KR20100059269A - Flux cored wire for gas shielded arc welding of high tensile strength steel - Google Patents

Flux cored wire for gas shielded arc welding of high tensile strength steel Download PDF

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KR20100059269A
KR20100059269A KR1020080117973A KR20080117973A KR20100059269A KR 20100059269 A KR20100059269 A KR 20100059269A KR 1020080117973 A KR1020080117973 A KR 1020080117973A KR 20080117973 A KR20080117973 A KR 20080117973A KR 20100059269 A KR20100059269 A KR 20100059269A
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flux
weight
tensile strength
impact toughness
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KR101035723B1 (en
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유철
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현대종합금속 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • B23K35/0266Rods, electrodes, wires flux-cored
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • B23K35/406Filled tubular wire or rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
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  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

PURPOSE: A flux cored wire for gas-shielded arc welding for high tensile strength steel is provided to improve the ductility of a welding part by adding silicon to a steel outer cover and flux and improving the movement of the slag and the outer shape of bead. CONSTITUTION: A flux cored wire for gas-shielded arc welding for high tensile strength steel consists of C 0.03~0.11 weight%, TiO2 3.0~10 weight%, Mn 1.0~4.5 weight%, Si 0.3~2.0 weight%, B 0.002~0.04 weight%, Ni 0.5~3.5 weight%, Mg 0.1~1.5 weight%, Al 0.01~0.8 weight%, one or more kinds 0.1~1.2 weight% selected among Cr, Mo, and V, and the rest consisting of Fe and impurities.

Description

고장력강용 가스실드 아크 용접용 플럭스 충전 와이어{FLUX CORED WIRE FOR GAS SHIELDED ARC WELDING OF HIGH TENSILE STRENGTH STEEL}Flux-filled wire for gas shielded arc welding for high-strength steel {FLUX CORED WIRE FOR GAS SHIELDED ARC WELDING OF HIGH TENSILE STRENGTH STEEL}

본 발명은 인장강도 620MPa급 이상의 고장력강의 용접에 사용되는 플럭스 충전 와이어에 관한 것으로써, 보다 상세하게는 극저온 충격인성 및 내균열성이 뛰어나고 용접작업성이 우수한 고장력강용 가스실드 아크 용접용 플럭스 충전 와이어에 관한 것이다.The present invention relates to a flux-filled wire used for welding high tensile strength steel of tensile strength of 620 MPa or more, and more particularly, a flux-filled wire for gas shielded arc welding for high-strength steel having excellent cryogenic impact toughness and crack resistance and excellent welding workability. It is about.

최근 조선, 해양 구조물, 철골분야에서 구조물의 대형화 추세가 계속되고, 원가절감 및 안전성 향상 등의 목적으로 구조물의 경량화가 추진되고 있어, 사용되는 강재의 고강도화가 빠르게 진행되고 있다. 그러나 이에 부응하는 용접재료 즉, 전자세 용접작업성 및 극저온 충격인성이 우수하고 내균열성이 확보되는 고장력강 용접용 플럭스 충전 와이어의 개발은 현재까지도 더디게 진행되고 있는 실정이다.In recent years, the trend of large-sized structures in shipbuilding, offshore structures, and steel frames continues, and lightweight structures have been promoted for the purpose of cost reduction and safety improvement. Therefore, the strength of steels used is rapidly increasing. However, the development of the welding material corresponding to this, that is, the flux filling wire for high strength steel welding, which is excellent in the electric field welding workability and cryogenic impact toughness, and secures the crack resistance, is still slow.

이에 관련된 기술을 살펴보면 다음과 같다. 일본 특허공개공보 평3-47695호에서는 TiO2, MnO, MgO의 함량 및 TiO2/MgO의 비를 제어하여 용접작업성 및 충격인 성의 향상을 제안하고 있으나, -60℃에서의 극저온 충격인성을 확보하기는 어려운 문제가 있다. 또한 일본 특허공개공보 평8-174275호에서는 C, Si, Mn, P, S, Ni 등의 함량을 규제하고 적정량의 Ta를 첨가함으로써 양호한 충격인성 및 작업능률의 향상을 제안하고 있으나, 양호한 전자세 용접작업성을 확보하는데는 다소 한계가 있었다.The related technologies are as follows. Japanese Unexamined Patent Publication No. 3-47695 proposes to improve welding workability and impact toughness by controlling the content of TiO 2 , MnO, MgO and the ratio of TiO 2 / MgO, but the cryogenic impact toughness at -60 ℃ There is a difficult problem to secure. In addition, Japanese Patent Application Laid-open No. Hei 8-174275 proposes to improve the impact toughness and work efficiency by regulating the content of C, Si, Mn, P, S, Ni, etc. and adding an appropriate amount of Ta, but a good electronic tax There were some limitations in securing weldability.

