KR20090009153A - Pd/c hydrogenation catalyst, preparation and use thereof - Google Patents
Pd/c hydrogenation catalyst, preparation and use thereof Download PDFInfo
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- KR20090009153A KR20090009153A KR1020080069963A KR20080069963A KR20090009153A KR 20090009153 A KR20090009153 A KR 20090009153A KR 1020080069963 A KR1020080069963 A KR 1020080069963A KR 20080069963 A KR20080069963 A KR 20080069963A KR 20090009153 A KR20090009153 A KR 20090009153A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 116
- 238000005984 hydrogenation reaction Methods 0.000 title claims description 38
- 238000002360 preparation method Methods 0.000 title description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims abstract description 215
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 33
- 239000002245 particle Substances 0.000 claims description 62
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 56
- 239000007864 aqueous solution Substances 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 22
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 21
- -1 polyoxyethylene Polymers 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 15
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 10
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 239000011591 potassium Substances 0.000 claims description 9
- 229910052700 potassium Inorganic materials 0.000 claims description 9
- 239000003929 acidic solution Substances 0.000 claims description 7
- 150000003934 aromatic aldehydes Chemical class 0.000 claims description 7
- 239000004094 surface-active agent Substances 0.000 claims description 7
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 239000004310 lactic acid Substances 0.000 claims description 6
- 235000014655 lactic acid Nutrition 0.000 claims description 6
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical group Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 5
- 239000004280 Sodium formate Substances 0.000 claims description 5
- 239000003463 adsorbent Substances 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 claims description 5
- 235000019254 sodium formate Nutrition 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 4
- 239000012696 Pd precursors Substances 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000002860 competitive effect Effects 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- 150000007522 mineralic acids Chemical class 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims description 4
- 229910017604 nitric acid Inorganic materials 0.000 claims description 4
- 150000007524 organic acids Chemical class 0.000 claims description 4
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 239000004480 active ingredient Substances 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 3
- 239000003093 cationic surfactant Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 229910003445 palladium oxide Inorganic materials 0.000 claims description 3
- YJVFFLUZDVXJQI-UHFFFAOYSA-L palladium(ii) acetate Chemical compound [Pd+2].CC([O-])=O.CC([O-])=O YJVFFLUZDVXJQI-UHFFFAOYSA-L 0.000 claims description 3
- JQPTYAILLJKUCY-UHFFFAOYSA-N palladium(ii) oxide Chemical compound [O-2].[Pd+2] JQPTYAILLJKUCY-UHFFFAOYSA-N 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 claims description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 239000002156 adsorbate Substances 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 239000008103 glucose Substances 0.000 claims description 2
- 159000000011 group IA salts Chemical class 0.000 claims description 2
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 claims description 2
- 150000004679 hydroxides Chemical class 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 2
- 235000006408 oxalic acid Nutrition 0.000 claims description 2
- 238000007781 pre-processing Methods 0.000 claims description 2
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 12
- 238000005457 optimization Methods 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 23
- GOUHYARYYWKXHS-UHFFFAOYSA-N 4-formylbenzoic acid Chemical compound OC(=O)C1=CC=C(C=O)C=C1 GOUHYARYYWKXHS-UHFFFAOYSA-N 0.000 description 17
- 239000010410 layer Substances 0.000 description 15
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 14
- 238000009826 distribution Methods 0.000 description 7
- WWYFPDXEIFBNKE-UHFFFAOYSA-N 4-(hydroxymethyl)benzoic acid Chemical compound OCC1=CC=C(C(O)=O)C=C1 WWYFPDXEIFBNKE-UHFFFAOYSA-N 0.000 description 4
- 235000013162 Cocos nucifera Nutrition 0.000 description 4
- 244000060011 Cocos nucifera Species 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- SHFLOIUZUDNHFB-UHFFFAOYSA-N 6-formylnaphthalene-2-carboxylic acid Chemical compound C1=C(C=O)C=CC2=CC(C(=O)O)=CC=C21 SHFLOIUZUDNHFB-UHFFFAOYSA-N 0.000 description 1
- VOCNMTIGMYPFPY-UHFFFAOYSA-N 6-methylnaphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C)=CC=C21 VOCNMTIGMYPFPY-UHFFFAOYSA-N 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000005605 benzo group Chemical group 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000004453 electron probe microanalysis Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/44—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/396—Distribution of the active metal ingredient
- B01J35/397—Egg shell like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0207—Pretreatment of the support
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0213—Preparation of the impregnating solution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/487—Separation; Purification; Stabilisation; Use of additives by treatment giving rise to chemical modification
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/18—Carbon
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- B01J35/633—Pore volume less than 0.5 ml/g
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
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- B01J35/635—0.5-1.0 ml/g
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
본 발명은 팔라듐/탄소 수소화 촉매와 팔라듐/탄소 수소화 촉매의 제조 방법 및 용도에 관한 것이다.The present invention relates to a method and use of the palladium / carbon hydrogenation catalyst and the palladium / carbon hydrogenation catalyst.
팔라듐/탄소 촉매는 알데히드, 특히 방향족 알데히드를 선택적으로 수소화하는데 사용될 수 있는 선택적 수소화 촉매이다. 구체적으로, 팔라듐/탄소 촉매는 X-방향족 링-CHO 내지 X-방향족 링-CH2OH, 또는 추가로 X-방향족 링-CHO 내지 X-방향족 링-CH3의 조성식을 갖는 방향족 알데히드를 선택적으로 수소화하는데 사용될 수 있으며, 여기서 X는 메틸 또는 카르복실이고, 방향족 링은 벤젠 링 또는 나프탈렌 링이며, 방향족 알데히드는 수소의 존재하에 온도 100 내지 300℃의 온도에서 산성 용액 또는 수용액 내에서 수소화된다. Palladium / carbon catalysts are selective hydrogenation catalysts that can be used to selectively hydrogenate aldehydes, especially aromatic aldehydes. Specifically, the palladium / carbon catalyst selectively selects an aromatic aldehyde having a compositional formula of X-aromatic ring-CHO to X-aromatic ring-CH 2 OH, or additionally X-aromatic ring-CHO to X-aromatic ring-CH 3 . It can be used to hydrogenate, where X is methyl or carboxyl, aromatic ring is benzene ring or naphthalene ring, aromatic aldehyde is hydrogenated in acidic solution or aqueous solution at a temperature of 100-300 ° C. in the presence of hydrogen.
