KR20080076645A - Pure ocher panel board and its manufacturing method - Google Patents
Pure ocher panel board and its manufacturing method Download PDFInfo
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- KR20080076645A KR20080076645A KR1020070016842A KR20070016842A KR20080076645A KR 20080076645 A KR20080076645 A KR 20080076645A KR 1020070016842 A KR1020070016842 A KR 1020070016842A KR 20070016842 A KR20070016842 A KR 20070016842A KR 20080076645 A KR20080076645 A KR 20080076645A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/126—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material passing directly between the co-operating rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Finishing Walls (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
도 1은 본 발명의 일실시예에 따른 순황토판넬보드의 제조방법을 설명하기 위한 개략 공정도이다.1 is a schematic process chart for explaining a method for manufacturing a pure earth panel board according to an embodiment of the present invention.
<도면의 주요 부분에 대한 부호 설명><Description of the symbols for the main parts of the drawings>
10: 황토물반죽 수납통 11: 배출구10: loess dough container 11: outlet
21: 1차 가압압출롤러 22: 2차 가압압출롤러21: 1st pressure extrusion roller 22: 2nd pressure extrusion roller
23: 3차 가압압출롤러 24: 측판23: 3rd pressure extrusion roller 24: side plate
25: 절단수단(와이어) 30: 스팀로25: cutting means (wire) 30: with steam
31: 스팀 OP: 황토물반죽31: Steam OP: Loess Dough
OB: 순황토판넬보드OB: Pure Yellow Earth Panel Board
본 발명은, 원적외선 방출, 냄새흡수, 공기정화기능, 전자파차단기능 등의 황토의 기능을 극대화시키고, 폐자재의 발생 및 환경오염을 방지시킬 수 있는 순황토판넬보드 및 그 제조방법에 관한 것이다.The present invention relates to a pure earth panel board capable of maximizing the function of yellow soil such as far-infrared emission, odor absorption, air purifying function, electromagnetic wave blocking function, etc., and preventing generation of waste materials and environmental pollution.
종래, 황토를 이용한 건축자재인 보드, 패널, 벽돌 등이 다수 개발되어 있지만, 대부분, 접착제, 결합제 등을 포함하여 구성되므로, 완전한 황토의 효능을 발휘하기 어려울 뿐만 아니라, 오히려 건강에 해로운 등의 문제가 있다.Conventionally, a lot of boards, panels, bricks, etc., which are construction materials using ocher, have been developed. However, since most of them include adhesives, binders, etc., it is not only difficult to exert the full ocher efficacy but also harmful to health. There is.
또, 순수한 황토만으로 된 것으로는 황토벽돌 내지 황토타일은 있지만, 이는 소성하여야 하기 때문에 제조가 어렵고, 벽체 내지 천장의 내장재로 사용되기에는 시공비가 많이 소요되는 문제가 있다.In addition, only ocher bricks or ocher tiles are used as pure ocher, but they are difficult to manufacture because they have to be fired, and there is a problem in that construction costs are required to be used as interior materials of walls or ceilings.
따라서, 본 발명은 이러한 문제를 해결하기 위한 것으로, 원적외선 방출, 냄새흡수, 공기정화기능, 전자파차단기능 등의 황토의 기능을 극대화시키고, 폐자재의 발생 및 환경오염을 방지시킬 수 있는 순황토판넬보드 및 그 제조방법를 제공하는 데에 그 목적이 있다. Accordingly, the present invention is to solve this problem, to maximize the function of the loess, such as far-infrared emission, odor absorption, air purification function, electromagnetic shielding function, pure sulfur panel that can prevent the generation of waste materials and environmental pollution Its purpose is to provide a board and a method of manufacturing the same.