따라서, 산업현장의 기대에 부응하기 위해서는 인장강도 620MPa급 이상의 고장력강 용접에 있어서, 극저온 충격인성 및 내균열성이 뛰어나고 전자세 용접작업성이 우수한 플럭스 충전 와이어의 개발이 요구된다.Therefore, in order to meet the expectations of the industrial site, development of flux-filled wire excellent in cryogenic impact toughness and crack resistance and excellent in electric field welding work is required for high strength steel welding of tensile strength of 620 MPa or more.

본 발명은 고장력강의 용접후 얻어지는 용접금속의 극저온 충격인성 및 내균열성이 우수하고, 전자세 용접작업성이 우수한 고장력강용 가스실드 아크 용접 플럭스 충전 와이어를 제공한다.The present invention provides a gas shielded arc welding flux-filled wire for high-strength steel that is excellent in cryogenic impact toughness and crack resistance of a weld metal obtained after welding of high-strength steel, and excellent in electric field welding workability.

본 발명은 강재 외피 내에 플럭스가 충전되어 있는 플럭스 충전 와이어에 있어서, 상기 와이어 전중량에 대한 중량 %로, C: 0.03~0.11%, TiO2: 3.0~10%, Mn: 1.0~4.5%, Si: 0.3~2.0%, B: 0.002~0.04%, Ni: 0.5~3.5%, Mg: 0.1~1.5%, Al: 0.01~0.8%, Cr, Mo 및 V로 이루어진 그룹에서 선택된 1종 이상이 0.1~1.2% 포함되고, 나머지는 강재 외피 중의 Fe, 플럭스 중의 철분 및 불가피한 불순물로 이루어지며, 하기 수식 F 값이 110~210을 만족하는 것을 특징으로 하는 고장력강용 가스실드 아크 용접용 플럭스 충전 와이어를 제공한다.The present invention provides a flux-filled wire in which a flux is filled in a steel shell, wherein the weight is based on the total weight of the wire, C: 0.03 to 0.11%, TiO 2 : 3.0 to 10%, Mn: 1.0 to 4.5%, and Si. : 0.3 to 2.0%, B: 0.002 to 0.04%, Ni: 0.5 to 3.5%, Mg: 0.1 to 1.5%, Al: 0.01 to 0.8%, at least one selected from the group consisting of Cr, Mo and V is 0.1 to 1.2%, the remainder is made of Fe in the steel shell, iron in the flux and unavoidable impurities, provides a flux filling wire for gas shielded arc welding for high-strength steel, characterized in that the following formula F value satisfies 110 ~ 210. .

Figure 112008081493030-PAT00002
Figure 112008081493030-PAT00002

상술한 바와 같이, 본 발명은 용접 금속의 극저온 충격인성 및 내균열성이 우수한 동시에 전자세 용접작업성이 우수한 고장력강용 가스실드 아크 용접 플럭스 충전 와이어를 제공한다.As described above, the present invention provides a gas shielded arc welding flux filling wire for high-strength steel, which is excellent in cryogenic impact toughness and crack resistance of weld metal, and also excellent in electric field welding workability.

이하 본 발명에 대하여 상세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명자는 인장강도 620MPa급 이상의 고장력강의 용접에 적합한 가스실드 아크 용접용 와이어의 개발을 위한 연구와 노력을 거듭한 결과, 와이어에 함유되는 C, Mn, B, Ni 등의 함량을 제어하고, 각각의 성분들이 극저온 충격인성과 내균열성에 기여하는 정도 및 그 특성을 고려한 비를 특정함으로써, 극저온 충격인성 및 내균열성이 우수하고 전자세 용접작업성이 우수한 고장력강용 가스실드 아크 용접용 플럭스 충전 와이어를 개발하여, 본 발명을 제안하게 되었다.The present inventors have conducted research and efforts for the development of a gas shielded arc welding wire suitable for welding high tensile steel with a tensile strength of 620 MPa or more, and control the content of C, Mn, B, Ni, etc. contained in the wire, respectively. Flux filling wire for gas shielded arc welding for high-strength steel with excellent cryogenic impact toughness and crack resistance and excellent electric field welding workability by specifying the ratio of the components to the cryogenic impact toughness and crack resistance and its ratio. By developing the present invention was proposed.

