KR20100022884A - A device for brazing check the a bad movable of a conveyer on flux - Google Patents

A device for brazing check the a bad movable of a conveyer on flux Download PDF

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Publication number
KR20100022884A
KR20100022884A KR1020080081606A KR20080081606A KR20100022884A KR 20100022884 A KR20100022884 A KR 20100022884A KR 1020080081606 A KR1020080081606 A KR 1020080081606A KR 20080081606 A KR20080081606 A KR 20080081606A KR 20100022884 A KR20100022884 A KR 20100022884A
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KR
South Korea
Prior art keywords
brazing
conveyor
flux
collection chamber
furnace
Prior art date
Application number
KR1020080081606A
Other languages
Korean (ko)
Inventor
이만수
Original Assignee
주식회사 삼원에프엠티
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 삼원에프엠티 filed Critical 주식회사 삼원에프엠티
Priority to KR1020080081606A priority Critical patent/KR20100022884A/en
Publication of KR20100022884A publication Critical patent/KR20100022884A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/082Flux dispensers; Apparatus for applying flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/085Cooling, heat sink or heat shielding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/10Aluminium or alloys thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S29/00Metal working
    • Y10S29/004Method or apparatus with brazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S29/00Metal working
    • Y10S29/094Debris remover, catcher, or deflector

Abstract

The present invention relates to a brazing device in which a flow failure of a conveyor due to flux is prevented.

Particularly, in the brazing apparatus in which the solvent coating unit, the solvent drying unit, the brazing furnace, and the cooling unit are sequentially provided along the moving direction of the mesh conveyor,

At least one of the inlet or outlet side of the brazing furnace is composed of a collecting chamber is provided to collect the flux of the particles or molten state.

Accordingly, the conveyance failure of the conveyor due to the curing of the flux is prevented.

Description

Brazing device that prevents malfunction of conveyor by flux {A device for brazing check the a bad movable of a conveyer on flux}

The present invention is a configuration in which a collecting chamber is provided at the inlet or outlet of the brazing apparatus to collect the flux of particles or molten state, the movement of the conveyor by the flux to prevent the conveyance of the conveyor by the flux attached to the conveyor A brazing device in which a defect is prevented.

In general, brazing is to join the base material with a filler metal in which the brazing object is melted by a constant heat below the melting point, and the brazing is heated to below the solidus temperature of the base material. Joining the brazing object to the base material with a filler material having a liquidus temperature of more than 450 ℃.

That is, the filler metal that has reached a certain temperature is melted by the capillary phenomenon, soaking between the base material and the brazing object to join.

Here, the property of expressing the affinity between the base material and the brazing object is called wetting, and if the wetting of the base material to be brazed is bad, the bonding force is reduced, resulting in incomplete bonding.

Conventional continuous brazing automation device, supply base for supplying a base material having a filler material, a preheating unit for preheating the base material supplied from the supply base, a heating unit for heating to braze the base material preheated in the preheating unit to the filler metal, A cooling unit for cooling the base material brazed in the heating unit, an outlet for discharging the cooled base material to the cooling unit, a conveyor belt for continuously transferring the base material from the supply base to the discharge zone, and a drive connected to drive the conveyor belt Contains a motor.

In addition, the preheating unit is provided with a preheating tube for transferring the base material, the preheating tube is built in the preheater to preheat the base material supplied from the supply table, the atmosphere to form the preheated base material by the preheater in a reduced state Atmospheric gas to form a is supplied to the preheating tube.

And the preheating unit is provided with a gas curtain to block the outside air flowing through the supply pipe supply pipe, the heating unit consists of a plurality of zones with a built-in heating heater to sequentially increase the heating temperature for heating the base material, While passing through the plurality of zones, the base material gradually rises in temperature to be brazed into the filler metal.

The brazing device as described above is preheated while passing through the preheating unit, starting with the supply stage, while the to-be-joined material with the filler metal is continuously transferred by the conveyor belt in the state of being set to the jig, and brazing while passing through the heating unit. It is cooled while passing through the cooling unit is discharged to the discharge.