이러한 목적을 달성하기 위해 본 발명의 일실시예에 따른 순황토판넬보드의 제조방법은, 순황토로 보드를 제조하기 위한 순황토판넬보드의 제조방법에 있어서: 황토물반죽이 중력에 의해 하향하여 유동가능하지만, 서로 떨어지지 아니하는 정도의 점도를 지니도록 순황토와 물을 혼합하여 황토물반죽를 형성하는 단계; 하단에 소정의 폭과 길이의 배출구가 형성된 황토물반죽 수납통에 상기 황토물반죽을 수납하는 단계; 황토물반죽 수납통의 하단 배출구를 통하여 중력에 의해 수직 하향하여 한쌍의 1차 가압압출롤러사이로 상기 황토물반죽을 배출시키는 단계; 그 배출되는 황토물반죽을 상기 한쌍의 1차 가압압출롤러사이로 통과시키면서 소정의 1차 두께 로 가압하여 압출시키는 단계; 상기 한쌍의 1차 가압압출롤러사이를 통과한 황토물반죽을 수평 컨베이어를 통해 대략 수평으로 이송하고, 한쌍의 2차 가압압출롤러사이를 통과시키면서 상기 1차 두께로 압출되는 황토물반죽을 1차 두께보다 작은 소정의 2차 두께로 가압하여 압출시키는 단계; 한쌍의 2차 가압압출롤러사이를 통과시키면서 상기 1차 두께로 압출되는 황토물반죽을 1차 두께보다 작은 소정의 2차 두께로 가압하여 압출시키는 단계; 상기 한쌍의 2차 가압압출롤러사이를 통과한 황토물반죽을 소정의 길이로 절단수단에 의해 절단하여 젖은 상태의 순황토판넬보드를 형성하는 단계; 그리고, 그 젖은 상태의 순황토판넬보드를 스팀로에 투입하여 섭씨 150 내지 200도, 1.5 내지 3기압의 스팀에 의해 20분 내지 1시간 가열하여 건조된 순황토판넬보드를 형성하는 단계를 포함하여 구성되는 것을 특징으로 한다.In order to achieve the above object, a method for manufacturing a pure earth panel board according to an embodiment of the present invention, in a method for producing a pure earth panel board for producing a board with pure yellow soil: Mixing ocher and water to form a loess dough, which is flowable but has a viscosity that does not fall from each other; Storing the loess dough in a loess dough container having an outlet of a predetermined width and length formed at a lower end thereof; Discharging the yellow clay dough between the pair of primary pressure extrusion rollers through the bottom outlet of the yellow clay dough container and vertically downward by gravity; Pressing and extruding the discharged yellow soil dough to a predetermined primary thickness while passing between the pair of primary pressure extrusion rollers; The loess dough passed between the pair of primary pressure extrusion rollers is transported approximately horizontally through a horizontal conveyor, and the loess dough extruded to the primary thickness is passed through the pair of secondary pressure extrusion rollers. Pressing to extrude to a predetermined secondary thickness less than the thickness; Pressing and extruding the yellow clay dough extruded to the first thickness to a predetermined second thickness smaller than the first thickness while passing between a pair of secondary pressure extrusion rollers; Cutting the ocher dough passed through the pair of secondary pressure extrusion rollers by cutting means to a predetermined length to form a pure earth panel board in a wet state; And, the step of injecting the wet pure earth panel board in a steam furnace to form a dried pure earth panel board heated by 150 to 200 degrees Celsius, 1.5 to 3 atm for 20 minutes to 1 hour by steam It is characterized in that the configuration.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예(들)를 상세히 설명하면 다음과 같다.Hereinafter, exemplary embodiment (s) of the present invention will be described in detail with reference to the accompanying drawings.
도 1에는 본 발명의 일실시예에 따른 순황토판넬보드의 제조방법의 개략 공정도가 도시된다.1 is a schematic process diagram of a method for manufacturing a pure sulfur panel board according to an embodiment of the present invention.
도 1에서, 그 순황토판넬보드의 제조방법은, 황토물반죽 수납통(10)으로부터 황토물반죽(OP)을 배출시키는 단계, 1차 가압압출롤러(21) 내지 3차 가압압출롤러(23)에 의해 1차 내지 3차 가압압출시키는 단계를 거쳐 원하는 두께 즉, 3차 두께(t)가 형성된다. 이를 구체적으로 설명하면 다음과 같다.In Figure 1, the manufacturing method of the pure yellow earth panel board, the step of discharging the yellow soil dough (OP) from the
황토물반죽(OP)은, 중력에 의해 하향하여 유동가능하지만, 서로 떨어지지 아니하는 정도의 점도를 지니도록 순황토와 물을 혼합하여 형성된다.Ocher kneading (OP) is formed by mixing pure ocher and water to have a viscosity that can flow downward by gravity, but does not fall apart.