이하, 본 발명의 조성성분에 대하여 상세히 설명한다(이하, 중량%).Hereinafter, the component of the present invention will be described in detail (hereinafter,% by weight).

탄소(C)는 본 발명 플럭스 충전 와이어의 강재 외피와 충전된 플럭스에 포함되는 것으로, 용접금속의 인장강도를 유지하고 산화개재물(MnS, Al2O3, SiO2 등)이 용접금속 내부로 침투하는 것을 억제시켜 건전한 용접부를 형성하게 된다. 본 발명에서는 C의 함량을 0.03~0.11%로 제한함이 바람직하다. 그 함량이 0.03% 미만에서는 용접금속의 충격인성 및 인장강도가 열화되고, 반면에 0.11%를 초과하면 인장강도가 과도히 높아지고, 고온균열 저항성이 저하되기 때문이다.Carbon (C) is included in the steel shell and the filled flux of the flux-filled wire of the present invention to maintain the tensile strength of the weld metal and the oxidation inclusions (MnS, Al 2 O 3 , SiO 2, etc.) penetrate into the weld metal. It is suppressed to form a healthy weld part. In the present invention, it is preferable to limit the content of C to 0.03 ~ 0.11%. If the content is less than 0.03%, the impact toughness and tensile strength of the weld metal deteriorate, whereas if it exceeds 0.11%, the tensile strength is excessively high and the high temperature cracking resistance is lowered.

TiO2는 주된 슬래그 형성제로서 용접과정 중 대기로부터 용융지를 보호하며 용접금속을 형성하는 역할을 한다. 본 발명에서는 TiO2의 함량을 3.0~10%로 제한함이 바람직하다. 그 함량이 3.0% 미만이면 아크가 불안정하며 슬래그량이 부족하여 용접금속을 대기로부터 충분히 보호할 수 없고, 그 함량이 10%를 초과하면 슬래그 형성이 과다하고 유동성이 열화되며, 슬래그의 일부가 용접금속 내부에 혼입되어 용접부의 기계적 성질이 저하되기 때문이다.TiO 2 is a major slag forming agent that protects the molten pool from the atmosphere during the welding process and forms a weld metal. In the present invention, the content of TiO 2 is preferably limited to 3.0 to 10%. If the content is less than 3.0%, the arc is unstable and the amount of slag is insufficient to sufficiently protect the weld metal from the atmosphere. If the content is more than 10%, the slag formation is excessive and fluidity is deteriorated. This is because the mechanical properties of the welded portion are reduced due to mixing therein.

망간(Mn)은 탈산제로서 본 발명 플럭스 충전 와이어의 강재 외피와 충전되는 플럭스에 포함되어, 용접금속내 산소량을 저감시키며 용접금속의 강도를 유지하고, 또한 비드 외관을 향상시키는 역할을 하며 오스테나이트 안정화 성분으로써 극저온에서의 충격인성 저하를 방지한다. 본 발명에서는 Mn의 함량을 1.0~4.5%로 제한함이 바람직하다. 그 함량이 1.0% 미만에서는 비드 외관 향상 효과가 미흡하고 용접금속의 인장강도 및 충격인성이 저하되며, 4.5%를 초과하면 아크가 불안정해지고 용융성이 저하되며, 고온균열이 발생할 우려가 있기 때문이다.Manganese (Mn) is included in the flux filled with the steel jacket of the flux-filled wire of the present invention as a deoxidizing agent, thereby reducing the amount of oxygen in the weld metal, maintaining the strength of the weld metal, and also improving the appearance of the beads and stabilizing austenite. As a component, the fall of impact toughness at cryogenic temperatures is prevented. In the present invention, it is preferable to limit the content of Mn to 1.0 ~ 4.5%. If the content is less than 1.0%, the effect of improving the appearance of the beads is insufficient, and the tensile strength and impact toughness of the weld metal are deteriorated. If the content is more than 4.5%, the arc is unstable, the meltability is deteriorated, and high temperature cracking may occur. .

실리콘(Si)은 탈산제로서 본 발명 플럭스 충전 와이어의 강재 외피와 충전되는 플럭스에 포함되어, 용접금속내 산소량을 저감시키며 용접금속의 강도를 유지하고, 비드 외관과 슬래그의 유동성을 향상시키는 역할을 하며, 또한 페라이트 안정화 성분으로써 용접부의 연성을 향상시키는 역할을 한다. 본 발명에서는 그 함량을 0.3~2.0%로 제한함이 바람직한데, 그 함량이 0.3% 미만에서는 첨가에 따른 효과를 얻을 수 없고, 2.0%를 초과하면 아크가 불안정해지고 충격인성이 저하될 우려가 있다. Silicon (Si) is included in the flux that is filled with the steel shell of the flux-filled wire of the present invention as a deoxidizer, thereby reducing the amount of oxygen in the weld metal, maintaining the strength of the weld metal, and improving the appearance of beads and fluidity of the slag. In addition, the ferrite stabilizing component serves to improve the ductility of the weld. In the present invention, the content is preferably limited to 0.3 to 2.0%, but if the content is less than 0.3%, the effect of addition cannot be obtained. If the content exceeds 2.0%, the arc may become unstable and the impact toughness may be lowered. .

