KR20090113977A - Process Of Producing Polyester Draw Textured Yarn Having Spun-like Effect - Google Patents

Process Of Producing Polyester Draw Textured Yarn Having Spun-like Effect Download PDF

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KR20090113977A
KR20090113977A KR1020080039710A KR20080039710A KR20090113977A KR 20090113977 A KR20090113977 A KR 20090113977A KR 1020080039710 A KR1020080039710 A KR 1020080039710A KR 20080039710 A KR20080039710 A KR 20080039710A KR 20090113977 A KR20090113977 A KR 20090113977A
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filament
polyester
fineness
spinning
filaments
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KR1020080039710A
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KR100956497B1 (en
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박종희
심승범
권순택
정광수
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엑스플로어(주)
한국섬유개발연구원
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

PURPOSE: A method for manufacturing polyester textured yarns having spun yarn effects is provided to add soft tactility, and to make the texture yarns having spun yarn surfaces by cutting a part of filaments in a sheath part. CONSTITUTION: A method for manufacturing polyester textured yarns includes the following steps of: spinning hetero-fineness filament through a thick and thin spinneret with the spinning speed of 3,800~4,000m/minutes; manufacturing the hetero-fineness filament by fixing and drawing the filament; passing the filament through a friction through a friction false twisting machine with the yarn process speed of 350~450m/min; heat-treating the filament at a temperature of 160~180°C; and interlacing the filament with a condition of the air pressure of 2~3bar.

Description

방적사효과를 가지는 폴리에스테르계 가공사의 제조방법{Process Of Producing Polyester Draw Textured Yarn Having Spun-like Effect}TECHNICAL FIELD [0001] The present invention relates to a process for producing a polyester-based processed yarn having a spun yarn effect,

본 발명은 폴리에스테르계 가공사의 제조방법에 관한 것으로서 보다 구체적으로는 이종섬도의 필라멘트를 동시에 방사할 수 있는 태세형태의 방사구금을 통해 직접방사한 이종섬도의 폴리에스테르계 필라멘트를 가연가공하여 세섬도 필라멘트 부분을 물리적인 힘으로 강제적으로 절단시킴으로써 방적사와 같은 외관효과를 가지도록 한 것이다.The present invention relates to a method for producing a polyester-based processed yarn, and more specifically, to a method for producing a polyester-based processed yarn by twisting polyester-based filaments of different fineness directly spun through a spinning type spinning- The filament portion is forcibly cut by a physical force so as to have the same appearance effect as a spun yarn.

합성섬유 필라멘트는 고유의 물성 때문에 여러분야의 용도로 활용되어 왔으나 고유의 광택이나 외관으로 인해 방적사와 같은 감촉을 나타내기는 어려웠던 실정이었다.Synthetic fiber filaments have been used for various purposes due to their inherent physical properties, but it was difficult to show the same feeling as a spun yarn due to inherent gloss and appearance.

이에 섬유가공업계에서는 여러 가지 방안을 모색하여 방적사와 같은 촉감을 가지는 가공사의 제조를 시도하였다. 복합가연기에서 모우를 발생시키는 찰과장치를 사용하여 모우를 발현시키는 제조기술이 개발되었으나, 찰과장치에 의한 사절성 및 모우발생의 균일성이 좋지 못한 문제가 있었다. In the textile industry, various methods were searched in the field of engineering to manufacture a processed yarn having the same feel as a spun yarn. A manufacturing technique for developing mow by using a scratching device that generates mowing in a multifunctional smoke has been developed. However, there has been a problem that the uniformity of mowing and mowing by the scratching device is poor.

또한, 물성이 상이한 2종의 원사를 공기교락처리 후 연신 및 가연하여 방적 사(Spun Yarn)를 제조하는 기술이 있었으며, 복굴절율이 0.04~0.07 사이의 폴리에틸렌테레프탈레이트(이하 PET라 한다.) 반연신사와 복굴절율이 0.12~0.16사이의 PET 연신사를 공급롤러 전에 합사하여 공기교락처리한 다음, 2종의 원사를 최고 연신배율 차에 의해 연신 및 가연하면 복굴절률이 높은 연신사는 절단하여 모우가 발현되고, 복굴절율이 낮은 반연신사는 가연사 형태에 의한 모우 형성하는 기술이 시도되기도 했다.Further, there has been a technique for producing a spun yarn by stretching and twisting two types of yarns having different physical properties after air entanglement treatment, and there is a technique of producing polyethylene terephthalate (hereinafter, referred to as PET) having a birefringence of 0.04 to 0.07 When a stretched PET yarn having a blend ratio of 0.12 to 0.16 and a birefringence of 0.12 to 0.16 is bundled and air-entangled before the feed roller, and then the two types of yarns are stretched and twisted by the difference in maximum draw ratio, And a technique of forming a moth with a twisted yarn shape has been attempted in a semi-shrine having a low birefringence.

