KR20090001341A - Union organic matter fertilizer making method using accessory product - Google Patents

Union organic matter fertilizer making method using accessory product Download PDF

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KR20090001341A
KR20090001341A KR1020070065627A KR20070065627A KR20090001341A KR 20090001341 A KR20090001341 A KR 20090001341A KR 1020070065627 A KR1020070065627 A KR 1020070065627A KR 20070065627 A KR20070065627 A KR 20070065627A KR 20090001341 A KR20090001341 A KR 20090001341A
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marine
food waste
products
concentrated
organic fertilizer
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KR100878904B1 (en
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이충렬
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이충렬
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00Fertilisers from human or animal excrements, e.g. manure
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • C05F1/002Fertilisers made from animal corpses, or parts thereof from fish or from fish-wastes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00Other organic fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G1/00Mixtures of fertilisers belonging individually to different subclasses of C05
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/30Layered or coated, e.g. dust-preventing coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Fertilizers (AREA)

Abstract

A method of producing granularity organic fertilizer using concentrator, food waste and marine by-product is provided to produce high quality fertilizer by controlling a characteristic mixing ratio and a granularity size and granulating the concentrator, the food waste and the marine by-product. A method of producing granularity organic fertilizer using concentrator, the food waste and marine by-product comprises steps of: collecting the concentrator raw material, the food waste and the marine by-product in a collection site; fermenting the collected concentrator raw material, the food waste and the marine by-product in a fermentor; ripening the concentrator raw material, the food waste and the marine by-product of crab shell/oyster shell/Laminaria japonica for 25 days, 15 days and 10 days; drying naturally water content of each raw material under 20%; pulverizing the dried concentrator raw material, the food waste and the marine by-product through a pulverizing device; mixing stock material and agricultural product to 7 : 3; and pelletizing mixed raw materials using a binder.

Description

농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법 {union organic matter fertilizer making Method using accessory product.}{Union organic matter fertilizer making method using accessory product.} Using concentrated manure, food waste and marine by-products

도 1은 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 나타낸 도면이다.1 is a view showing a method for producing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-products according to an embodiment of the present invention.

도 2는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법의 펠렛화단계를 구체적으로 나타낸 도면이다.Figure 2 is a view showing in detail the pelletizing step of the method for producing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

도 3은 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 원료간 배합 비율을 나타낸 도면이다.Figure 3 is a view showing the mixing ratio between the raw materials of the fused granular organic fertilizer completed through the method of manufacturing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

도 4는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 이화학적 성분을 나타낸 예시도이다.Figure 4 is an exemplary view showing the physicochemical components of the fused granular organic fertilizer completed through the method of manufacturing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

도 5는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료 를 사용한 인삼의 사포닌 성분 함량의 변화를 나타낸 예시도이다.5 is an exemplary view showing a change in the saponin content of ginseng using a fused granular organic fertilizer completed through a method for producing a fused granular organic fertilizer using a concentrated manure and food waste and marine by-products according to an embodiment of the present invention.

본 발명은 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법에 관한 것으로서, 농축계분과 음식물 찌꺼기 및 해양 부산물이 가지고 있는 특성을 파악하여 이 특성별 배합비율과 입도 크기를 조절하여 상기 세가지 폐자원을 융합시킨 융합입상 유기질 비료를 생산하여 토양에서 재배되는 모든 작물의 생육에서 수확까지의 일련된 생장촉진과 작물 고품질화, 토양지력회복 및 생산의 지속성 기능 강화 등으로 고품질화한 유기농산물 생산으로 농가 소득 향상과 환경 오염을 방지하기 위한 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법에 관한 것이다.The present invention relates to a method for producing a fused granular organic fertilizer using concentrated flour and food waste and marine by-products, by grasping the characteristics of the concentrated flour and food waste and marine by-products to adjust the blending ratio and particle size for each characteristic. By producing a fused granular organic fertilizer that combines three waste resources, it produces high quality organic products by promoting serial growth of all crops grown in the soil from harvest to harvest, high quality of crops, recovery of soil intellect and enhanced sustainability of production. The present invention relates to a method for producing fused granular organic fertilizer using concentrated egg meal, food waste and marine by-products to improve farm income and prevent environmental pollution.

토양중의 퇴비(유기물)함량은 농경지 토양의 비옥도를 결정하는데 가장 중요한 요인이라 할 수 있는데, 우리나라 논, 밭 토양의 유기물 함량은 1920년대까지 논이 4.4%, 밭이 3.4%에 달했으나, 현재는 논이 2.2%, 밭은 2.9%에 불과한 실정이어서 퇴비사용이 불가피하게 되어 있다. Compost (organic matter) in the soil is the most important factor in determining the fertility of agricultural soils.In Korea, organic matter content of paddy fields and field soils reached 4.4% in rice fields and 3.4% in fields until 1920s. Since 2.2% of rice fields and 2.9% of fields are used, compost use is inevitable.