보론(B)은 용접시에 BN을 형성하며 입계 페라이트의 생성을 억제하여 조직을 미세화함으로써 용접부의 인장강도 및 충격인성을 향상시키는 역할을 한다. 본 발명에서는 B의 함량을 0.002~0.04%로 제한함이 바람직한데, 이는 0.002% 미만에서는 소정의 효과를 나타내지 못하고, 0.04%를 초과하면 고온균열이 발생할 우려가 크기 때문이다.Boron (B) forms a BN during welding, and serves to improve the tensile strength and impact toughness of the weld by miniaturizing the structure by inhibiting the formation of grain boundary ferrite. In the present invention, it is preferable to limit the content of B to 0.002 ~ 0.04%, because it does not exhibit a predetermined effect at less than 0.002%, because if the content exceeds 0.04% high temperature cracks are likely to occur.

니켈(Ni)은 오스테나이트 안정화 성분으로써 극저온에서의 충격인성을 안정화시키는데 유효한 성분으로, 본 발명에서는 0.5~3.5% 첨가하는 것이 바람직하다. 왜냐하면 그 함량이 0.5% 미만에서는 첨가에 따른 효과를 나타낼 수 없고, 3.5%를 초과하면 용접금속의 강도가 과도하게 증가하고 아크 불안 및 균열을 야기할 수 있기 때문이다.Nickel (Ni) is an austenite stabilizing component and an effective component for stabilizing impact toughness at cryogenic temperatures. In the present invention, it is preferably added 0.5 to 3.5%. This is because if the content is less than 0.5%, the effect of the addition cannot be exhibited, and if the content is more than 3.5%, the strength of the weld metal may be excessively increased and may cause arc anxiety and cracking.

크롬(Cr), 몰리브덴(Mo) 및 바나듐(V)은 용접부의 적정 강도 유지와 충격인성 향상에 기여하는 성분들로써, 본 발명에서는 Cr, Mo 및 V로 이루어진 그룹에서 선택된 1종 이상이 0.1~1.2% 첨가하는 것이 바람직하다. 그 함량이 0.1% 미만이면 소정의 효과를 볼 수 없고, 1.2%를 초과하면 충격인성의 저하 및 균열을 유발할 우려가 있다.Chromium (Cr), molybdenum (Mo) and vanadium (V) are components that contribute to maintaining the appropriate strength of the welded part and improving impact toughness. In the present invention, at least one selected from the group consisting of Cr, Mo and V is 0.1 to 1.2. It is preferable to add%. If the content is less than 0.1%, a predetermined effect is not seen, and if the content is more than 1.2%, there is a fear of causing a decrease in impact toughness and cracking.

마그네슘(Mg)은 강탈산제로서 용접금속내 산소량을 저감시키며 아크 안정성 및 집중성을 향상시킨다. 본 발명에서는 그 함량을 0.1~1.5%로 제한함이 바람직한데, 그 함량이 0.1% 미만에서는 탈산부족으로 인해 충격인성이 저하될 우려가 있고, 1.5%를 초과하면 아크가 불안정해지고 스패터 발생이 많아지며, 용접부의 경화를 유발하여 균열이 발생할 위험이 있다.Magnesium (Mg) is a strong deoxidizer that reduces the amount of oxygen in the weld metal and improves arc stability and concentration. In the present invention, the content is preferably limited to 0.1 to 1.5%. If the content is less than 0.1%, the impact toughness may be reduced due to deoxidation shortage. If the content exceeds 1.5%, the arc becomes unstable and spatter generation occurs. There is a risk of cracking by causing hardening of the weld.