Conventional brazing apparatus using a brazing method associated with such a technique is disclosed in Korean Patent Laid-Open No. 2003-28856, the configuration of which is a conveyor (circulated and rotated by a transmission means 102), as shown in FIG. 104) The plurality of heat sinks are inserted at equal intervals, so that the prefabricated aluminum products are moved forward and moved, so that each of the oil dryers 110, FLUX (solvent) sprayers 120, and FLUX dryers 130 installed above are installed. It is applied to the product.

At this time, the removal of the oil layer formed on the surface of the product by the oil dryer 110 is for smooth adsorption because the powdered FLUX is injected in a mixed state with water, and sprayed on the product by the FLUX dryer 130 Drying the applied FLUX is to remove moisture since the FLUX is applied in a mixed state with water.

Therefore, heating and melting in the brazing furnace 70 by the conveyor 104 in a state where a certain amount of FLUX is applied to the product gap by the oil dryer 110, the FLUX (solvent) sprayer 120, and the FLUX dryer 130. And joining is performed.

However, in the conventional brazing apparatus as described above, the flux melted in the brazing furnace is accumulated in the conveyor while being cured in the cooling unit provided on one side of the brazing furnace, and when the flux is deposited on the conveyor for a long time, the conveyor is caused by interference with surroundings. There is a problem that is stopped, may cause damage to the entire brazing device when the conveyance of the conveyor.

In addition, after stopping the brazing device, it is necessary to disassemble and remove the sediment, which makes the work cumbersome, and the flux sediment accumulates, resulting in an optimum transportation failure, and the reliability of brazing when the flux is deposited on the conveyor. In addition, it is difficult to periodically manage the sediment of the conveyor, which requires a lot of manpower and work time due to maintenance and management.

An object of the present invention for improving the conventional problems as described above, it is possible to check the flux stacking state of the conveyor transported from the inside of the brazing furnace to bring the optimum transport efficiency, the phenomenon that the flux deposited on the conveyor To prevent transfer failure due to hardening of the flux deposited on the conveyor, and to minimize the flux deposited on the conveyor, so that the brazing device can be used for a long time without stopping, and by the flux remaining on the conveyor Provided is a brazing device that prevents movement of a conveyor due to a flux to prevent surface contamination of a brazing object.

In order to achieve the above object, in the brazing apparatus provided with a solvent coating unit, a solvent drying unit and a brazing furnace, a cooling unit sequentially along the moving direction of the mesh conveyor,

The present invention provides a brazing apparatus which prevents a malfunction of a conveyor due to a flux having a collecting chamber provided to collect particles or molten flux at least one of the inlet or the outlet of the brazing furnace.

In addition, the collection chamber of the present invention is to provide a brazing device that is prevented from moving the conveyor by the flux provided with a removable door fan on the outside while the collecting fan is provided on the inside.

In addition, the collection chamber of the present invention is a brazing device that prevents the movement of the conveyor due to the flux is provided with a skid rail to prevent the downward movement of the conveyor in the shape that the flux is recessed in the horizontally lower side of the conveyor to free fall. To provide.

As described above, according to the present invention, it is possible to check the flux stacking state of the conveyor transported from the inside of the brazing furnace, thereby bringing optimum transport efficiency, and preventing the deposition of flux on the conveyor, thereby curing the flux deposited on the conveyor. It prevents the transfer failure by minimizing the flux deposited on the conveyor, and the brazing device is used for a long time without stopping the trouble, and the flux remaining on the conveyor to prevent the surface contamination of the brazing target.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

2A and 2B are respectively a front view and a plan view of a brazing device according to the present invention, and FIGS. 3A and 3B are enlarged front views of the brazing device of the present invention, respectively, and FIG. 4 is a planar view of the brazing device of the present invention, respectively. There is also a lumbar enlargement.

The brazing apparatus 300 of the present invention, the solvent injection unit is applied to the flux is sprayed, and the solvent drying unit equipped with a drying oven to dry the brazing object to which the flux is applied to the desired brazing while moving through the conveyor (310) It is installed to fix the solvent to the brazing object.

In addition, the brazing object passing through the solvent drying unit as the conveyor 310 is a brazing furnace 350 made of a plurality of heating blocks, and a cooling unit 370 made of a water cooling zone 371 or an air cooling zone 375. It is installed to pass sequentially.