따라서, 과거 60-70 년대에는 화학비료 공업의 발달 ,농촌 일손 부족 및 증산 위주의 농업정책으로 퇴비 이용량이 저조하였으나, 최근 들어 농산물의 양적 생산보다 질적 생산을 중요시 여기고 있어 소위 무공해/저농약의 유기농업을 통해 생 산된 고품질 농산물이 고가로 팔리고 있어 재배농가는 고품질, 다수확을 얻기 위해 퇴비(유기질비료)의 사용량을 선호하여 매년 사용량이 급증하고 있는 실정이다. (90' 211천톤, 95’년 603천톤, 99’ 1,334천톤).Therefore, in the past 60-70's, compost usage was low due to the development of chemical fertilizer industry, lack of rural labor, and intensive farming policy, but recently, qualitative production is more important than quantitative production of agricultural products. As high quality agricultural products are sold at high prices, farmers prefer to use compost (organic fertilizer) in order to obtain high quality and high yield. (90 '211 thousand tons, 603 thousand tons in 95', 99 '1334 thousand tons).

이와 같이, 퇴비(유기질비료)의 수요가 증가함에 따라 퇴비제조업체가 무수히 증가하게 되었고 이에 따른 생산량도 천만톤에 이르게 된 것으로 추측하고 있다.As the demand for compost (organic fertilizer) increases, the number of compost manufacturers has increased, and it is estimated that the output has reached 10 million tons.

국내의 퇴비 제조 업체만 해도 약 600 개소에 달하고 있고 퇴비화 시설의 운영은 각 업체마다 상이하여 오랫동안 제조기술이 축적된 일부 업체를 제외하고는 대부분 설비 제작업체의 경험을 바탕으로 퇴비를 제조하고 있고 과학적인 제조공정미비로 품질면에서 매우 낙후되어 실제 시중에서 유통되고 있는 퇴비(유기질 비료)의 대부분은 그 퇴비화 정도 및 양분함량이 제품마다 공정 규격에 미달되는 사례가 빈발하고 있을 뿐만 아니라, 저품질 퇴비에 의하여 농가 피해가 속출하고 있어 퇴비(유기질비료)에 대한 우려가 날로 증가되고 있어 정부는 퇴비품질 차별화와 고급화의 제도를 도입, 검토중에 있으며 고품질 퇴비 생산을 권장하고 있는 실정이다There are about 600 compost manufacturers in Korea, and the operation of composting facilities is different for each company, except for some companies that have accumulated long-term manufacturing technology. Most of the composts (organic fertilizers) that are very poor in quality due to lack of manufacturing process are frequently distributed in the market, and the composting degree and nutrient content do not meet the process standard for each product. As farming damage continues to increase, concerns about compost (organic fertilizer) are increasing day by day, and the government is introducing and reviewing compost quality differentiation and quality improvement, and recommends the production of high quality compost.

또한, 유기질비료내의 양이온 성분의 균형과 미네날성분이 다량 함유되어 있는 고품질 화를 추구하고 있으나, 국내에서 생산되는 퇴비의 주원료는 부존 유기물 및 폐기물(음식물) 등을 단일로 이용하여 생산하고 있어 토양 내 비효의 단기화, 토양물리성 악화, 염류축적, 토양입단화 기능부족, 필수미량원소의 저함량 등의 애로사항과 문제점이 있었다In addition, the pursuit of the balance of cation components in organic fertilizer and high quality containing a large amount of mineral components, but the main raw material of compost produced in Korea is produced using a single organic material and waste (food), etc. There were difficulties and problems such as shortening of ineffectiveness, deterioration of soil physical properties, salt accumulation, lack of soil initiation function, and low content of essential trace elements.

또한, 저품질 퇴비의 과다사용에 의한 토양으로부터 하천과 호수로 유실되어 식수원의 오염 등이 노출되고 있어 심각하였으며, 농림부는 2014년까지 화학비료, 합성농약의 사용량을 60%이상 감소시켜 친환경 농산물생산의 생산량을 10%이상 증가시키는 것을 목표로 하고 있어 기능성 퇴비 생산이 요구되는 실정이다.In addition, due to overuse of low quality compost, it was lost to soils and lakes, and was exposed to pollution of drinking water sources. The Ministry of Agriculture and Forestry reduced the use of chemical fertilizers and synthetic pesticides by more than 60% until 2014, The goal is to increase production by more than 10%, which requires the production of functional compost.

