KR20080101804A - Fuel efficiency control and continuous water supply system for industrial boilers using LNC - Google Patents
Fuel efficiency control and continuous water supply system for industrial boilers using LNC Download PDFInfo
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- KR20080101804A KR20080101804A KR1020080045830A KR20080045830A KR20080101804A KR 20080101804 A KR20080101804 A KR 20080101804A KR 1020080045830 A KR1020080045830 A KR 1020080045830A KR 20080045830 A KR20080045830 A KR 20080045830A KR 20080101804 A KR20080101804 A KR 20080101804A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000000446 fuel Substances 0.000 title claims abstract description 17
- 238000002485 combustion reaction Methods 0.000 claims abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000001301 oxygen Substances 0.000 claims abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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Abstract
본 발명은 LNG를 연료로 사용하는 산업용 보일러에 있어서, 연비조절 방법과 연속급수 방법을 개선하여 신속한 연비조절을 통해 연소효율을 형상시키고 자동입력 급수 인버터로 급수방법을 개선하여 운용관리 비용이 저렴하게 되는 보일러를 얻고자 한 것으로서 구체적인 것은 배기가스가 배출되는 배기부 산소센서(1)를 장치하여 실시간의 산소량을 측정하고 그 신호를 마이컴(2)에 입력하여 연소에 적합한 급기량을 계산하고 송풍기 작동 인버터 값을 산출하여 송풍기 모터(3)를 구동시키도록 하여 연소에 적합한 급기량을 자동으로 공급하는 연비조절수단과 The present invention in the industrial boiler using LNG as a fuel, by improving the fuel efficiency control method and continuous water supply method to shape the combustion efficiency through rapid fuel economy control and improve the water supply method with automatic input water supply inverter to lower the operation management cost In order to obtain a boiler that is specifically designed to measure the amount of oxygen in real time by installing an exhaust oxygen sensor (1) in which exhaust gas is discharged, input the signal to the microcomputer (2) to calculate the air supply suitable for combustion, and operate the blower. Fuel efficiency control means for automatically supplying the air supply suitable for combustion by calculating the inverter value to drive the blower motor (3) and
드럼내에 5개의 전극봉을 설치하여 접지, 저수위, 중수위, 고수위, 최고수위로 구분되게 전극봉의 수위를 지정하여 메모리에 저장한 수위센서(4)와 The water level sensor (4) stored in the memory by specifying the electrode level to be divided into ground, low water level, medium water level, high water level, and high water level by installing five electrodes in the drum
드럼내부 압력을 실시간으로 감지하는 관체압력감지센서(5)와 드럼내부 온도를 실시간으로 감지하는 관체온도감지기(6)와 Pipe pressure sensor (5) for detecting the internal pressure of the drum in real time and pipe temperature sensor (6) for detecting the temperature of the drum in real time and
버너부하율을 측정하는 버너부하율감지기(7)를 장치하여 각 센서가 감지한 종합 정보를 메모리부를 거쳐 마이컴에 입력하고 종합정보 조건에 맞도록 급수인버터값을 산출하여 급수펌프를 구동시키는 연속 급수수단과 상기 수단들이 보일러 가동 조건에 맞도록 제어관리할 수 있게 마이컴 장치를 구비하여서 되는 LNG를 사용하는 산업용 보일러의 연비조절 및 연속급수 시스템이다.A continuous water supply means which is equipped with a burner load rate sensor 7 for measuring burner load rate, inputs comprehensive information sensed by each sensor to the microcomputer through a memory unit, calculates a water supply inverter value according to the comprehensive information conditions, and drives the water supply pump; It is a fuel economy control and continuous water supply system of an industrial boiler using a LAN, which is provided with a microcomputer device so that the means can be controlled and managed according to the boiler operating conditions.
Description
본 발명은 LNG를 연료로 사용하는 산업용 보일러에 있어서, 연비조절 방법과 연속급수 방법을 개선하여 신속한 연비조절을 통해 연소효율을 형상시키고 자동입력 급수 인버터로 급수방법을 개선하여 운용관리 비용이 저렴하게 되는 보일러를 얻고자 한 것이다.The present invention in the industrial boiler using LNG as a fuel, by improving the fuel efficiency control method and continuous water supply method to shape the combustion efficiency through rapid fuel economy control and improve the water supply method with automatic input water supply inverter to lower the operation management cost I wanted to get a boiler.
모든 산업용 보일러는 버너의 연비 조절을 위해 시운전시 각 부하별로 공연비를 조정하여 에너지 관리공단에서 요구하는 수치에 맞추어 셋팅하고 검사를 받고 있으나 보일러의 가동조건이 항시 동일할 수는 없어 버너의 공연비는 달라지게 되며 그로인해 버너의 연소효율이 변하게 되는 것을 알 수가 있고 심하면 가스 및 공기 라인이 막혀서 짧은 시간내에 보일러 내에 그으름이 발생하게 되고 All industrial boilers are set and inspected according to the values required by the Energy Management Corporation during commissioning to adjust the fuel efficiency of the burner. However, the operating conditions of the boiler are not always the same, so the burner's air-fuel ratio is different. It can be seen that the burner's combustion efficiency changes, and if it is severe, gas and air lines can be blocked and soot will be generated in the boiler within a short time.