상술한 내용에 기초하여, 팔라듐/탄소 촉매는 저순도 테레프탈산(crude rterephthalic acid) 및 저순도 2,6-나프탈렌디카르복실산의 수소화 정제(hydropurification)는 물론 방향족 알데히드와 같은 저순도 4-(히드록시메틸)벤 조산 내의 불순물을 선택적으로 수소화함으로써 저순도 4-(히드록시메틸)벤조산을 정제하는데 사용될 수 있다. 구체적으로, 저순도 테레프탈산 내의 4-카르복시벤즈알데히드(이하 줄여서 '4-CBA'라 합니다)는 2단계의 수소화를 통해 메틸 벤조산으로 수소화되고, 저순도 4-(히드록시메틸)벤조산 내의 4-CBA는 1단계 수소화를 통해 4-(히드록시메틸)벤조산으로 수소화되며, 저순도 2,6-나프탈렌디카르복실산 내의 2-포르밀-6-나프토에산(2-formyl-6-naphthoic acid)은 2-메틸-6-나프토에산으로 수소화된다.Based on the foregoing, the palladium / carbon catalysts are hydropurification of low purity terephthalic acid and low purity 2,6-naphthalenedicarboxylic acid as well as low purity 4- (hydrides such as aromatic aldehydes. It can be used to purify low purity 4- (hydroxymethyl) benzoic acid by selectively hydrogenating impurities in oxymethyl) benzo acid. Specifically, 4-carboxybenzaldehyde (hereinafter referred to as '4-CBA' in low purity terephthalic acid) is hydrogenated to methyl benzoic acid through two stages of hydrogenation, and 4-CBA in low purity 4- (hydroxymethyl) benzoic acid is Hydrogenated to 4- (hydroxymethyl) benzoic acid via one-step hydrogenation, 2-formyl-6-naphthoic acid in low purity 2,6-naphthalenedicarboxylic acid Is hydrogenated with 2-methyl-6-naphthoic acid.
그러나, 팔라듐은 팔라듐/탄소 촉매에 대해 단일 활성 성분으로 사용되기 때문에, 지지 물질에 대해 금속 팔라듐의 분배는 촉매의 수소화 특성에 상당한 영향을 나타낸다. However, since palladium is used as a single active ingredient for palladium / carbon catalysts, the distribution of metal palladium relative to the support material has a significant effect on the hydrogenation properties of the catalyst.
나아가, 방향족 알데히드의 선택적 수소화는 고속의 일차 반응이기 때문에, 반응물이 반응 도중에 촉매의 내부로 확산하는 것이 용이하지 않아서, 입자들 내부의 활성 금속은 충분히 기능을 수행할 수 없다. 따라서, 활성 금속 팔라듐이 가능한 한 많이 촉매 입자들의 외부 내에 함유되어야 한다. 아울러, 팔라듐이 반응물과 접촉하는 표면적이 더 커질수록, 촉매의 활성도가 더 양호해진다.Furthermore, since the selective hydrogenation of aromatic aldehydes is a high speed primary reaction, it is not easy for the reactants to diffuse into the catalyst during the reaction, so that the active metal inside the particles cannot fully function. Therefore, active metal palladium should be contained in the outside of the catalyst particles as much as possible. In addition, the greater the surface area where palladium contacts the reactants, the better the activity of the catalyst.
따라서, 팔라듐/탄소 촉매와 관련하여, 미국 특허 제 4,476,242호는 입자들의 70 내지 80㎛ 미만의 깊이에 있는 표면층 내에서 모든 활성 금속 팔라듐을 함유하는 것을 제안하고 있고; 미국 특허 제 6,066,589호는 지지 물질의 50㎛ 미만의 깊이에 있는 외부층 내에서 금속 팔라듐의 50중량% 미만을 그리고 지지 물질의 50 내지 400㎛의 깊이에 있는 내부층 내에서 금속 팔라듐의 나머지 중량%를 함유하는 것을 제안하고 있으며; 캐나다 공개 특허 제 1,457,922A호는 촉매를 제조하였였으며, ㅇ이 촉매는 예를 들어 저순도 테레프탈산의 수소화 정제가 이루어지는 동안 4-CBA의 고변환(high conversion)을 나타내지만, 팔라듐의 30중량%까지 지지 물질의 0.2㎛ 미만의 깊이에 있는 최외각층 내에 함유되어 있어서, 그 결과 직접적인 마모로 인하여 지지 물질의 표면층 내에서 팔라듐의 큰 손실을 초래한다. Thus, in the context of a palladium / carbon catalyst, US Pat. No. 4,476,242 proposes to contain all active metal palladium in a surface layer at a depth of less than 70 to 80 μm of the particles; US Pat. No. 6,066,589 discloses less than 50% by weight of metal palladium in the outer layer at a depth of less than 50 μm of the support material and the remaining weight% of metal palladium in the inner layer at a depth of 50 to 400 μm of the support material. It is proposed to contain; Canadian Publication No. 1,457,922A produced a catalyst, which exhibits, for example, high conversion of 4-CBA during the hydrogenation of low purity terephthalic acid, but up to 30% by weight of palladium. Contained within the outermost layer at a depth of less than 0.2 μm of the support material, resulting in a large loss of palladium in the surface layer of the support material due to direct wear.
종래 기술의 팔라듐/탄소 촉매에 기초하여, 촉매 활성도의 손상이 없다는 조건하에서, 본 발명은 팔라듐이 가능한 한 많이 지지 물질의 외부층 및 내부층 내에 함유될 수 있도록 지지 물질의 최외각층 내에 함유된 팔라듐의 양을 추가로 감소시켜서 사용 도중에 마모로 인한 팔라듐의 손실을 감소시킨다. Based on the prior art palladium / carbon catalysts, under the condition that there is no impairment of catalytic activity, the present invention provides that the palladium contained in the outermost layer of the support material can be contained in the outer and inner layers of the support material as much as possible. The amount of p is further reduced to reduce the loss of palladium due to wear during use.