따라서, 본 발명은 상기 종래의 문제점을 해소하기 위해 안출된 것으로,Accordingly, the present invention has been made to solve the above conventional problems,

본 발명의 목적은 농산축계분, 음식물, 해조류의 부산물이 가지고 특성을 파악하여 이 특성별 배합비율과 입도 크기를 조절하여 세가지 폐자원을 융합하여 입상화한 고품질 비료를 생산하는데 있다.An object of the present invention is to produce high quality fertilizers granulated by fusing three waste resources by grasping the characteristics of by-products of agricultural livestock meal, food and seaweed, and adjusting the mixing ratio and particle size of each characteristic.

상기 목적을 달성하기 위한 본 발명의 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법은,Method for producing a fused granular organic fertilizer using the concentrate and food waste and marine by-products of the present invention for achieving the above object,

농축계분원료, 농산물 원료, 음식물 찌꺼기 및 해양 부산물을 이용한 유기질비료 제조 방법에 있어서,In the organic fertilizer manufacturing method using concentrated system raw materials, agricultural raw materials, food waste and marine by-products,

상기 축분 원료 및 농산물 원료로 구성된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 집하장에 수집하는 집하장 수집단계와;A collection point collecting step of collecting the concentrated manure material, food waste and marine by-products consisting of the livestock feed material and the agricultural raw material into a collection place;

상기 수집된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 발효조에서 발효하는 발효단계와;A fermentation step of fermenting the collected concentrated raw material, food waste and marine by-products in a fermentation tank;

상기 농축계분 원료, 음식물 찌꺼기, 게껍질/굴껍질/다시마/톳의 해양 부산 물을 각각 25일, 15일, 10일 동안 부숙시키는 부숙단계와;A step of ripening the marine by-products of the concentrated raw material, food waste, crab shell / oyster shell / Tamashima / 톳 for 25 days, 15 days, and 10 days, respectively;

상기 각 원료들의 수분함유량이 20% 이하가 되도록 자연 건조시키는 건조단계와;A drying step of naturally drying the water content of each raw material to be 20% or less;

상기 건조를 통해 건조된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 원료별로 1mm~3mm로 분쇄기를 통해 분쇄하는 분쇄단계와;A pulverizing step of pulverizing the concentrated raw material, food waste, and marine by-products dried through the pulverizer through a mill to 1 mm to 3 mm for each raw material;

상기 분쇄단계를 거쳐 분쇄된 농축계분 원료에서 축분과 농산물 원료 비율을 7 : 3으로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 음식물 찌꺼기는 그대로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 해양 부산물의 게껍질/굴껍질/다시마/톳을 1:1 비율로 배합하는 배합단계와;The ratio of livestock and agricultural product raw materials is 7: 3 in the concentrated manure powder crushed through the crushing step, and the food waste crushed through the crushing step is blended as it is, and the crab shell of the marine by-products crushed through the crushing step is mixed. A compounding step of blending oyster shell / sashimi / 톳 in a 1: 1 ratio;

상기 배합된 원료들을 결착제를 이용하여 펠렛화(입상화)하는 펠렛화단계;를 포함하여 이루어지는 것을 특징으로 한다.It characterized in that it comprises a; pelletizing step of pelletizing (granulation) the blended raw materials using a binder.

이때, 상기 펠렛화단계는,At this time, the pelletizing step,

펠렛장치에 해양 부산물을 넣어 펠렛화(입상화)로 제조하되, 0.4%의 아교를 삽입하여 결착이 잘되도록 하기 위한 해양부산물결착단계와,Marine by-products are put into a pellet device and manufactured by pelletization (granulation), but the marine by-products binding step is performed to insert a 0.4% glue to ensure good binding,

상기 해양부산물결착단계를 거쳐 입상화된 펠렛 재료를 음식물 찌꺼기와 함께 펠렛장치에 삽입하여 펠렛화된 해양부산물 외부에 음식물 찌꺼기가 코팅되도록 다시 결착제를 넣으면서 입상화하는 음식물찌꺼기입상단계와,The food waste granulation step of granulating by inserting the pelletized material granulated through the marine by-product binding step into the pellet apparatus together with the food waste and putting the binder back to coat the food residue on the outside of the pelletized marine by-product;

상기 단계를 거쳐 해양부산물과 음식물찌꺼기로 펠렛화된 입상을 다시 한번 펠렛장치에 농축계분 원료를 외부에 코팅되도록 하여 입상유기질 비료를 생산하는 입상유기질비료생산단계를 포함하여 이루어지는 것을 특징으로 한다.The granular organic fertilizer production step of producing a granular organic fertilizer by making the pelletized granules once again pelletized with marine by-products and food waste through the above steps to the outside of the pelletized raw material.

