KR20090044145A - Making method of interior panel for building - Google Patents

Making method of interior panel for building Download PDF

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Publication number
KR20090044145A
KR20090044145A KR1020070110094A KR20070110094A KR20090044145A KR 20090044145 A KR20090044145 A KR 20090044145A KR 1020070110094 A KR1020070110094 A KR 1020070110094A KR 20070110094 A KR20070110094 A KR 20070110094A KR 20090044145 A KR20090044145 A KR 20090044145A
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South Korea
Prior art keywords
vermiculite
polyester
building
interior
foamed
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KR1020070110094A
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Korean (ko)
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안재만
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주식회사 한몽씨엔지
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Priority to KR1020070110094A priority Critical patent/KR20090044145A/en
Publication of KR20090044145A publication Critical patent/KR20090044145A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0036—Heat treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B2037/109—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using a squeegee
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0084—Foaming

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Thermal Sciences (AREA)
  • Finishing Walls (AREA)

Abstract

본 발명은 건축물의 벽면 등에 시공 설치하도록 한 내장재에 관한 것으로, 보다 상세하게는 발포질석을 로울러를 통하여 폴리에스테르의 양면에 압착하여 제조함으로써, 폴리에스테르에 압착된 발포질석이 견고하게 부착되기 때문에, 제작 공정상에 있어서 제품의 불량률을 최소화하고, 건축 내장재의 제조 공정을 단순화하기 때문에, 제조에 소요되는 시간과 인력을 절감하고, 제품의 생산성과 작업 효율을 보다 향상시킬 수 있도록 한 건축용 발포질석 내장재의 제조 방법에 관한 것이다.The present invention relates to an interior material to be installed on the wall of a building, etc. More specifically, by manufacturing the foamed vermiculite by pressing on both sides of the polyester through a roller, since the foamed vermiculite pressed on the polyester is firmly attached, In the manufacturing process, it minimizes the defect rate of the product and simplifies the manufacturing process of building interior materials, thereby reducing the time and manpower required for manufacturing and improving the productivity and work efficiency of products. It relates to a method for producing.

내장재 발포 질석 폴리에스테르 건축내장 Interior foamed vermiculite polyester

Description

건축용 발포질석 내장재의 제조방법 { Making method of interior panel for building }Manufacturing method of building vermiculite interior decoration {Making method of interior panel for building}

본 발명은 건축물의 내벽면 등을 마감 처리하도록 한 내장재의 제조방법에 관한 것으로, 특히 발포질석을 폴리에스테르의 양면에 접착되도록 내장재를 제조함으로써, 흡음 효과 및 단열 효과가 월등하게 향상된 내장재를 제조할 수 있을 뿐만 아니라, 제조된 내장재가 유연하기 때문에, 건축 내장재의 가공 및 시공이 보다 편리하고 용이할 수 있도록 한 것이다.The present invention relates to a method of manufacturing an interior material to finish the inner wall surface of a building, and more particularly, by manufacturing the interior material so that the foamed vermiculite is adhered to both sides of the polyester, to produce an interior material with an excellent sound absorption effect and insulation effect. In addition, since the manufactured interior materials are flexible, the processing and construction of building interior materials can be made more convenient and easy.

일반적으로 건축물의 바닥면과 천장, 그리고 벽면 등에는 다양한 건축 내장재를 이용하여 설치하고 있다.Generally, the floor, ceiling, and wall of a building are installed using various building interior materials.

이러한 건축 내장재는 실내의 소음을 흡수, 차단하도록 하는 흡음효과, 화재 시에 화재의 확산을 방지하도록 하는 내화 및 단열효과, 그리고 건축물의 실내를 미려하게 장식하도록 하는 장식효과 등을 구비하도록 한다.The building interior material has a sound absorption effect to absorb and block the noise in the room, a fire and insulation effect to prevent the spread of fire in the event of a fire, and a decorative effect to decorate the interior of the building beautifully.

