CN102294240B - Pd/C catalyst for producing 2,3,5-trimethylhydroquinone (TMHQ) by virtue of hydrogenation of 2,3,5-trimethylbenzoquinone (TMBQ) and preparation method thereof - Google Patents
Pd/C catalyst for producing 2,3,5-trimethylhydroquinone (TMHQ) by virtue of hydrogenation of 2,3,5-trimethylbenzoquinone (TMBQ) and preparation method thereof Download PDFInfo
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 title claims abstract description 162
- 239000003054 catalyst Substances 0.000 title claims abstract description 86
- QIXDHVDGPXBRRD-UHFFFAOYSA-N 2,3,5-trimethylcyclohexa-2,5-diene-1,4-dione Chemical compound CC1=CC(=O)C(C)=C(C)C1=O QIXDHVDGPXBRRD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- AUFZRCJENRSRLY-UHFFFAOYSA-N 2,3,5-trimethylhydroquinone Chemical compound CC1=CC(O)=C(C)C(C)=C1O AUFZRCJENRSRLY-UHFFFAOYSA-N 0.000 title description 4
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- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 4
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Abstract
本发明是一种用于TMBQ加氢生产TMHQ的Pd/C催化剂及制备方法。本发明的Pd/C催化剂,其中负载于载体活性炭上的贵金属Pd以纳米粒子形式存在,Pd分散度不低于30%,载体活性炭上具有微孔和介孔。本发明的制备方法包括以下步骤:(1)载体活性炭的酸处理,将酸溶液加入活性炭中进行水浴回流处理;(2)用去离子水将酸处理过的活性炭洗涤至中性,干燥后,得活性炭载体;(3)将活性炭载体用浸润液预先浸润;(4)将浓度为0.01~0.3mol/L的Pd源溶液缓慢地滴加到预先浸润的活性炭载体中,使Pd负载于活性炭上,即得到催化剂前体;(5)将催化剂前体经干燥后采用还原方法进行处理,即得到用于TMBQ加氢生产TMHQ的Pd/C催化剂。本发明具有简单、有效,在BTOP反应中具有高催化性能的特点。
The invention relates to a Pd/C catalyst used for TMBQ hydrogenation to produce TMHQ and a preparation method. In the Pd/C catalyst of the present invention, the precious metal Pd loaded on the carrier activated carbon exists in the form of nanoparticles, the Pd dispersion degree is not lower than 30%, and the carrier activated carbon has micropores and mesopores. The preparation method of the present invention comprises the following steps: (1) acid treatment of the carrier activated carbon, adding the acid solution into the activated carbon to carry out water bath reflux treatment; (2) washing the acid-treated activated carbon with deionized water to neutrality, after drying, To obtain an activated carbon carrier; (3) pre-soaking the activated carbon carrier with an infiltration solution; (4) slowly adding a Pd source solution with a concentration of 0.01 to 0.3 mol/L into the pre-soaked activated carbon carrier, so that Pd is loaded on the activated carbon , to obtain a catalyst precursor; (5) the catalyst precursor is dried and treated by a reduction method to obtain a Pd/C catalyst for TMBQ hydrogenation to produce TMHQ. The invention is simple, effective and has the characteristics of high catalytic performance in BTOP reaction.
Description
技术领域 technical field
本发明涉及一种用于液相催化加氢反应的负载型贵金属催化剂及其制备方法,特别是涉及一种用于TMBQ(2,3,5-三甲基苯醌)加氢生产TMHQ(2,3,5-三甲基氢醌)的Pd/C催化剂及制备方法。The invention relates to a supported noble metal catalyst for liquid-phase catalytic hydrogenation and a preparation method thereof, in particular to a method for hydrogenation of TMBQ (2,3,5-trimethylbenzoquinone) to produce TMHQ (2 , 3,5-trimethylhydroquinone) Pd/C catalyst and preparation method.
背景技术 Background technique
维生素E(VE)不仅应用作医药、保健品、食品、化妆品的添加剂,而且越来越多地用作工业抗氧化剂,近年来成为倍受关注的热点产品。国内外市场对VE的需求量急剧增加,价格不断上升,因而适时的投产和扩大VE的生产都会带来较好的经济效益。Vitamin E (VE) is not only used as an additive in medicine, health products, food, and cosmetics, but also as an industrial antioxidant. It has become a hot product that has attracted much attention in recent years. The demand for VE in the domestic and foreign markets has increased sharply, and the price has continued to rise. Therefore, timely production and expansion of VE production will bring better economic benefits.