이때, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 원료간 배합 비율은 농축계분 원료가 55%, 음식물찌꺼기가 30%, 해양부산물이 15%인 것을 특징으로 한다.At this time, the blending ratio between the raw materials of the fused granular organic fertilizer completed through the final pelletizing step is characterized in that the concentrated raw material 55%, food waste 30%, marine byproducts 15%.

이때, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 유기질 함량이 85%인 것을 특징으로 한다.At this time, the organic content of the fused granular organic fertilizer completed through the final pelletization step is characterized in that 85%.

이때, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 PH는 6.4인 것을 특징으로 한다.At this time, the pH of the fused granular organic fertilizer completed through the final pelletization step is characterized in that 6.4.

도 1은 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 나타낸 도면이다.1 is a view showing a method for producing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-products according to an embodiment of the present invention.

도 1에 도시한 바와 같이, 본 발명의 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법은,As shown in Figure 1, the method for producing a fused granular organic fertilizer using the concentrated flour and food waste and marine by-products of the present invention,

농축계분원료, 농산물 원료, 음식물 찌꺼기 및 해양 부산물을 이용한 유기질비료 제조 방법에 있어서,In the organic fertilizer manufacturing method using concentrated system raw materials, agricultural raw materials, food waste and marine by-products,

상기 축분 원료 및 농산물 원료로 구성된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 집하장에 수집하는 집하장 수집단계(S100)와;A collection point collecting step (S100) of collecting the concentrated manure raw material and food waste and marine by-products composed of the livestock raw material and agricultural raw material into a collection place;

상기 수집된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 발효조에서 발효하는 발효단계(S110)와;A fermentation step (S110) of fermenting the collected concentrated raw material, food waste and marine by-products in a fermentation tank;

상기 농축계분 원료, 음식물 찌꺼기, 게껍질/굴껍질/다시마/톳의 해양 부산물을 각각 25일, 15일, 10일 동안 부숙시키는 부숙단계(S120)와;A step (S120) of accommodating the marine by-products of the concentrated raw material, food waste, crab shell / oyster shell / Tamashima / 톳 for 25 days, 15 days, and 10 days, respectively;

상기 각 원료들의 수분함유량이 20% 이하가 되도록 자연 건조시키는 건조단 계(S130)와;A drying step (S130) of naturally drying the water content of each raw material to be 20% or less;

상기 건조를 통해 건조된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 원료별로 1mm~3mm로 분쇄기를 통해 분쇄하는 분쇄단계(S140)와;A pulverizing step (S140) of pulverizing the concentrated raw material, food waste and marine by-products dried by the pulverizer through a pulverizer for each raw material from 1 mm to 3 mm;

상기 분쇄단계를 거쳐 분쇄된 농축계분 원료에서 축분과 농산물 원료 비율을 7 : 3으로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 음식물 찌꺼기는 그대로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 해양 부산물의 게껍질/굴껍질/다시마/톳을 1:1 비율로 배합하는 배합단계(S150)와;The ratio of livestock and agricultural product raw materials is 7: 3 in the concentrated manure powder crushed through the crushing step, and the food waste crushed through the crushing step is blended as it is, and the crab shell of the marine by-products crushed through the crushing step is mixed. Mixing step (S150) and / oyster shell / shimama / 톳 in a 1: 1 ratio;

상기 배합된 원료들을 결착제를 이용하여 펠렛화(입상화)하는 펠렛화단계(S160);를 포함하여 이루어지는 것을 특징으로 한다.It characterized in that it comprises a; pelletizing step (S160) for pelletizing (granulation) the blended raw materials using a binder.

좀 더 구체적으로 설명하자면, 축분원료(돈분, 우분, 계분)와 농산물 원료(톱밥, 팽화왕겨, 대두박)로 구성된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물(게껍질, 굴껍질제첩 및 굴껍질, 다시마, 톳)을 집하장에 수집(S100)하여 상기 각각의 원료들을 발효조에서 발효(S110)하게 된다.To be more specific, the concentrated raw material consisting of feedstock (sweat, milk powder, poultry) and agricultural raw materials (sawdust, expanded rice hull, soybean meal), food waste and marine by-products (crab shell, oyster shell and oyster shell, kelp) , Iii) is collected in the collection (S100) to ferment each of the raw materials in the fermenter (S110).

