rubbery polymer.

The vinyl polymer may include 50 to 95% by weight of the first vinyl monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And 5 to 50% by weight of an unsaturated nitrile monomer, an acrylic monomer that is heterogeneous with the acrylic monomer, a heterocyclic monomer that is heterogeneous with the heterocyclic monomer, or a second vinyl monomer of a combination thereof.

As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or a combination thereof may be used. Specific examples of the alkyl substituted styrene include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like.

As said acryl-type monomer, the thing of (meth) acrylic-acid alkylester, (meth) acrylic acid ester, or a combination thereof can be used. In this case, the alkyl means C1 to C10 alkyl. Specific examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and the like. Meta) acrylates may be used.

The heterocyclic monomer may be a substituted or unsubstituted C2 to C20 heterocycloalkyl compound, a substituted or unsubstituted C2 to C20 heterocycloalkenyl compound, or a substituted or unsubstituted C2 to C20 heterocycloalkynyl compound Can be. Specific examples of the heterocyclic monomers include maleic anhydride, alkyl or phenyl N-substituted maleimide.

As the unsaturated nitrile monomer, an acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof can be used.

The rubbery polymers include butadiene rubber, acrylic rubber, ethylene / propylene rubber, styrene / butadiene rubber, acrylonitrile / butadiene rubber, isoprene rubber, ethylene-propylene-diene terpolymer (EPDM) rubber, polyorganosiloxane / polyalkyl (Meth) acrylate rubber composites or combinations thereof may be used.

The rubber particle size of the rubber-modified vinyl graft copolymer may be 0.05 to 4 μm in order to improve impact resistance and surface properties of the molded product. When the rubber particle size is 0.05 to 4 μm, the impact strength is excellent. Can be secured.

The rubber modified vinyl graft copolymer may be used alone or in the form of a mixture of two or more thereof.

Specific examples of the rubber-modified vinyl graft copolymers include graft copolymerization of styrene, acrylonitrile and optionally methyl (meth) acrylate in the form of a mixture of butadiene rubber, acrylic rubber or styrene / butadiene rubber. have.

Other specific examples of the rubber-modified vinyl-based graft copolymers include those obtained by graft copolymerization of methyl (meth) acrylate on butadiene rubber, acrylic rubber or styrene / butadiene rubber.

More specific examples of the rubber-modified graft copolymers include acrylonitrile butadiene styrene copolymer (ABS) graft copolymers.

The rubber-modified vinyl-based graft copolymer is well known to those skilled in the art, and may be any of emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization. Examples include adding the above-mentioned aromatic vinyl monomer in the presence of a rubbery polymer and performing emulsion polymerization or bulk polymerization using a polymerization initiator.

The rubber-modified vinyl graft copolymer may be included in the amount of 3 to 50% by weight, specifically, 5 to 30% by weight based on the total amount of the polycarbonate-based thermoplastic resin composition. When the rubber-modified vinyl-based graft copolymer is included in the content range, the rubber-modified vinyl-based graft copolymer may have an excellent balance of physical properties of impact resistance, modulus, and heat resistance of the polycarbonate-based thermoplastic resin composition.

(E) Vinyl Copolymer

Polycarbonate-based thermoplastic resin composition according to one embodiment may further include a vinyl copolymer.

The vinyl copolymer may include an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination of the first vinyl monomer; And a copolymer comprising an unsaturated nitrile monomer, an acrylic monomer that is heterogeneous with the acrylic monomer, a heterocyclic monomer that is heterogeneous with the heterocyclic monomer, or a second vinyl monomer of a combination thereof.

As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or a combination thereof may be used. Specific examples of the alkyl substituted styrene include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like.

As said acryl-type monomer, the thing of (meth) acrylic-acid alkylester, (meth) acrylic acid ester, or a combination thereof can be used. In this case, the alkyl means C1 to C10 alkyl. Specific examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and the like. Meta) acrylates may be used.

The heterocyclic monomer may be a substituted or unsubstituted C2 to C20 heterocycloalkyl compound, a substituted or unsubstituted C2 to C20 heterocycloalkenyl compound, or a substituted or unsubstituted C2 to C20 heterocycloalkynyl compound Can be. Specific examples of the heterocyclic monomers include maleic anhydride, alkyl or phenyl N-substituted maleimide.

As the unsaturated nitrile monomer, an acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof can be used.

The vinyl copolymer may be composed of 50 to 95% by weight of the first vinyl monomer and 5 to 50% by weight of the second vinyl monomer, and when the ratio is formed, thermochromic and chemical resistance may be improved. .