그으름이 발생함으로 인해서 보일러 가동을 할 수 없을 정도로 연소효율이 저하될 위험성을 가지고 가동되는 것이 현재 실정이며As a result of the soot, it is currently operating with the risk of lowering the combustion efficiency such that the boiler cannot be operated.
또, 양호한 스팀건도를 유지하기 위해 자동급수제어 방법이 공지되어 있다.In addition, automatic water supply control methods are known to maintain good steam dryness.
그러나 스팀건도를 유지하기 위해 개발된 자동급수방법은 일정수위를 벗어나면 인버터가 고정된 값으로만 작동함으로 보일러 압력을 처음과 다르게 상승시켜서 가동할 때 정밀함이 떨어져 적응이 원활하지 못한 불편이 있었다.However, the automatic water supply method developed to maintain the steam dryness, the inverter operates only at a fixed value when the water level is out of a certain level, so the boiler pressure is increased differently from the beginning, so it is inconvenient to adjust precisely when operating.
본 발명은 보일러 가동 환경에 신속히 대응하는 연비조절 수단과 급수방법을 개발하여 효율이 높고 시스템 유지관리과 비용이 저렴한 LNG를 사용하는 산업용 보일러를 얻고자함에 있다.The present invention seeks to obtain an industrial boiler using LNG that has high efficiency, high system maintenance and low cost by developing fuel efficiency control means and water supply method corresponding to a boiler operating environment quickly.
본 발명은 상기와 같은 종래의 제문제점을 해결하기 위해 개발된 것으로 배기가스 배기부에 산소센서를 장치하여 배기부의 산소량을 실시간으로 분석하고 그 정보를 마이콤에 입력하여 현단계의 연소에 필요한 급기량을 적절하게 산출하여 공급함으로써 최적의 연비를 유지할 수 있고, 또 버너 부하율과 수조내의 압력과 수조내의 온도를 실시간으로 감지하여 그 정보를 메모리를 통해 마이콤에 입력하여 급수인버터 값을 산출하고 이에 따라 연속급수가 이루어지게 함으로써 보일러 가동의 환경 변화에 신속하게 대응하는 자동급수가 이루어져 고효율 저비용의 보일러를 얻는 것이다.The present invention was developed to solve the above-mentioned problems in the prior art by installing an oxygen sensor in the exhaust gas exhaust portion in real time to analyze the oxygen amount of the exhaust portion and input the information to the microcomputer to supply the air supply required for the current stage of combustion The optimum fuel economy can be maintained by properly calculating and supplying the fuel consumption, and the burner load rate, the pressure in the tank and the temperature in the tank are sensed in real time, and the information is input to the microcomputer through the memory to calculate the water supply inverter value. By supplying water, automatic water supply is made to quickly respond to environmental changes in boiler operation, thereby obtaining a high efficiency and low cost boiler.
이와 같이 된 본 발명은 보일러 사용으로 드럼내의 급수량이 변화하면 수위감지 전극봉이 해당 수위를 감지하여 메모리에 신호를 입력하고 동시에 수조의 내부 압력을 감지하는 관체압력센서가 현재의 수조내부 압력을 감지하여 메모리에 신호를 입력하며 또 현재의 수조 내부 온도를 감지하여 메모리에 신호를 입력하고 버너부하율을 실시간으로 감지한 종합정보가 각자의 메모리에 입력되고 마이콤에 입력되어 메모리와 연산이 되므로 보일러가 작동 환경에 맞는 현재의 급수 인버터 값을 계산하여 출력하므로 전극봉 수위마다 입력값을 조정할 필요 없이 자동적으로 압력변화에 대응하는 연속급수가 달성되고 배기가스 배출부에 산소센서가 장치되어 실시간으로 배출되는 산소량이 감지되어 마이콤에 입력되고 현재 상황에 맞는 급기량이 산출되어 송풍기 인버터값을 계산출력하므로 풍속, 풍량, 풍압이 감안된 값으로 자동조절되어 설정된 연소효율에 맞는 급기량을 공급하게 된다.In the present invention as described above, when the water supply in the drum changes due to the use of a boiler, the water level sensing electrode detects the corresponding water level, inputs a signal into the memory, and simultaneously detects the internal pressure of the water tank by a pipe pressure sensor that senses the internal pressure of the water tank. Inputs a signal into the memory and senses the current temperature inside the tank, inputs a signal into the memory, and burns the burner load rate in real time. It calculates and outputs the current feedwater inverter value according to the level, so that continuous water supply corresponding to the pressure change is achieved automatically without the need to adjust the input value for each electrode level, and the oxygen sensor is installed in the exhaust gas outlet to detect the amount of oxygen discharged in real time. Is inputted to the microcomputer and the air supply for the current situation is calculated. Blower so calculated output value of the inverter is automatically adjusted to a given wind speed, air volume, wind pressure value is supplied to a feeding amount for the predetermined combustion efficiency.