TMHQ(2,3,5-三甲基氢醌)是一种白色粉末状的有机物质,是合成维生素E的重要中间体,其与异植物醇反应合成VE。但长期以来这类中间体的生产技术一直被国外大公司垄断,使得我国VE的生产受原料和中间体的制约,在国际市场上缺乏竞争力。虽然近年来,国内的浙江化工研究院等单位成功开发了间甲酚法合成TMHQ技术,推动了我国VE的生产,但由于该技术开发刚起步,技术先进性和成熟性与国外同类企业相比存在明显差距。因此,进一步开展TMHQ的合成研究对发展国内VE的生产具有重要意义。TMHQ (2,3,5-trimethylhydroquinone) is a white powdery organic substance, an important intermediate for the synthesis of vitamin E, which reacts with isophytol to synthesize VE. However, the production technology of such intermediates has been monopolized by large foreign companies for a long time, which makes the production of VE in my country restricted by raw materials and intermediates, and lacks competitiveness in the international market. Although in recent years, the domestic Zhejiang Chemical Industry Research Institute and other units have successfully developed the m-cresol method to synthesize TMHQ technology, which has promoted the production of VE in my country, but because the development of this technology has just started, the technology is advanced and mature compared with similar foreign companies. There is a clear gap. Therefore, further research on the synthesis of TMHQ is of great significance to the development of domestic VE production.
以TMBQ为原料合成TMHQ的方法主要有化学还原法和催化加氢还原法。化学还原法一般是将原料2,3,6-三甲基酚(TMP)先磺化生成4-磺酸基-2,3,6-三甲基苯酚,然后经氧化剂(如MnO2)氧化生成TMBQ,然后经还原剂(如保险粉)还原为TMHQ。我国企业基本上采用这一生产工艺生产TMHQ。在实际生产中,TMP磺化后生成的固体4-磺酸基-2,3,6-三甲基苯酚往往会结块,用MnO2氧化前须将这些块状的固体溶解,操作繁琐费时。此外,还原过程不仅产生大量的废液,且不可避免引入杂质导致TMHQ品质降低。催化加氢法是指在氢气气氛中,催化剂作用下,将TMBQ进行加氢反应直接还原成TMHQ的过程,该法具有产品质量高、成本低等特点,是目前国外大公司普遍采用的生产方法。The methods for synthesizing TMHQ from TMBQ mainly include chemical reduction and catalytic hydrogenation reduction. The chemical reduction method is generally to sulfonate the raw material 2,3,6-trimethylphenol (TMP) first to generate 4-sulfonic acid-2,3,6-trimethylphenol, and then oxidize it with an oxidizing agent (such as MnO 2 ) TMBQ is generated, and then reduced to TMHQ by a reducing agent (such as hydrosulfite). Chinese enterprises basically use this production process to produce TMHQ. In actual production, the solid 4-sulfonic acid group-2,3,6-trimethylphenol generated after TMP sulfonation tends to agglomerate, and these blocky solids must be dissolved before oxidation with MnO2 , which is cumbersome and time-consuming. . In addition, the reduction process not only produces a large amount of waste liquid, but also inevitably introduces impurities to reduce the quality of TMHQ. The catalytic hydrogenation method refers to the process of directly reducing TMBQ to TMHQ under the action of a catalyst in a hydrogen atmosphere. This method has the characteristics of high product quality and low cost, and is currently a production method commonly used by large foreign companies. .
由于VE主要应用于医药及食品添加剂领域,作为生产VE的重要原料TMHQ,其生产纯度影响着下游产品的性能和质量。基于TMBQ催化加氢还原制备TMHQ过程,现在的困难是在合适的溶剂中,开发一种TMBQ定向转化成TMHQ的高效催化剂。Since VE is mainly used in the fields of medicine and food additives, as an important raw material for the production of TMHQ, its production purity affects the performance and quality of downstream products. Based on the process of preparing TMHQ by catalytic hydrogenation reduction of TMBQ, the difficulty now is to develop an efficient catalyst for the directional conversion of TMBQ into TMHQ in a suitable solvent.
美国专利US3839468考察了在Pd基催化剂作用下,溶剂对TMBQ加氢还原成TMHQ的影响。发现以C3-C5醇作为溶剂,产物被着色(空气氧化)程度低于以C1-C2醇为溶剂的情况,着色是由于TMBQ与TMHQ相互结合形成醌氢醌复合物,醌氢醌在固体状态时呈黑色,正是由于这种物质的存在使TMHQ着色。以脂肪酮(C3-C6)作为溶剂时,Pd基催化剂寿命得到延长,且TMHQ纯度较高。美国专利US4769500提到一种贵金属Pd负载到含碱金属硅铝酸盐的多相催化加氢催化剂,在常压、40℃反应温度下,TMBQ的转化率达到100%,TMHQ的选择性也高于99%,且催化剂可以重复使用。但该专利并没有明确载体硅铝酸盐的结构及具体组成,也没有提及催化剂的具体制备步骤。US Patent No. 3,839,468 investigated the effect of the solvent on the hydrogenation reduction of TMBQ to TMHQ under the action of a Pd-based catalyst. It is found that when C 3 -C 5 alcohol is used as a solvent, the product is colored (air oxidized) less than when C 1 -C 2 alcohol is used as a solvent. The coloring is due to the combination of TMBQ and TMHQ to form a quinhydrone complex, quinhydrone Quinone is black in the solid state, and it is the presence of this substance that gives TMHQ its color. When aliphatic ketones (C 3 -C 6 ) were used as solvents, the lifetime of Pd-based catalysts was prolonged and the purity of TMHQ was higher. U.S. Patent US4769500 mentions a heterogeneous catalytic hydrogenation catalyst in which noble metal Pd is loaded onto alkali metal-containing aluminosilicates. Under normal pressure and a reaction temperature of 40°C, the conversion rate of TMBQ reaches 100%, and the selectivity of TMHQ is also high. 99%, and the catalyst can be reused. However, this patent does not clarify the structure and specific composition of the carrier aluminosilicate, nor does it mention the specific preparation steps of the catalyst.
