KR20080013834A - Grinder - Google Patents

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Publication number
KR20080013834A
KR20080013834A KR1020070098483A KR20070098483A KR20080013834A KR 20080013834 A KR20080013834 A KR 20080013834A KR 1020070098483 A KR1020070098483 A KR 1020070098483A KR 20070098483 A KR20070098483 A KR 20070098483A KR 20080013834 A KR20080013834 A KR 20080013834A
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KR
South Korea
Prior art keywords
dust
suction pipe
polishing brush
polishing
vacuum generator
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Application number
KR1020070098483A
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Korean (ko)
Inventor
이일영
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이일영
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Publication date
Application filed by 이일영 filed Critical 이일영
Priority to KR1020070098483A priority Critical patent/KR20080013834A/en
Publication of KR20080013834A publication Critical patent/KR20080013834A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B24B55/10—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided
    • B24B55/102—Dust extraction equipment on grinding or polishing machines specially designed for portable grinding machines, e.g. hand-guided with rotating tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/005—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
    • B24D13/145—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face having a brush-like working surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • B24D7/063—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental with segments embedded in a matrix which is rubbed away during the grinding process

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A grinder is provided to increase grinding efficiency and extend life span of a grinding brush by forming a plurality of filter units for discharging clean air by absorbing dust. A grinder comprises a grinding brush(2) rotated by a motor(1), a vacuum generator sucking dust removed by the grinding brush, a suction pipe(4) connecting the grinding brush with the vacuum generator, and filter units(5). The filter units, which are installed at the suction pipe, discharge clean air by absorbing the dust. A branch pipes are contacted to two ends of the filter units to have the same number of the filter units, and each of the branch pipes is connected to the suction pipe. The grinding brush consists of a disc where a sandpaper bundle loads plural sandpapers to form a discharging space part. The sand paper bundle inclined not to pass through the center discharges the dust to the outside.

Description

연마기{Grinder}Grinders {Grinder}

본 발명은 용접 부분의 슬러지나 철판의 표면에 생긴 산화 막 등을 제거하기 위하여 사용되는 연마기에 관한 것으로, 연마를 위한 연마브러쉬의 구조가 연마 후에 발생된 분진의 배출을 용이하게 하는 구조를 가지고, 상기 흡입된 분진을 여과하는 필터유닛이 다수 개로 분기되어 설치됨으로써 집진 효율과 연마 성능이 향상된 연마기에 관한 것이다.The present invention relates to a polishing machine used to remove the sludge of the weld portion, the oxide film formed on the surface of the iron plate, etc., the structure of the polishing brush for polishing has a structure that facilitates the discharge of dust generated after polishing, The filter unit for filtering the sucked dust is provided by branching into a plurality of the present invention relates to a polishing machine with improved dust collection efficiency and polishing performance.

[문헌 1] 한국 실용신안등록 제0419012호, 2006.06.09[Document 1] Korean Utility Model Registration No. 0419012, 2006.06.09

[문헌 2] 한국 실용신안등록 제0396161호, 2005.09.12[Document 2] Korea Utility Model Registration No. 0396161, 2005.09.12

연마기는 선박 등의 용접부분에 발생된 슬러지를 제거하거나, 산화 피막 등의 이물질을 제거하기 위하여 사용되는 장치이다. 이의 구성은 각종 이물질을 제거하기 위하여 고속으로 회전되는 연마브러쉬와, 연마브러쉬에 의해 제거된 분진을 흡입하는 진공발생기와, 상기 연마브러쉬와 진공발생기를 연결하는 흡입관로와, 상기 흡입관로상에 설치되어 분진을 흡착하여 깨끗한 공기만을 배출토록 하는 필터유닛으로 구성된다. 그리고 상기 필터유닛은 관체 또는 주름판 등의 필터와, 필터를 보호하는 외부 케이스로 구성된다.A grinder is a device used to remove sludge generated in a welded part of a ship or the like, or to remove foreign substances such as an oxide film. Its configuration includes a polishing brush that is rotated at high speed to remove various foreign matters, a vacuum generator for sucking dust removed by the polishing brush, a suction pipe path connecting the polishing brush and the vacuum generator, and installed on the suction pipe path. It consists of a filter unit that adsorbs dust and discharges only clean air. The filter unit is composed of a filter such as a tubular body or a pleated plate, and an outer case protecting the filter.

