KR20070121115A - The interior materials and manufacturing method of that fire-proof and sound-absorption and sound-proof - Google Patents
The interior materials and manufacturing method of that fire-proof and sound-absorption and sound-proof Download PDFInfo
- Publication number
- KR20070121115A KR20070121115A KR20060055758A KR20060055758A KR20070121115A KR 20070121115 A KR20070121115 A KR 20070121115A KR 20060055758 A KR20060055758 A KR 20060055758A KR 20060055758 A KR20060055758 A KR 20060055758A KR 20070121115 A KR20070121115 A KR 20070121115A
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- South Korea
- Prior art keywords
- mixture
- sound
- weight
- manufacturing
- interior material
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 title claims description 33
- 238000010521 absorption reaction Methods 0.000 title claims description 7
- 239000000203 mixture Substances 0.000 claims abstract description 37
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 9
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 9
- 239000011230 binding agent Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 6
- -1 acryl Chemical group 0.000 claims abstract 2
- 239000011347 resin Substances 0.000 claims abstract 2
- 229920005989 resin Polymers 0.000 claims abstract 2
- 241000209094 Oryza Species 0.000 claims description 22
- 235000007164 Oryza sativa Nutrition 0.000 claims description 22
- 235000009566 rice Nutrition 0.000 claims description 22
- 239000010902 straw Substances 0.000 claims description 19
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 18
- 239000003063 flame retardant Substances 0.000 claims description 16
- 239000002345 surface coating layer Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 8
- 239000004925 Acrylic resin Substances 0.000 claims description 6
- 229920000178 Acrylic resin Polymers 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 4
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- 239000003755 preservative agent Substances 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 3
- 230000002335 preservative effect Effects 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- 239000004599 antimicrobial Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
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- 230000002421 anti-septic effect Effects 0.000 abstract description 2
- 239000011521 glass Substances 0.000 abstract 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract 2
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 abstract 2
- 239000002270 dispersing agent Substances 0.000 abstract 2
- 150000004706 metal oxides Chemical group 0.000 abstract 2
- 239000006060 molten glass Substances 0.000 abstract 2
- 235000012239 silicon dioxide Nutrition 0.000 abstract 2
- 229910011255 B2O3 Inorganic materials 0.000 abstract 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 abstract 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 abstract 1
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 abstract 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 abstract 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 abstract 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- UBEWDCMIDFGDOO-UHFFFAOYSA-N cobalt(II,III) oxide Inorganic materials [O-2].[O-2].[O-2].[O-2].[Co+2].[Co+3].[Co+3] UBEWDCMIDFGDOO-UHFFFAOYSA-N 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 abstract 1
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 abstract 1
- 239000002019 doping agent Substances 0.000 abstract 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 abstract 1
- 229910044991 metal oxide Inorganic materials 0.000 abstract 1
- PLDDOISOJJCEMH-UHFFFAOYSA-N neodymium oxide Inorganic materials [O-2].[O-2].[O-2].[Nd+3].[Nd+3] PLDDOISOJJCEMH-UHFFFAOYSA-N 0.000 abstract 1
- 239000002245 particle Substances 0.000 abstract 1
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 abstract 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 abstract 1
- 239000010453 quartz Substances 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Inorganic materials [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
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- 239000010425 asbestos Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 230000006378 damage Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241000282832 Camelidae Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 238000005034 decoration Methods 0.000 description 1
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- 230000002708 enhancing effect Effects 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
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- 239000004615 ingredient Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
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- 239000002341 toxic gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/06—Acrylates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/18—Waste materials; Refuse organic
- C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
- C04B18/248—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork from specific plants, e.g. hemp fibres
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0048—Fibrous materials
- C04B20/0064—Ground fibres
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2641—Polyacrylates; Polymethacrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Acoustics & Sound (AREA)
- Mechanical Engineering (AREA)
- Electromagnetism (AREA)
- Environmental & Geological Engineering (AREA)
- Botany (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Building Environments (AREA)
Abstract
Description
도1은 본 발명 방법에 의해 제조된 내장재의 일부 절개 사시도1 is a partially cutaway perspective view of an interior material produced by the method of the present invention
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
1: 보드본체 조성물 10: 보드본체1: board body composition 10: board body
11: 매쉬시트 12: 표면코팅층11: mesh sheet 12: surface coating layer
본 발명은 내인화성으로 인한 난연기능과 흡음 방음 및 내구성이 우수한 내장재의 제조방법 및 내장재의 구조에 관한 발명이다.The present invention relates to a method for producing an interior material and a structure of the interior material having excellent flame retardancy, sound absorption and sound insulation and durability.