The vinyl copolymer may be produced as a by-product in the preparation of the rubber modified vinyl graft copolymer, and is particularly used for grafting excess vinyl monomer mixture to a small amount of rubbery polymer or as a molecular weight regulator. This can occur even more when an excessive amount of chain transfer agent is used.

Specific examples of the vinyl copolymers include monomer mixtures of styrene, acrylonitrile and optionally methyl methacrylate; monomer mixtures of α-methylstyrene, acrylonitrile and optionally methylmethacrylate; Or those prepared from monomer mixtures of styrene, α-methylstyrene, acrylonitrile and optionally methyl methacrylate.

The vinyl copolymer may be prepared by emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization, and may have a weight average molecular weight of 15,000 to 300,000 g / mol.

Other specific examples of vinyl copolymers include those prepared from mixtures of methyl methacrylate and optionally methyl acrylate. The vinyl copolymer may be prepared by emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization, and may have a weight average molecular weight of 20,000 to 250,000 g / mol.

Another specific example of the vinyl copolymer is a copolymer of styrene and maleic anhydride, which may be prepared using a continuous bulk polymerization method and a solution polymerization method. The composition ratio of the styrene and maleic anhydride may vary in a wide range, specifically, the content of maleic anhydride may be 5 to 50% by weight based on the total amount of the vinyl copolymer. A wide range of the weight average molecular weight of the styrene and maleic anhydride copolymer may also be used. Specifically, a weight average molecular weight of 20,000 to 200,000 g / mol may be used, and an inherent viscosity of 0.3 to 0.9 dl / g. Can be used.

The vinyl copolymer may be included in the amount of 1 to 40 parts by weight, specifically, 10 to 30 parts by weight based on 100 parts by weight of the polycarbonate-based thermoplastic resin composition. When the vinyl copolymer is included in the content range, the moldability of the polycarbonate-based thermoplastic resin composition is excellent.

(F) other additives

Polycarbonate-based thermoplastic resin composition according to one embodiment may further include an additive.

The additives include antibacterial agents, heat stabilizers, antioxidants, mold release agents, light stabilizers, compatibilizers, inorganic additives, surfactants, coupling agents, plasticizers, admixtures, stabilizers, lubricants, antistatic agents, flame retardants, weathering agents, colorants, sunscreen agents, fillers. , Nucleating agents, adhesion aids, pressure-sensitive adhesives, or a combination thereof can be used.

The antioxidant may be a phenol, phosphite, thioether or amine antioxidant, the release agent is a fluorine-containing polymer, silicone oil, metal salt of stearic acid, montanic acid Metal salts, montanic acid ester waxes or polyethylene waxes may be used. In addition, a benzophenone type or an amine type weathering agent may be used as the weathering agent, a dye or a pigment may be used as the coloring agent, and titanium dioxide (TiO ₂ ) or carbon black may be used as the sunscreen. As the filler, glass fiber, carbon fiber, silica, mica, alumina, clay, calcium carbonate, calcium sulfate, or glass beads may be used, and when such a filler is added, physical properties such as mechanical strength and heat resistance may be improved. have. In addition, talc or clay may be used as the nucleating agent.

The additive may be included in 40 parts by weight or less with respect to 100 parts by weight of the polycarbonate-based thermoplastic resin composition, specifically, may be included in 0.1 to 20 parts by weight. When the additive is included in the above range it is possible to obtain the effect of the additive according to each application and to obtain excellent mechanical properties and improved appearance of the surface.

The polycarbonate-based thermoplastic resin composition according to one embodiment may be prepared by a known method for preparing a resin composition, for example, the components and other additives are mixed at the same time, and then melt-extruded in an extruder to produce pellets. can do.

According to another embodiment, a molded article manufactured by molding the polycarbonate-based thermoplastic resin composition is provided. The polycarbonate-based thermoplastic resin composition may be used in molding products in the field requiring impact resistance, heat resistance and transparency, for example, in office equipment such as automobiles, machinery parts, electrical and electronic parts, computers, and miscellaneous goods. It can be especially useful in the housing of electrical and electronic products such as televisions, computers, printers, washing machines, cassette players, audio and mobile phones.

Hereinafter, preferred embodiments of the present invention will be described. However, the following examples are only preferred embodiments of the present invention, and the present invention is not limited by the following examples.

EXAMPLE

Each component used in the preparation of the polycarbonate-based thermoplastic resin composition according to the embodiment is as follows.

(A) polycarbonate resin

Bisphenol-A polycarbonate (SC-1080, Cheil Industries Co., Ltd.) having a weight average molecular weight (Mw) of 25,000 g / mol was used.

(B) acrylic copolymer

A graft copolymer (K125P, Rohm and Haas, K125P) having a weight average molecular weight of 3,000,000 g / mol of poly (methyl methacrylate-ethyl acrylate) was used.