상기의 연마브러쉬는 모터 등에 축지되어 회전되는 구조로서, 둥근 디스크의 저면에 다수장의 사포가 포개어지도록 연속으로 설치된 구조이다. 따라서 상기의 연마브러쉬로 작업을 행할 경우 연마된 이물질의 분진이 흡입되는 통로가 없어 사포면에 융착되거나, 외부로 비산되는 문제가 있었다.The above-described polishing brush is a structure that is rotated by being rotated by a motor or the like, and has a structure in which a plurality of sandpapers are continuously stacked on the bottom of a round disk. Therefore, when the work is performed with the polishing brush, there is no problem that the dust of the polished foreign matter is sucked into the sandpaper surface or scattered to the outside.

그리고 필터유닛의 경우 한가닥의 흡입관로에 설치되고, 케이스의 내부에 원통형 또는 주름형의 필터가 삽입되어 사용되었는데, 이 경우는 흡입되는 분진을 처리하기에 부족한 필터 면적을 가지고 있었다. 즉, 하나만의 필터유닛을 사용함으로써, 필터가 분진에 의해 막히는 시간이 짧아 분지의 흡입효율이 급격히 저하되는 문제가 있었다.In addition, the filter unit was installed in a single suction pipe passage, and a cylindrical or pleated filter was inserted into the case and used. In this case, the filter unit had insufficient filter area to handle the dust to be sucked. That is, by using only one filter unit, there is a problem that the time taken for the filter to be clogged by the dust is short and the suction efficiency of the branch is sharply lowered.

따라서 본 발명은 연마된 분진이 모두 필터유닛으로 흡입될 수 있는 연마브러쉬의 구조를 제공하고, 필터유닛을 다수 개로 구성하여 흡입효율을 증대시키는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide a structure of a polishing brush in which all of the polished dust can be sucked into the filter unit, and to increase the suction efficiency by configuring a plurality of filter units.

본 발명의 목적을 달성하기 위하여 연마브러쉬의 사포를 몇장식 묶음하여 사포다발을 만들고, 상기 사포다발을 일정 간격으로 띄워 배출공간부를 형성시키면서 방사형으로 비스듬히 각도를 가지도록 설치하여 분진이 배출공간부를 통하여 외측으로 배출되어 흡입될 수 있도록 구성하고, 분진을 걸러주는 필터유닛을 다수개를 설치하고, 연마브러쉬와 필터유닛을 연결하는 흡입관로를 분기하여 각각 필터유닛과 연결시킨 구조를 제공하게 된다.In order to achieve the object of the present invention, the sandpaper bundle of the polishing brush is bundled with several pieces to make sandpaper bundles, and the sandpaper bundles are floated at regular intervals to form an exhaust space portion so that dust is installed at an oblique angle at an angle to the dust through the exhaust space portion. It is configured to be discharged to the outside and sucked in, and to install a plurality of filter units for filtering the dust, branching the suction pipe connecting the abrasive brush and the filter unit to provide a structure connected to each filter unit.

상기와 같은 구조에 의하여, 연마에 의해 발생된 분진이 진공발생기에 의해 흡입되는 효율이 증대되고, 이로부터 연마의 효율성과 연마브러쉬의 수명 또한 증대되는 효과가 있다. 그리고 필터유닛을 다수 개로 구성함으로써 필터의 막힘이 적어 흡입효율이 증대되는 효과가 있다.By the structure as described above, the efficiency in which the dust generated by polishing is sucked by the vacuum generator is increased, from which the efficiency of polishing and the life of the polishing brush is also increased. In addition, since the filter unit is composed of a plurality of clogging of the filter is less effective to increase the suction efficiency.