구체적으로, 본 발명은 지지 물질로 활성화된 탄소 입자들을 함유하고 활성 성분으로 금속 팔라듐을 함유하는 팔라듐/탄소 수소화 촉매를 제공하되, 상기 금속 팔라듐의 함량(content)은 상기 촉매의 전체 중량을 기준으로 0.1 내지 5중량%, 바람직하게는 0.2 내지 3.5중량%, 더욱 바람직하게는 0.3 내지 0.8중량%이며, 또한 상기 팔라듐의 적어도 45중량%는 상기 지지 물질의 0.2 내지 20㎛의 깊이에 있는 외부층 내에 함유되고, 상기 팔라듐의 10중량% 미만은 상기 지지 물질의 0.2㎛ 미만의 깊이에 있는 최외각층(outermost layer) 내에 함유되며, 상기 팔라듐의 나머지 중량%는 상기 지지 물질의 20 내지 400㎛의 깊이에 있는 내부층 내에 함유된다. Specifically, the present invention provides a palladium / carbon hydrogenation catalyst containing activated carbon particles as a support material and containing metal palladium as an active ingredient, wherein the content of the metal palladium is based on the total weight of the catalyst. 0.1 to 5% by weight, preferably 0.2 to 3.5% by weight, more preferably 0.3 to 0.8% by weight, and at least 45% by weight of the palladium is in the outer layer at a depth of 0.2 to 20 μm of the support material. And less than 10% by weight of the palladium is contained in an outermost layer at a depth of less than 0.2 μm of the support material, and the remaining weight% of the palladium is at a depth of 20 to 400 μm of the support material. Contained within the inner layer.
본 발명의 팔라듐/탄소 촉매에 따르면, 활성화된 탄소 입자들은 600 내지 1800m2/g, 바람직하게는 800 내지 1500m2/g의, 비표면적(specific surface area)과 0.30 내지 0.85㎖/g의 세공 용적(pore volume)을 갖는 자연 상태의 또는 일정 형태의 입자들(natural or shaped particles), 바람직하게는 자연 상태의 또는 일정 형태의 코코넛숯(coconut charcoal) 입자들일 수 있으며, 또한 입자들의 90중량% 이상은 4 내지 8 메쉬(mesh)의 크기를 갖는다. According to the palladium / carbon catalyst of the present invention, the activated carbon particles have a specific surface area of 600 to 1800 m 2 / g, preferably 800 to 1500 m 2 / g, and a pore volume of 0.30 to 0.85 ml / g. natural or shaped particles having a pore volume, preferably natural or shaped coconut charcoal particles, and also at least 90% by weight of the particles Has a size of 4 to 8 mesh.
본 발명의 팔라듐/탄소 촉매에 따르면, 바람직하게는 상기 팔라듐의 45 내지 60중량%는 상기 지지 물질의 0.2 내지 20㎛의 깊이에 있는 외부층 내에 함유되며; 바람직하게는 상기 팔라듐의 나머지 중량%는 상기 지지 물질의 20 내지 180㎛의 깊이에 있는 내부층 내에 함유된다.According to the palladium / carbon catalyst of the present invention, preferably 45 to 60% by weight of the palladium is contained in the outer layer at a depth of 0.2 to 20 μm of the support material; Preferably the remaining weight percent of the palladium is contained in an inner layer at a depth of 20-180 μm of the support material.
본 발명은 다음의 단계들인The present invention is the following steps
(a) 지지 물질 입자들로 적합한 활성화된 탄소 입자들을 선택하는 단계;(a) selecting activated carbon particles suitable as support material particles;
(b) 사전 함침된 활성화된 탄소 입자들을 얻기 위해 상기 활성화된 탄소 입자들을 0 내지 50℃에서, 바람직하게는 실온에서, 5 내지 60분, 바람직하게는 10 내지 30분 동안 경쟁 흡착 물질(competing adsorbate)―여기서 경쟁 흡착 물질은 0.01 내지 0.5N(노르말), 바람직하게는 0.05 내지 0.2N의 농도에서 1 내지 6개의 탄소수를 갖는 저분자량 유기산(lower organic acid)의 수용액임―에 사전 함침(pre-impregnating)시키고, 필터링 및 건조시키는 단계; (b) competing adsorbate the activated carbon particles at 0 to 50 ° C., preferably at room temperature for 5 to 60 minutes, preferably 10 to 30 minutes to obtain pre impregnated activated carbon particles. ), Where the competitive adsorbent material is an aqueous solution of a lower organic acid having 1 to 6 carbon atoms at a concentration of 0.01 to 0.5 N (normal), preferably 0.05 to 0.2 N. impregnating), filtering and drying;
(c) 지지된 촉매(supported catalyst)를 얻기 위해 함침 또는 분사 코 팅(spray coating)에 의해 팔라듐 전구체(palladium precursor) 및 계면활성제(surfactant)를 함유하는 약산성 용액―여기서 약산성 용액은 3 내지 6의 pH를 가짐―으로 상기 사전 함침된 활성화된 탄소 입자들 상에 팔라듐―여기서 팔라듐은 상기 촉매의 전체 중량을 기준으로 0.1 내지 5중량%, 바람직하게는 0.2 내지 3.5중량%, 좀 더 바람직하게는 0.3 내지 0.8중량%의 양에서 지지됨―을 지지하는 단계;(c) a weakly acidic solution containing a palladium precursor and a surfactant by impregnation or spray coating to obtain a supported catalyst, wherein the weakly acidic solution is from 3 to 6 palladium on the pre-impregnated activated carbon particles having a pH, wherein palladium is 0.1 to 5% by weight, preferably 0.2 to 3.5% by weight, more preferably 0.3, based on the total weight of the catalyst Supported in an amount of from 0.8% by weight;
(d) 숙성된 촉매를 얻기 위해 상기 지지된 촉매를 공기 중에서 1 내지 24 시간 동안 숙성시키는 단계; 및(d) aging the supported catalyst in air for 1 to 24 hours to obtain a aged catalyst; And
(e) 활성화된 촉매를 얻기 위해 0.5 내지 10 시간, 바람직하게는 1 내지 4 시간 동안, 0 내지 200℃, 바람직하게는 50 내지 120℃의 온도에서 상기 숙성된 촉매를 환원제로 환원시키는 단계(e) reducing the aged catalyst with a reducing agent at a temperature of 0 to 200 ° C., preferably 50 to 120 ° C. for 0.5 to 10 hours, preferably 1 to 4 hours, to obtain an activated catalyst
를 포함하고,Including,
다음의 단계인 The next step,
(b') 상기 단계 (b) 전에 상기 입자들의 표면으로부터 먼지 및 유리된 부분(loose portions)을 제거하는 단계, 무기산으로 상기 입자들을 세척하는 단계, 중성이 될 때까지 탈이온수(deionized water)로 상기 입자들을 세척하는 단계, 및 건조하는 단계를 포함하는 사전처리하는 단계(b ') removing dust and loose portions from the surface of the particles prior to step (b), washing the particles with an inorganic acid, with deionized water until neutral. Preprocessing comprising washing the particles, and drying the particles
를 선택적으로 포함하는 Optionally containing
팔라듐/탄소 촉매를 제조하는 방법을 추가로 제공한다.Further provided is a method of making a palladium / carbon catalyst.