본 발명 내장재는 천연에서 얻어지는 친환경 소재인 왕겨, 볏짚, 황토와 규산소다, 아크릴수지바인다를 혼합하여 보드본체 조성물로 구성한 다음, 압축몰드의 저면에 매쉬시트를 깔고 상기 보드본체 조성물을 몰드내에 충진하여 소정 압력과 소정 온도 및 소정 시간 동안 숙성시킨 다음 탈형하여 얻어진 보드본체의 표면에 폐의류 등에서 얻어지는 천연섬유 코튼칩이나 낙모솜 또는 페이퍼셀룰로오스 중 한가지 또는 두가지를 선택한 것에 수용성 접착제와 암모늄계의 난연제를 혼합한 표면 코팅제를 스프레이 방법 또는 로울러나 브러쉬 등을 이용하여 소정 두께로 도포시켜 표면코팅층을 구성시킨 다음 열풍건조로에서 건조시켜 본 발명 내장재를 얻는다.The interior material of the present invention is composed of a chaff, rice straw, ocher and sodium silicate, acrylic resin binder, which is an environmentally friendly material obtained from nature, composed of a board body composition, and then a mesh sheet is placed on the bottom of the compression mold and the board body composition is filled in a mold. A water-soluble adhesive and an ammonium-based flame retardant are mixed with one or two of natural fiber cotton chips, camels, or paper cellulose obtained from waste clothing on the surface of the board body obtained by aging for a predetermined pressure, a predetermined temperature and a predetermined time and then demolding. One surface coating agent is applied to a predetermined thickness using a spray method or a roller or a brush to form a surface coating layer and then dried in a hot air drying furnace to obtain the interior material of the present invention.
종래에 일반적으로 알려지고 있는 내장재로는 목재로 구성되는 합판이나 합성수지로 구성되는 패널이 있고, 내연성이나 난연성 등의 재질로서 비교적 화재에 안전하다는 석고보드나 석면보드 등이 알려지고 있으나,Conventionally known interior materials include a panel made of plywood or synthetic resin composed of wood, gypsum board or asbestos board is known to be relatively fire-resistant as a material such as flame retardant or flame retardant,
목재합판이나 합성수지제판넬로 구성되는 내장재는 내열성이 떨어지고 인화성이 강하여 화재에 쉽게 소실 될 뿐만아니라, 특히 합성수지의 경우 유독가스로 인한 인명피해와 공해를 야기시키게 되고 폐기됐을 때도 합성수지는 쉽게 부식되지 않아서 환경오염의 원인이 되기도 한다.Interior materials composed of wood plywood or synthetic resin panels are not easily heat-resistant and flammable due to their low heat resistance and flammability.In particular, synthetic resins cause human injury and pollution due to toxic gases, and synthetic resins do not easily corrode when disposed. It can also cause environmental pollution.