In addition, the collecting chamber 400 is provided at at least one of the inlet or the outlet side of the brazing furnace 350.

In addition, the collection chamber 400, the solvent injection portion of the brazing device, the solvent drying unit, the brazing furnace, located in the horizontal direction of the conveyor 310 that is installed to move continuously along the cooling unit in a configuration that is recessed. It is integrally formed on one side of the exhaust fan unit 510 or one side of the cooling unit 370.

In addition, an exhaust unit 510 to which the gas exhaust pipe 515 is connected is respectively provided when connected to the inlet side of the brazing furnace 350 and the one side of the cooling unit 370.

Subsequently, the collection chamber 400 includes a door 403 that can be opened on the outside while a separable collecting fan 401 is provided on the inside, and the door 403 has a transparent material on one side so that the inner circumference can be performed. An internal observation window 403a is provided.

In addition, the collection chamber 400 has a configuration in which a rail 411 is further provided to support and move the conveyor to prevent the conveyor 310 from sag while the upper portion thereof is opened.

On the other hand, when the collection chamber 400 is provided at the inlet side of the brazing furnace 350, a brush is provided on one side of the collection chamber 400 to be transferred in the opposite direction to the conveying direction of the conveyor.

In addition, the collection chamber 400 is installed so that at least one side thereof is received inside the end of the brazing furnace 350 when the inlet or outlet side of the brazing furnace 350 is respectively connected as a flange.

That is, the collection chamber 400 is formed in the brazing furnace 350 and the exhaust unit 510 and the cooling unit 370 connected as flanges to one side thereof.

The operation of the present invention having the above configuration will be described.

As shown in Figures 2 to 4, the brazing object mounted on the conveyor 310 moves through the solvent spraying portion, whereby a certain amount of FLUX is blocked, and the solvent is applied in a mixed state with water while passing through the solvent drying portion. Remove moisture.

When the flux is applied to the brazing object as described above, the braze furnace 350 is transferred to the brazing furnace 350 to be heated and melted and joined.

At this time, the brazing object brazed while passing through the brazing furnace 350 is transferred to the water cooling block 371 of the cooling unit 370 and cooled to a temperature at which the brazing object is not oxidized.

Subsequently, the brazing furnace 350 exhausts nitrogen gas leaking through the exhaust unit 510 connected to the front side and the cooling unit 370 and the gas exhaust pipe 515 connected thereto. do.

In addition, the cooling unit 370 is provided with an air cooling block 375 at the rear of the water cooling block 371 so as to cool the brazing object primarily cooled by water once again through air.

In addition, the present invention is provided with a collection chamber 400 at the inlet side of the brazing furnace 350 to collect the flux that is dropped and deposited when the flux is applied to the brazing object moving through the conveyor (310).

Subsequently, the collecting chamber 400 is provided at the outlet side of the brazing furnace 350 and moved through the conveyor 310 to melt the flux in the brazing furnace that is not infiltrated into the brazing object. do.

At this time, the collection chamber 400, in the configuration that is recessed to the lower side in the horizontal direction of the conveyor 310, the flux of the particulate state deposited on the conveyor or the molten flux melt is dropped and collected.

In addition, the capture chamber 400 is provided with a catch pan 401 that is separable inside to open and easily discharge the door 403 installed to be opened and closed on one side of the capture chamber 400. By collecting the molten flux, it is easily removed when the molten flux is cured or the particulate flux is accumulated, thereby minimizing the flux deposition on the conveyor.

At this time, the door 403, the inner observation window 403a of the transparent material is provided on one side so that the inside can be viewed without opening the door to easily check the state of the flux accumulated inside the collecting pan 401. do.

The collection chamber 400 further includes a rail 411 having an annular bar shape to prevent sagging of the conveyor 310 while the upper portion thereof is opened, and the conveyor 310 is brought into contact with and transported therefrom. It can be easily transported in the horizontal direction without sagging.

On the other hand, when the collecting chamber 400 of the present invention is provided at the inlet side of the brazing furnace 350, a brush (not shown) is provided on one side of the collecting chamber 400 so as to be transferred opposite to the conveying direction of the conveyor. To remove particulate flux that accumulates on the conveyor.