알루미늄(Al)은 강탈산제로서 용접금속내 산소량을 저감시키며 아크 안정성 및 집중성 향상에 효과가 있고, 또한 페라이트 안정화 성분으로써 용접부의 연성을 향상하여 내균열성을 향상시킨다. 본 발명에서는 그 함량을 0.01~0.8%로 제한함이 바람직한데, 0.01% 미만에서는 첨가에 따른 효과를 볼 수 없으며, 0.8%를 초과하면 아크가 불안정해지고 충격인성 저하를 야기할 수 있다.Aluminum (Al) is a strong deoxidizer, which reduces the amount of oxygen in the weld metal, improves arc stability and concentration, and improves the ductility of the weld as a ferrite stabilizing component, thereby improving crack resistance. In the present invention, it is preferable to limit the content to 0.01 to 0.8%, but less than 0.01% can not see the effect of the addition, if it exceeds 0.8% the arc may be unstable and impact toughness may be reduced.

본 발명의 플럭스 충전 와이어는 상기 성분 외에 강재 외피 중의 Fe, 플럭스 중의 철분 및 불가피한 불순물을 포함한다.The flux filling wire of the present invention contains, in addition to the above components, Fe in the steel shell, iron in the flux, and unavoidable impurities.

본 발명에서는 양호한 극저온 충격인성 및 우수한 내균열성의 확보를 위해서, 충격인성을 향상시키는 성분과 용접부의 연성을 증대시켜 내균열성을 향상시키는 성분들간의 비를 적정 범위로 적절히 제어한다.In the present invention, in order to secure good cryogenic impact toughness and excellent crack resistance, the ratio between the component for improving the impact toughness and the component for increasing the ductility of the weld portion to improve the crack resistance is appropriately controlled in an appropriate range.

즉, 각 성분의 오스테나이트 안정화에 기여하는 정도 및 극저온 충격인성에 미치는 영향을 고려하여 Ni, Mn, B에 각각 지수를 부여하고, 페라이트 안정화에 기여하는 정도 및 용접부 연성에 기여하는 영향을 고려하여 Si, Al에 적정한 지수를 부여하였다. 그 다음, 오스테나이트 안정화 성분에 대한 페라이트 안정화 성분의 비를 고려하여 하기 수식 F 값을 구하였으며, 실험으로 얻은 결과를 토대로 그 범위를 설정하였다.In other words, considering the degree of contribution to the austenite stabilization and the impact on the cryogenic impact toughness of each component, the index is given to Ni, Mn, B, respectively, in consideration of the degree of contribution to the ferrite stabilization and the contribution to the weld ductility A proper index was given to Si and Al. Next, considering the ratio of the ferrite stabilizing component to the austenite stabilizing component, the following formula F value was obtained, and the range was set based on the experimental results.

Figure 112008081493030-PAT00003
Figure 112008081493030-PAT00003

본 발명에서 상기 F 값은 110~210을 만족하는 것이 바람직하다. F 값이 110~210의 범위에 있는 경우에는 극저온 충격인성 및 내균열성이 우수하지만, 그 값이 110 미만에서는 극저온 충격인성이 미흡하고, 210을 초과하게 되면 충격인성은 양호하나 내균열성이 저하되는 단점이 있다.In the present invention, the F value is preferably satisfying 110 ~ 210. When the F value is in the range of 110 to 210, the cryogenic impact toughness and crack resistance are excellent, but when the value is less than 110, the cryogenic impact toughness is insufficient, and when it exceeds 210, the impact toughness is good but the crack resistance is good. There is a disadvantage of deterioration.

상기 F값과 -60℃에서의 충격인성 및 균열발생과의 상관관계를 도 1에 표시하였다. 도 1을 참조하면 F 값이 110~210일 때 극저온 충격인성 및 내균열성이 우수한 용접금속을 얻을 수 있다.The correlation between the F value and the impact toughness and crack initiation at −60 ° C. is shown in FIG. 1. Referring to FIG. 1, when the F value is 110 to 210, a weld metal having excellent cryogenic impact toughness and crack resistance may be obtained.

본 발명의 고장력강용 가스실드 아크 용접 플럭스 충전 와이어는 CO2 가스 혹은 Ar과 CO2의 혼합가스 중 어느 것이라도 보호가스로 사용할 수 있다.The high-strength steel gas shielded arc welding flux filling wire of the present invention can be used as a protective gas in any of CO 2 gas or a mixed gas of Ar and CO 2 .

이하 본 발명의 실시예에 대하여 상세히 설명한다.Hereinafter, embodiments of the present invention will be described in detail.

(실시예)(Example)

하기 표 1의 조성을 갖는 직경 1.2㎜의 가스 실드 아크 용접용 플럭스 충전 와이어를 각각 마련하였으며, 이때 사용된 강재 외피의 조성을 외피 전중량에 대한에 대한 중량%로 하기 표 2에 나타내었다.The flux filling wires for gas shield arc welding having a diameter of 1.2 mm having the composition of Table 1 were prepared, respectively, and the composition of the steel shell used was shown in Table 2 as a weight% with respect to the total weight of the shell.

