KR20080093655A - Filter exchange type of oil separator - Google Patents

Filter exchange type of oil separator Download PDF

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Publication number
KR20080093655A
KR20080093655A KR1020070037658A KR20070037658A KR20080093655A KR 20080093655 A KR20080093655 A KR 20080093655A KR 1020070037658 A KR1020070037658 A KR 1020070037658A KR 20070037658 A KR20070037658 A KR 20070037658A KR 20080093655 A KR20080093655 A KR 20080093655A
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KR
South Korea
Prior art keywords
oil
nonwoven fabric
exchangeable
oil separator
gas
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Application number
KR1020070037658A
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Korean (ko)
Inventor
한만우
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주식회사 세원
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Publication date
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Priority to KR1020070037658A priority Critical patent/KR20080093655A/en
Publication of KR20080093655A publication Critical patent/KR20080093655A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20Combinations of devices covered by groups B01D45/00 and B01D46/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/0604Arrangement of the fibres in the filtering material
    • B01D2239/0618Non-woven

Abstract

A filter exchangeable cyclone type oil separator that is capable of improving collection efficiency while maintaining economic efficiency is provided. An oil separator comprises: a cyclone type body(1); nonwoven fabric type exchangeable filters(2) installed in the body; and one or more flow guiding blades(3) formed on outer peripheries of the nonwoven fabric type exchangeable filters to maximize the separation of oil by increasing flow rate of oil particles and colliding the oil particles with a wall face of the body. The nonwoven fabric type exchangeable filters are made of a single ply or triple plies of nonwoven fabric and are exchangeable, and the flow guiding blades have oil discharge holes(4) which are formed on bottom parts thereof, and through which collected oil is discharged.

Description

필터교환형 오일분리기{Filter Exchange type of Oil separator}Filter Exchange Type of Oil Separator

도 1은 본 발명에 따른 배출장치의 단면도이다.1 is a cross-sectional view of a discharge device according to the present invention.

도 2는 본 발명에 따른 배출장치인 블레이드의 단면도이다.2 is a cross-sectional view of the blade which is the discharge device according to the present invention.

도 3은 종래의 블로바이가스 오일분리기를 설명하기 위한 개략 구성도이다.Figure 3 is a schematic configuration diagram for explaining a conventional blowby gas oil separator.

※ 도면의 주요부분에 대한 부호의 설명※ Explanation of code for main part of drawing

1: 싸이클론 몸체1: cyclone body

2: 교환형 필터2: exchangeable filter

3: 블레이드3: blade

4: 오일배출구멍4: oil drain hole

본 발명은 엔진으로부터 유출되는 블로바이가스에 포함된 미세한 오일입자를 분리하여 다시 엔진으로 환원시키는 장치에 관한 것으로, 기존에 적용되었던 원심분리의 원리를 이용한 싸이클론 방식으로는 블로바이가스내에 함유된 오일입자를 완벽하게 분리하는데 한계가 있다. 이에 본 발명에서는 기술개발 사례가 없는 필터 를 추가하여 블로바이가스내의 오일입자의 분리능력을 향상시키고자 한다.The present invention relates to a device for separating fine oil particles contained in the blowby gas flowing out of the engine and reducing it back to the engine. The cyclone method using the principle of centrifugation, which has been applied previously, is contained in the blowby gas. There is a limit to the complete separation of oil particles. Accordingly, the present invention aims to improve the separation ability of oil particles in blow-by gas by adding a filter without any technical development.

블로바이가스는 엔진의 각 기통에서 압축행정시 실린더벽과 피스톤 사이의 틈새로 미량의 혼합기 가스가 새는 현상을 블로바이현상이라고 하고 그 혼합기 가스를 블로바이가스라고 한다.Blow-by gas is a blow-by phenomenon called the leak-by phenomenon of a small amount of the mixture gas leaking into the gap between the cylinder wall and the piston during the compression stroke in each cylinder of the engine, the blower gas.