(C) core-shell graft copolymer comprising an acrylic shell

A methacrylate-butadiene-styrene (MBS) impact modifier (MRC, C223A) was used as a copolymer in which a methacrylate-styrene shell was grafted to a butadiene core containing 70% by weight of butadiene.

(C ') core-shell graft copolymer comprising SAN shell

A copolymer in which a styrene-acrylonitrile (SAN) shell was grafted to a butadiene-ethylacrylate core containing 70% by weight of butadiene was used.

(D) Rubber modified vinyl graft copolymer

Butadiene rubber latex was added so that the butadiene content was 58 parts by weight based on 100 parts by weight of the monomer, and a mixture of 31 parts by weight of styrene, 11 parts by weight of acrylonitrile and 150 parts by weight of deionized water was added as an additive of potassium oleate (starting aid). 1.0 parts by weight, cumene hydroperoxide (initiator) 제 0.4 parts by weight and t-dodecyl mercaptan (chain transfer agent) 0.3 parts by weight were added, followed by reaction at 75 ° C. for 5 hours to prepare an ABS graft copolymer. . A 1% sulfuric acid solution was added to the resulting polymer latex, solidified and dried to prepare a rubber-modified vinyl graft copolymer resin having a core-shell form having an average particle diameter of 0.3 μm in powder form.

(E) Vinyl Copolymer

To a mixture of 71 parts by weight of styrene, 29 parts by weight of acrylonitrile and 120 parts by weight of deionized water, 0.17 part by weight of azobisisobutyronitrile, 0.4 part by weight of t-dodecyl mercaptan and 0.5 part by weight of tricalcium phosphate were added at 75 ° C. Suspension polymerization was carried out for 5 hours to prepare a SAN copolymer resin. The copolymer was washed with water, dehydrated and dried to obtain a SAN copolymer resin in powder form.

Examples 1 to 3 and Comparative Examples 1 to 3

Each of the components were added to the mixer in the content as shown in Table 1 below, mixed and extruded under the conditions of a nozzle temperature of 260 ° C. using a twin screw extruder having L / D = 35 and Φ = 45 mm. Prepared in pellet form. The prepared pellets were dried at 80 ° C. for at least 5 hours before injection molding. 　　 Specimens for measuring physical properties were prepared using a 10 oz injection machine at an injection temperature of 260 ° C.

[Test Example]

After the specimens prepared in Examples 1 to 3 and Comparative Examples 1 to 3 were allowed to stand at 23 ° C. and 50% of relative humidity (RHD) for 48 hours, the physical properties were evaluated in the following manner, and the results are shown in the following table. 1 is shown.

(1) Weld Impact Strength: After forming a weld at the center of the specimen through both side gates, the Izod impact strength (1/8 ") was measured according to ASTM D256.

(2) Injection flow length: The length after injection was measured using a 140 ton injection molding machine at an injection temperature of 270 ° C and a mold temperature of 70 ° C.

(3) Izod impact strength: Izod impact strength (1/8 ") was measured according to ASTM D256.

TABLE 1

Example Comparative example One 2 3 One 2 3 (A) polycarbonate resin (% by weight) 44 60 58 58 58 47 (B) Acrylic Copolymer (wt%) 5 3 8 8 8 25 (C) core-shell graft copolymer comprising an acrylic shell (% by weight) 8 5 5 - - 4 (C ′) core-shell graft copolymer (% by weight) comprising a SAN shell - - - 5 - - (D) Rubber modified vinyl graft copolymer (% by weight) 18 14 13 13 18 11 (E) Vinyl copolymer (% by weight) 25 18 16 16 16 13 Weld impact strength
(1/8 ", kgfcm / cm) 21 24 26 17 16 33 Injection flow field (mm) 187 172 164 165 171 96 Izod impact strength
(1/8 ", kgfcm / cm) 58 60 57 56 56 47

Through Table 1, Examples 1 to 3 of the poly-carbonate resin, the acrylic copolymer, the core-shell graft copolymer including an acrylic shell, and the rubber-modified vinyl graft copolymer according to the embodiment In this case, it can be confirmed that the weld strength, impact strength and formability are all excellent.

On the other hand, Comparative Example 1 using the core-shell graft copolymer including the SAN shell and Comparative Example 2 without using the core-shell graft copolymer including the acrylic shell did not show sufficient weld strength, and In the case of Comparative Example 3 using a copolymer outside the range according to the embodiment it can be seen that the moldability and impact strength is reduced.