상기와 같이 마련된 각각의 와이어를 이용하여 HT780급 모재에 표 3의 용접조건으로 용접(V형개선 Butt 용접)을 실시하여, 용접금속의 내균열성, 인장강도 및 충격인성을 평가하였으며, 와이어별 전자세 용접작업성을 평가하여 하기 표 4에 나타내었다.Each wire prepared as described above was welded to the HT780 class base metal under the welding conditions shown in Table 3 (V type butt welding) to evaluate the crack resistance, tensile strength and impact toughness of the weld metal. It is shown in Table 4 to evaluate the electron fine welding workability.

균열발생 여부는 용접을 실시하고 168시간이 경과한 후에 비파괴 검사를 통해 평가하였으며, 인장강도는 620N/㎟이상, 충격인성은 -60℃에서 47Joule 이상인 경우를 양호한 것으로 평가하였다. 그리고, 용접작업성은 용접사의 관능평가를 통해 측정하였다. 단, 표 4에서 ⊙는 우수, ○은 양호, △는 보통, ×는 불량을 나타낸다.Cracking was evaluated by non-destructive test after 168 hours after welding. Tensile strength was higher than 620N / mm2 and impact toughness was better than 47 Joule at -60 ℃. And, weldability was measured through the sensory evaluation of the welder. However, in Table 4, (circle) is excellent, (circle) is good, (triangle | delta) is normal, and x represents a defect.

구분division TiO2 TiO 2 CC MnMn SiSi NiNi BB CrCr MoMo VV Cr+Mo+VCr + Mo + V MgMg AlAl F F value 발명예1Inventive Example 1 5.15.1 0.050.05 1.51.5 0.40.4 0.60.6 0.0080.008 0.10.1 0.10.1 0.20.2 0.150.15 0.020.02 138138 발명예2Inventive Example 2 5.55.5 0.070.07 2.52.5 0.70.7 3.43.4 0.0350.035 0.10.1 0.10.1 0.50.5 0.020.02 175175 발명예3Inventive Example 3 99 0.110.11 4.54.5 22 2.92.9 0.0020.002 0.10.1 0.10.1 0.80.8 0.400.40 112112 발명예4Inventive Example 4 99 0.050.05 44 0.350.35 3.53.5 0.0350.035 1.21.2 1.21.2 0.80.8 0.20.2 191191 발명예5Inventive Example 5 5.55.5 0.070.07 1.11.1 0.60.6 3.43.4 0.040.04 0.50.5 0.50.5 1.41.4 0.80.8 129129 발명예6Inventive Example 6 3.53.5 0.060.06 1.31.3 1One 3.23.2 0.0380.038 0.20.2 0.50.5 0.30.3 1.01.0 1.31.3 0.30.3 147147 발명예7Inventive Example 7 7.87.8 0.080.08 3.83.8 0.50.5 3.23.2 0.0350.035 0.50.5 0.50.5 0.650.65 0.010.01 200200 발명예8Inventive Example 8 9.59.5 0.040.04 3.83.8 0.650.65 2.92.9 0.0180.018 0.30.3 0.20.2 0.50.5 0.40.4 0.050.05 170170 발명예9Inventive Example 9 5.65.6 0.030.03 4.24.2 0.80.8 2.52.5 0.0150.015 0.30.3 0.60.6 0.90.9 0.60.6 0.650.65 127127 발명예10Inventive Example 10 4.24.2 0.040.04 4.34.3 0.320.32 2.52.5 0.0080.008 0.40.4 0.40.4 0.80.8 0.010.01 210210 발명예11Inventive Example 11 6.86.8 0.050.05 1.91.9 1.11.1 1.71.7 0.0170.017 0.40.4 0.20.2 0.60.6 0.90.9 0.450.45 110110 발명예12Inventive Example 12 6.36.3 0.080.08 2.32.3 0.350.35 2.22.2 0.0090.009 0.50.5 0.10.1 0.60.6 0.70.7 0.020.02 184184 비교예1Comparative Example 1 4.54.5 0.040.04 0.80.8 0.80.8 3.43.4 0.030.03 0.10.1 0.20.2 0.30.3 0.30.3 0.10.1 151151 비교예2Comparative Example 2 99 0.060.06 1.21.2 2.32.3 3.53.5 0.0060.006 0.50.5 0.20.2 0.10.1 0.80.8 0.30.3 0.50.5 100100 비교예3Comparative Example 3 3.53.5 0.090.09 2.52.5 1.81.8 0.30.3 0.020.02 0.20.2 0.10.1 0.20.2 0.50.5 1One 0.690.69 8686 비교예4Comparative Example 4 5.85.8 0.110.11 1.51.5 0.40.4 1.21.2 0.0430.043 0.10.1 0.20.2 0.30.3 0.80.8 0.10.1 165165 비교예5Comparative Example 5 4.74.7 0.090.09 3.23.2 1.51.5 22 0.0030.003 0.40.4 1One 1.41.4 0.40.4 0.50.5 105105 비교예6Comparative Example 6 6.96.9 0.080.08 4.14.1 1.41.4 3.23.2 0.030.03 0.50.5 0.10.1 0.60.6 0.050.05 0.050.05 143143 비교예7Comparative Example 7 9.59.5 0.040.04 4.34.3 2.12.1 1.71.7 0.020.02 1.21.2 1.21.2 1.71.7 0.20.2 111111 비교예8Comparative Example 8 4.74.7 0.030.03 1.11.1 1.81.8 0.60.6 0.0030.003 0.50.5 0.50.5 1.01.0 0.50.5 0.750.75 6969 비교예9Comparative Example 9 4.04.0 0.080.08 2.22.2 1.51.5 1.11.1 0.0060.006 0.20.2 0.20.2 0.40.4 0.50.5 0.50.5 9292 비교예10Comparative Example 10 4.74.7 0.050.05 4.24.2 1.321.32 3.43.4 0.0380.038 0.50.5 0.20.2 0.70.7 0.50.5 0.0150.015 233233 비교예11Comparative Example 11 6.6. 0.080.08 4.44.4 0.40.4 3.53.5 0.0370.037 0.20.2 0.40.4 0.40.4 1.01.0 1.21.2 0.0120.012 221221 비교예12Comparative Example 12 3.53.5 0.060.06 2.82.8 0.320.32 3.23.2 0.0320.032 0.10.1 0.20.2 0.50.5 0.80.8 0.80.8 0.030.03 216216 비교예13Comparative Example 13 6.56.5 0.050.05 1.21.2 1.71.7 2.42.4 0.030.03 0.20.2 0.20.2 1.21.2 0.80.8 101101