본 발명은 모터(1)에 의해 회전되는 연마브러쉬(2), 연마브러쉬(2)에 의해 제거된 분진을 흡입하는 진공발생기(3), 연마브러쉬(2)와 진공발생기(3)를 연결하는 흡입관로(4), 흡입관로(4)상에 설치되어 분진을 흡착하여 깨끗한 공기만을 배출 하는 필터유닛(5)을 포함하여 구성된 연마기에 있어서, 상기 필터유닛(5)은 다수 개로 구성되고, 상기 각각의 필터유닛(5)의 양단부에는 필터유닛(5)의 갯수만큼 분기된 분기관(6)이 접속되며, 상기 각각의 분기관(6)은 흡입관로(4)에 연결됨을 특징으로 한다.The present invention provides a polishing brush (2) rotated by a motor (1), a vacuum generator (3) that sucks in the dust removed by the polishing brush (2), which connects the polishing brush (2) and the vacuum generator (3) In the polishing machine comprising a suction pipe (4), a filter unit (5) installed on the suction pipe (4) to suck dust and discharge only clean air, the filter unit (5) is composed of a plurality of Both ends of each filter unit 5 are connected with branch pipes 6 branched by the number of filter units 5, and each branch pipe 6 is connected to the suction pipe line 4.

그리고, 상기 연마브러쉬(2)는 모터(1)에 고정되는 디스크(7)와, 상기 디스크(7)의 일면에는 다수 장의 사포(8)가 적층된 사포다발(9)이 배출공간부(10)를 형성하도록 일정 간격으로 설치되며, 상기 사포다발(9)은 방사상으로 중심을 통과하지 않게 비스듬히 설치되어 분진을 외측으로 배출시킬 수 있도록 설치된다.The polishing brush 2 includes a disk 7 fixed to the motor 1, and a sandpaper bundle 9 having a plurality of sandpapers 8 stacked on one surface of the disk 7. It is installed at regular intervals to form a), the sandpaper bundle 9 is installed so as to obliquely do not pass through the center radially to discharge dust to the outside.

상기와 같은 전체 구조는 도 1과 도 2에 도시되어 있고, 연마브러쉬(2)의 상세 사시도는 도 3에 도시되어 있다.Such an overall structure is shown in FIGS. 1 and 2, and a detailed perspective view of the abrasive brush 2 is shown in FIG. 3.

용접 슬러지나 산화막 등을 제거하기 위하여는 모터(1)에 의해 고속 회전되는 연마브러쉬(2)의 사포(8)를 제거하고자 하는 면에 접촉되게 하여 연마하게 된다. 고속으로 회전되는 본 발명의 연마브러쉬(2)는 연마에 의해 발생된 분진을 용이하게 흡입할 수 있는 구조를 가짐에 특징이 있다.In order to remove the weld sludge or the oxide film, the sandpaper 8 of the polishing brush 2 rotated at high speed by the motor 1 is brought into contact with the surface to be removed and polished. The polishing brush 2 of the present invention, which is rotated at a high speed, is characterized by having a structure that can easily suck in dust generated by polishing.

즉, 연마브러쉬(2)는 도 2에 도시된 바와 같이 하우징(11)의 내부에 삽입설치되어 있다. 따라서 분진은 연마브러쉬(2)의 측부 가장자리와 하우징(11) 사이의 공간부로 나와, 흡입관로(4)를 통하여 필터유닛(5)으로 유입된다.That is, the polishing brush 2 is inserted into the housing 11 as shown in FIG. Therefore, the dust comes out of the space between the side edge of the polishing brush 2 and the housing 11 and enters the filter unit 5 through the suction pipe line 4.

그리고 연마브러쉬(2)의 회전에 의해 분진은 사포(8)에 융착되지 않고 배출되는 구조를 가지는데, 이는 도 3과 같이 사포다발(9)의 사이에 배출공간부(10)가 형성되어 있고, 사포다발(9)의 설치 방향이 방사상으로 되되 회전에 의해 외측으로 바람을 일으키는 상태로 설치되어 있기 때문이다. 즉, 사포다발(9)은 방사상으로 설치되되, 방사상으로의 설치축이 연마브러쉬(2)의 회전중심을 통과하지 않고 어긋난 방향으로 설치되어 있기 때문이다.The dust is discharged by the rotation of the polishing brush 2 without being fused to the sandpaper 8, which has a discharge space 10 formed between the sandpaper bundles 9 as shown in FIG. 3. This is because the installation direction of the sandpaper bundle 9 is radial, but is installed in a state of causing wind to the outside by rotation. That is, the sandpaper bundle 9 is provided radially, but the radial installation axis is provided in the shifted direction without passing through the rotation center of the polishing brush 2.