또한 비교적 화재에 안전하다는 석고보드나 석면보드는 전체적으로 내구성이 취약하여 운반과 시공 과정에서 파손 등에 의한 손실이 크고, 중량이 무거워서 운반이나 시공에 어려움이 있게 되고 환경오염은 물론 인체에 유해하여 폐기 처리 절차가 용이하지 못함으로 폐기하는데 많은 비용이 소요되는 문제점이 있게 되는 것이다.In addition, gypsum board or asbestos board, which is relatively safe for fire, is poor in overall durability, so that the loss due to breakage during transportation and construction is large, and the weight is heavy, making transportation or construction difficult, and environmental pollution as well as harmful to human body. Since the procedure is not easy, there is a problem that it is expensive to dispose of.
그러나 근자에 와서는 이러한 내장재를 대체할 수 있는 물질로서, 친환경적 인 성분인 왕겨, 볏짚, 황토 등을 이용한 천연소재를 원재료로 내장재를 비롯한 건축자재가 등장하고 있다.However, in recent years, as a material that can replace such interior materials, building materials including interior materials have emerged as natural materials using eco-friendly ingredients such as chaff, rice straw, and ocher.
예를들면, 특허등록 제186715호(1998. 12. 29. 등록)에서는 왕겨 또는 볏짚을 함유하는 단열재 제조용 조성물로서, 왕겨, 볏짚 또는 그것의 혼합물 30~80중량%와 폴리비닐클로라이드, 폴리비닐아세테이트, 폴리리아크릴아미드 등에서 선택된 결합제 20~60중량%로 이루어진 조성물이 개시되어 있는바, 통상의 발포 폴리스티렌 보다 우수한 굽힘강도와 압축강도를 나타내 보이고 있다.For example, patent registration No. 186715 (registered Dec. 29, 1998) is a composition for preparing insulation containing chaff or rice straw, containing 30 to 80% by weight of chaff, rice straw or a mixture thereof and polyvinyl chloride, polyvinylacetate. , 20 to 60% by weight of a binder selected from polyacrylamide and the like is disclosed, which shows better bending strength and compressive strength than conventional expanded polystyrene.
또한, 공개특허공보 제2000-44964호(2000. 7. 15. 공개)에는 왕겨를 일정한 크기로 분쇄하고, 접착제와 혼합, 교반하여 형틀에 충진한 다음, 일정한 압력으로 가열 압축성형하는 왕겨 목재의 제조방법이 개시되어 있고, 실용신안등록 제325933호(2003. 8. 28. 등록)에는 왕겨, 진주석, 황토 또는 고령토 및 수용성 바인더로 구성된 보온 단열재가 개시되어 난연의 효과는 물론, 원적외선에 의한 건강의 효과까지 얻고자 하고 있다.In addition, Korean Patent Laid-Open Publication No. 2000-44964 (published on July 15, 2000) discloses rice hulls that are crushed to a certain size, mixed with an adhesive, stirred, filled into a mold, and then heat-compressed at a predetermined pressure. The manufacturing method is disclosed, and Utility Model Registration No. 325933 (registered on August 28, 2003) discloses a heat insulating material composed of chaff, mother-of-pearl, loess or kaolin, and a water-soluble binder. To get the effect of health.
그런데, 이러한 왕겨와 황토 등을 이용한 기존의 내장재는 바인더로서 난연성이지만 비교적 독성이 강한 PVC 등 만을 사용하여, 결합제나 바인더의 선택에 있어 한계를 보이고 있고, 구성 성분간에 배합 환경이 서로 맞지 않아 원하는 소기의물성이 얻어지지 않으며, 기존의 내장재에 비하여 가격적인 측면에서도 불리하여 이용에 매우 제한적 이었다.However, the existing interior material using such chaff and ocher has a limitation in the selection of the binder or binder using only flame retardant but relatively toxic PVC as a binder, and the mixing environment between components does not fit each other The physical properties are not obtained and it is disadvantageous in terms of price compared to the existing interior materials, which is very limited in use.