또한, 복굴절율이 0.04인 PET 반연신사와 복굴절율이 0.028인 PET 반연신사를 합사하여 공기교락처리하여 복굴절율이 낮은 0.028 PET 반연신사가 절단되어 모우가 발현되도록 하는 방법과 복굴절률이 0.04인 반연신사와 복굴절율이 0.156인 연신사를 합사하여 공기교락처리 함으로서 연신사가 절단되어 모우가 발현되도록 하는 방법이 소개되고 있으나, 상기 선행기술은 작업성이 불량하고 특히 생산속도가 120m/min정도로서 생산성이 아주 낮은 문제점이 있었다. 또한, 복굴절율이 서로 다른 소재를 각각 방사한 후, 가연단계에서 모우를 형성시키는 제조기술의 경우 2종의 원사를 제조한 다음 복합가연에 의하였기 때문에 공정loss가 높았고 모우발현이 균일하지 못한 문제점이 있었으며 생산속도 저하 등의 문제점을 안고 있었다. In addition, a PET yarn with a birefringence of 0.04 and a PET yarn with a birefringence of 0.028 are folded together and subjected to air entangling treatment to cut the 0.028 PET yarn with low birefringence, A method is disclosed in which a stretched yarn is cut to produce a moult by means of air entanglement with a gentle yarn and a twist yarn having a birefringence of 0.156. However, the prior art has a problem in that workability is poor and production speed is about 120 m / min There was a very low issue. Further, in the case of a manufacturing technique in which a material is formed in the false twisting step after each material having a different birefringence index is radiated, two kinds of yarns are produced, and then the composite loss is caused by the composite false twist, so that the process loss is high and mow expression is not uniform And there was a problem such as a decrease in production speed.

그러므로 본 발명에 의하면 태세형태를 가진 방사구금 제작 및 복합방사기술을 이용하여 섬도차이가 나는 1종의 이종섬도의 필라멘트를 제조한 다음, 사가공 기술을 이용하여 섬도가 낮은 부분을 물리적으로 절단시킴으로써 균일한 모우발현 을 통해 방적사와 같은 촉감과 합섬의 쾌적기능을 가지는 폴리에스테르계 가공사를 높은 공정효율로 제조하는 것을 기술적 과제로 한다. Therefore, according to the present invention, one kind of filament having different fineness is manufactured by using a spinneret manufacturing method and a composite spinning technique having a posture type, and then the filament having a low fineness is physically cut It is a technical task to manufacture a polyester-based processed yarn having a comfortable function of a tactile and synthetic fiber like a spun yarn with a high process efficiency through uniform mow expression.

본 발명에 의하면 이종섬도의 필라멘트를 동시에 방사할 수 있는 태세형태의 방사구금을 통해 방사속도 3,800~4,000m/분으로 직접방사하고 연신비를 2.8~3.2, 열고정 온도를 110~130℃로 하여 연신 및 열고정하여 이종섬도의 폴리에스테르계 필라멘트를 제조한 후, 상기 이종섬도의 폴리에스테르계 필라멘트로 사가공 속도 350~450m/min로 마찰 가연기를 통과시킨 후, 연신비 1.05~1.10으로 연신하고, 사속비(V/R) 1.3~1.4로 조정한 후, 히터온도 160~180℃로 열처리 한 후, 에어압력 2~3bar의 조건으로 인터레이스하는 것을 특징으로 하는 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법이 제공된다.According to the present invention, the yarn is directly radiated at a spinning speed of 3,800 to 4,000 m / min through a spinning spinneret capable of spinning filaments of different fineness at the same time, stretched at a stretching ratio of 2.8 to 3.2, And the polyester filaments having different finenesses were prepared and passed through a friction stirrer at a working speed of 350 to 450 m / min to the polyester filaments of different fineness, followed by drawing at a draw ratio of 1.05 to 1.10, (V / R) of 1.3 to 1.4, heat-treated at a heater temperature of 160 to 180 占 폚, and then interlaced at an air pressure of 2 to 3 bar. The process for producing a polyester- / RTI >

이하 본 발명을 보다 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail.