따라서 연마브러쉬(2)에 의해 발생된 분진은 배출공간부(10)를 통하여 외측 가장자리로 송기되고, 연마브러쉬(2)와 하우징(11)의 사이 공간으로 나와 흡입관로(4)로 흡입된다.Therefore, the dust generated by the abrasive brush 2 is blown to the outer edge through the discharge space 10, exits the space between the abrasive brush 2 and the housing 11 and is sucked into the suction pipe passage (4).

분진의 흡입력은 진공발생기(3)에 의해 발생되고, 연마브러쉬(2)와 진공발생기(3)는 흡입관로(4)로 연결되어 있다. 따라서 흡입된 분진은 흡입관로(4) 상에 설치된 필터유닛(5)을 거치면서 걸러지게 된다.The suction force of the dust is generated by the vacuum generator (3), and the polishing brush (2) and the vacuum generator (3) are connected to the suction pipe passage (4). Therefore, the sucked dust is filtered while passing through the filter unit (5) installed on the suction pipe (4).

본 발명에서는 필터유닛(5)이 다수 개가 설치됨에 특징이 있다. 따라서 흡입관로(4)는 분기관(6)으로 분기되어 각각 필터유닛(5)으로 연통된다. 따라서 본 발명은 다수개의 필터유닛(5)이 설치됨으로써, 분진이 다수 부분으로 나뉘어져 흡입되어 각각의 필터유닛(5)에 걸러지게 되어, 흡입력의 저하 없이 양호하게 분진을 흡입할 수 있게 된다. 이에 비하여 종래의 경우에는 하나의 필터유닛(5)만 구비되어 많은 양의 분진이 필터유닛(5)의 필터를 막게 되어 흡입력이 저하되고, 이에 따라 진공발생기(3)의 부하가 과도하게 상승하는 문제가 있었다. 그러나 본 발명은 적절한 갯수만큼의 필터유닛(5)이 구비됨으로써, 흡입 효율이 증대된다.In the present invention, it is characterized in that a plurality of filter units 5 are installed. Therefore, the suction pipe path 4 branches into the branch pipe 6 and communicates with the filter unit 5, respectively. Therefore, in the present invention, by installing a plurality of filter units 5, the dust is divided into a plurality of parts are sucked and filtered by each filter unit 5, it is possible to satisfactorily suck the dust without lowering the suction force. On the other hand, in the conventional case, only one filter unit 5 is provided so that a large amount of dust blocks the filter of the filter unit 5, so that the suction force is lowered, and thus the load of the vacuum generator 3 is excessively increased. There was a problem. However, the present invention is provided with an appropriate number of filter units 5, the suction efficiency is increased.

도 1은 본 발명의 전체 사시도1 is an overall perspective view of the present invention

도 2는 본 발명의 구성을 나타낸 개략도2 is a schematic view showing a configuration of the present invention

도 3은 본 발명의 연마브러쉬의 사시도Figure 3 is a perspective view of the abrasive brush of the present invention

※ 도면의 주요 부분에 대한 부호의 설명※ Explanation of codes for main parts of drawing

1 : 모터 2 : 연마브러쉬1: Motor 2: Polishing Brush

3 : 진공발생기 4 : 흡입관로3: vacuum generator 4: suction line

5 : 필터유닛 6 : 분기관5: filter unit 6: branch pipe

7 : 디스크 8 : 사포7: disc 8: sandpaper

9 : 사포다발 10 : 배출공간부9: sandpaper bundle 10: discharge space

11 : 하우징11: housing

Claims (3)