由于催化加氢反应是在金属Pd的表面进行,因此通常对于贵金属Pd负载量相同的催化剂,催化剂中Pd的分散度越高,活性则越高。如果直接将Pd化合物(如氯钯酸,或氯钯酸钠)溶液负载到活性炭上,活性炭表面会很快出现很薄的有光泽的金属Pd层,这主要是由于活性炭表面含有羟基、醛基等含氧基团,这些基团很容易使Pd阳离子还原成零价的金属Pd。因此,如此制备的催化剂中贵金属Pd的分散度一般均很低。克服这一技术问题的有效方法之一是在浸渍之前将含Pd化合物的浸渍液中的Pd离子转变成不溶性的化合物。例如,在室温下将Pd的水溶性化合物水解转化成不溶性的Pd(OH)2或PdO,然后再负载到活性炭上,然后用还原剂还原,这样可防止Pd的迁移及粒子长大。美国专利US3138560在浸渍液中加入双氧水来使Pd的水溶性化合物水解生成不溶性化合物,然后进行浸渍。但由于双氧水本身也具有氧化性,可以将活性炭表面基团氧化,从而将改变载体表面的物化性质,即改变载体的表面基团结构,从而对催化剂造成不确定的负面影响。美国专利US4476242则提出用甲醇或吡啶等有机物来配制含Pd化合物的浸渍液,这对抑制Pd的迁移及粒子长大非常有效,但制备过程使用甲醇或吡啶这种对人体有害的化合物,从环境保护的角度是不利的。另外,欧洲专利EP08150726.1报道了在表面活性剂的作用下,通过调节pH值将Pd阳离子还原成零价金属Pd的溶胶,再负载到活性炭上制备Pd/C催化剂,但由于胶体稳定性不高,导致Pd在载体活性炭上难以分布均匀,因而导致Pd的分散度降低。Since the catalytic hydrogenation reaction is carried out on the surface of metal Pd, generally for catalysts with the same loading amount of noble metal Pd, the higher the dispersion of Pd in the catalyst, the higher the activity. If the Pd compound (such as chloropalladic acid, or sodium chloropalladate) solution is directly loaded on the activated carbon, a thin shiny metal Pd layer will appear on the surface of the activated carbon, mainly because the surface of the activated carbon contains hydroxyl and aldehyde groups. These groups can easily reduce Pd cations to zero-valent metal Pd. Therefore, the dispersion of noble metal Pd in the catalysts prepared in this way is generally very low. One of the effective methods to overcome this technical problem is to convert the Pd ions in the impregnation solution containing Pd compounds into insoluble compounds before impregnation. For example, the water-soluble compound of Pd is hydrolyzed into insoluble Pd(OH) 2 or PdO at room temperature, and then loaded on activated carbon, and then reduced with a reducing agent, which can prevent the migration of Pd and particle growth. US Pat. No. 3,138,560 adds hydrogen peroxide to the impregnation solution to hydrolyze the water-soluble compound of Pd to form an insoluble compound, and then impregnates it. However, because hydrogen peroxide itself is also oxidizing, it can oxidize the surface groups of activated carbon, which will change the physical and chemical properties of the support surface, that is, change the surface group structure of the support, thus causing uncertain negative effects on the catalyst. U.S. Patent No. 4,476,242 proposes to use organic substances such as methanol or pyridine to prepare an impregnation solution containing Pd compounds, which is very effective in inhibiting the migration of Pd and particle growth, but the preparation process uses methanol or pyridine, which is harmful to the human body. The angle of protection is unfavorable. In addition, European patent EP08150726.1 reported that under the action of surfactant, Pd cations were reduced to zero-valent metal Pd sols by adjusting the pH value, and then loaded on activated carbon to prepare Pd/C catalysts. High, it is difficult to distribute Pd evenly on the carrier activated carbon, which leads to a decrease in the dispersion of Pd.
综上所述,现有的Pd/C催化剂虽然能表现出高选择性,但它存在着贵金属Pd分散度低,在催化TMBQ加氢合成TMHQ的过程中催化活性不高的不足之处。In summary, although the existing Pd/C catalyst can show high selectivity, it has the disadvantages of low dispersion of noble metal Pd and low catalytic activity in the process of catalyzing the hydrogenation of TMBQ to TMHQ.
