KR20070104803A - Apparatus for mamuafctureing scourer and socurer thereof - Google Patents

Abstract

A method for manufacturing a washing device and the washing device thereof are provided to fix securely by binding bundles of fiber yarns with a metal ring of anti-rust material using an air clipper. A method for manufacturing a washing device comprises the steps of making a filament yarn with 20 to 100 denier thickness after melting titanium dioxide as anti-inflammatory agent with high molecular resin as a main raw material, arranging an intermingled synthetic fiber yarn(10) by executing an intermingled process which produces bent and twist of 10 to 50 times per an inch of filament yarn in a condition of air pressure of 2.5kg/cm^3 to 8kg/cm^3 and in a temperature of 80 to 140°C at an intermingled unit(116), fixing bundles of fiber yarns(20) which are constituted of hundreds or thousands of intermingled synthetic fiber yarn strands with a metal ring of anti-rust material(22) using an air clipper, and producing the washing device by heat process in a heat process unit(128) after cut from a cutting unit(126) in a predetermined length.

Description

Cleaning device manufacturing apparatus and its cleaning device {APPARATUS FOR MAMUAFCTUREING SCOURER AND SOCURER THEREOF}

1 is a schematic configuration diagram of a washing apparatus manufacturing apparatus according to an embodiment of the present invention,

2 to 4 is a cross-sectional view of the binding fixing and heat treatment state of the washing in the washing apparatus manufacturing apparatus

Figure 5 is an example scrubber photographic view of the prepared washing tool according to an embodiment of the present invention,

FIG. 6 is a schematic perspective view of the ceramic moisture absorption guide of FIG. 1.

<Explanation of symbols for main parts of the drawings>

10: bridging synthetic fiber yarn 20: fiber bundle

22a: rustproof metal clip 22: rustproof metal ring

30: cleaning device 100: cleaning device manufacturing apparatus

101: gyrak synthetic resin fiber manufacturing unit 103: ceramic polishing guide rod

106: moisture absorption unit 107: stretching unit

114: setting roller section 116: entanglement processing section

121: washing hole manufacturing unit 122: focusing machine

124: binding fastener 126: cutting unit

128: heat treatment unit

The present invention relates to an improvement of a washing tool such as a loofah and a manufacturing apparatus thereof.

The conventional loofah mainly used in household loofah include a nonwoven fabric made of entangled synthetic fiber yarns, a loop pile fabric in a bag shape, and a sponge enclosed in the inside, and a coiled loofah lumped together with stainless steel wire.

Such a scrubber cleaning device contained at least one problem such as shrinkage or lack of breathability, excessive detergent use, difficulty in cleaning crevices, bacterial propagation and odor due to foreign substances caught in the scrubber, and difficulty in draining water absorbed in the scrubber.

Therefore, a cleaning device that can solve these problems as much as possible was desired.

Accordingly, an object of the present invention is to provide a cleaning apparatus and a cleaning apparatus that can be used hygienically, the cleaning power is maximized, the occurrence of scratches by the washing is suppressed, and the fastness of binding.

It is another object of the present invention to provide a washing apparatus manufacturing apparatus capable of hygienic use, maximizing washing power, suppressing the occurrence of scratches due to washing, and producing a washing apparatus having a high binding fastness at a high production yield.

According to the above object, the washing apparatus manufacturing apparatus of the present invention, by adding a small amount of titanium dioxide as an anti-inflammatory agent to the polymer resin as a main raw material, mixed melt melting, extrusion spinning and dry stretching to form a release monofilament yarn of 20 to 100 denier thickness by the inter-woven processing a filament yarn that one bent and twisted at 10 to 50 times per inch 80~140 ℃ temperature, 2.5kg / cm ³ ~8kg / cm ³ of air-pressure hot-air environment in the processing section provided entangled synthetic fiber yarn, and provided entangled The fiber yarn bundle consisting of hundreds to thousands of synthetic fiber yarns is fastened by binding to an anti-rust metal ring using an air clipper, cut to a predetermined length in a cutting part, and then heat-treated in a heat treatment part to manufacture a washing hole. .

In addition, the cleaning tool of the present invention, the rust preventive metal material of the hundreds to thousands of strands of entangled synthetic fiber yarn entangled 20-100 denier thick mono-mono filament yarn in which a small amount of titanium dioxide as an anti-inflammatory agent is added to the polymer resin as the main raw material coupling fixed to the ring, and shall be composed of a scrub brush type cleaning obtain by cutting a predetermined length and heat treatment, entangling treatment when 80~140 ℃ temperature, 2.5kg / cm ³ ~8kg / cm filament yarn in a hot air environment of the air-pressure of ³¹ It is characterized in that it is configured to be entangled giving 10 to 50 bends and twists per inch.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the same elements in the figures are represented by the same numerals wherever possible. In addition, detailed descriptions of well-known functions and configurations that may unnecessarily obscure the subject matter of the present invention will be omitted.