본 발명의 폴리에스테르계 가공사의 제조방법은 이종섬도의 필라멘트를 동시에 방사할 수 있는 태세형태의 방사구금을 통해 직접방사하고 연신 및 열고정하여 만든 이종섬도의 폴리에스테르계 필라멘트를 마찰 가연기에 통과시킨 후, 연신하고, 열처리 한 후, 인터레이스하여 세섬도 필라멘트 부분을 물리적인 힘으로 강제적으로 절단시킴으로써 방적사와 같은 외관효과를 가지도록 한 것이다.The method for producing a polyester-based processed yarn of the present invention comprises spinning a polyester-based filament of different fineness, which is directly spinnable through a spinning type spinning nozzle capable of simultaneously spinning filaments of different fineness, Stretched, heat-treated, interlaced, and forcedly cut off the three-filament filaments by a physical force so as to have the same appearance effect as a spun yarn.

본 발명의 폴리에스테르계 가공사를 제조하기 위해 사용되는 이종섬도의 폴리에스테르계 필라멘트는 하나의 방사구금을 통해 동시에 방사되는 태세섬도의 폴 리에스테르계 필라멘트이다. The polyester filaments of different fineness used for producing the polyester-based processed yarns of the present invention are polyester filament yarns having a fine filament size that are simultaneously radiated through one spinneret.

이러한 이종섬도의 폴리에스테르계 필라멘트를 방사하기 위한 태세형태의 방사구금의 특성은 다음과 같다. 도 4에 도시된 방사구금(100)은 코어(10)부분과 시쓰(20)부분으로 나뉘어 지며, 코어(Core)부분은 8~12 홀을 가지고 시쓰(Sheath)부분은 40~48홀을 가지며, 코어부분의 개개의 홀직경보다 시쓰부분의 개개의 홀직경이 4~6배 큰 것이 바람직한데, 코어와 시쓰의 홀직경을 4~6배 정도 차이를 줌으로써 후의 마찰 가연단계에서의 마찰에 의해 시쓰부분의 세섬도 필라멘트가 원활하게 잘 끊어질 수 있도록 할 수 있다. 구금 사이즈가 6배를 초과하면 방사성이 좋지 못하여 원사제조가 불가능하고, 4배보다 적으면 마찰 가연후에 모우발현이 잘 발현되지 못하는 문제점이 있다.The characteristics of the spinning type spinning type for spinning the polyester filaments having different degrees of fineness are as follows. The spinneret 100 shown in FIG. 4 is divided into a core 10 portion and a sheath 20 portion. The core portion has 8 to 12 holes and the sheath portion has 40 to 48 holes. , It is preferable that the individual hole diameters of the sill portions are 4 to 6 times larger than the individual hole diameters of the core portions. By making the hole diameters of the core and sill 4 to 6 times larger, It is possible to smoothly cut off the three filament filaments of the sheath portion. If the spinning size is more than 6 times, the spinnability is poor and the yarn can not be manufactured. If the spinning size is less than 4 times, the spinning can not be expressed well after the spinning.

방사속도(m/min)는 3500~4000m/min, 방사온도(℃)는 290~295℃정도가 바람직하며, 제1고뎃롤러(GR1)와 제2고뎃롤러(GR2)의 연신비(GR2/GR1)는 2.8~3.5로 설정하였다. 여기서, 제1고뎃롤러의 속도는 1100~1500 m/min 정도가 좋으며, 1500m/min을 초과하였을 때에는 단사절 발생으로 방사성이 좋지 못한 문제점이 있다. 제2고뎃롤러의 열고정온도는 110~130℃ 조건으로 하고 권취하여 이종섬도의 폴리에스테르계 필라멘트를 얻는다.It is preferable that the spinning speed (m / min) is in the range of 3500 to 4000 m / min and the spinning temperature (캜) is in the range of 290 to 295 캜. The stretching ratio GR2 / GR1 of the first godet roller GR1 and the second godet roller GR2 ) Was set to 2.8 to 3.5. Here, the speed of the first godet roller is preferably about 1100 to 1500 m / min, and when the speed is higher than 1500 m / min, there is a problem that radioactivity is poor due to occurrence of a single thread. The heat setting temperature of the second godet roller is set at 110 to 130 ° C and taken up to obtain a polyester filament of different fineness.