황토물반죽 수납통(10)은, 하단에 소정의 폭과 길이의 배출구(11)가 형성되며, 위와 같이 반죽된 황토물반죽(OP)이 황토물반죽 수납통(10)에 수납된다.The
이와 같이 수납된 황토물반죽(OP)은, 황토물반죽 수납통(10)의 하단 배출구(11)를 통하여 중력에 의해 화살표방향으로 수직 하향하여 한쌍의 1차 가압압출롤러(21)사이로 배출되며, 이와 같이 배출되는 황토물반죽은, 상기 한쌍의 1차 가압압출롤러(21)사이를 통과하면서 소정의 1차 두께(t1)로 가압되어 하부로 압출되게 된다.The loess dough (OP) thus stored is discharged vertically downward in the direction of the arrow by gravity through the
상기 한쌍의 1차 가압압출롤러(21)사이를 통과한 황토물반죽을 수평 컨베이어(도시 생략됨)를 통해 대략 수평으로 이송하고, 한쌍의 2차 가압압출롤러(22)사이를 통과하면서 상기 1차 두께(t1)로 압출되는 황토물반죽이 1차 두께(t1)보다 작은 소정의 2차 두께(t2)로 가압되어 압출된다.The loess dough passed between the pair of primary
상기 1차 두께(t1)로 압출되는 황토물반죽은, 상기 한쌍의 2차 가압압출롤러(22)사이를 통과하면서 다시 1차 두께(t1)보다 작은 소정의 2차 두께(t2)로 가압되어 압출된다.The yellow clay dough extruded to the first thickness t1 is pressurized to a predetermined second thickness t2 smaller than the first thickness t1 while passing between the pair of secondary
이와 같이 1차 내지 3차의 가압압출롤러(21)(22)(23)에 의해 가압되고 압출되어 통과하므로, 공극률이 극소화되고, 황토입자들이 치밀화되며, 수분이 어느 정도 제거되어 두께가 최종적인 3차 두께(t)로 되게 된다.As described above, since the first to
상기 한쌍의 2차 가압압출롤러(22)사이를 통과한 황토물반죽(OP)은, 와이어와 같은 절단수단(25)에 의해 소정의 길이로 절단되어 젖은 상태의 순황토판넬보드(OB)가 형성되게 된다.The yellow clay dough OP passed between the pair of secondary
또, 순황토판넬보드(OB)의 폭을 일정하게 하기 위해 상기 1차 가압압출롤러(21), 2차 가압압출롤러(22) 및 3차 가압압출롤러(23)의 양측에 소정의 폭으로 측판(24)이 각각 설치됨으로써 일정한 폭으로 황토물반죽(OP)이 조절되어 가압압출되게 된다.In addition, in order to make the width of the pure earth panel board OB constant, the primary
그 뒤, 그 젖은 상태의 순황토판넬보드(OB)를 스팀로(30)에 투입하여 섭씨 150 내지 200도, 1.5 내지 3기압의 스팀(31)에 의해 20분 내지 1시간 가열하여 건조시킴으로써 건조된 순황토판넬보드(OB)를 얻게 되는 바, 그 스팀로(30)는 도 1에서는 배치형태로 도시되지만, 컨베이어라인형으로 구성될 수도 있다.Subsequently, the wet pure earth panel board OB is put into the
상술한 바와 같이 제조함으로써 100% 황토로 된 순황토판넬보드(OB)은, 세계 최초로 제조하는 것이 가능하게 되었을 뿐만 아니라, 이와 같이 제조된 순황토판넬보드(OB)는, 나사 등을 이용하여 간단하게 벽체 또는 천장 등의 내장재로 시공되게 되며, 100% 황토로 제조되므로, 완전하게 황토의 기능을 발휘하게 된다. 즉, 원적외선 방출, 공기의 정화기능, 전자파 흡수의 효과, 시멘트의 유해 독성의 차단, 습도 조절, 냄새의 흡수기능, 항균 작용 등을 지니며, 완전히 난연재로서 화재시 불의 번짐이 방지되는 등의 기능이 극대화되게 된다. 또, 완전히 황토로 구성되어 있어 재사용이 가능하므로, 폐자재의 발생이 방지되고 나아가, 환경오염을 방지할 수 있게 된다.As described above, the pure ocher panel board (OB) made of 100% ocher was not only able to be manufactured for the first time in the world, but the pure ocher panel board (OB) manufactured as described above was simple by using a screw or the like. It will be constructed with interior materials such as walls or ceilings, and is made of 100% loess, so it will fully function as loess. That is, it has far-infrared emission, air purifying function, effect of absorbing electromagnetic waves, blocking harmful toxicity of cement, controlling humidity, absorbing odor, antibacterial effect, and completely preventing fire from spreading in fire as a flame retardant. Is maximized. In addition, since it is completely composed of ocher and can be reused, generation of waste materials can be prevented, and furthermore, environmental pollution can be prevented.