发明内容 Contents of the invention
本发明针对现有的Pd/C催化剂所存在的贵金属Pd分散度低,在催化TMBQ加氢合成TMHQ的过程中催化活性不高的不足之处,提供一种贵金属Pd分散度高、在TMBQ催化加氢生产TMHQ过程中不仅具有高选择性,而且在TMBQ催化加氢反应中具有高催化活性的用于TMBQ(2,3,5-三甲基苯醌)加氢生产TMHQ(2,3,5-三甲基氢醌)的Pd/C催化剂及制备方法。The present invention aims at the low dispersion of precious metal Pd existing in the existing Pd/C catalyst, and the deficiency that the catalytic activity is not high in the process of catalyzing TMBQ hydrogenation to synthesize TMHQ, and provides a kind of precious metal Pd with high dispersion, which is catalytic in TMBQ In the process of hydrogenation to produce TMHQ, it not only has high selectivity, but also has high catalytic activity in TMBQ catalytic hydrogenation reaction for TMBQ (2,3,5-trimethylbenzoquinone) hydrogenation to produce TMHQ (2,3, 5-trimethylhydroquinone) Pd/C catalyst and preparation method.
本发明是通过以下的技术方案完成的,一种用于TMBQ加氢生产TMHQ的Pd/C催化剂,其中负载于载体活性炭上的贵金属Pd以纳米粒子形式存在,Pd分散度不低于30%,载体活性炭为椰壳型活性炭,载体活性炭上具有微孔和介孔,其中介孔孔体积是微孔孔体积的5~6倍。The present invention is accomplished through the following technical solutions, a Pd/C catalyst for TMBQ hydrogenation to produce TMHQ, wherein the noble metal Pd loaded on the carrier activated carbon exists in the form of nanoparticles, and the dispersion of Pd is not less than 30%, The carrier activated carbon is coconut shell-type activated carbon, and the carrier activated carbon has micropores and mesopores, and the volume of the mesopores is 5 to 6 times that of the micropores.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂中,Pd纳米粒子尺寸为2.0~5.0nm。In the Pd/C catalyst used for hydrogenation of TMBQ to produce TMHQ, the size of Pd nanoparticles is 2.0-5.0 nm.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂中,所述的载体活性炭的比表面积大于1000m2/g,载体活性炭上的介孔尺寸为2~10nm。In the Pd/C catalyst used for TMBQ hydrogenation to produce TMHQ, the specific surface area of the carrier activated carbon is greater than 1000m 2 /g, and the mesopore size on the carrier activated carbon is 2-10nm.
本发明一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法,包括以下步骤:A kind of preparation method of the Pd/C catalyst that the present invention is used for TMBQ hydrogenation to produce TMHQ comprises the following steps:
(1)载体活性炭的酸处理,将酸溶液加入活性炭中,水浴回流处理2~4h,酸溶液采用盐酸、磷酸或硝酸溶液中的一种;(1) Acid treatment of carrier activated carbon, acid solution is added in activated carbon, water bath reflux treatment 2~4h, acid solution adopts a kind of in hydrochloric acid, phosphoric acid or nitric acid solution;
(2)用去离子水将上述酸处理过的活性炭反复洗涤至中性,于80~120℃干燥0.5~10h,得预处理后的活性炭载体;(2) Repeatedly washing the acid-treated activated carbon with deionized water to neutrality, and drying at 80-120° C. for 0.5-10 hours to obtain a pretreated activated carbon carrier;
(3)将预处理后的活性炭载体用浸润液预先浸润0.2~5h,浸润液的浓度为0.1~2mol/L,浸润液质量与活性炭质量之比为0~4;(3) Pre-soak the pretreated activated carbon carrier with the soaking solution for 0.2 to 5 hours, the concentration of the soaking solution is 0.1 to 2 mol/L, and the ratio of the mass of the soaking solution to the mass of the activated carbon is 0 to 4;
(4)将浓度为0.01~0.3mol/L的Pd源溶液缓慢地滴加到预先浸润的活性炭载体中,使Pd负载于活性炭上,即得到催化剂前体,其中金属Pd加入的质量按催化剂总质量计为1.0~5.0wt.%;(4) Slowly add the Pd source solution with a concentration of 0.01-0.3mol/L to the pre-soaked activated carbon carrier, so that Pd is loaded on the activated carbon to obtain a catalyst precursor, wherein the mass of metal Pd added is based on the total amount of the catalyst. The mass is 1.0~5.0wt.%;
(5)将催化剂前体经干燥后采用还原方法进行处理,即得到用于TMBQ加氢生产TMHQ的Pd/C催化剂。(5) The catalyst precursor is dried and treated by a reduction method to obtain a Pd/C catalyst for TMBQ hydrogenation to produce TMHQ.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,在步骤(1)中所用的酸溶液的浓度为5wt.%~10wt.%。In the preparation method of the Pd/C catalyst used for hydrogenation of TMBQ to produce TMHQ, the concentration of the acid solution used in step (1) is 5wt.%-10wt.%.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,载体活性炭的颗粒度为180~220目,优选200目。In the preparation method of a Pd/C catalyst used for hydrogenation of TMBQ to produce TMHQ, the particle size of the carrier activated carbon is 180-220 mesh, preferably 200 mesh.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,载体活性炭酸处理后的干燥时间优选为0.5~4h。In the preparation method of the Pd/C catalyst used for hydrogenation of TMBQ to produce TMHQ, the drying time after the activated carbon acid treatment of the carrier is preferably 0.5-4 hours.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,在步骤(3)中所用的浸润液是碳酸钠溶液或草酸溶液中的一种。In the preparation method of a Pd/C catalyst used for hydrogenation of TMBQ to produce TMHQ, the soaking solution used in step (3) is one of sodium carbonate solution or oxalic acid solution.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,在步骤(4)中所用的Pd源溶液的Pd源为Pd的乙酸盐、硝酸盐、盐酸盐、氯钯酸、钯氨配合物或有机钯中的一种,优选氯钯酸或氯钯酸钠中的一种。In the preparation method of described a kind of Pd/C catalyst that is used for TMBQ hydrogenation to produce TMHQ, the Pd source of the Pd source solution used in step (4) is acetate, nitrate, hydrochloride of Pd , a kind of in chloropalladic acid, palladium ammonium complex or organic palladium, preferably a kind of in chloropalladic acid or sodium chloropalladate.