The present invention is not limited to the above embodiments, but may be manufactured in various forms, and a person skilled in the art to which the present invention pertains has another specific form without changing the technical spirit or essential features of the present invention. It will be appreciated that the present invention may be practiced as. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive.

Claims (14)

(A) 30 to 95 weight percent of a polycarbonate resin; (B) 1 to 20% by weight of the acrylic copolymer; (C) 0.1 to 30 weight percent of a core-shell graft copolymer comprising an acrylic shell; And (D) rubber modified vinyl graft copolymer 3 to 50 wt% Polycarbonate-based thermoplastic resin composition comprising a. The method of claim 1, The polycarbonate resin (A) is a polycarbonate-based thermoplastic resin composition prepared by reacting with diphenols, phosgene, halogen formate, carbonate ester or a combination thereof. The method of claim 1, The acrylic copolymer (B) is 2 to 90% by weight of the first monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer or a combination thereof; And a second monomer of the aromatic vinyl monomer heterogeneous with the aromatic vinyl monomer, the acrylic monomer heterogeneous with the acrylic monomer, the heterocyclic monomer heterogeneous with the heterocyclic monomer, or a combination thereof. To 98% by weight is copolymerized, At least one of the first monomer and the second monomer is an polycarbonate-based thermoplastic resin composition that is present. The method of claim 3, The acrylic copolymer (B) is a polycarbonate-based thermoplastic resin composition in which the first monomer is grafted to the second monomer and copolymerized. The method of claim 1, The acrylic copolymer (B) is a polycarbonate-based thermoplastic resin composition which is a copolymer of an acrylic monomer and the acrylic monomer of the hetero monomer and the hetero monomer. The method of claim 1, The acrylic copolymer (B) is a polycarbonate-based thermoplastic resin composition is a copolymer of methyl methacrylate and ethyl acrylate. The method of claim 1, The polycarbonate-based thermoplastic resin composition of the weight average molecular weight of the acrylic copolymer (B) is 100,000 to 30,000,000 g / mol. The method of claim 1, The polycarbonate-based thermoplastic resin composition of the acrylic copolymer (B) is a weight average molecular weight of 1,000,000 kPa to 30,000,000 g / mol. The method of claim 1, The core-shell graft copolymer (C) comprising the acrylic shell is a rubber polymer polymerized from a monomer of a diene monomer, an acrylic monomer, a silicone monomer, or a combination thereof, an acrylic monomer, a heterocyclic monomer, an aromatic vinyl monomer, Polyunsaturated thermoplastic resin composition of the unsaturated nitrile monomer or a combination of unsaturated compounds graft copolymer, wherein the unsaturated compound comprises at least one acrylic monomer. The method of claim 1, The rubber-modified vinyl graft copolymer (D) may include 50 to 95 wt% of a first vinyl monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And a vinyl polymer composed of 5 to 50% by weight of an unsaturated nitrile monomer, an acrylic monomer that is heterogeneous with the acrylic monomer, a heterocyclic monomer that is heterogeneous with the heterocyclic monomer, or a second vinyl monomer of a combination thereof. 5 to 95% by weight, Butadiene rubber, acrylic rubber, ethylene / propylene rubber, styrene / butadiene rubber, acrylonitrile / butadiene rubber, isoprene rubber, ethylene-propylene-diene terpolymer (EPDM) rubber, polyorganosiloxane / polyalkyl (meth) acrylic And a copolymer grafted to 5 to 95% by weight of a rubbery polymer of a latex rubber composite or a combination thereof. The method of claim 1, The polycarbonate-based thermoplastic resin composition is a polycarbonate-based thermoplastic resin composition further comprising 1 to 40 parts by weight of the (E) vinyl copolymer based on 100 parts by weight of the polycarbonate-based thermoplastic resin composition. The method of claim 11, The vinyl copolymer (E) is 50 to 95% by weight of the first vinyl monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And a copolymer composed of 5 to 50% by weight of an unsaturated nitrile monomer, an acrylic monomer that is heterogeneous with the acrylic monomer, a heterocyclic monomer that is heterogeneous with the heterocyclic monomer, or a combination thereof, and a second vinyl monomer. Phosphorus polycarbonate-based thermoplastic resin composition. The method of claim 1, The polycarbonate-based thermoplastic resin composition is an antibacterial agent, heat stabilizer, antioxidant, mold release agent, light stabilizer, compatibilizer, inorganic additive, surfactant, coupling agent, plasticizer, admixture, stabilizer, lubricant, antistatic agent, flame retardant, weathering agent, colorant And an additive of a sunscreen, a filler, a nucleating agent, an adhesion aid, an adhesive, or a combination thereof. A molded article prepared from the polycarbonate-based thermoplastic resin composition according to any one of claims 1 to 13.