이렇게 동시방사되는 상기 이종섬도의 폴리에스테르계 필라멘트는 세섬도 폴리에스테르계 필라멘트의 섬도가 0.4~1.25데니아, 태섬도 폴리에스테르계 필라멘트가 2.5~7.5데니아의 범위를 갖는 것이 바람직한데, 특히 상기 태섬도 폴리에스테르계 필라멘트의 섬도는 세섬도 폴리에스테르계 필라멘트의 섬도의 4~6배인 것이 마 찰 가연후에 모우발현을 잘 할 수 있다.The polyester filaments of the different fineness simultaneously radiated in this way preferably have a fineness of 0.4 to 1.25 denier of the polyester filaments of three filaments and a filament of 2.5 to 7.5 denier of the filaments of the filament filaments, The fineness of the polyester-based filament is 4 to 6 times that of the fineness of the polyester-based filament of the three filaments, and the filament can be well expressed after the warping.

이렇게 얻은 이종섬도의 폴리에스테르계 필라멘트를 마찰 가연기에 공급하여여 사가공 사속 350~450m/min으로 가연한 후, 연신비 1.05~1.10으로 연신하고, 사속비(V/R) 1.3~1.4로 조정한 후, 히터온도 160~180℃로 열처리 한 후, 에어압력 2~3bar의 조건으로 인터레이스하여 후공정인 제직공정에서의 제직성이 우수하고, 방적사와 유사한 형태를 가질 수 있는 폴리에스테르계 가공사를 제조한다.The polyester filament thus obtained was fed to a friction stirrer and twisted at 350 to 450 m / min in a drawing machine, followed by stretching at a draw ratio of 1.05 to 1.10, and adjusted to have a step ratio (V / R) of 1.3 to 1.4 After heat treatment at a heater temperature of 160 to 180 ° C, interlaced at an air pressure of 2 to 3 bar to produce a polyester-based processed yarn excellent in warpability in a post-process weaving process and having a shape similar to a spun yarn do.

이종섬도의 폴리에스테르계 필라멘트의 세섬도 필라멘트 부분은 가연가공공정에서 물리적인 힘으로 강제적으로 절단되고, 인터레이스 공정에 의해 절단된 필라멘트가 균일하게 집속되어 최종제품인 폴리에스테르계 가공사에 균일한 모우발현을 통해 외관이 방적사와 같은 외관효과를 가지도록 할 수 있는 것이다.The three filament filament portions of the polyester filaments of different fineness are forcibly cut by the physical force in the torning process and the filaments cut by the interlacing process are uniformly focused to uniformly spread the filaments to the final product, So that the appearance can be made to have the same appearance effect as that of the spun yarn.

사속비가 너무 낮으면 폴리에스테르계 가공사가 방적사와 유사한 형태를 나타낼 수 있으나 제직공정에서 해사성이 매우 좋지 못한 문제점이 있었으며, 연신비가 1.10 초과시에서는 가연 작업성이 좋지 못하고 강도가 저하되는 현상을 보였고, 1.05 미만에서는 방적사 형태를 형성하는 것이 어려운 문제점이 있었다. 그리고, 인터레이스시 에어압력이 3bar보다 높을 경우에는 직물 제직후에 인터레이스 자국이 원단상에 나타나 원단 품위를 저하시킬 수 있으며, 2bar보다 낮을 경우에는 해사성이 약간 떨어지는 문제점을 가진다. If the ratio is too low, the polyester-based processing yarn may exhibit a shape similar to that of the spun yarn, but the marine property is not very good in the weaving process. When the stretching ratio is more than 1.10, the flammability is poor and the strength is decreased. If it is less than 1.05, it is difficult to form a spun yarn form. If the air pressure during interlacing is higher than 3 bar, the interlacing mark may appear on the distal end of the fabric immediately after the fabric, and the quality of the fabric may be lowered. If the air pressure is lower than 2 bar, the marginality is slightly lowered.

이렇게 제조된 폴리에스테르계 가공사를 이용하여 연사를 400TPM 정도를 주고 경위사로 제직 및 염색가공된 원단의 촉감은 면과 같이 부드러운 촉감을 가져 기존의 폴리에스테르계 가연가공사를 이용하여, 동일한 연사, 제직, 염색가공된 원 단보다 부드러운 촉감특성을 가진다. Using the polyester fabric thus manufactured, the yarn is weighed at about 400 TPM, and the feel of the fabric that has been woven and dyed with the warp yarn has a soft feel like cotton, and the same polyester yarn, It has more soft touch than dyed fabric.