상기 발효조에서의 발효는 60℃에서 호기 발효시키는 것이 바람직하다.Fermentation in the fermenter is preferably aerobic fermentation at 60 ℃.

상기 발효단계를 거친 후 부숙 단계(S120)를 거치는데, 바람직하게는 농축계분 원료는 25일 간, 음식물 찌꺼기는 15일 간, 해양 부산물 중 게껍질/굴껍질/다시마/톳을 10일 간 부숙시키게 된다.After the fermentation step, go through the step of boiling (S120), preferably concentrated raw material for 25 days, food waste for 15 days, sea shells / oyster shell / shimama / 톳 of the sea by-products for 10 days Let's go.

상기 부숙 단계를 거친 후에 상기 농축계분 원료와 음식물 찌꺼기 및 해양 부산물은 각각 수분 함유량이 20% 이하가 되도록 자연 건조(S130)시키게 된다.After the maturation step, the concentrated flour raw material, food waste and marine by-products are naturally dried (S130) so that the water content is 20% or less, respectively.

상기 자연 건조된 각각의 원료별로 1mm~3mm로 분쇄기를 통해 분쇄(S140)하게 된다.Each of the naturally dried raw materials are crushed through a grinder 1 mm to 3 mm (S140).

상기 분쇄기는 당업자들에게 널리 알려진 분쇄기를 이용하게 되며, 공지된 기술이므로 이에 대한 상세한 설명은 생략하도록 한다.The pulverizer uses a pulverizer well known to those skilled in the art, and since it is a known technique, detailed description thereof will be omitted.

상기 분쇄단계를 거쳐 분쇄된 각각의 원료들의 배합조건은 농축계분 원료에서 축분과 농산물 원료 비율을 7 : 3으로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 음식물 찌꺼기는 그대로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 해양 부산물의 게껍질/굴껍질/다시마/톳을 1:1 비율로 배합(S150)하는 것이 바람직하다.The mixing conditions of the respective raw materials pulverized through the crushing step are blended with the ratio of livestock and agricultural raw materials in the concentrate-based raw material at 7: 3, and the food waste crushed through the crushing step is mixed as it is, and the crushing step is carried out. It is preferable to combine (S150) the crab shell / oyster shell / shimama / 톳 of the ground marine by-products in a 1: 1 ratio.

상기 배합단계를 거친 후 원료들을 결착제를 이용하여 펠렛화(입상화)(S160)하여 최종 완성된 융합입상 유기질 비료가 제조되는 것이다.After the compounding step, the raw materials are pelletized (granulated) using a binder (S160) to produce a final fused granular organic fertilizer.

도 2는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법의 펠렛화단계를 구체적으로 나타낸 도면이다.Figure 2 is a view showing in detail the pelletizing step of the method for producing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

도 2에 도시한 바와 같이, 상기 펠렛화단계는,As shown in Figure 2, the pelletizing step,

펠렛장치에 해양 부산물을 넣어 펠렛화(입상화)로 제조하되, 0.4%의 아교를 삽입하여 결착이 잘되도록 하기 위한 해양부산물결착단계(S161)와,The marine by-products are put into a pellet device and manufactured by pelletization (granulation), but the marine by-products binding step (S161) for inserting 0.4% of the glue to ensure good binding,

상기 해양부산물결착단계를 거쳐 입상화된 펠렛 재료를 음식물 찌꺼기와 함께 펠렛장치에 삽입하여 펠렛화된 해양부산물 외부에 음식물 찌꺼기가 코팅되도록 다시 결착제를 넣으면서 입상화하는 음식물찌꺼기입상단계(S162)와,The food waste granulation step (S162) and granulation while inserting the pellet material granulated through the marine by-product binding step into the pellet device together with the food waste to put the binder back to coat the food residue outside the pelletized marine by-product (S162) and ,

상기 단계를 거쳐 해양부산물과 음식물찌꺼기로 펠렛화된 입상을 다시 한번 펠렛장치에 농축계분 원료를 외부에 코팅되도록 하여 입상유기질 비료를 생산하는 입상유기질비료생산단계(S163)를 포함하여 이루어지는 것을 특징으로 한다.The granular organic fertilizer production step (S163) of producing granular organic fertilizer by allowing the pelletized granules pelletized with marine by-products and food wastes to be coated on the outside with the concentrated raw material in the pelletizer through the above steps. do.