본 발명의 팔라듐/탄소 촉매를 제조하는 방법에 따르면,According to the process for preparing the palladium / carbon catalyst of the present invention,
상기 단계 (a)에서, 상기 선택된 활성화된 탄소 입자들은 600 내지 1800m2/g, 바람직하게는 800 내지 1500m2/g의 비표면적과 0.30 내지 0.85㎖/g, 바람직하게는 0.40 내지 0.60㎖/g의 세공 용적을 갖는 자연 상태의 또는 일정 형태의 입자들, 바람직하게는 자연 상태의 또는 일정 형태의 코코넛숯(coconut charcoal) 입자들일 수 있으며, 또한 상기 입자들의 90중량% 이상은 4 내지 8 메쉬(mesh)의 크기를 가지며;In step (a), the selected activated carbon particles have a specific surface area of 600 to 1800 m 2 / g, preferably 800 to 1500 m 2 / g, and 0.30 to 0.85 ml / g, preferably 0.40 to 0.60 ml / g. Natural or some form of particles, preferably natural or some form of coconut charcoal particles having a pore volume of, wherein at least 90% by weight of the particles mesh);
상기 단계 (b')에서, 세척 단계에 사용되는 상기 무기산은 0.1 내지 0.5N의 농도를 가지며, 염산(hydrochloric acid), 질산, 인산, 및 이들의 혼합물로 이루어진 군에서 선택된다, 산 세척(aicd washing)의 목적은 상기 활성화된 탄소 입자들의 표면 상에서 작용기(functional groups)를 조절(conditioning)하기 위한 것이고, 또한 상기 건조 단계는 100 내지 200℃, 바람직하게는 110 내지 150℃에서 수행되며; In the step (b '), the inorganic acid used in the washing step has a concentration of 0.1 to 0.5 N, and is selected from the group consisting of hydrochloric acid, nitric acid, phosphoric acid, and mixtures thereof. The purpose of washing is to condition functional groups on the surface of the activated carbon particles, and the drying step is carried out at 100 to 200 ° C, preferably 110 to 150 ° C;
상기 단계 (b)에서, 상기 저분자량 유기산은 시트르산, 말레산, 옥살산, 젖산, 및 이들의 혼합물로 이루어진 군에서 선택되되, 바람직하게는 시트르산이고, 또한 상기 건조 단계의 온도는 100 내지 200℃, 바람직하게는 110 내지 150℃이며;In step (b), the low molecular weight organic acid is selected from the group consisting of citric acid, maleic acid, oxalic acid, lactic acid, and mixtures thereof, preferably citric acid, and the temperature of the drying step is 100 to 200 ° C, Preferably 110 to 150 ° C;
상기 단계 (c)에서, 상기 팔라듐 전구체는 팔라듐 클로라이드(palladium chloride), 팔라듐 옥사이드(palladium oxide), 팔라듐 아세테이트(palladium acetate), 팔라듐 나이트레이트(palladium nitrate), 팔라딕 클로라이드(palladic chloride), 팔라딕 클로라이드(palladic chloride)의 알칼라인 염(alkaline salts), 아민을 구비한 팔라듐의 착체(complexes) 및 이들의 혼합물로 이루어진 군 에서 선택되되, 바람직하게는 팔라딕 클로라이드이고; 상기 계면활성제는 0.2 내지 5중량%, 바람직하게는 0.5 내지 1.5중량%의 농도를 가지며; 상기 계면활성제는 상기 팔라듐의 분배 및/또는 분산(dispersion) 특성을 변경하는데 사용되고 또한 상기 계면활성제는 양이온 계면활성제, 바람직하게는 폴리옥시에틸렌 지방족 에테르 설페이트 알칼리 금속염(aliphatic ether sulphate alkali metal salts) 및 폴리옥시에틸렌 지방족 에테르 포스페이트 알칼리 금속염이 될 수 있으며, 구체적인 예는 소듐 폴리옥시에틸렌 도데실 에테르 설페이트, 포타슘 폴리옥시에틸렌 도데실 에테르 설페이트, 소듐 폴리옥시에틸렌 도데실 에테르 포스페이트 및 포타슘 폴리옥시에틸렌 도데실 에테르 포스페이트이며; 상기 용액의 pH는 알칼리 금속의 카보네이트, 하이드로카보네이트 또는 하이드로옥사이드의 첨가에 의해 조정되며, 상기 알칼리 금속 화합물의 구체적인 예는 소듐 카보네이트, 포타슘 카보네이트, 소듐 하이드로카보네이트, 포타슘 하이드로카보네이트, 소듐 하이드로옥사이드, 포타슘 하이드로옥사이드 등이고; 상기 사전 함침된 활성화된 탄소 입자들 상에 팔라듐을 지지하는 단계는 0.5 내지 6분, 바람직하게는 1 내지 3 분 동안 0 내지 50℃, 바람직하게는 실온에서 상기 용액으로 함침하거나 또는 0 내지 70℃, 바람직하게는 실온에서 5 내지 20㎖/min(분)의 속도로 상기 용액을 상기 사전 함침된 활성화된 탄소 입자들에 스프레이 코팅함으로써 수행되며;In step (c), the palladium precursor is palladium chloride (palladium chloride), palladium oxide (palladium oxide), palladium acetate (palladium acetate), palladium nitrate (palladium chloride), palladic chloride (palladic chloride), palladic Alkaline salts of chloride (palladic chloride), complexes of palladium with amines, and mixtures thereof, preferably palladic chloride; The surfactant has a concentration of 0.2 to 5% by weight, preferably 0.5 to 1.5% by weight; The surfactants are used to modify the distribution and / or dispersion properties of the palladium and the surfactants are cationic surfactants, preferably polyoxyethylene aliphatic ether sulphate alkali metal salts and poly Oxyethylene aliphatic ether phosphate alkali metal salts, specific examples are sodium polyoxyethylene dodecyl ether sulfate, potassium polyoxyethylene dodecyl ether sulfate, sodium polyoxyethylene dodecyl ether phosphate and potassium polyoxyethylene dodecyl ether phosphate Is; The pH of the solution is adjusted by the addition of carbonates, hydrocarbonates or hydroxides of alkali metals, and specific examples of the alkali metal compounds are sodium carbonate, potassium carbonate, sodium hydrocarbonate, potassium hydrocarbonate, sodium hydroxide, potassium hydro Oxides and the like; Supporting palladium on the pre-impregnated activated carbon particles is impregnated with the solution at 0-50 ° C., preferably at room temperature for 0.5-6 minutes, preferably 1-3 minutes, or 0-70 ° C. Preferably, by spray coating the solution onto the pre-impregnated activated carbon particles at a rate of 5 to 20 ml / min (min) at room temperature;
상기 단계 (e)에서, 상기 환원제는 포름산, 소듐 포르메이트(sodium formate), 포르믹 알데히드, 하이드라진 하이드레이트, 글루코오스, 수소 및 이들의 혼합물로 이루어진 군에서 선택되되, 바람직하게는 소듐 포르메이트이다.In step (e), the reducing agent is selected from the group consisting of formic acid, sodium formate, formaldehyde, hydrazine hydrate, glucose, hydrogen and mixtures thereof, preferably sodium formate.