구분division CC SiSi MnMn PP SS FeFe 함량(중량%)Content (% by weight) 0.0250.025 0.020.02 0.240.24 0.0070.007 0.0040.004 잔부Remainder

모재Base material 루트갭Root gap 각도Angle 적층Lamination 전류electric current 전압Voltage 용접속도Welding speed 입열량Heat input HT780,
35mmt
HT780,
35mmt
5㎜5 mm 40도40 degrees 15pass15pass 280280 3131 25~40
㎝/min
25-40
Cm / min
13~21
KJ/㎝
13-21
KJ / cm

구분division 전자세 용접작업성Electron Welding Weldability 인장강도
(N/㎟)
The tensile strength
(N / mm2)
충격인성
Ve-60℃(Joules)
Impact toughness
Ve-60 ℃ (Joules)
균열발생여부Crack occurrence
발명예1Inventive Example 1 650650 8585 -- 발명예2Inventive Example 2 731731 100100 -- 발명예3Inventive Example 3 785785 8585 -- 발명예4Inventive Example 4 780780 6060 -- 발명예5Inventive Example 5 654654 7979 -- 발명예6Inventive Example 6 850850 105105 -- 발명예7Inventive Example 7 830830 8989 -- 발명예8Inventive Example 8 754754 9090 -- 발명예9Inventive Example 9 690690 8181 -- 발명예10Inventive Example 10 790790 6565 -- 발명예11Inventive Example 11 695695 7171 -- 발명예12Inventive Example 12 825825 6565 -- 비교예1Comparative Example 1 ×× 610610 8080 -- 비교예2Comparative Example 2 ×× 755755 4040 -- 비교예3Comparative Example 3 665665 2424 -- 비교예4Comparative Example 4 784784 7878 발생Occur 비교예5Comparative Example 5 851851 4646 발생Occur 비교예6Comparative Example 6 700700 3838 -- 비교예7Comparative Example 7 ×× 787787 6262 -- 비교예8Comparative Example 8 654654 3535 -- 비교예9Comparative Example 9 784784 3737 -- 비교예10Comparative Example 10 843843 8585 발생Occur 비교예11Comparative Example 11 812812 8080 발생Occur 비교예12Comparative Example 12 774774 9090 발생Occur 비교예13Comparative Example 13 673673 4040 --

상기 표 4에 나타난 바와 같이 발명예 1 내지 12의 경우, 우수한 용접작업성과 기계적 성질(인장강도 및 저온충격인성) 및 내균열성을 나타냄을 알 수 있다.As shown in Table 4, Inventive Examples 1 to 12 show excellent welding workability and mechanical properties (tensile strength and low temperature impact toughness) and crack resistance.