이상에서 설명한 본 발명의 실시예에 따른 순황토판넬보드 및 그 제조방법의 구성과 작용에 의하면, 100% 황토로 보드 내지 패널을 제조하는 것이 가능하며, 원적외선 방출, 냄새흡수, 공기정화기능, 전자파차단기능 등의 황토의 기능을 극대화시키고, 폐자재의 발생 및 환경오염을 방지시킬 수 있는 등의 효과가 있다.According to the configuration and function of the pure yellow earth panel board and the manufacturing method according to the embodiment of the present invention described above, it is possible to manufacture the board or panel with 100% yellow soil, far infrared emission, smell absorption, air purification function, electromagnetic wave Maximize the function of the yellow soil, such as the blocking function, it is possible to prevent the generation of waste materials and environmental pollution.
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KR101120827B1 (en) * | 2009-04-28 | 2012-03-15 | 이한우 | Loess-plate making equipment and loess-plate making method |
KR101649183B1 (en) * | 2016-03-14 | 2016-08-23 | 대림프라스틱 주식회사 | Sewage pipe extrusion using an uneven barrier wall for molding by adjusting the width of the band |
KR101657240B1 (en) * | 2016-03-14 | 2016-09-20 | 대림프라스틱 주식회사 | Sewage pipe forming apparatus using uneven barrier wall for molding by controlling the width of the extruded strip |
KR101683762B1 (en) * | 2016-03-14 | 2016-12-08 | 대림프라스틱 주식회사 | The manufacturing method of the sewage pipe with an uneven barrier wall to control the width of the extrusion molding strip |
KR101657238B1 (en) * | 2016-03-14 | 2016-09-20 | 대림프라스틱 주식회사 | Sewage pipe forming apparatus using uneven barrier wall for molding by controlling the width of the extruded strip |
KR101727461B1 (en) | 2016-03-14 | 2017-04-19 | 대림프라스틱 주식회사 | The manufacturing method of the sewage pipe with an uneven barrier wall to control the width of the extrusion molding strip |
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JPH04247905A (en) * | 1991-01-25 | 1992-09-03 | Ig Tech Res Inc | Continuous manufacturing device for china sheet |
KR980000832A (en) * | 1997-11-19 | 1998-03-30 | 서세영 | Ocher board manufacturing method and ocher board manufactured by the same method |
KR100308559B1 (en) * | 1998-11-12 | 2003-12-31 | 강경석 | Manufacturing method of ocher panel |
KR20030071023A (en) * | 2002-02-27 | 2003-09-03 | 송인수 | Method of producing loess board |
KR20050089145A (en) * | 2005-08-18 | 2005-09-07 | 최동선 | A composite and manufacturing methods productive of loess panels |
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KR101115335B1 (en) * | 2011-03-23 | 2012-03-06 | 보림이엔씨 주식회사 | Sandwich pannel |
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