그러므로 본 발명에 의하여 제조된 폴리에스테르계 가공사는 시쓰부분의 세섬도 폴리에스테르계 필라멘트가 일부분 절단되어 마치 방적사의 외관을 가질 수 있게 되어 후의 제직이나 편직에 의한 직편물 제조시 부드러운 촉감을 부여할 수 있는 한편 폴리에스테르 고유의 물성을 잘 반영할 수 있는 효과를 가진다.Therefore, the polyester-based processing yarn produced by the present invention can be partially cut into three filament polyester filaments of the sheath portion so as to have the appearance of a yarn-like yarn, so that a soft touch can be imparted to the subsequent weaving or knitting While it has the effect of reflecting the inherent physical properties of the polyester.

이하 다음의 실시 예에서는 본 발명의 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법에 대한 비한정적인 예시를 하고 있다.The following examples illustrate non-limiting examples of the process for producing the polyester-based processed yarn having the yarn-spun yarn effect of the present invention.

[실시예 1][Example 1]

1. 이종섬도의 폴리에스테르계 필라멘트의 제조1. Preparation of polyester filaments of different fineness

코어(Core)부분과 시쓰(Sheath)부분으로 나뉘어지며, 코어부분은 8 홀을 가지고 시쓰부분은 40홀을 가지며, 코어부분의 개개의 홀의 L/D는 0.3이면서 원형단면이고, 시쓰부분의 개개의 홀의 L/D는 0.75이면서 십자단면 형태의 방사구금을 가지는 Conjugate Spinning machine의 SDY(Spin Draw Yarn)설비를 이용하여 방사속도(m/min)는 4000m/min, 방사온도는 290℃로 폴리에틸렌테레프탈레이트(PET) 필라멘트를 방사한 후, 연신비(GR2/GR1)는 2.8, Heat Set 온도 130℃ 조건에서 작업하여 3800 m/min 으로 권취하여 PET SDY 75d/48f 이종섬도의 필라멘트를 만들었다. 코어와 시쓰부분의 비율은 50:50으로 균일하게 하였으며, PET SDY 75d/48f의 코어부분은 PET SDY 37.5d/8f, 시쓰부분은 PET SDY 37.5d/40f으로서 Core와 Sheath부분 이 5배 정도 섬도차이가 나도록 이종섬도의 필라멘트를 제조하였으며, 제조된 이종섬도의 필라멘트의 물리적 특성은 표 1과 같았다.Core portion and sheath portion, the core portion has 8 holes, the sheath portion has 40 holes, the L / D of each hole of the core portion is 0.3 and the circular cross-section, and each of the sheath portions (Spinning draw yarn) facility of a Conjugate spinning machine having a spinneret with a L / D of 0.75 and a cross-sectional shape of hole of 4000 m / min and a spinning temperature of 290 ° C, After spinning the phthalate (PET) filament, the filament was prepared by spinning up to 3800 m / min at a stretching ratio (GR2 / GR1) of 2.8 and a heat set temperature of 130 ° C to obtain a PET SDY 75d / 48f filament. The ratio of core to sheath was uniformly 50:50. The core part of PET SDY 75d / 48f was PET SDY 37.5d / 8f and the sheath part was PET SDY 37.5d / 40f, The filaments of different fineness were prepared so as to make a difference, and the physical properties of the filaments of the prepared different fineness were as shown in Table 1.

Spec.Spec. 번수(den)Den (den) 절단강도(g/d)Cutting strength (g / d) 절단신도(%)Cutting Elongation (%) 습열수축률(%)Moisture shrinkage (%) PET SDY 75/36PET SDY 75/36 75.1475.14 4.664.66 34.0634.06 7.97.9

2. 폴리에스테르계 가공사의 제조2. Production of polyester-based processing yarn

상기 제조된 이종섬도의 필라멘트를 Muratec 33H 사가공설비인 belt 가연기(마찰 가연기)에 공급하여 사가공 사속 400m/min으로 가연하였으며, 연신비 1.08로 연신한 후, 사속비(V/R) 1.35, 1st 히터온도 170℃에서 열처리한 후, 에어압력(bar) 2bar의 조건으로 인터레이스하여 방적사와 같은 외관효과를 가진 PET 75d/48f 가공사를 제조하였으며, 제조된 PET DTY 75/48 가공사의 물리적 특성은 표 2와 같다.The prepared filament of different fineness was supplied to a belt mixer (friction stirrer), which is a processing equipment of Muratec 33H, and was fired at a speed of 400 m / min. The stretching ratio was 1.08, and the ratio (V / R) , The first heater was heat treated at 170 ℃ and then interlaced under air pressure (bar) of 2 bar to produce a PET 75d / 48f processed yarn with the same appearance effect as the yarn. The physical properties of the manufactured PET DTY 75/48 fabric Table 2 shows.