在所述的一种用于TMBQ加氢生产TMHQ的Pd/C催化剂的制备方法中,在步骤(5)中所用的还原方法为氢气还原、甲醛还原、乙二醇还原、甲酸还原、甲酸钠还原中的一种,优选氢气还原或甲醛还原中的一种。In the described preparation method of a Pd/C catalyst used for TMBQ hydrogenation to produce TMHQ, the reduction method used in step (5) is hydrogen reduction, formaldehyde reduction, ethylene glycol reduction, formic acid reduction, sodium formate reduction One of them, preferably one of hydrogen reduction or formaldehyde reduction.
本发明与现有的制备Pd/C催化剂的方法相比,本发明的特点在于:本发明在浸渍Pd化合物之前,载体活性炭经酸预处理后,添加了适当浸润液进行修饰,由于浸润液能与载体活性炭上的含氧基团发生相互作用,提高了载体的还原电势。当Pd负载到活性炭上时,Pd阳离子便不会被修饰过的载体表面基团还原,从而Pd可以非常均匀地分布于载体活性炭的表面。另外,本发明还具有:制备的贵金属Pd催化剂具有分散度高、Pd纳米颗粒均匀,所用载体浸润液来源广泛、价格低廉,催化剂制备过程简单,制备的催化剂在TMBQ催化加氢反应中具有很高的催化活性的突出特点。Compared with the existing method for preparing Pd/C catalyst, the present invention is characterized in that: before impregnating the Pd compound, the carrier activated carbon is pretreated with acid, and then modified by adding an appropriate immersion solution, because the immersion solution can The interaction with the oxygen-containing groups on the carrier activated carbon increases the reduction potential of the carrier. When Pd is loaded on the activated carbon, the Pd cations will not be reduced by the modified carrier surface groups, so that Pd can be very uniformly distributed on the surface of the carrier activated carbon. In addition, the present invention also has: the prepared noble metal Pd catalyst has high dispersion, Pd nanoparticles are uniform, the source of the carrier infiltration solution used is wide, the price is low, the catalyst preparation process is simple, and the prepared catalyst has a high performance in TMBQ catalytic hydrogenation reaction. outstanding catalytic activity.
本发明中,采用CO脉冲滴定法测定了贵金属Pd的分散度,分散度按下面的公式计算:Among the present invention, adopted CO pulse titration to measure the degree of dispersion of noble metal Pd, degree of dispersion is calculated by the following formula:
分散度=(V吸×MPd)/(22400×WPd)×100%Dispersion = (V absorption × M Pd ) / (22400 × W Pd ) × 100%
式中:V吸表示标准状态下CO吸附量(ml),In the formula: V suction represents the CO adsorption amount (ml) under the standard state,
MPd为Pd的原子量106.4g·mol-1,M Pd is the atomic weight of Pd 106.4g·mol -1 ,
WPd为催化剂中Pd质量(g)。W Pd is the mass (g) of Pd in the catalyst.
本发明中,所制备的Pd/C催化剂的贵金属Pd粒子大小采用透射电子显微镜(TEM)技术进行分析。In the present invention, the size of the noble metal Pd particles of the prepared Pd/C catalyst is analyzed by a transmission electron microscope (TEM) technique.
催化剂活性评价条件:反应物TMBQ:10~20g;催化剂用量占反应物的比例为0.05~0.12wt.%;反应溶剂乙酸乙酯:35~65ml;氢气起始压力:0.5~0.8MPa;反应温度:65~95℃。Catalyst activity evaluation conditions: reactant TMBQ: 10-20g; catalyst dosage in proportion of reactant: 0.05-0.12wt.%; reaction solvent ethyl acetate: 35-65ml; hydrogen initial pressure: 0.5-0.8MPa; reaction temperature : 65~95℃.