In this case, the brush is fixed to the collecting chamber 400 or a separate rotation conversion gear to the drive motor for transporting the conveyor 310 to rotate in the opposite direction to the configuration to rotate in the opposite direction to rotate in the opposite direction. This will clean the bottom of the conveyor.

As described above, the present invention provides a collecting chamber 400 on at least one of the inlet side and the outlet side of the brazing furnace to prevent the dropping of the flux in the granular state or the molten state and the accumulation of the flux on the conveyor. It is to prevent the conveyance phenomenon of the conveyor due to the increase in the sedimentation layer that occurs when the molten flux falling and deposited on the conveyor is melted or the molten flux falling from the brazing object is hardened in contact with the conveyor.

Figure 1 is a schematic diagram showing a conventional brajang device.

2A and 2B are a front view and a plan view respectively showing a brazing apparatus according to the present invention.

3A and 3B are enlarged front views of the front state of the brazing device of the present invention, respectively.

Figure 4 is an enlarged plan view of the main portion of the brazing device of the present invention, respectively.

* Description of the symbols for the main parts of the drawings *

310 ... conveyor 370 ... cooling part

400 ... chamber 403 ... door

401 capture fan 411 rail

510 Exhaust Unit

Claims (7)

In the brazing device provided with a solvent coating unit, a solvent drying unit, a brazing furnace, and a cooling unit in sequence along the direction of movement of the conveyor, Brazing apparatus that prevents the movement of the conveyor by the flux, characterized in that the collecting chamber is provided to collect the flux of the particles or molten state in at least one of the inlet or outlet side of the brazing furnace. The brazing apparatus of claim 1, wherein the collection chamber is provided at one side of an exhaust unit to which a gas exhaust pipe is connected while being connected to an inlet side of the brazing furnace. The brazing apparatus of claim 1, wherein the collection chamber is connected to one side of a cooling unit connected to an outlet side of the brazing furnace. The conveyance chamber of any one of claims 1 to 3, wherein the collection chamber is provided with a door for opening and closing while a rail for preventing sagging of the conveyor is provided at an upper portion thereof. Brazing device prevented The brazing apparatus according to claim 4, wherein the collection chamber is provided with an internal observation window at one side of the door and a collecting fan detachable at an upper portion thereof. The brazing apparatus of claim 4, wherein the collection chamber further comprises a brush which is rubbed onto the conveyor while being transferred opposite to the conveying direction of the conveyor. The conveyor chamber of claim 4, wherein the collection chamber is installed so that at least a portion of the collection chamber is accommodated inside the end of the brazing furnace when connected to the inlet or the outlet side of the brazing furnace, respectively. Brazing device
KR1020080081606A 2008-08-20 2008-08-20 A device for brazing check the a bad movable of a conveyer on flux KR20100022884A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020080081606A KR20100022884A (en) 2008-08-20 2008-08-20 A device for brazing check the a bad movable of a conveyer on flux

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020080081606A KR20100022884A (en) 2008-08-20 2008-08-20 A device for brazing check the a bad movable of a conveyer on flux

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KR20100022884A true KR20100022884A (en) 2010-03-03

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103128406A (en) * 2013-03-04 2013-06-05 宁波恒升电气有限公司 Soldering tin melting furnace for facilitating soldering tin waste recycling
KR20190107496A (en) * 2018-03-12 2019-09-20 오덕환 brazing apparatus
KR102303290B1 (en) 2020-06-29 2021-09-17 표성민 Direct heating type hydrogen gas furnace
KR102533265B1 (en) * 2023-01-16 2023-05-17 장병규 Heat sink utilizing filler metal

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103128406A (en) * 2013-03-04 2013-06-05 宁波恒升电气有限公司 Soldering tin melting furnace for facilitating soldering tin waste recycling
KR20190107496A (en) * 2018-03-12 2019-09-20 오덕환 brazing apparatus
KR102303290B1 (en) 2020-06-29 2021-09-17 표성민 Direct heating type hydrogen gas furnace
KR102533265B1 (en) * 2023-01-16 2023-05-17 장병규 Heat sink utilizing filler metal

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