또한 본 출원인의 특허등록 제10-0557705호 "왕겨 및 짚을 이용한 방음 및 불연내장보드"가 선행기술로 알려지고 있으나, 불연 또는 내연 기능이 우수하고 경 량화를 하는데는 만족할 만한 효과를 기대할 수가 있으나 휨강도와 내구성에서 불만족스럽고 내장재로서 외적미관을 고려한 표면 처리가 되어 있지 않아서 별도로 표면을 처리함으로서 제조공정이 번거로운 문제점이 있게 되고 그대로 사용했을 때는 외적미관이 단순하고 고급스럽지 못한 문제점이 있는 것이다.In addition, the applicant's patent registration No. 10-0557705 "soundproof and non-combustible board with chaff and straw" is known as the prior art, but excellent in the non-flammable or flame retardant function and can be expected to satisfactory effect to reduce the weight, but bending strength It is unsatisfactory in the durability and the interior material does not have a surface treatment in consideration of the external aesthetics, because the separate surface treatment is a cumbersome problem in the manufacturing process and when used as it is a simple and not elegant problem.
본 발명은 상기한 선행기술 중 본인의 선등록특허 제10-0557705호의 기술의 문제점을 연구 보완하여 모든 기능이 보다 향상된 내장재, 즉 경량이면서도 내연, 내화, 내열, 방염 및 흡음 방음과 방진효과가 우수하고 내구성과 휨강도가 매우 높고 표면처리에 의한 외적미관이 크게 향상된 내장재를 얻는 것이 본 발명이 이루고자 하는 기술적 과제이다.The present invention is to solve the problems of the technique of the prior art Patent Registration No. 10-0557705 of the prior art described above, all the functions are more improved interior materials, that is light weight, but flame retardant, fire resistant, heat resistant, flame retardant and soundproof soundproof and excellent soundproofing effect The technical problem of the present invention is to obtain an interior material having a very high durability and bending strength and greatly improving the external appearance by surface treatment.
본 발명 내장재의 구성은, The configuration of the interior material of the present invention,
규산소다, 아크릴수지, 항균 및 방부재를 혼합 교반하여 얻어지는 혼합물(A)와, 선별된 왕겨, 잘게 절단 된 볏짚 및 황토를 혼합한 혼합물(B)를 교반기에서 고 루 혼합하여 얻어지는 보드본체조성물(1)과, 상기 보드본체조성물(1)을 몰드에 충진하기 전에 몰드 저면에 깔아 놓는 매쉬시트(11)와, 몰드에서 압축숙성되어 탈형된 보드본체(10)의 표면에 피복되는 표면코팅층(12)으로 본 발명 내장재가 구성된다.Board body composition obtained by mixing evenly a mixture (A) obtained by mixing and stirring sodium silicate, acrylic resin, antibacterial and anti-corrosion material, and a mixture (B) mixed with selected chaff, finely divided rice straw and loess (1). ), A mesh sheet 11 laid on the bottom surface of the mold before the board body composition 1 is filled in the mold, and a
본 발명 내장재를 구성하는 상기 혼합물(A), 혼합물(B), 보드본체조성물(1), 매쉬시트(11), 표면코팅층(12)에 대한 원재료 및 혼합비와 제조공정을 하기 실시예에 의거하여 보다 구체적으로 설명한다.The raw materials and mixing ratios for the mixture (A), mixture (B), board body composition (1), mesh sheet (11), and surface coating layer (12) constituting the interior materials of the present invention and the manufacturing process according to the following examples It demonstrates more concretely.
<실시예><Example>
본 발명에서 보드본체조성물(규산소다, 아크릴수지, 항균 및 방부재, 왕겨 또는 볏짚, 황토)의 혼합비는 100중량%로 한다.In the present invention, the mixing ratio of the board body composition (sodium silicate, acrylic resin, antibacterial and anti-rust, chaff or rice straw, loess) is 100% by weight.