근래 들어 일반 수요자의 건강과 위생에 대한 관심이 고조되어, 인체에 무해한 각종의 소재와 다양한 제조방법으로 건축 내장재의 연구와 개발이 시도되고 있다.In recent years, interest in the health and hygiene of the general consumer has been increasing, and research and development of building interior materials have been attempted with various materials and various manufacturing methods that are harmless to the human body.

최근에는 발포질석을 소재로 이용하여, 벽지 등의 표면에 발포질석을 접착한 발포직석 벽지와, 내장 패널 내부에 발포질석을 충진하는 건축 내장재가 제조되고 있는 추세이다.In recent years, foamed vermiculite wallpaper having foamed vermiculum adhered to a surface such as wallpaper using foamed vermiculite as a material, and architectural interior materials filled with foamed vermiculite inside interior panels have been manufactured.

상기한 종래의 발포질석 벽지와 발포질석을 충진한 내장 패널 등을 통하여, 건축 내장재의 실내 인테리어 효과와 단열 및 내화 효과, 그리고 흡음효과 등을 향상시키도록 하고 있다.Through the conventional foamed vermiculite wallpaper and interior panels filled with foamed vermiculite, it is to improve the interior interior effect, insulation and fire resistance effect, and sound absorption effect of building interior materials.

그러나 상기한 종래의 발포질석 벽지와 발포질석이 충진된 내장패널의 제조 방법은, 그 제조 방법이 비교적 복잡하고 번거롭기 때문에, 제작 시간이 장시간 소요되고 작업 효율이 저하되는 문제점이 발생하였다.However, the above-described method for manufacturing a foamed vermiculite wallpaper and a foamed vermiculite filled panel has a problem in that it takes a long time and lowers work efficiency because the manufacturing method is relatively complicated and cumbersome.

또한, 이러한 제조 공정으로 제작된 벽지에 접착된 발포질석이 이탈하게 되고, 패널에 충진된 발포질석이 이탈하여, 불량률이 높아지는 단점이 나타나는 실정이었다.In addition, the foamed vermiculite adhered to the wallpaper produced by such a manufacturing process is released, the foamed vermiculite filled in the panel is separated, the defect appears that the defect rate increases.

상기한 문제점을 해결하기위해 본 발명은, 폴리에스테르의 양면에 발포질석을 압착하여 견고하게 접착되도록 제조함으로써, 건축 내장재의 제조 공정을 비교적 단순화하여, 생산성을 향상시킬 수 있도록 할 수 있을 뿐만 아니라, 고온으로 압착된 발포질석이 폴리에스테르에 견고하게 접착되기 때문에, 그 제조 공정상의 불량률을 최소화할 수 있도록 하는데 그 목적이 있는 것이다.In order to solve the above problems, the present invention, by manufacturing the foamed vermiculite on both sides of the polyester to be firmly bonded, it is possible to simplify the manufacturing process of building interior materials, thereby improving productivity, Since the foamed vermiculite pressed at a high temperature is firmly adhered to the polyester, the purpose is to minimize the defect rate in the manufacturing process.

본 발명은 건축물의 내벽면 등에 시공 설치되도록 하고 발포질석이 접착되는 내장재의 제조 방법에 있어서,The present invention is to be installed on the inner wall surface of the building, and in the manufacturing method of the interior material is bonded foam vermiculite,

일정한 크기의 입자 형태의 질석 97 ~ 99.8 중량%에 수지 0.2 ~ 3 중량% 를 혼합하도록 하는 혼합공정과;A mixing step of mixing 0.2 to 3% by weight of the resin with 97 to 99.8% by weight of vermiculite in the form of particles having a predetermined size;

상기 혼합공정에서 혼합된 혼합 질석을 가열로 등을 이용하여, 섭씨 120 ~ 180 도의 고온으로 가열하여 수지가 용융되도록 하여, 질석과 수지를 고형의 점착상태로 유지하도록 하는 용융공정과;A melting step of heating the mixed vermiculite mixed in the mixing step using a heating furnace or the like to heat the resin at a high temperature of 120 to 180 degrees to keep the vermiculite and the resin in a solid adhesive state;