모터(1)에 의해 회전되는 연마브러쉬(2), 연마브러쉬(2)에 의해 제거된 분진을 흡입하는 진공발생기(3), 연마브러쉬(2)와 진공발생기(3)를 연결하는 흡입관로(4), 흡입관로(4)상에 설치되어 분진을 흡착하여 깨끗한 공기만을 배출하는 필터유닛(5)을 포함하여 구성된 연마기에 있어서, 상기 필터유닛(5)은 다수 개로 구성되고, 상기 각각의 필터유닛(5)의 양단부에는 필터유닛(5)의 갯수만큼 분기된 분기관(6)이 접속되며, 상기 각각의 분기관(6)은 흡입관로(4)에 연결됨을 특징으로 하는 연마기.The polishing brush 2 rotated by the motor 1, the vacuum generator 3 that sucks in the dust removed by the polishing brush 2, and the suction pipe path connecting the polishing brush 2 and the vacuum generator 3 ( 4) In the polishing machine comprising a filter unit (5) installed on the suction pipe path (4) for adsorbing dust to discharge only clean air, the filter unit (5) is composed of a plurality of each of the filters A grinding machine, characterized in that both ends of the unit (5) are connected with branch pipes (6) branched by the number of filter units (5), each branch pipe (6) being connected to a suction pipe passage (4). 모터(1)에 의해 회전되는 연마브러쉬(2), 연마브러쉬(2)에 의해 제거된 분진을 흡입하는 진공발생기(3), 연마브러쉬(2)와 진공발생기(3)를 연결하는 흡입관로(4), 흡입관로(4)상에 설치되어 분진을 흡착하여 깨끗한 공기만을 배출하는 필터유닛(5)을 포함하여 구성된 연마기에 있어서, 상기 연마브러쉬(2)는 모터(1)에 고정되는 디스크(7)와, 상기 디스크(7)의 일면에는 다수 장의 사포(8)가 적층된 사포다발(9)이 배출공간부(10)를 형성하도록 일정 간격으로 설치되며, 상기 사포다발(9)은 방사상으로 중심을 통과하지 않게 비스듬히 설치되어 분진을 외측으로 배출시킬 수 있도록 설치됨을 특징으로 하는 연마기.The polishing brush 2 rotated by the motor 1, the vacuum generator 3 that sucks in the dust removed by the polishing brush 2, and the suction pipe path connecting the polishing brush 2 and the vacuum generator 3 ( 4) In the polishing machine comprising a filter unit (5) installed on the suction pipe path (4) for adsorbing dust to discharge only clean air, the polishing brush (2) is a disk fixed to the motor ( 7) and a sandpaper bundle 9 having a plurality of sandpapers 8 stacked on one surface of the disk 7 are installed at regular intervals to form the discharge space portion 10, and the sandpaper bundles 9 are radial. It is installed at an angle so as not to pass through the center of the grinder, characterized in that it is installed to discharge dust to the outside. 제 1항에 있어서, 연마브러쉬(2)는 모터(1)에 고정되는 디스크(7)와, 상기 디스크(7)의 일면에는 다수 장의 사포(8)가 적층된 사포다발(9)이 배출공간부(10)를 형성하도록 일정 간격으로 설치되며, 상기 사포다발(9)은 방사상으로 중심을 통과하지 않게 비스듬히 설치되어 분진을 외측으로 배출시킬 수 있도록 설치됨을 특징으로 하는 연마기.2. The polishing brush (2) according to claim 1, wherein the polishing brush (2) includes a disk (7) fixed to the motor (1), and a sandpaper bundle (9) in which a plurality of sandpapers (8) are stacked on one surface of the disk (7). It is installed at regular intervals to form a portion (10), the sandpaper bundle (9) is installed at an angle so as not to pass radially through the center to be installed to discharge dust to the outside.
KR1020070098483A 2007-09-29 2007-09-29 Grinder KR20080013834A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101130286B1 (en) * 2010-02-26 2012-03-26 이일영 A grinder with moving motor
CN105945699A (en) * 2016-05-20 2016-09-21 刘银明 Steel plate derusting polisher for shipbuilding
CN112296876A (en) * 2020-10-13 2021-02-02 重庆泊利玺智能科技有限公司 A polisher that is used for polishing tubular product and has unilateral chamfer polishing function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101130286B1 (en) * 2010-02-26 2012-03-26 이일영 A grinder with moving motor
CN105945699A (en) * 2016-05-20 2016-09-21 刘银明 Steel plate derusting polisher for shipbuilding
CN112296876A (en) * 2020-10-13 2021-02-02 重庆泊利玺智能科技有限公司 A polisher that is used for polishing tubular product and has unilateral chamfer polishing function

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