测量釜内压力降低0.1MPa所需要的时间Δt,以初始吸氢速率评价催化剂的TMBQ加氢活性。Measure the time Δt required for the pressure in the kettle to drop by 0.1MPa, and take the initial hydrogen absorption rate The catalysts were evaluated for their TMBQ hydrogenation activity.
本发明的特点在于:通过改变碱处理条件,如NaOH浓度、温度和时间等,可以改变Fe-ZSM-5微孔介孔复合分子筛催化剂中微孔与介孔的比例,从而调变碱处理前后催化剂在BTOP中的催化性能。从样品的表征及反应评价结果来看,本发明通过碱处理的方式将介孔引入微孔Fe-ZSM-5分子筛晶体中,所得样品形貌完整、晶体结构不变,而分子筛传质性能显著改善,其在BTOP催化反应中催化活性及稳定性也有明显提高。在优化的碱处理条件下,改性后的催化剂在320℃反应温度下反应3h,苯的转化率仍维持在20%,明显高于未经碱处理样品的催化活性,且在反应条件下苯酚的选择性达到100%。与现有技术相比,本发明提供的是一种简单、有效,在BTOP反应中具有高催化性能的微孔介孔复合Fe-ZSM-5沸石分子筛催化剂制备方法。The feature of the present invention is: by changing the alkali treatment conditions, such as NaOH concentration, temperature and time, etc., the ratio of micropores to mesoporous in the Fe-ZSM-5 microporous mesoporous composite molecular sieve catalyst can be changed, thereby adjusting the alkali treatment before and after Catalytic performance of catalysts in BTOP. Judging from the characterization and reaction evaluation results of the samples, the present invention introduces mesopores into the microporous Fe-ZSM-5 molecular sieve crystals through alkali treatment, and the obtained samples have complete morphology and unchanged crystal structure, while the molecular sieve has remarkable mass transfer performance. Improvement, its catalytic activity and stability in the BTOP catalytic reaction are also significantly improved. Under the optimized alkali treatment conditions, the modified catalyst was reacted at a reaction temperature of 320°C for 3 hours, and the conversion rate of benzene was still maintained at 20%, which was significantly higher than the catalytic activity of the sample without alkali treatment. The selectivity reaches 100%. Compared with the prior art, the present invention provides a simple and effective method for preparing a microporous mesoporous composite Fe-ZSM-5 zeolite molecular sieve catalyst with high catalytic performance in BTOP reaction.
附图说明 Description of drawings
图1是实施例1中5wt.%Pd/C催化剂的TEM图及其粒径分布图。Fig. 1 is the TEM figure and particle size distribution figure of 5wt.%Pd/C catalyst in embodiment 1.
图2是实施例4中2wt.%Pd/C催化剂的TEM图及其粒径分布图。Fig. 2 is a TEM image and a particle size distribution image of the 2wt.% Pd/C catalyst in Example 4.
具体实施方式 Detailed ways
下面通过实施例对本发明做出进一步的具体说明,但本发明并不局限于下述实例。The present invention is further specifically described below by way of examples, but the present invention is not limited to the following examples.
实施例1Example 1
将20g粉末状,比表面积大于1000m2/g的椰壳型活性炭用浓度为5wt.%的硝酸60℃下水浴回流2h,然后用去离子水反复洗涤至中性,于80℃下鼓风干燥4h备用。Reflux 20g of coconut shell-type activated carbon with a specific surface area greater than 1000m 2 /g with 5wt.% nitric acid in a water bath at 60°C for 2 hours, then wash it repeatedly with deionized water until neutral, and dry it by blowing at 80°C 4h standby.
Pd源浸渍液的配制,称取约3g左右的PdCl2固体加入到7.29ml浓盐酸中,待完全溶解后加入去离子水稀释至50ml的容量瓶中备用。For the preparation of the Pd source impregnation solution, weigh about 3g of PdCl 2 solid and add it to 7.29ml of concentrated hydrochloric acid. After it is completely dissolved, add deionized water to dilute to a 50ml volumetric flask for later use.
取预处理后的活性炭3g,加入10ml浓度为0.9mol/L的碳酸钠预先浸润活性炭0.5h。按照Pd的负载量为5.0wt.%,移取PdCl2溶液约14ml,加入预先浸润的活性炭中浸渍6h后,接着放入50℃烘箱中过夜后,于10vol.%H2/Ar(总流速:30ml/min)气氛下200℃还原2h得催化剂,通过CO脉冲滴定对催化剂进行分散度表征,经分析,其分散度为50%。Take 3 g of pretreated activated carbon and add 10 ml of sodium carbonate with a concentration of 0.9 mol/L to pre-soak the activated carbon for 0.5 h. According to the load of Pd being 5.0wt.%, pipette about 14ml of PdCl solution , add pre-soaked activated carbon and impregnate it for 6h, then put it in a 50°C oven overnight, in 10vol.% H 2 /Ar (total flow rate : 30ml/min) at 200°C for 2h to obtain a catalyst, and the catalyst was characterized by its dispersion by CO pulse titration. After analysis, its dispersion was 50%.