상기 용융공정에서의 점착 상태의 질석의 혼합물을 일정 두께로 형성되도록 하는 이면층 형성공정과;A back layer forming step of forming a mixture of vermiculite in an adhesive state in the melting step to a predetermined thickness;

상기 이면층 형성공정에서 일정 두께로 형성된 질석의 이면층의 상면에 폴리에스테르를 적층시키도록 하는 폴리에스테르 적층공정과;A polyester lamination step of laminating a polyester on an upper surface of a back layer of vermiculite having a predetermined thickness in the back layer forming step;

상기 폴리에스테르 적층공정에서 적층된 폴리에스테르의 상면에 질석 혼합물 을 일정 두께로 형성하도록 하는 표면층 형성공정과;A surface layer forming step of forming a vermiculite mixture at a predetermined thickness on an upper surface of the polyester laminated in the polyester laminating step;

상기 표면층 형성공정으로 형성된 적층물을 섭씨 200 ~ 260 도 가량의 고온로에 통과시키도록 하여, 이면층과 표면층의 질석이 고온에 의해 발포, 팽창되도록 하는 발포공정과;A foaming step of allowing the laminate formed by the surface layer forming step to pass through a high temperature furnace of about 200 to 260 degrees Celsius so that vermiculite of the back layer and the surface layer is foamed and expanded at a high temperature;

상기 발포공정에서 고온로를 통과한 적층물을 다양한 형상과 문양이 형성된 로울러에 로울러에 통과시켜 압착되도록 하여, 표면층에 각종 형상과 문양이 음각, 또는 양각으로 형성되도록 하는 압착공정으로;In the foaming process, the laminate passed through the high-temperature furnace to pass through the roller to the roller having a variety of shapes and patterns are formed in the compression process, so that various shapes and patterns on the surface layer is formed in an intaglio, or embossed;

구성되는 것을 특징으로 한다.It is characterized in that the configuration.

이상에서 설명한 바와 같이 본 발명에 의하면, 발포질석을 로울러를 통하여 폴리에스테르의 양면에 압착하여 제조함으로써, 폴리에스테르에 압착된 발포질석이 견고하게 부착되기 때문에, 제작 공정상에 있어서 제품의 불량률을 최소화할 수 있는 유익한 발명인 것이다.As described above, according to the present invention, by manufacturing the foamed vermiculite by pressing on both sides of the polyester through the roller, the foamed vermiculite pressed on the polyester is firmly attached, thereby minimizing the defective rate of the product in the manufacturing process It is a beneficial invention that can be done.

또한, 건축 내장재의 제조 공정을 단순화하기 때문에, 제조에 소요되는 시간과 인력을 절감하고, 제품의 생산성과 작업 효율을 보다 향상시킬 수 있도록 한 유익한 발명인 것이다.In addition, it is an advantageous invention to simplify the manufacturing process of building interior materials, to reduce the time and manpower required for manufacturing, and to further improve the productivity and work efficiency of the product.

도 1은 본 발명의 실시예를 나타낸 순서도이고, 도 2는 본 발명의 건축 내장재를 나타낸 사시도이다.1 is a flow chart showing an embodiment of the present invention, Figure 2 is a perspective view showing the building interior of the present invention.

이하, 본 발명에 따른 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다 음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

혼합공정 (M)Mixing Process (M)

일정한 크기의 입자의 질석 97 ~ 99.8 중량%에 수지 0.2 ~ 3 중량% 를 혼합하도록 한다.Mix 97 to 99.8 wt% vermiculite with 0.2 to 3 wt% resin.

이때, 입자의 질석은 다양한 메쉬 단위의 크기로 사용하고 다양한 색상의 질석 원석을 혼합할 수 있고, 혼합되는 수지는 열가소성 수지를 사용하는 것이 바람직하다.At this time, the vermiculite of the particles may be used in various mesh units, and vermiculite of various colors may be mixed, and the mixed resin is preferably a thermoplastic resin.