본 발명의 팔라듐/탄소 촉매를 제조하는 방법에 따르면, 지지 물질, 즉 상기 활성화된 탄소 입자들은, 경쟁 흡착 물질로 사전 함침되고, 상기 지지 물질 상의 일부 흡착 위치가 채워져서 상기 팔라듐의 단지 10중량% 이하만이 상기 지지 물질의 0.2㎛ 미만의 깊이에 있는 최외각층 내에 함유되고, 따라서 마모로 인한 상기 팔라듐의 손실이 감소된다. 따라서, 본 발명의 팔라듐/탄소 촉매는 우수한 안정성 및 긴 수명과 같은 장점을 갖는다. According to the process for producing the palladium / carbon catalyst of the invention, the support material, ie the activated carbon particles, are pre-impregnated with a competing adsorbent material and some adsorption sites on the support material are filled so that only 10 wt% of the palladium Only below is contained in the outermost layer at a depth of less than 0.2 μm of the support material, thus reducing the loss of the palladium due to wear. Therefore, the palladium / carbon catalyst of the present invention has advantages such as excellent stability and long life.
상술한 바와 같이, 본 발명은 또한 저순도 테레프탈산 및 저순도 2,6-나프탈렌디카르복실산의 수소화 정제는 물론 저순도 4-(하이드록시메틸)벤조산의 정제용의 상기 팔라듐/탄소 촉매의 용도를 제공하는데, 상기 용도에서 수소화 정제된 또는 정제된 것을 얻기 위해 내부에 포함된 방향족 알데히드의 불순물을 변환시키도록, 100 내지 300℃의 온도에서 상기 팔라듐/탄소 촉매의 존재하에서 상기 저순도 스트림(streams)의 산성 용액 또는 수용액을 수소와 접촉시킨다. As mentioned above, the present invention also provides the use of the palladium / carbon catalyst for the purification of low purity 4- (hydroxymethyl) benzoic acid as well as hydrogenation purification of low purity terephthalic acid and low purity 2,6-naphthalenedicarboxylic acid. The low purity streams in the presence of the palladium / carbon catalyst at a temperature of 100 to 300 ° C. to convert impurities in the aromatic aldehyde contained therein to obtain hydrogenated purified or purified in said use. Acidic solution or aqueous solution is contacted with hydrogen.
본 발명에 따라 제조된 모든 촉매들은 최외각층(0.2㎛ 이하) 내에 함유된 팔라듐의 양을 상당히 감소시켜고 이들 양은 10중량% 미만으로 제어되어, 모든 촉매가 1000시간의 가동 후에도 팔라듐의 매운 낮은 손실만을 갖는다.All catalysts prepared according to the invention significantly reduce the amount of palladium contained in the outermost layer (0.2 μm or less) and these amounts are controlled to less than 10% by weight so that all catalysts have a very low loss of palladium even after 1000 hours of operation. Have only.
또한, 팔라듐은 주로 외부층(0.2 내지 20㎛) 내에 함유되어 있어서 이들 촉매의 초기 활성도가 보장될 수 있으며(즉 4-CBA의 고변환이 배치 반응 내에서 얻어질 수 있으며), 이러한 활성도는 1000시간 동안 가동 후에도 여전히 유지되는 것으로, 활성도의 매우 낮은 감소가 발견되었다. In addition, palladium is mainly contained in the outer layer (0.2-20 μm) to ensure the initial activity of these catalysts (ie high conversion of 4-CBA can be obtained in a batch reaction), and this activity is 1000 A very low decrease in activity was found to still remain after operation for hours.
아울러, 본 발명에 따른 촉매는 팔라듐 분배의 추가적인 최적화를 통해 동작 중에 팔라듐의 손실을 감소시키고, 따라서 촉매 안정성을 증가시키며, 촉매의 활성도를 손상시킴이 없이 촉매의 수명을 연장한다.In addition, the catalyst according to the present invention further reduces the loss of palladium during operation through further optimization of palladium distribution, thus increasing catalyst stability and extending the life of the catalyst without compromising the activity of the catalyst.
이제 본 발명이 후술하는 비제한적인 실시예에 의해 추가적으로 상세히 기술된다. The invention is now described in further detail by the following non-limiting examples.