즉, 우선 최초로 펠렛장치에 해양 부산물을 넣어 펠렛화(입상화)로 제조하되, 0.4%의 아교를 삽입하여 결착이 잘되도록 해양부산물을 결착(S161)하게 되며, 입상화된 펠렛 재료를 음식물 찌꺼기와 함께 펠렛장치에 삽입하여 펠렛화된 해양부산물 외부에 음식물 찌꺼기가 코팅되도록 다시 결착제를 넣으면서 입상화(S162)시키게 되며, 해양부산물과 음식물찌꺼기로 펠렛화된 입상을 다시 한번 펠렛장치에 농축계분 원료를 외부에 코팅되도록 하여 입상유기질 비료를 생산(S163)하게 되는 것이다.That is, first, the marine by-products are put into pellets (granulation), but the marine by-products are bound by inserting 0.4% glue (S161), and the granulated pellet material is used as food waste. Inserted into the pellet device together with the binder so that the food residue is coated on the outside of the pelletized marine by-products and granulated (S162). The granulated granulated pellets with marine by-products and food residues are once again concentrated in the pellet apparatus. The raw material is coated on the outside to produce granular organic fertilizer (S163).

도 3은 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 원료간 배합 비율을 나타낸 도면이다.Figure 3 is a view showing the mixing ratio between the raw materials of the fused granular organic fertilizer completed through the method of manufacturing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

상기 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 원료간 배합 비율은 도 3에 도시한 바와 같이, 농축계분 원료가 55%, 음식물찌꺼기가 30%, 해양부산물이 15%가 되는 것이 바람직하다.As shown in FIG. 3, the blending ratio of the raw materials of the concentrated granular organic fertilizer, which is completed through the method of manufacturing the concentrated granular organic fertilizer using the concentrated residue and the food waste and marine by-products, is 55% of the concentrated raw materials and 30 of the food residue. % And 15% of marine by-products are preferred.

도 4는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 이화학적 성분을 나타낸 예시도이다.Figure 4 is an exemplary view showing the physicochemical components of the fused granular organic fertilizer completed through the method of manufacturing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 이화학적 성분을 분석한 결과데이 터가 도4에 도시되었으며, 이에 대한 목적 및 방법 및 조사항목을 설명하도록 한다.The results of analyzing the physicochemical components of the fused organic granular fertilizer completed through the method of manufacturing the concentrated granular organic fertilizer using the concentrated meal, food waste and marine by-products are shown in FIG. 4. Explain.

농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료의 이화학적 성분을 분석하는 것이 목적이며, 이를 위한 방법으로 유기질 원료에 대한 물리성 분석 및 부숙도에 따른 입도의 변화 간이부숙도측정법으로 Dewar self-heating법을 사용하였으며, 상기 Dewar self-heating법은 퇴비 공장에서 부숙기간별 차이가 있는 시료를 채취하여 수분함량을 조사하여 수분함량 45%로 맞추어 1.5ℓ보온병에 퇴비를 넣고 실내와 용기내의 최고, 최저온도를 매일 측정하여 실내온도와 용기내의 발열최고온도의 차이를 조사하여 퇴비등급 설정을 하게 된다.The purpose of this study is to analyze the physicochemical components of fused granular organic fertilizers by using concentrated manure, food waste and marine by-products, and to analyze physical properties and maturity of organic raw materials. Dewar self-heating method was used as a simple maturity measurement method, and the Dewar self-heating method was taken from the compost factory to collect water samples with different periods of stay and investigated the water content to adjust the water content to 45% and 1.5ℓ. The compost is put into a thermos and the maximum and minimum temperatures in the room and the container are measured every day, and the difference between the room temperature and the maximum heating temperature in the container is set to set the compost grade.

설계 및 조사 항목은 퇴비원료로 축계분+음식물+해조류이며, 혼합비율은 원료별로 각각 55:30:15이고 부숙 기간은 5, 15, 30, 60, 100으로 설정하였으며, 조사 항목은 수분함량, NO3-N(mg/kg), NH4-N (mg/kg), T-C(%), T-N(%), C/N, K2O, CaO ,MgO, Na2O 등을 설정하고 있다.Design and survey items were compost raw materials such as livestock meal + food + seaweed, and the mixing ratio was 55:30:15 for each raw material, and the housing period was set to 5, 15, 30, 60, 100, and the survey items were water content, NO 3 -N (mg / kg), NH 4 -N (mg / kg), TC (%), TN (%), C / N, K 2 O, CaO, MgO, Na 2 O, etc. are set. .

상기 분석된 본 발명의 융합입상 유기질 비료의 이화학적 성분은 도 4에 나타내었다.The physicochemical component of the fused granular organic fertilizer of the present invention analyzed above is shown in FIG. 4.