용융공정 (D)Melting Process (D)

상기 혼합공정에서 혼합된 혼합 질석을 가열로 등을 이용하여, 섭씨 120 ~ 180 도의 고온으로 가열하여 수지가 용융되도록 하여, 질석과 수지를 고형의 점착상태로 유지하도록 한다.The mixed vermiculite mixed in the mixing process is heated to a high temperature of 120 to 180 degrees Celsius using a heating furnace or the like to melt the resin, thereby maintaining the vermiculite and the resin in a solid adhesive state.

이면층 형성공정 (B)Back layer forming process (B)

상기 용융 공정에서의 점착 상태의 질석의 혼합물을 일정 두께로 형성되도록 한다.The mixture of vermiculite in the adhesive state in the melting process is to be formed to a certain thickness.

폴리에스테르 적층공정 (P)Polyester Lamination Process (P)

상기 이면층 형성공정에서 일정 두께로 형성된 질석의 이면층의 상면에 폴리에스테르를 적층시키도록 한다.In the back layer forming process, polyester is laminated on the top surface of the back layer of vermiculite having a predetermined thickness.

표면층 형성공정 (S)Surface layer forming process (S)

상기 폴리에스테르 적층공정에서 적층된 폴리에스테르의 상면에 질석 혼합물을 일정 두께로 형성하도록 한다.The vermiculite mixture is formed to a predetermined thickness on the upper surface of the polyester laminated in the polyester lamination process.

발포공정 (F)Foaming Process (F)

상기 표면층 형성공정으로 형성된 적층물을 섭씨 200 ~ 260 도 가량의 고온로에 통과시키도록 하여, 이면층과 표면층의 질석이 고온에 의해 발포, 팽창되도록 한다.The laminate formed by the surface layer forming process is passed through a high temperature furnace of about 200 to 260 degrees Celsius, so that vermiculite of the back layer and the surface layer is expanded and expanded at a high temperature.

압착공정 (C)Crimping Process (C)

상기 발포공정에서 고온로를 통과한 적층물을 로울러에 통과시켜 압착되도록 한다.In the foaming process, the laminate passed through the high temperature furnace is passed through a roller to be compressed.

이때, 로울러에는 다양한 형상과 문양을 형성하여, 통과되는 적층물의 표면층에 다양한 형상과 문양이 음각 또는 양각으로 나타날 수 있도록 한다.In this case, various shapes and patterns may be formed in the rollers, such that various shapes and patterns may be engraved or embossed on the surface layer of the stacked layer.

본 발명의 발포질석 내장재의 두께는 3 mm ~ 25 mm 가량으로 필요에 따라 다양한 두께로 제작할 수 있고, 상술한 특징의 바람직한 작용효과에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론, 그와 같은 청구범위 기재의 범위 내에 있게 된다.The thickness of the foamed vermiculite interior material of the present invention can be produced in various thicknesses as needed, about 3 mm to 25 mm, and is not limited to the preferred effect of the above-described features, it departs from the gist of the invention claimed in the claims. Without departing from the scope of the appended claims, various modifications can be made by those skilled in the art to which the present invention pertains.

도 1은 본 발명의 실시예를 나타낸 순서도1 is a flow chart showing an embodiment of the present invention

도 2는 본 발명의 건축 내장재를 나타낸 사시도2 is a perspective view showing the building interior of the present invention

도면 주요 부분에 대한 부호의 설명Explanation of symbols for the main parts of the drawings

10 : 표면층 20 : 폴리에스테르층10: surface layer 20: polyester layer

30 : 이면층       30: back layer

Claims (1)