촉매의 제조Preparation of the catalyst
실시예Example 1 One
4 내지 8 메쉬의 입자 크기, 1078m2/g의 비표면적 및 0.47㎖/g의 세공 용적을 갖는 플레이크(flake) 상태의 50g(그램) 코코넛숯 입자들의 중량을 측정하는 단계(weighing); 상기 입자들의 표면으로부터 먼지 및 유리된 부분(loose portions)을 제거하는 단계, 상기 입자들을 80℃에서 한 시간 동안 용기 내에서 0.5N 농도에서 질산으로 세척하는 단계, 상기 임자들을 중성이 될 때까지 탈이온수(deionized water)로 상기 입자들을 세척하는 단계, 및 상기 입자들을 최종적으로 120℃에서 두 시간 동안 건조하는 단계; 실온에서 15분 동안 0.1N 농도에서 시트르산의 수용액으로 상기 코코넛숯 입자들을 사전 함침하는 단계, 그 후 필터링하는 단계, 및 120℃에서 두 시간 동안 건조하는 단계; 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 1.25g을 주입하는 단계, 함침 용액을 조성하기 위해 상기 수용액에 15g의 탈이온수를 추가하는 단계, 상기 수용액에 0.45g의 포타슘 폴리옥시에틸 렌 도데실 에테르 포스페이트를 추가로 추가하는 단계, 소듐 카보네이트의 요구되는 양을 추가함으로써 상기 용액을 pH 5.5로 조정하는 단계, 및 마지막으로 상기 용액이 상기 코코넛숯 입자들이 단지 침지될 수 있는 용적을 갖도록 5g의 탈이온수를 보충하는 단계, 및 그 후 상기 팔라듐/탄소 촉매를 얻기 위해 대략 1분 동안 상기 용액으로 상기 코코넛숯 입자들을 함침시키는 단계; 상기 24시간 동안 공기 내에서 상기 팔라듐/탄소 촉매를 숙성시키는 단계, 그 후 80℃에서 4시간 동안 소듐 포르메이트의 수용액으로 상기 팔라듐/탄소 촉매를 감소시키는 단계, 및 중성이 될 때까지 탈이온수로 상기 팔라듐/탄소 촉매를 세척하는 단계 및 최종적으로 촉매 A를 얻기 위해 상기 팔라듐/탄소 촉매를 건조하는 단계. Weighing 50 g (grams) coconut charcoal particles in the flake state having a particle size of 4 to 8 mesh, a specific surface area of 1078 m 2 / g and a pore volume of 0.47 ml / g; Removing dust and loose portions from the surface of the particles, washing the particles with nitric acid at a concentration of 0.5N in a vessel for one hour at 80 ° C., removing the retainers until neutral Washing the particles with deionized water, and finally drying the particles at 120 ° C. for two hours; Pre-impregnating the coconut charcoal particles with an aqueous solution of citric acid at 0.1 N concentration for 15 minutes at room temperature, then filtering, and drying at 120 ° C. for two hours; Injecting 1.25 g of an aqueous solution of palladium chloride containing 20% by weight of palladium, adding 15 g of deionized water to the aqueous solution to form an impregnation solution, and 0.45 g of potassium polyoxyethylene dode Adding additional real ether phosphate, adjusting the solution to pH 5.5 by adding the required amount of sodium carbonate, and finally 5 g of the solution such that the solution has a volume in which the coconut charcoal particles can only be dipped Replenishing deionized water, and then impregnating the coconut charcoal particles with the solution for approximately one minute to obtain the palladium / carbon catalyst; Aging the palladium / carbon catalyst in air for 24 hours, thereafter reducing the palladium / carbon catalyst with an aqueous solution of sodium formate at 80 ° C. for 4 hours, and with deionized water until neutral. Washing the palladium / carbon catalyst and finally drying the palladium / carbon catalyst to obtain catalyst A.
실시예Example 2 2
촉매 B를 얻기 위해, 상기 경쟁 흡착 물질이 젖산이고, 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 2.00g을 주입하는 단계를 제외하고는 실시예 1이 반복된다. Example 1 is repeated except to inject 2.00 g of an aqueous solution of palladic chloride containing 20% by weight of palladium, wherein the competitive adsorbent material is lactic acid.
실시예Example 3 3
촉매 C를 얻기 위해, 상기 코코넛숯 입자들이 질산으로 세척되지 않으며, 20분 동안 0.2N 농도에서 시트르산의 수용액으로 상기 코코넛숯 입자들을 사전 함침하는 단계, 및 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 2.50g을 주입하는 단계를 제외하고는 실시예 1이 반복된다. To obtain the catalyst C, the coconut char particles are not washed with nitric acid, pre-impregnating the coconut char particles with an aqueous solution of citric acid at a concentration of 0.2 N for 20 minutes, and palladic chloride containing 20% by weight of palladium. Example 1 is repeated except that 2.50 g of an aqueous solution of.
실시예Example 4 4
촉매 D를 얻기 위해, 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 6.25g을 주입하는 단계를 제외하고는 실시예 1이 반복된다. Example 1 is repeated except to inject 6.25 g of an aqueous solution of palladic chloride containing 20% by weight of palladium to obtain catalyst D.
실시예Example 5 5
촉매 E를 얻기 위해, 팔라듐의 20중량%를 함유하는 팔라듐 나이트레이트의 수용액 0.50g을 주입하는 단계를 제외하고는 실시예 1이 반복된다. Example 1 is repeated except to inject 0.50 g of an aqueous solution of palladium nitrate containing 20% by weight of palladium to obtain catalyst E.
실시예Example 6 6
촉매 F를 얻기 위해, 5분 동안 0.4N의 농도에서 젖산의 수용액으로 상기 코코넛숯 입자들을 사전 함침하는 단계, 및 팔라듐의 20중량%를 함유하는 팔라듐 나이트레이트의 수용액 3.50g을 주입하는 단계를 제외하고는 실시예 1이 반복된다. To obtain catalyst F, pre-impregnating the coconut charcoal particles with an aqueous solution of lactic acid at a concentration of 0.4 N for 5 minutes, and injecting 3.50 g of an aqueous solution of palladium nitrate containing 20% by weight of palladium And Example 1 is repeated.
실시예Example 7 7
촉매 G를 얻기 위해, 30분 동안 0.04N의 농도에서 젖산의 수용액으로 상기 코코넛숯 입자들을 사전 함침하는 단계, 및 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 8.75g을 주입하는 단계를 제외하고는 실시예 1이 반복된다 To obtain catalyst G, pre-impregnating the coconut charcoal particles with an aqueous solution of lactic acid at a concentration of 0.04 N for 30 minutes, and injecting 8.75 g of an aqueous solution of palladic chloride containing 20% by weight of palladium And Example 1 is repeated.