규산소다 60~75중량%와 아크릴수지바인다 5~10중량%를 교반기에 넣고 혼합하면서 항균제 및 방부제가 각각 5:5로 배합된 첨가물 2~3중량%를 혼합하여 얻어진 혼합물(A)와 선별된 왕겨 또는 3~10mm 크기로 절단 된 볏짚 중 어느 한가지 또는 이들을 5:5로 비합한 것에 황토를 첨가하여 얻어진 18~22중량%의 혼합물(B)을 고루 혼합하여 보드본체조성물(1)을 얻은 다음, 준비된 몰드의 내부 저면에 매쉬시트(2)를 깔고 상기 보드본체조성물(1)을 몰드내에 충진한 다음 몰드를 밀폐시키고 섭씨120~150℃의 고온에서 5~20분간 압축하여 숙성시킨 후 탈형하여 보드본체(10)를 얻는다.60 to 75% by weight of sodium silicate and 5 to 10% by weight of acrylic resin binder were added to a stirrer, and mixed with the mixture (A) obtained by mixing 2 to 3% by weight of an additive containing an antimicrobial agent and a preservative at 5: 5, respectively. 18-22% by weight of the mixture (B) obtained by adding ocher to any one of chaff or rice straw cut to a size of 3 to 10 mm or a combination of these at 5: 5 to obtain a board body composition (1) After laying the mash sheet (2) on the inner bottom of the prepared mold and filling the board body composition (1) in the mold, the mold is sealed and aged by compressing for 5 to 20 minutes at a high temperature of 120 to 150 ℃ and then demolded. Obtain the board body (10).
상기 보드본체(10)가 본 발명 내장패널의 중량과 강도를 좌우하는 것으로 상기 보드본체(10)의 전체 중량에서 규산소다가 60% 이하이면 내장패널 보드본체의 강도와 난연성, 내화성 등이 떨어지고, 80% 이상일 때는 중량이 무겁고 흡음 효율이 떨어지게 된다.When the
왕겨나 볏짚은 혼합하여 사용하는 것이 바람직하나, 어느 한가지를 선택하여 사용하여도 무방하다.Rice husk or rice straw is preferably used in combination, but any one may be used.
예를들어, 왕겨는 볏짚에 비하여 중량이 가벼운데 비하여 내구성이 떨어지고, 볏짚은 왕겨에 비하여 중량이 무거우나 내구성이 우수하다.For example, rice hulls are lighter in weight than rice straw but less durable than rice straw, and rice straw is heavier in weight than rice husk but excellent in durability.
왕겨나 볏짚 또는 이를 혼합한 혼합물(B)가 18~22중량%를 초과하거나 미만일 때는 기타 혼합물과의 접착성 저하 등의 문제로 성형이 어려워진다.When the rice husk or rice straw or the mixture (B) containing the same is more than or less than 18 to 22% by weight, molding becomes difficult due to problems such as deterioration in adhesion with other mixtures.
이와같이 얻어진 보드본체(10)의 표면은 왕겨나 볏짚의 형태가 그대로 노출되어 있고 이면에는 매쉬시트(11)가 접착되어 있고 상기 매쉬시트(11)는 천연섬유사나 화학섬유사 또는 경량 금속제섬유사를 이용할 수가 있다.The surface of the
응고 건조된 보드본체(10)의 표면은 왕겨나 짚의 형태가 그대로 노출되어 있는 상태로 별도의 표면처리가 바람직하며 본 발명은 미적외관과 흡음 방음 기능을 높이기 위하여 천연섬유칼이나 코튼칩 또는 낙모솜이나 페이퍼 셀룰로오스 중 한가지 또는 두가지를 혼합한 것에 수용성접착제와 난연재를 첨가하여 스프레이 또는 로울러를 이용한 밀착도포식으로 코팅하여 2~3mm 두께의 표면코팅층(12)을 구성한 다음 열풍건조로에서 건조시켜 본 발명 내장재를 완성한다.The surface of the solidified and dried
본 발명이 상기 실시예에 국한되지는 않는다.The present invention is not limited to the above embodiment.