In the embodiment of the present invention to prepare and prepare the entangled synthetic resin fiber yarns gave irregular bends and twists first, to bind the bundle of entangled synthetic fiber yarns to secure the anti-rust metal ring and cut to a predetermined length to implement a washing tool such as a scrubber .

In the construction of the washing tool according to the embodiment of the present invention, the washing tool components, cooling and hygroscopic structure after extrusion spinning, stretching method, constituent material of entangled synthetic fiber yarn, entangled environment at the time of entangled synthetic fiber yarn, washing tool manufacture Later binding fastness is very important for solving the technical problem of the present invention.

1 is a schematic configuration diagram of a washing apparatus manufacturing apparatus 100 according to an embodiment of the present invention.

Washing apparatus manufacturing apparatus 100 according to an embodiment of the present invention, as shown in Figure 1, is largely composed of entangled synthetic resin fiber manufacturing unit 101 and the washing tool manufacturing unit 121.

The entangled synthetic resin fiber manufacturing unit 101, the mono-extruder 102, the cooling unit 104, the moisture absorption unit 106, the stretching unit 107, the setting roller unit 114, the entanglement treatment unit 116. The cleaning device manufacturing unit 121 is configured to include a concentrator 122, the binding fixture 124, the cutting unit 126, the heat treatment unit (128).

In the Kyorak synthetic resin fiber manufacturing unit 101, first, a small amount of titanium dioxide (Titanium Dioxide) TiO2, which is an anti-inflammatory agent, is added to the polymer resin, which is a main raw material, and mixed and melted. Mixing melting temperature is preferably 150 ~ 450 ℃, a small amount of added titanium dioxide TiO2 serves to prevent scratches that may occur when using a cleaning tool such as scrubber.

After the mixed melt, extrusion spinning through the spinning nozzles of the mono-extruder 102 to obtain a number of ten to ten strands of mono-mono filament yarn. At this time, the thickness of the release monofilament yarn is preferably 20 to 100 denier.

Since the extruded spun release monofilament yarns are about 200 ° C., they are introduced into the water tank of the cooling unit 104 to cool the heat by water, and then guide through the ceramic polishing guide rod 103 fixed to the water tank. It is injected into). At this time, the ceramic abrasive guide rod 103 is provided with lubricity and durability to prevent the scratches are generated in the release-supported monofilament yarn.

Since the moisture is buried in the release monofilament yarn put into the moisture absorption unit 106, the moisture absorption unit 106 is provided with a ceramic moisture absorption guide 200 as shown in FIG. The release monofilament yarns 206 pass through the guide groove 202. In addition, vacuum suction is performed through a plurality of suction holes 204 formed at the bottom of the ceramic moisture absorption guide 200 so that the release monofilament yarns 206 passing through the moisture absorption part 106 have little moisture or wetness. Do it. The moisture absorption treatment in the moisture absorption unit 106 is relatively much faster than when there is no dead flux in the post process.

After the moisture absorption treatment in the moisture absorption unit 106, the release monofilament yarns are introduced into the stretching unit 107. In the stretching unit 107, a plurality of rollers pass through the stretching bulk 110 after passing through the primary stretching roller 108 composed of zigzag, and the stretching bulk 110 is heated to a temperature range of 80 to 140 ° C. in a dry manner. Give it. The release mono-palament yarns passing through the stretching bulk 110 are located at the rear end of the stretching bulk 110, and a plurality of rollers are transferred to the setting roller unit 114 through the secondary stretching roller 112 composed of zigzag. . At this time, the elongation at the stretching portion 107 is about 2.5 to 8, preferably about 2.5 to 4.5.

In the setting roller unit 114, a plurality of wound mono-filament yarns are set by winding a plurality of times and simultaneously heating the rollers with a heater.

The release monofilament yarns passing through the setting roller part 114 are transferred to the entanglement processing part 116. The entanglement processing unit 116 performs an entanglement process that causes twisted and unfolded monofilament yarns to be entangled synthetic fiber yarns. In the embodiment of the present invention when performing the entanglement treatment is applied hot air in the temperature range of 80 ~ 140 ℃ and air pressure range of 2.5kg / cm ³ ~ 8kg / cm ³ , 10 to 50 bends per inch of the release monofilament yarn Twist giving entanglement. This entanglement is bulky, resulting in abundant foaming compared to sponges while consuming less detergent.