실시예Example 8 8
촉매 H를 얻기 위해, 상기 경쟁 흡착 물질이 시트르산 및 젖산의 혼합물의 수용액이고, 팔라듐의 20중량%를 함유하는 팔라딕 클로라이드의 수용액 11.25g을 주입하는 단계, 및 10㎖/min(분)의 속도로 스프레이 코팅에 의해 상기 코코넛숯 입자들 상에 팔라듐을 지지하는 단계를 제외하고는 실시예 1이 반복된다. In order to obtain catalyst H, the competitive adsorbent material is an aqueous solution of a mixture of citric acid and lactic acid, injecting 11.25 g of an aqueous solution of palladic chloride containing 20% by weight of palladium, and a rate of 10 ml / min (minutes) Example 1 is repeated except for supporting palladium on the coconut charcoal particles by furnace spray coating.
비교 compare 실시예Example 1 One
촉매 I를 얻기 위해, 상기 코코넛숯 입자들이 사전 함침되지 않는 것을 제외하고는 실시예 1이 반복된다. Example 1 is repeated except that the coconut char particles are not pre-impregnated to obtain catalyst I.
비교 compare 실시예Example 2 2
촉매 J를 얻기 위해, 팔라딕 클로라이드의 상기 수용액에 포타슘 폴리옥시에틸렌 도데실 에테르 포스페이트를 추가하지 않는 것을 제외하고는 실시예 1이 반복된다. Example 1 is repeated except that potassium polyoxyethylene dodecyl ether phosphate is not added to the aqueous solution of palladic chloride to obtain catalyst J.
비교 compare 실시예Example 3 3
촉매 K를 얻기 위해, 상기 코코넛숯 입자들이 사전 함침되지 않으며, 팔라딕 클로라이드의 상기 수용액에 포타슘 폴리옥시에틸렌 도데실 에테르 포스페이트를 추가하지 않는 것을 제외하고는 실시예 1이 반복된다. In order to obtain catalyst K, Example 1 is repeated except that the coconut char particles are not pre-impregnated and no potassium polyoxyethylene dodecyl ether phosphate is added to the aqueous solution of palladic chloride.
본 발명의 명세서에서, 상기 모든 실시예 및 비교 실시예에서 제조된 상기 팔라듐/탄소 촉매에 대하여 지지된 팔라듐의 중량%는 유도결합 플라즈마 분광 광도 기(ICP-AES), 및 상기 지지된 팔라듐의 분배가 다음과 같이 결정된다: 20㎛ 이하의 깊이에서 함유된 팔라듐의 양 및 180㎛ 이하의 깊이에서 함유된 팔라듐의 양은 전자 미세탐침 분석(EMPA)에 의해 결정되고, 20㎛ 이하의 깊이에서 함유된 팔라듐 원자의 비율은 X선 광전자 분광법(XPS)에 의해 결정된다. In the context of the present invention, the weight percent of supported palladium relative to the palladium / carbon catalysts prepared in all of the examples and comparative examples is inductively coupled plasma spectrophotometer (ICP-AES), and the distribution of the supported palladium Is determined as follows: the amount of palladium contained at a depth of 20 μm or less and the amount of palladium contained at a depth of 180 μm or less is determined by electron microprobe analysis (EMPA) and contained at a depth of 20 μm or less. The proportion of palladium atoms is determined by X-ray photoelectron spectroscopy (XPS).
나아가, 상기 모든 실시예 및 비교 실시예에서 제조된 모든 팔라듐/탄소 촉매들은 저순도 테레프탈산의 수소화 정제를 통해 검사된다. 상기 샘플들은 HPLC에의해 분석된다.Furthermore, all the palladium / carbon catalysts prepared in all of the above examples and comparative examples are inspected through hydrogenation purification of low purity terephthalic acid. The samples are analyzed by HPLC.
초기 활성도, 즉 4-CBA의 최종 변환에 대해서, 각각의 촉매는 다음과 같은 조건하에서 고압솥(autoclave) 내에서 배치 반응(batch reactions)에 의해 검사된다: 각 촉매의 양은 2.0g; 테레프탈산의 양은 30.0g; 4-CBA의 양은 1.0g; 반응 압력은 8.0MPa(게이지)이며; 반응 온도는 280℃임.For initial activity, i.e. the final conversion of 4-CBA, each catalyst is examined by batch reactions in an autoclave under the following conditions: the amount of each catalyst is 2.0 g; The amount of terephthalic acid is 30.0 g; The amount of 4-CBA was 1.0 g; The reaction pressure is 8.0 MPa (gauge); The reaction temperature is 280 ° C.
동작 활성도 및 최종 팔라듐 손실에 대해서, 각각의 촉매는 다음과 같은 조건 하에서 연속적인 장치 내에서 연속 반응에 의해 검사된다: 각 촉매의 양은 200.0g이고; 슬러리의 속도는 3Kg/h이며; 테레프탈산의 함량은 5중량%이고; 4-CBA의 함량은 0.35중량%이며; 반응 압력은 8.0MPa(게이지)이고; 반응 온도는 280℃이며; 반응 시간은 촉매 A의 반응 시간이 6000시간인 점을 제외하고는 1000시간이다. For operating activity and final palladium loss, each catalyst is checked by continuous reaction in a continuous apparatus under the following conditions: The amount of each catalyst is 200.0 g; The rate of the slurry is 3 Kg / h; The content of terephthalic acid is 5% by weight; The content of 4-CBA is 0.35% by weight; The reaction pressure is 8.0 MPa (gauge); Reaction temperature is 280 ° C; The reaction time is 1000 hours except that the reaction time of Catalyst A is 6000 hours.
검사 중에 4-CBA의 변환은 다음과 같이 계산된다.The conversion of 4-CBA during the test is calculated as follows.
변환: (4-CBA의 초기량 - 반응 후 4-CBA의 양) x 100% ÷ 4-CBA의 초기량Transformation: (initial amount of 4-CBA-amount of 4-CBA after reaction) x 100% ÷ initial amount of 4-CBA
상기 모든 실시예 및 비교 실시예에서 제조된 각각의 팔라듐의 지지된 팔라듐, 팔라듐 분배 및 초기 활성도의 평가는 표 1에 도시되어 있다. Evaluation of the supported palladium, palladium distribution and initial activity of each palladium prepared in all the above examples and comparative examples is shown in Table 1.