실린더벽과 피스톤사이의 틈을 완벽하게 기밀할수 없기 때문에 블로바이현상은 막을수 없다. 이러한 블로바이가스는 오일이 묻어있는 실린더 벽과 피스톤 링 사이를 나오기 때문에 상당량의 오일입자를 함유하고 있으며, 미연소 가스가 누출되면서 미연소 카본도 함유한다. 이러한 물질들이 포함된 블로바이가스를 일반 대기로 방출하는 것은 환경오염의 문제가 되므로 법에 의하여 모든 승용 및 상용차용 엔진에서는 이러한 블로바이가스를 연소실로 재순환시켜 재연소되도록 하고있다.The blow-by phenomenon cannot be prevented because the gap between the cylinder wall and the piston cannot be completely sealed. These blow-by gases contain a significant amount of oil particles because they pass between the oil-filled cylinder wall and the piston ring, and contain unburned carbon as the unburned gas leaks. Emission of blow-by gas containing these substances into the general atmosphere is a problem of environmental pollution, and by law, all engines for passenger and commercial vehicles recycle such blow-by gas into the combustion chamber to be re-burned.

또한, 블로바이가스내에 포함되어 있는 오일을 분리하여 크랭크케이스축으로 드레인 시킴으로써 오일소모와 재순환 오일의 연소에 의한 유해배기가스를 저감시키고, 또한 오일과 분리된 블로바이가스는 흡기매니폴드를 통해 연소실 내에서 재연소 되게 하는 것이 블로바이 가스내의 오일입자를 분리하는 기본내용이다.In addition, the oil contained in the blow-by gas is separated and drained to the crankcase shaft to reduce the harmful exhaust gas caused by the oil consumption and the recirculation of the oil, and the blow-by gas separated from the oil is discharged through the intake manifold. Reburning within is the basis for separating oil particles in the blow-by gas.

그러나 이러한 제품들은 성능은 그다지 높지 않으면서 전량 수입에 의존하기 때문에 가격이 고가라는 단점을 가지고 있다. However, these products have a disadvantage in that the price is high because the performance is not so high and they depend on the whole quantity.

이에 본 발명에서는 상기와 같은 단점을 해결하기 위하여 발명된 것으로 경제적이면서도 포집효율을 높일수 있는 필터 교환형 싸이클론 방식으로 된 오일분리 기를 제작하였다.Therefore, in the present invention, an oil separator of a filter exchange type cyclone method, which is invented to solve the above disadvantages and which can increase the efficiency while being economical, was manufactured.

상기와 같은 목적을 달성하기 위한 본 발명은 오일입자의 포집효율이 높은 다단계의 부직포타입의 교환형 필터를 사용하였고 유동안내 블레이드를 설치하여 오일입자가 부딪쳐서 밑으로 배출되도록 하였다.In order to achieve the above object, the present invention uses a multi-stage nonwoven fabric type exchange filter having a high collecting efficiency of oil particles, and installs a flow guide blade so that the oil particles collide and are discharged downward.

이하 본 발명의 실시예를 첨부된 예시도면을 참조로 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 배출장치의 단면도이고, 도 2는 본 발명의 배출장치인 블레이드의 단면도이다.1 is a cross-sectional view of the discharge device according to the present invention, Figure 2 is a cross-sectional view of a blade which is the discharge device of the present invention.

도 3은 종래의 블로바이가스 오일분리기를 설명하기 위한 개략 구성도이다.Figure 3 is a schematic configuration diagram for explaining a conventional blowby gas oil separator.

도 1에서 엔진에서 유입된 블로우바이 가스는 블레이드에 의해 오일이 1차적으로 분리되고, 싸이클론 구조를 통해 원심력에 의해 2차적으로 오일이 분리되고, 마지막으로 중앙에 설치된 여러겹의 부직포 필터를 거치면서 잔류 오일입자를 거른다. 여러겹으로 구성된 부직포 재질의 교환형 필터에 포집되고 축적된 오일은 아래구멍으로 배출되어 분리된 오일과 벽면을 통해 흘러내리는 모든 오일은 아래로 배출되고 오일이 제거된 블로바이 가스는 위로 배출되는 오일분리장치의 단면도를 나타내었다.In FIG. 1, the blow-by gas introduced from the engine is primarily separated by oil by a blade, and is secondly separated by centrifugal force through a cyclone structure, and finally, through a multi-layered nonwoven filter. Filter out residual oil particles. The oil collected and accumulated in the multi-layer non-woven exchangeable filter is discharged to the bottom hole, all the oil flowing down through the separated oil and the wall is discharged downward and the blow-by gas without oil is discharged upward. A cross-sectional view of the separator is shown.