즉, 염분이 높고 양이온 성분이 미량인 축계분의 단점과 염분이 높고 입도크기가 낮고 빠른 분해를 일으키는 음식물의 단점 및 유기함량이 낮은 해조류의 단점을 보완할 수 있게 되는데, 도 4의 유기질 함량이 85%이며, pH가 6.4 그리고 기타 성분들이 골고루 분포되고 있음을 확인할 수 있게 된다.That is, it is possible to compensate for the disadvantages of shaft salts with high salt content and trace amounts of cationic components and the disadvantages of foods that have high salt content, low particle size, and rapid decomposition, and disadvantages of seaweeds with low organic content. 85%, pH 6.4 and other components are evenly distributed.

도 5는 본 발명의 일실시예에 따른 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료를 사용한 인삼의 사포닌 성분 함량의 변화를 나타낸 예시도이다.Figure 5 is an exemplary view showing a change in the saponin content of ginseng using the fused granular organic fertilizer completed through the method of manufacturing a fused granular organic fertilizer using the concentrated manure and food waste and marine by-product according to an embodiment of the present invention.

또한, 도 5에 도시한 바와 같이, 본 발명의 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법을 통해 완성된 융합입상 유기질 비료를 사용한 인삼의 사포닌 성분 함량의 변화가 무처리시보다 현저히 향상됐음을 확인할 수 있게 된다.In addition, as shown in Figure 5, when the change in the saponin content of ginseng using the fused granular organic fertilizer completed through the method of producing a fused granular organic fertilizer using the concentrated meal and food waste and marine by-products of the present invention You can see that the improvement is more significant.

이상에서와 같은 내용의 본 발명이 속하는 기술분야의 당업자는 본 발명의 기술적 사상이나 필수적 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시 예들은 모든 면에서 예시된 것이며 한정적인 것이 아닌 것으로서 이해해야만 한다. Those skilled in the art to which the present invention pertains as described above may understand that the present invention may be implemented in other specific forms without changing the technical spirit or essential features of the present invention. Therefore, the above-described embodiments are to be understood as illustrative in all respects and not restrictive.

본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구 범위의 의미 및 범위 그리고 그 등가 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.The scope of the invention is indicated by the following claims rather than the above description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the invention. do.

이상에서 살펴본 바와 같이, 본 발명의 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법은,As described above, the method for producing a fused granular organic fertilizer using the concentrated flour and food waste and marine by-products of the present invention,

기존의 퇴비제품과는 달리 각 원료의 특징이 최대한으로 부여되고 작물 및 토양의 특성에 따라 제품의 품질을 조절하여 토양/작물의 맞춤형 퇴비를 생산할 수 있는 효과를 제공함으로써, 토양에서 재배되는 모든 작물의 생육에서 수확까지의 일련된 생장촉진과 작물고품질화, 토양지력회복 및 생산의 지속성기능강화 등으로 고품질 브랜드화한 유기농산물 생산으로 농가소득 향상과 환경오염 방지하는 효과를 창출하게 된다.Unlike conventional compost products, all crops grown in soil are provided with the maximum characteristics of each raw material and the effect of producing customized compost of soil / crops by adjusting the product quality according to the characteristics of the crop and soil. The production of high-quality branded organic products through a series of growth promotion from crop growth to harvesting, high quality of crops, recovery of soil intellect, and reinforcement of sustainability of production will create the effect of improving farm household income and preventing environmental pollution.

Claims (5)