Spec.Spec. 섬도(d)Fineness (d) 절단강도(g/d)Cutting strength (g / d) 절단신도(%)Cutting Elongation (%) 습열수축율(%)Moisture shrinkage (%) PET 가공사 75d/48fPET Processor 75d / 48f 75.2275.22 4.264.26 22.4022.40 5.95.9

도 1은 본 발명인 폴리에스테르계 가공사의 제조에 사용되는 이종섬도의 폴리에스테르계 필라멘트의 단면사진이며,1 is a cross-sectional photograph of polyester filaments of different fineness used in the production of a polyester-based processed yarn of the present invention,

도 2는 본 발명인 폴리에스테르계 가공사의 제조에 사용되는 이종섬도의 폴리에스테르계 필라멘트의 단면사진이며,Fig. 2 is a cross-sectional photograph of a polyester-based filament of different fineness used for producing a polyester-based processed yarn of the present invention,

도 3은 본 발명인 폴리에스테르계 가공사로 제직된 직물표면사진이다.3 is a photograph of the surface of a fabric woven with a polyester-based processing yarn of the present invention.

<도면의 주요부분에 대한 부호의 설명>Description of the Related Art

10 : 코어부분 20 : 시쓰부분10: core portion 20: sheath portion

100 : 방사구금100: spinning detention

Claims (4)

이종섬도의 필라멘트를 동시에 방사할 수 있는 태세형태의 방사구금을 통해 방사속도 3,800~4,000m/분으로 직접방사하고 연신비를 2.8~3.2, 열고정 온도를 110~130℃로 하여 연신 및 열고정하여 이종섬도의 폴리에스테르계 필라멘트를 제조한 후, Directly spinning at a spinning speed of 3,800 to 4,000 m / min through a spinning spinneret capable of spinning filaments of different kinds of fineness at the same time, stretching and heat setting at a stretching ratio of 2.8 to 3.2 and a heat fixing temperature of 110 to 130 ° C, After producing a polyester-based filament of fineness, 상기 이종섬도의 폴리에스테르계 필라멘트로 사가공 속도 350~450m/min로 마찰 가연기를 통과시킨 후, 연신비 1.05~1.10으로 연신하고, 사속비(V/R) 1.3~1.4로 조정한 후, 히터온도 160~180℃로 열처리 한 후, 에어압력 2~3bar의 조건으로 인터레이스하는 것을 특징으로 하는 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법. After passing through the friction stirrer at a working speed of 350 to 450 m / min with the above-mentioned polyester filaments of different fineness, the filaments were stretched at a stretching ratio of 1.05 to 1.10, adjusted to a sub-ration ratio (V / R) of 1.3 to 1.4, Treated at a temperature of 160 to 180 占 폚 and interlaced under an air pressure of 2 to 3 bar. 제 1항에 있어서, 상기 태세형태의 방사구금은 코어/시쓰부로 구성되고 코어부분은 8~12 홀을 가지고 시쓰부분은 40~48홀을 가지는 것을 특징으로 하는 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법.The yarn manufacturing method according to claim 1, wherein the spinning type spinning mechanism is composed of a core / sheath portion, the core portion has 8 to 12 holes, and the sheath portion has 40 to 48 holes. Gt; 제 1항에 있어서, 상기 이종섬도의 폴리에스테르계 필라멘트는 0.4~1.25데니아의 세섬도 폴리에스테르계 필라멘트와 2.5~7.5데니아의 태섬도 폴리에스테르계 필라멘트로 이루어진 것을 특징으로 하는 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법.The polyester yarn according to claim 1, wherein the polyester filament having a different fineness consists of a three-fineness polyester filament having a denier of 0.4 to 1.25 and a filament having a fineness of 2.5 to 7.5 denier. Method of manufacture of the system. 제 3항에 있어서, 상기 태섬도 폴리에스테르계 필라멘트의 섬도는 세섬도 폴리에스테르계 필라멘트의 섬도의 4~6배인 것을 특징으로 하는 방적사효과를 가지는 폴리에스테르계 가공사의 제조방법.4. The process for producing a polyester-based processed yarn according to claim 3, wherein the fineness of the waxy polyester fiber filaments is 4 to 6 times the fineness of the three-filament polyester filaments.
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