도 2는 도 1의 오일분리 장치인 블레이드의 단면도이고, 엔진에서 유입되는 블로바이가스의 흐름이 블레이드에 의해 단면적이 좁아져 가속되고 각 벽면에 부딪히면서 블로바이가스에 함유된 오일의 분리성능을 높이는 효과가 있다.FIG. 2 is a cross-sectional view of the blade which is the oil separation device of FIG. 1, in which the flow of blow-by gas flowing from the engine is accelerated by narrowing the cross-sectional area of the blade and hitting each wall to increase the separation performance of the oil contained in the blow-by gas. It works.

도 3에서는 종래의 방식으로 엔진에서 유입된 블로바이가스가 싸이클론 방식 의 오일분리기에 의해 오일이 분리되고 분리된 오일은 아래로 흘러 다시 엔진으로 공급되고 오일이 제거된 블로바이가스는 위로 배출되고 엔진 흡기관을 통해 엔진으로 재순환되는 개략도를 나타내었다.In FIG. 3, the blowby gas introduced from the engine in the conventional manner is separated by oil by a cyclone oil separator, and the separated oil flows downward and is supplied to the engine again, and the blowby gas from which the oil is removed is discharged upward. A schematic diagram of the recirculation of the engine through the engine intake is shown.

이상에서 설명한 바와 같이 본 발명은 엔진에서 유입되는 블로바이가스를 3 단계의 오일분리 과정을 거치고 블레이드와 여러겹의 부직포타입의 교환형 필터를 사용하여 오일입자를 분리하는 과정을 통해 오일입자의 분리효율을 극대화 시킨다.As described above, the present invention separates the oil particles through a process of separating the oil particles using a blowby gas flowing from the engine through a three-step oil separation process and using a blade and a nonwoven fabric type exchange filter. Maximize efficiency

Claims (2)

싸이클론 타입의 몸체(1)에 부직포타입의 교환형 필터(2)를 사용하고 유동안내에 한개 또는 여러개의 블레이드(3)를 설치하여 오일입자의 유동속도를 높이고 벽면에 부딪히게 함으로써 오일분리 효율을 극대화한 오일분리장치.Oil separation efficiency by using non-woven type exchange filter (2) in cyclone type body (1) and installing one or several blades (3) in the flow guide to increase the flow rate of oil particles and hit the wall Oil Separation Device Maximized. 제 1항에 있어서, 부직포타입의 교환형 필터(2)는 단순 또는 3겹의 부직포로 구성되고 교환이 가능하며, 오일 배출구멍(4)을 통해 포집된 오일을 배출할 수 있게 함을 특징으로 하는 오일분리장치The nonwoven fabric type exchange filter (2) is composed of a simple or three-ply nonwoven fabric and is replaceable, and is capable of discharging the collected oil through the oil discharge hole (4). Oil separator
KR1020070037658A 2007-04-18 2007-04-18 Filter exchange type of oil separator KR20080093655A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218250A (en) * 2011-05-30 2011-10-19 南充市攀峰滤清器有限公司 Oil and water/gas two-stage separator for braking gas
CN102423591A (en) * 2011-08-25 2012-04-25 中冶南方工程技术有限公司 Oil-gas separator
CN104801131A (en) * 2014-01-28 2015-07-29 科德宝两合公司 Filter element
CN105879536A (en) * 2014-11-15 2016-08-24 无锡市博迪电子设备有限公司 Maintenance-free oil mist collector
KR20190081148A (en) * 2017-12-29 2019-07-09 대우조선해양 주식회사 Lubricating oil separator and boil-off gas reliquefaction system having the lubricating oil separator

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218250A (en) * 2011-05-30 2011-10-19 南充市攀峰滤清器有限公司 Oil and water/gas two-stage separator for braking gas
CN102423591A (en) * 2011-08-25 2012-04-25 中冶南方工程技术有限公司 Oil-gas separator
CN102423591B (en) * 2011-08-25 2013-10-30 中冶南方工程技术有限公司 Oil-gas separator
CN104801131A (en) * 2014-01-28 2015-07-29 科德宝两合公司 Filter element
CN105879536A (en) * 2014-11-15 2016-08-24 无锡市博迪电子设备有限公司 Maintenance-free oil mist collector
KR20190081148A (en) * 2017-12-29 2019-07-09 대우조선해양 주식회사 Lubricating oil separator and boil-off gas reliquefaction system having the lubricating oil separator

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