따라서 최적의 연소효율을 발휘하게 되어 안정적인 가동을 할 수 있게 되며 급기량과 급수량의 공급은 마이콤 시스템에 의하여 유지 관리되므로 현황 파악이 용이하게 되고 유지관리 비용도 저렴하게 되는 이점을 얻는 것이다.Therefore, the optimum combustion efficiency can be achieved and stable operation can be achieved. The supply of air supply and water supply can be maintained by the microcomputer system, so that it is easy to grasp the current status and the maintenance cost is low.
본 발명은 배기가스가 배출되는 배기부 산소센서(1)를 장치하여 실시간의 산소량을 측정하고 그 신호를 마이컴(2)에 입력하여 연소에 적합한 급기량을 계산하 고 송풍기 작동 인버터 값을 산출하여 송풍기 모터(3)를 구동시키도록 하여 연소에 적합한 급기량을 자동으로 공급하는 연비조절수단과 The present invention is equipped with an exhaust oxygen sensor (1) to exhaust the exhaust gas to measure the amount of oxygen in real time and input the signal to the microcomputer (2) to calculate the amount of air supply suitable for combustion and calculate the blower operation inverter value Fuel consumption control means for automatically driving the
드럼내에 5개의 전극봉을 설치하여 접지, 저수위, 중수위, 고수위, 최고수위로 구분되게 전극봉의 수위를 지정하여 메모리에 저장한 수위센서(4)와 The water level sensor (4) stored in the memory by specifying the electrode level to be divided into ground, low water level, medium water level, high water level, and high water level by installing five electrodes in the drum
드럼내부 압력을 실시간으로 감지하는 관체압력감지센서(5)와 드럼내부 온도를 실시간으로 감지하는 관체온도감지기(6)와 Pipe pressure sensor (5) for detecting the internal pressure of the drum in real time and pipe temperature sensor (6) for detecting the temperature of the drum in real time and
버너부하율을 측정하는 버너부하율감지기(7)를 장치하여 각 센서가 감지한 종합 정보를 메모리부를 거쳐 마이컴에 입력하고 종합정보 조건에 맞도록 급수인버터값을 산출하여 급수펌프를 구동시키는 연속 급수수단과 상기 수단들이 보일러 가동 조건에 맞도록 제어관리할 수 있게 마이컴 장치를 구비하여서 되는 구성이다.A continuous water supply means which is equipped with a burner
도 1은 본 발명의 시스템 예시도1 is an exemplary system diagram of the present invention.
도 2는 본 발명의 연속급수 실행 예시도Figure 2 is an illustration of the continuous water running of the present invention
도 3은 본 발명의 연속급수 관련예시도이다.3 is an exemplary view of the continuous water supply of the present invention.
* 도면의 주요부분에 대한 부호설명* Explanation of symbols on the main parts of the drawings
1 : 산소센서 2 : 마이컴1: oxygen sensor 2: microcomputer
3 : 송풍기모터 4 : 수위센서3: blower motor 4: water level sensor
5 : 관체압력감지센서 6 : 관체온도감지기5: pipe pressure sensor 6: pipe temperature sensor
7 : 버너부하율감지기7: Burner Load Rate Detector
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KR1020090004472A KR100914616B1 (en) | 2008-05-17 | 2009-01-20 | Fuel expenses and continus water supply controlling system of industrial boiler |
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KR20070048408 | 2007-05-18 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101799170A (en) * | 2010-03-18 | 2010-08-11 | 华北电力大学 | Method for correcting fuel calorific capacity of coal-fired boiler in real time |
CN102902846A (en) * | 2012-09-14 | 2013-01-30 | 华北电力大学 | Method for detecting slow varying parameter states based on mass data |
CN108414042A (en) * | 2018-03-07 | 2018-08-17 | 佛山市顺德区美的饮水机制造有限公司 | Water intaking amount control method, water intaking amount control system and drinking device |
-
2008
- 2008-05-17 KR KR1020080045830A patent/KR20080101804A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101799170A (en) * | 2010-03-18 | 2010-08-11 | 华北电力大学 | Method for correcting fuel calorific capacity of coal-fired boiler in real time |
CN102902846A (en) * | 2012-09-14 | 2013-01-30 | 华北电力大学 | Method for detecting slow varying parameter states based on mass data |
CN108414042A (en) * | 2018-03-07 | 2018-08-17 | 佛山市顺德区美的饮水机制造有限公司 | Water intaking amount control method, water intaking amount control system and drinking device |
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