Thereafter, the entangled synthetic fiber yarn 10 is provided since the synthetic fiber yarns 10 which are transported through the mesh conveyor 118 and entangled in the winder 120 are wound.

The prepared entangled synthetic fiber yarns 10 are finished by a washing tool such as a scrubbing brush by the washing tool manufacturing unit 121.

Specifically, the prepared entangled synthetic fiber yarns 10 are unfolded from the supply reel hundreds to thousands of strands are concentrated in the concentrator 122 to form a fiber yarn bundle 20, the fiber yarn bundle configured 20 is supplied to the binding fixture 124.

In the binding fixture 124, as shown in FIG. 2, the fiber bundle 20 is bound to the antirust material metal clip 22a by using an air clipper to the antirust material metal ring 22 as shown in FIG. Secure it firmly. An example of the material of the rust-preventing metal clip 22a includes aluminum and stainless steel. The binding fixation using the air clipper in the binding fastener 124 increases the fastness of the fastening of the washing tool so that the user hardly loses the entangled synthetic fibers while using the finished product.

The fiber bundle 20, which is fastened by binding to the rust-preventing metal ring 22, is cut to a desired size in the cutting portion 126. For example, it may be cut to about 120mm in the case of home use and for the car, and about 10mm in the case of lapping.

When the heat treatment in the heat treatment unit 128 after cutting in the cutting unit 126, the washing tool 30, such as a scrubber as shown in FIG.

The color of the washing hole 30 can be expressed in various ways as desired by the manufacturer, the shape or size can be implemented according to the corresponding use, such as vehicle washing, industrial washing, household washing.

Washing apparatus manufacturing apparatus 100 as described above improves the production speed and production quality improves the production yield.

Washing tool according to an embodiment of the present invention, such as a scrubbing brush manufactured by the cleaning device manufacturing apparatus 100 can reduce the time and water consumption by quickly discharge the debris or foreign matter and water when washing the cleaning tool, It is basically hygienic because it can prevent breeding and odor.

In addition, the cleaning device of the present invention is excellent in shrinkage and return force, because it is bulky, consumes less detergent, rich in foam than sponges, and very easy to get in and out of the minute gaps can clean the corners. It also helps to prevent scratches of the container to be cleaned during cleaning.

In the above description of the present invention, specific embodiments have been described, but various modifications may be made without departing from the scope of the present invention. Therefore, the scope of the present invention should not be defined by the described embodiments, but should be determined by the equivalent of claims and claims.

As described above, the cleaning tool of the present invention has the advantage of hygienic use is possible, the cleaning power is maximized, the occurrence of scratches due to the cleaning is suppressed, and the fastness of use is high, and the cleaning device manufacturing apparatus improves the production yield including the product quality.

Claims (3)

After adding a small amount of titanium dioxide, an anti-inflammatory agent, to the polymer resin, which is the main raw material, mixing melted, extrusion spinning and stretching to make a release monofilament yarn having a thickness of 20 to 100 denier, and 80 to 140 ℃ temperature, 2.5kg / cm ^{3 to} 8kg / cm ^{3 In} the hot air environment of pneumatic filament yarn to entangle 10 to 50 times of bending and twisting per filament yarn to prepare the entangled synthetic fiber yarn, and to air the fiber bundle consisting of hundreds to thousands of strands Washing apparatus manufacturing apparatus characterized in that the fastening and fastening with a rust preventive metal ring using a clipper cut to a predetermined length in the cutting unit and then heat-treated in the heat treatment unit to produce a washing tool. The method according to claim 1, wherein the extruded spun-shaped monofilament yarn before the dry stretching is cooled in the water tank of the cooling unit, and is introduced into the moisture absorption unit through the ceramic polishing guide rod in the water tank, and the ceramic moisture absorption guide of the moisture absorption unit is formed. Washing apparatus manufacturing apparatus characterized in that the release monofilament yarns are vacuum suction through a plurality of suction holes formed on the bottom while passing through the guide groove of the release monofilament yarns. Hundreds to thousands of strands of entangled synthetic fiber yarns entangled with 20-100 denier thick release monofilament yarns in which a small amount of titanium dioxide, an anti-inflammatory agent is added to the polymer resin, which is a main raw material, are bundled and fixed with an anti-rust metal ring and fixed to a predetermined length. Scrub and heat-treat to form a scrubber-type washing tool, and at the time of entanglement treatment, bend 10 to 50 times per inch of filament yarn in the hot air environment of 80 ~ 140 ℃ temperature range, 2.5kg / cm ³ ~ 8kg / cm ³ Washing apparatus characterized in that it is configured to give a twisted tangled treatment.

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