催化剂活性评价条件:反应物TMBQ:15g;反应溶剂乙酸乙酯:50ml;氢气起始压力:0.6MPa;反应温度:80℃;催化剂:0.012g。Catalyst activity evaluation conditions: reactant TMBQ: 15g; reaction solvent ethyl acetate: 50ml; hydrogen initial pressure: 0.6MPa; reaction temperature: 80°C; catalyst: 0.012g.
催化剂活性评价结果:记录降低0.1MPa所需时间为4.5min,其吸氢速率为648ml·(min g)-1。Catalyst activity evaluation results: the time required to reduce 0.1MPa was recorded as 4.5min, and the hydrogen absorption rate was 648ml·(min g) -1 .
实施例2Example 2
将20g粉末状,比表面积大于1000m2/g的活性炭用浓度为5wt.%的硝酸60℃下水浴回流2h,然后用去离子水反复洗涤至中性,于80℃下鼓风干燥4h备用。20g of powdered activated carbon with a specific surface area greater than 1000m 2 /g was refluxed with 5wt.% nitric acid in a water bath at 60°C for 2h, then washed repeatedly with deionized water until neutral, and dried at 80°C for 4h for later use.
Pd源浸渍液的配制,称取约3g左右的PdCl2固体加入到7.29ml浓盐酸中,待完全溶解后加入去离子水稀释至50ml的容量瓶中备用。For the preparation of the Pd source impregnation solution, weigh about 3g of PdCl 2 solid and add it to 7.29ml of concentrated hydrochloric acid. After it is completely dissolved, add deionized water to dilute to a 50ml volumetric flask for later use.
取预处理后的活性炭3g,加入10ml浓度为0.1mol/L的草酸预先浸润活性炭0.5h。按照Pd的负载量为5.0wt%,移取PdCl2溶液约14ml,加入预先浸润的活性炭中浸渍6h后,接着放入50℃烘箱中过夜后,于10vol.%H2/Ar(总流速:30ml/min)气氛下200℃还原2h得催化剂,通过CO脉冲滴定对催化剂进行分散度表征,经分析,其分散度为45%。Take 3 g of pretreated activated carbon and add 10 ml of oxalic acid with a concentration of 0.1 mol/L to pre-soak the activated carbon for 0.5 h. According to the load of Pd is 5.0wt%, pipette about 14ml of PdCl2 solution, add pre-soaked activated carbon to impregnate for 6h, and then put it in a 50°C oven overnight, in 10vol.% H2 /Ar (total flow rate: 30ml/min) atmosphere at 200°C for 2h to obtain the catalyst, and the dispersion of the catalyst was characterized by CO pulse titration. After analysis, the dispersion was 45%.
催化剂活性评价条件:反应物TMBQ:15g;反应溶剂乙酸乙酯:50ml;氢气起始压力:0.6MPa;反应温度:80℃;催化剂:0.012g。Catalyst activity evaluation conditions: reactant TMBQ: 15g; reaction solvent ethyl acetate: 50ml; hydrogen initial pressure: 0.6MPa; reaction temperature: 80°C; catalyst: 0.012g.
催化剂活性评价结果:记录降低0.1MPa所需时间为4.9min,其吸氢速率为595ml·(min g)-1。Catalyst activity evaluation results: the time required to reduce 0.1MPa was recorded as 4.9min, and the hydrogen absorption rate was 595ml·(min g) -1 .
实施例3Example 3
将20g粉末状,比表面积大于1000m2/g的椰壳型活性炭用浓度为10wt.%的硝酸60℃下水浴回流2h,然后用去离子水反复洗涤至中性,于80℃下鼓风干燥4h备用。Reflux 20g of coconut shell-type activated carbon with a specific surface area greater than 1000m2 /g with 10wt.% nitric acid in a water bath at 60°C for 2 hours, then repeatedly wash it with deionized water until neutral, and dry it by blowing at 80°C 4h standby.
Pd源浸渍液的配制,称取约3g左右的PdCl2固体加入到7.29ml浓盐酸中,待完全溶解后加入去离子水稀释至50ml的容量瓶中备用。For the preparation of the Pd source impregnation solution, weigh about 3g of PdCl 2 solid and add it to 7.29ml of concentrated hydrochloric acid. After it is completely dissolved, add deionized water to dilute to a 50ml volumetric flask for later use.
取预处理后的活性炭3g,加入10ml浓度为0.1mol/L的草酸预先浸润活性炭0.5h。按照Pd的负载量为5.0wt%,移取PdCl2溶液约14ml,加入预先浸润的活性炭中浸渍6h后,接着放入50℃烘箱中过夜后,于10vol.%H2/Ar(总流速:30ml/min)气氛下200℃还原2h得催化剂,通过CO脉冲滴定对催化剂进行分散度表征,经分析,其分散度为43%。Take 3 g of pretreated activated carbon and add 10 ml of oxalic acid with a concentration of 0.1 mol/L to pre-soak the activated carbon for 0.5 h. According to the load of Pd is 5.0wt%, pipette about 14ml of PdCl2 solution, add pre-soaked activated carbon to impregnate for 6h, and then put it in a 50°C oven overnight, in 10vol.% H2 /Ar (total flow rate: 30ml/min) atmosphere at 200°C for 2h to obtain the catalyst, and the dispersion of the catalyst was characterized by CO pulse titration. After analysis, the dispersion was 43%.