연속적인 장치 내에서 1000시간 동안 가동한 후 모든 실시예 및 비교 실시예에서 제조된 각각의 촉매의 지지된 팔라듐, 팔라듐의 손실 및 동작 활성도 평가가 표 2에 도시되어 있다.The supported palladium, loss of palladium and operating activity of each catalyst prepared in all examples and comparative examples after 1000 hours of operation in a continuous apparatus are shown in Table 2.
연속적인 장치 내에서 6000시간 동안 가동한 후 실시예1에서 제조된 촉매A의 지지된 팔라듐, 팔라듐의 손실 및 동작 활성도 평가가 표 3에 도시되어 있다.The supported palladium, loss of palladium and operating activity of Catalyst A prepared in Example 1 after 6000 hours of operation in a continuous apparatus are shown in Table 3.
상기 표 1 및 표 2 내의 데이터로부터 알 수 있는 바와 같이, 본 발명에 따라 제조된 모든 촉매들은 최외각층(0.2㎛ 이하) 내에 함유된 팔라듐의 양을 상당히 감소시켰는 바, 즉, 이들 양은 10중량% 미만으로 제어되어, 모든 촉매가 1000시간의 가동 후에도 팔라듐의 매운 낮은 손실만을 갖는다; 나아가, 팔라듐은 주로 외부층(0.2 내지 20㎛) 내에 함유되어 있어서 이들 촉매의 초기 활성도가 보장될 수 있는데, 즉 4-CBA의 고변환이 배치 반응 내에서 얻어질 수 있으며, 이러한 활성도는 1000시간 동안 가동 후에도 여전히 유지되는 것으로, 즉 활성도의 매우 낮은 감소가 발견되었다. As can be seen from the data in Table 1 and Table 2 above, all catalysts prepared according to the present invention significantly reduced the amount of palladium contained in the outermost layer (0.2 μm or less), ie these amounts were 10% by weight. Controlled to less than all catalysts have only a very low loss of palladium even after 1000 hours of operation; Furthermore, palladium is mainly contained in the outer layer (0.2-20 μm) so that the initial activity of these catalysts can be ensured, ie high conversion of 4-CBA can be obtained in a batch reaction, and this activity is 1000 hours It was found to remain still after operation, ie a very low decrease in activity.
아울러, 표 3 내의 데이터로부터 알 수 있는 바와 같이, 심지어 6000시간 동안 가동 후에도 촉매A는 여전히 0.43중량%의 지지된 팔라듐을 구비하며, 팔라듐의 손실은 0.07%에 불과하고, 4-CBA의 변환은 여전히 97.6%로, 예를 들어 변환의 손실은 1.4%에 불과하다, Furthermore, as can be seen from the data in Table 3, even after 6000 hours of operation, Catalyst A still has 0.43% by weight of supported palladium, the loss of palladium is only 0.07%, and the conversion of 4-CBA is Still at 97.6%, for example, the loss of conversion is only 1.4%,
따라서, 본 발명에 따른 촉매는 팔라듐 분배의 추가적인 최적화를 통해 동작 중에 팔라듐의 손실을 감소시키고, 따라서 촉매 안정성을 증가시키며, 촉매의 활성도를 손상시킴이 없이 촉매의 수명을 연장한다.Thus, the catalyst according to the invention reduces the loss of palladium during operation through further optimization of palladium distribution, thus increasing catalyst stability and extending the life of the catalyst without compromising the activity of the catalyst.
다양한 변형예가 본 발명의 범위를 벗어남이 없이 본 명세서에 기술되고 예시된 구성 및 방법으로 만들어질 수 있으므로, 상기 상세한 설명에 포함되거나 첨부 도면에 도시된 모든 사항은 예시적인 것으로 본 발명을 제한하기 위한 것이 아니다. 따라서, 본 발명의 범위는 상술한 예시적인 실시예에 의해 제한되지 않으며, 이하의 청구범위 및 그 균등물에 따라서만 정해져야 한다.As various modifications may be made to the constructions and methods described and illustrated herein without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings be exemplary, and not intended to limit the invention. It is not. Therefore, the scope of the present invention should not be limited by the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
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WO2014047087A1 (en) * | 2012-09-20 | 2014-03-27 | Lyondell Chemical Technology, L.P. | Process for pre-treatment of a catalyst support and catalyst prepared therefrom |
KR20160083899A (en) * | 2013-11-06 | 2016-07-12 | 이섬 리서치 디벨러프먼트 컴파니 오브 더 히브루 유니버시티 오브 예루살렘 엘티디. | A method for storage and release of hydrogen |
WO2017150798A1 (en) * | 2016-03-03 | 2017-09-08 | 희성금속 주식회사 | Method for producing palladium/carbon catalyst for hydrogenation reaction and palladium/carbon hydrogenation catalyst produced thereby |
KR20180074258A (en) * | 2016-12-23 | 2018-07-03 | 희성금속 주식회사 | Activated carbon for manufacturing Pd/C Catalyst and manufacturing method thereof and Pd/C Catalyst using the same |
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CN102039122B (en) * | 2009-10-13 | 2012-07-18 | 中国石油化工股份有限公司 | Palladium carbon catalyst for hydrofining crude terephthalic acid |
CN102294240B (en) * | 2011-05-07 | 2013-02-13 | 浙江师范大学 | Pd/C catalyst for producing 2,3,5-trimethylhydroquinone (TMHQ) by virtue of hydrogenation of 2,3,5-trimethylbenzoquinone (TMBQ) and preparation method thereof |
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CN105435812B (en) * | 2014-09-25 | 2018-02-13 | 中国石油化工股份有限公司 | Hydrofining crude terephthalic acid catalyst and preparation method thereof |
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KR20160083899A (en) * | 2013-11-06 | 2016-07-12 | 이섬 리서치 디벨러프먼트 컴파니 오브 더 히브루 유니버시티 오브 예루살렘 엘티디. | A method for storage and release of hydrogen |
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KR20180074258A (en) * | 2016-12-23 | 2018-07-03 | 희성금속 주식회사 | Activated carbon for manufacturing Pd/C Catalyst and manufacturing method thereof and Pd/C Catalyst using the same |
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