상기한 제조공정을 거쳐 얻어지는 본 발명 내장재는 규산소다, 아크릴수지, 항균 방부제로 구성된 혼합물(A)에 의하여 불연 및 난연 효과 및 휨강도와 내구성이 우수하고 항균 및 방부제에 의하여 위생적이면서도 부식 방지의 효과를 기대할 수가 있으며, 상기 혼합물(A)와 혼합된 왕겨와 볏짚은 천연섬유재이고 황토는 불연 및 난연성과 인체에 유익한 원적외선 발생 기능을 갖게 된다.The interior material obtained through the above manufacturing process is excellent in non-flammable and flame retardant effect and bending strength and durability by the mixture (A) composed of sodium silicate, acrylic resin, antibacterial preservative, hygienic and anticorrosive effect by antibacterial and antiseptic. It can be expected, chaff and rice straw mixed with the mixture (A) is a natural fiber material and ocher has a non-flammable and flame retardant and far-infrared generating function beneficial to the human body.
보드본체조성물(1)을 몰드에 충진하기 전에 몰드의 저면에 매쉬시트(11)를 깔고 보드본체조성물(1)을 충진 가압하여 숙성시키므로서 매쉬시트(11)가 보드분체(10)의 저면이 손상되는 것을 막아주고 내구성을 증진시키는 효과가 있으며, 보드본체(10)의 표면에는 천연섬유칼이나 코튼칩, 낙모솜, 페이퍼셀룰로오스 중 선택된 재료에 수용성접착제와 난연제를 혼합하여 표면코팅층(12)을 형성시키므로서 내장재가 추구하는 미적외관을 구비하고 불연 또는 난연 기능과 흡음 방음 등의 효과를 얻을 수가 있는 것이다.Before filling the board body composition 1 with the mold, the mesh sheet 11 is laid on the bottom surface of the mold and the board body composition 1 is filled and pressed to mature so that the bottom surface of the
Claims (7)
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| KR20070121115A true KR20070121115A (en) | 2007-12-27 |
| KR100799497B1 KR100799497B1 (en) | 2008-01-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR20060055758A KR100799497B1 (en) | 2006-06-21 | 2006-06-21 | The interior materials and Manufacturing method of that fire-proof and sound-absorption and sound-proof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100891967B1 (en) * | 2008-08-12 | 2009-04-08 | 대한민국(관리부서:농촌진흥청) | Sheets coated with yellow soil and its manufacturing technique |
| KR101661460B1 (en) * | 2016-01-29 | 2016-10-04 | 삼창씨앤에스(주) | Eco-friendly container having improved heat insulation performance |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101177085B1 (en) | 2010-05-18 | 2012-08-27 | 지지컴파니 주식회사 | incombustible architecture panel using straw and method of manufacturing the same |
| KR101299152B1 (en) | 2012-08-01 | 2013-08-22 | 이랜드체육산업 (주) | Construction interior materials having rice husks |
| KR101779259B1 (en) * | 2015-10-29 | 2017-09-15 | 주식회사 와이즈이앤지 | Mat for mountain path using rice straw and the manufacturing method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100308559B1 (en) * | 1998-11-12 | 2003-12-31 | 강경석 | Manufacturing method of ocher panel |
| KR20000012709A (en) * | 1999-12-20 | 2000-03-06 | 박창의 | Production method of panel having fire retardant, non-inflameablity, and sound absorptivity |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100891967B1 (en) * | 2008-08-12 | 2009-04-08 | 대한민국(관리부서:농촌진흥청) | Sheets coated with yellow soil and its manufacturing technique |
| KR101661460B1 (en) * | 2016-01-29 | 2016-10-04 | 삼창씨앤에스(주) | Eco-friendly container having improved heat insulation performance |
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| Publication number | Publication date |
|---|---|
| KR100799497B1 (en) | 2008-01-31 |
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