건축물의 내벽면 등에 시공 설치되도록 하고 발포질석이 접착되는 내장재의 제조 방법에 있어서,In the manufacturing method of the interior material to be installed on the inner wall surface of the building and the foamed vermiculite is bonded, 일정한 크기의 입자 형태의 질석 97 ~ 99.8 중량%에 수지 0.2 ~ 3 중량% 를 혼합하도록 하는 혼합공정(M)과;A mixing step (M) for mixing 0.2 to 3% by weight of the resin with 97 to 99.8% by weight of vermiculite in the form of particles of a predetermined size; 상기 혼합공정(M)에서 혼합된 혼합 질석을 가열로 등을 이용하여, 섭씨 120 ~ 180 도의 고온으로 가열하여 수지가 용융되도록 하여, 질석과 수지를 고형의 점착상태로 유지하도록 하는 용융공정(D)과;Melting process (D) to mix the vermiculite mixed in the mixing step (M) using a heating furnace or the like to heat the resin to a high temperature of 120 to 180 degrees Celsius to keep the vermiculite and the resin in a solid adhesive state (D) )and; 상기 용융공정(D)에서의 점착 상태의 질석의 혼합물을 일정 두께로 형성되도록 하는 이면층 형성공정(B)과;A back layer forming step (B) for forming a mixture of vermiculite in an adhesive state in the melting step (D) to a predetermined thickness; 상기 이면층 형성공정(B)에서 일정 두께로 형성된 질석의 이면층의 상면에 폴리에스테르를 적층시키도록 하는 폴리에스테르 적층공정(P)과;A polyester lamination step (P) for laminating a polyester on an upper surface of a back layer of vermiculite having a predetermined thickness in the back layer forming step (B); 상기 폴리에스테르 적층공정(P)에서 적층된 폴리에스테르의 상면에 질석 혼합물을 일정 두께로 형성하도록 하는 표면층 형성공정(S)과;A surface layer forming step (S) of forming a vermiculite mixture at a predetermined thickness on an upper surface of the polyester laminated in the polyester laminating step (P); 상기 표면층 형성공정(S)으로 형성된 적층물을 섭씨 200 ~ 260 도 가량의 고온로에 통과시키도록 하여, 이면층과 표면층의 질석이 고온에 의해 발포, 팽창되도록 하는 발포공정(F)과;A foaming step (F) for allowing the laminate formed by the surface layer forming step (S) to pass through a high temperature furnace having a temperature of about 200 to 260 degrees Celsius so that vermiculite of the back layer and the surface layer is expanded and expanded at a high temperature; 상기 발포공정(F)에서 고온로를 통과한 적층물을 다양한 형상과 문양이 형성된 로울러에 통과시켜 압착되도록 하여, 표면층에 각종 형상과 문양이 음각, 또는 양각으로 형성되도록 하는 압착공정(C)으로;In the foaming step (F) to pass the laminate through a roller formed with a variety of shapes and patterns through the roller to form a variety of shapes and patterns in the surface layer in the compression process (C) to be engraved, or embossed ; 구성되는 것을 특징으로 하는 건축용 발포질석 내장재의 제조 방법.Method for producing a foamed vermiculite interior for building, characterized in that the configuration.
KR1020070110094A 2007-10-31 2007-10-31 Making method of interior panel for building KR20090044145A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106145783A (en) * 2015-03-23 2016-11-23 上海斯米克健康环境技术有限公司 A kind of expanded vermiculite cement plate capable of releasing negative ion and preparation method thereof
CN108689635A (en) * 2018-06-19 2018-10-23 合肥职业技术学院 A kind of environmental-friendly walling material and preparation method thereof with mould proof water-proof function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106145783A (en) * 2015-03-23 2016-11-23 上海斯米克健康环境技术有限公司 A kind of expanded vermiculite cement plate capable of releasing negative ion and preparation method thereof
CN108689635A (en) * 2018-06-19 2018-10-23 合肥职业技术学院 A kind of environmental-friendly walling material and preparation method thereof with mould proof water-proof function
CN108689635B (en) * 2018-06-19 2020-10-23 合肥职业技术学院 Environment-friendly wall material with mildew-proof and waterproof functions and preparation method thereof

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