催化剂活性评价条件:反应物TMBQ:15g;反应溶剂乙酸乙酯:50ml;氢气起始压力:0.6MPa;反应温度:80℃;催化剂:0.012g。Catalyst activity evaluation conditions: reactant TMBQ: 15g; reaction solvent ethyl acetate: 50ml; hydrogen initial pressure: 0.6MPa; reaction temperature: 80°C; catalyst: 0.012g.
催化剂活性评价结果:记录降低0.1MPa所需时间为10.5min,其吸氢速率为648ml·(min g)-1。Catalyst activity evaluation results: It was recorded that the time required to decrease 0.1MPa was 10.5min, and the hydrogen absorption rate was 648ml·(min g) -1 .
实施例4Example 4
将20g粉末状,比表面积大于1000m2/g的活性炭用浓度为10wt.%的硝酸60℃下水浴回流2h,然后用去离子水反复洗涤至中性,于80℃下鼓风干燥4h备用。20g of powdered activated carbon with a specific surface area greater than 1000m2 /g was refluxed with 10wt.% nitric acid in a water bath at 60°C for 2h, then repeatedly washed with deionized water until neutral, and then air-dried at 80°C for 4h for later use.
Pd源浸渍液的配制,称取约3g左右的PdCl2固体加入到7.29ml浓盐酸中,待完全溶解后加入去离子水稀释至50ml的容量瓶中备用。For the preparation of the Pd source impregnation solution, weigh about 3g of PdCl 2 solid and add it to 7.29ml of concentrated hydrochloric acid. After it is completely dissolved, add deionized water to dilute to a 50ml volumetric flask for later use.
取预处理后的活性炭3g,加入2.8ml浓度为1.62mol/L Na2CO3搅拌均匀。按照Pd的负载量为2.0wt%,移取PdCl2溶液约1ml,同时向其中加水稀释PdCl2溶液后,加入预先浸润的活性炭中浸渍6h,接着放入50℃烘箱中过夜后,于10vol.%H2/Ar(总流速:30ml/min)气氛下200℃还原2h得催化剂,通过CO脉冲滴定对催化剂进行分散度表征,经分析,其分散度为35%。Take 3 g of pretreated activated carbon, add 2.8 ml of Na 2 CO 3 with a concentration of 1.62 mol/L and stir evenly. According to the Pd load of 2.0wt%, pipette about 1ml of PdCl2 solution, add water to it to dilute the PdCl2 solution at the same time, add pre-soaked activated carbon to soak for 6h, then put it in a 50°C oven overnight, and place it in a 10vol. The catalyst was obtained by reduction at 200° C. for 2 h in an atmosphere of % H 2 /Ar (total flow rate: 30 ml/min), and the dispersion degree of the catalyst was characterized by CO pulse titration. After analysis, the dispersion degree was 35%.
催化剂活性评价条件:反应物TMBQ:15g;反应溶剂乙酸乙酯:50ml;氢气起始压力:0.6MPa;反应温度:80℃;催化剂:0.012g。Catalyst activity evaluation conditions: reactant TMBQ: 15g; reaction solvent ethyl acetate: 50ml; hydrogen initial pressure: 0.6MPa; reaction temperature: 80°C; catalyst: 0.012g.
催化剂活性评价结果:记录降低0.1MPa所需时间为6.2min,其吸氢速率为470ml·(min g)-1。Catalyst activity evaluation results: the time required to reduce 0.1MPa was recorded as 6.2min, and the hydrogen absorption rate was 470ml·(min g) -1 .
比较例1Comparative example 1
从国内Pd/C催化剂生产厂家购买的5.0wt.%Pd/C催化剂,通过CO脉冲滴定对催化剂进行分散度表征,经分析,其分散度为26%。The 5.0wt.% Pd/C catalyst purchased from a domestic Pd/C catalyst manufacturer was characterized by CO pulse titration. After analysis, the dispersion was 26%.
催化剂活性评价条件:反应物TMBQ:15g;反应溶剂乙酸乙酯:50ml;氢气起始压力:0.6MPa;反应温度:80℃;催化剂:0.012g。Catalyst activity evaluation conditions: reactant TMBQ: 15g; reaction solvent ethyl acetate: 50ml; hydrogen initial pressure: 0.6MPa; reaction temperature: 80°C; catalyst: 0.012g.
催化剂活性评价结果:记录降低0.1MPa所需时间为11.5mm,其吸氢速率为254ml·(min g)-1。Catalyst activity evaluation results: It was recorded that the time required to decrease 0.1 MPa was 11.5 mm, and the hydrogen absorption rate was 254 ml·(min g) -1 .
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