농축계분원료, 농산물 원료, 음식물 찌꺼기 및 해양 부산물을 이용한 유기질비료 제조 방법에 있어서,In the organic fertilizer manufacturing method using concentrated system raw materials, agricultural raw materials, food waste and marine by-products, 상기 축분 원료 및 농산물 원료로 구성된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 집하장에 수집하는 집하장 수집단계와;A collection point collecting step of collecting the concentrated manure material, food waste and marine by-products consisting of the livestock feed material and the agricultural raw material into a collection place; 상기 수집된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 발효조에서 발효하는 발효단계와;A fermentation step of fermenting the collected concentrated raw material, food waste and marine by-products in a fermentation tank; 상기 농축계분 원료, 음식물 찌꺼기, 게껍질/굴껍질/다시마/톳의 해양 부산물을 각각 25일, 15일, 10일 동안 부숙시키는 부숙단계와;A step of ripening the marine by-products of the concentrated raw material, food waste, crab shell / oyster shell / Tamashima / 톳 for 25 days, 15 days, and 10 days, respectively; 상기 각 원료들의 수분함유량이 20% 이하가 되도록 자연 건조시키는 건조단계와;A drying step of naturally drying the water content of each raw material to be 20% or less; 상기 건조를 통해 건조된 농축계분 원료와 음식물 찌꺼기 및 해양 부산물을 원료별로 1mm~3mm로 분쇄기를 통해 분쇄하는 분쇄단계와;A pulverizing step of pulverizing the concentrated raw material, food waste, and marine by-products dried through the pulverizer through a mill to 1 mm to 3 mm for each raw material; 상기 분쇄단계를 거쳐 분쇄된 농축계분 원료에서 축분과 농산물 원료 비율을 7 : 3으로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 음식물 찌꺼기는 그대로 배합하고, 상기 분쇄단계를 거쳐 분쇄된 해양 부산물의 게껍질/굴껍질/다시마/톳을 1:1 비율로 배합하는 배합단계와;The ratio of livestock and agricultural product raw materials is 7: 3 in the concentrated manure powder crushed through the crushing step, and the food waste crushed through the crushing step is blended as it is, and the crab shell of the marine by-products crushed through the crushing step is mixed. A compounding step of blending oyster shell / sashimi / 톳 in a 1: 1 ratio; 상기 배합된 원료들을 결착제를 이용하여 펠렛화(입상화)하는 펠렛화단계;를 포함하여 이루어지는 것을 특징으로 하는 농축계분과 음식물 찌꺼기 및 해양 부산 물을 이용한 융합입상 유기질 비료 제조방법.A pelletized step of pelletizing (granulated) the blended raw materials using a binder; Consolidated organic fertilizer manufacturing method using a concentrated meal and food waste and marine by-products comprising a. 제 1항에 있어서,The method of claim 1, 상기 펠렛화단계는,The pelletizing step, 펠렛장치에 해양 부산물을 넣어 펠렛화(입상화)로 제조하되, 0.4%의 아교를 삽입하여 결착이 잘되도록 하기 위한 해양부산물결착단계와,Marine by-products are put into a pellet device and manufactured by pelletization (granulation), but the marine by-products binding step is performed to insert a 0.4% glue to ensure good binding, 상기 해양부산물결착단계를 거쳐 입상화된 펠렛 재료를 음식물 찌꺼기와 함께 펠렛장치에 삽입하여 펠렛화된 해양부산물 외부에 음식물 찌꺼기가 코팅되도록 다시 결착제를 넣으면서 입상화하는 음식물찌꺼기입상단계와,The food waste granulation step of granulating by inserting the pelletized material granulated through the marine by-product binding step into the pellet apparatus together with the food waste and putting the binder back to coat the food residue on the outside of the pelletized marine by-product; 상기 단계를 거쳐 해양부산물과 음식물찌꺼기로 펠렛화된 입상을 다시 한번 펠렛장치에 농축계분 원료를 외부에 코팅되도록 하여 입상유기질 비료를 생산하는 입상유기질비료생산단계를 포함하여 이루어지는 것을 특징으로 하는 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법.Concentrated flour comprising a granular organic fertilizer production step of producing a granular organic fertilizer by allowing the pelletized granules pelletized with marine by-products and food wastes to be coated on the outside with the concentrated flour raw material on a pellet device. Process for producing fused granular organic fertilizer using food waste and food waste and marine by-products. 제 1항에 있어서,The method of claim 1, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 원료간 배합 비율은 농축계분 원료가 55%, 음식물찌꺼기가 30%, 해양부산물이 15%인 것을 특징으로 하는 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비 료 제조방법.The blending ratio between the raw materials of the fused granular organic fertilizer completed through the final pelletization step is 55% concentrated raw material, 30% food waste, 15% marine by-product and concentrated food waste and marine waste Method for producing fused granular organic fertilizer using by-products. 제 1항에 있어서,The method of claim 1, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 유기질 함량이 85%인 것을 특징으로 하는 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법.A process for producing a fused granular organic fertilizer using concentrated flour and food waste and marine by-products, characterized in that the organic content of the fused granular organic fertilizer completed through the final pelletization step is 85%. 제 1항에 있어서,The method of claim 1, 상기 최종의 펠렛화단계를 거쳐 완성된 융합입상 유기질 비료의 PH는 6.4인 것을 특징으로 하는 농축계분과 음식물 찌꺼기 및 해양 부산물을 이용한 융합입상 유기질 비료 제조방법.PH of the fused granular organic fertilizer completed through the final pelletizing step is 6.4, characterized in that the concentrated granular organic fertilizer manufacturing method using concentrated meal and food waste and marine by-products.
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KR20150086020A (en) 2014-01-17 2015-07-27 김양희 Liquid fertilizer using a by-product of crab
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