이에 반해 비교예 1은 Mn의 함량의 본 발명의 범위를 벗어난 경우로써, 용접작업성과 인장강도가 미흡하였고, Si의 함량이 본 발명의 범위를 벗어난 비교예 2의 경우에는 용접작업성 및 충격인성이 저하되었다.On the contrary, Comparative Example 1 is outside the scope of the present invention in the content of Mn, welding workability and tensile strength was insufficient, and in the case of Comparative Example 2 in the content of Si outside the scope of the present invention, weldability and impact toughness This was degraded.

또한, 비교예 3은 Ni의 함량이 본 발명의 범위를 벗어나 충격인성이 저하되었으며, 비교예 4는 B의 함량이 본 발명의 범위를 벗어난 경우로써, 내균열성이 저하되었다. In addition, Comparative Example 3 was lowered the impact toughness of the content of Ni out of the range of the present invention, Comparative Example 4 is a case where the content of B is out of the range of the present invention, the crack resistance is reduced.

그리고, Cr, Mo 및 V 함량의 합이 본 발명의 범위를 벗어난 비교예 5는 충격인성이 바람직하지 않았으며, 내균열성이 저하되었다.In Comparative Example 5 in which the sum of Cr, Mo, and V contents were outside the range of the present invention, impact toughness was not preferable, and crack resistance was lowered.

Mg의 함량이 본 발명의 범위를 벗어난 비교예 6 및 7은 각각 충격인성 및 용접작업성이 열화되었다.Comparative Examples 6 and 7 in which the content of Mg was out of the range of the present invention deteriorated impact toughness and weldability, respectively.

또한 수식 F 값이 본 발명범위에 미치지 못하는 비교예 8, 9 및 13의 경우, 내균열성에는 문제가 없었으나, 충격인성이 미흡하였고, 반대로 F 값이 본 발명범위를 초과하는 비교예 10, 11 및 12의 경우는 충격인성은 양호하나 내균열성이 저하되었다.In addition, in the case of Comparative Examples 8, 9, and 13 in which the formula F value did not fall within the scope of the present invention, there was no problem in crack resistance, but the impact toughness was insufficient, and, in contrast, Comparative Example 10, in which the F value exceeded the scope of the present invention, In case of 11 and 12, impact toughness was good, but crack resistance was lowered.

도 1은 수식 F 값과 -60℃ 저온 충격인성 및 균열발생영역을 나타낸 그래프이다. Figure 1 is a graph showing the formula F value and -60 ℃ low temperature impact toughness and crack generation region.

Claims (1)

강재 외피 내에 플럭스가 충전되어 있는 플럭스 충전 와이어에 있어서, 상기 와이어 전중량에 대한 중량 %로, C: 0.03~0.11%, TiO2: 3.0~10%, Mn: 1.0~4.5%, Si: 0.3~2.0%, B: 0.002~0.04%, Ni: 0.5~3.5%, Mg: 0.1~1.5%, Al: 0.01~0.8%, Cr, Mo 및 V로 이루어진 그룹에서 선택된 1종 이상이 0.1~1.2% 포함되고, 나머지는 강재 외피 중의 Fe, 플럭스 중의 철분 및 불가피한 불순물로 이루어지며, 하기 수식 F 값이 110~210을 만족하는 것을 특징으로 하는 고장력강용 가스실드 아크 용접용 플럭스 충전 와이어.Flux-filled wire in which flux is filled in the steel shell, wherein the weight% is based on the total weight of the wire, C: 0.03 to 0.11%, TiO 2 : 3.0 to 10%, Mn: 1.0 to 4.5%, Si: 0.3 to 2.0%, B: 0.002 ~ 0.04%, Ni: 0.5 ~ 3.5%, Mg: 0.1 ~ 1.5%, Al: 0.01 ~ 0.8%, at least one selected from the group consisting of Cr, Mo and V contains 0.1 ~ 1.2% The remainder is made of Fe in the steel shell, iron in the flux and unavoidable impurities, and the flux filling wire for gas shielded arc welding for high tensile strength steel, characterized in that the following formula F value satisfies 110 to 210.
Figure 112008081493030-PAT00004
Figure 112008081493030-PAT00004
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