KR20070032419A - Thermoplastic Resin Compositions having Excellent Impact Resistance - Google Patents
Thermoplastic Resin Compositions having Excellent Impact Resistance Download PDFInfo
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Abstract
Description
도 1은 본 발명에 따르는 SBS/EVA (60/40) 블렌드를 이용하여 제조된 내충격 보강용 개질제 펠렛의 전자현미경 사진이다. (실시예 3)Figure 1 is an electron micrograph of the impact reinforcement modifier pellet prepared using the SBS / EVA (60/40) blend according to the present invention. (Example 3)
도 2는 본 발명에 따르는 SBS/EEA (60/40) 블렌드를 이용하여 제조된 내충격 보강용 개질제 펠렛의 전자현미경 사진이다. (실시예 3)Figure 2 is an electron micrograph of the impact reinforcement modifier pellet prepared using the SBS / EEA (60/40) blend according to the present invention. (Example 3)
도 3은 본 발명에 따르는 SBS/알파-올레핀 공중합체 (60/40) 블렌드를 이용하여 제조된 내충격 보강용 개질제 펠렛의 전자현미경 사진이다. (실시예 3)Figure 3 is an electron micrograph of the impact reinforcement modifier pellets prepared using the SBS / alpha-olefin copolymer (60/40) blend according to the present invention. (Example 3)
도 4는 본 발명에 따르는 SBS/에틸렌-옥텐 공중합체 (60/40) 블렌드를 이용하여 제조된 내충격 보강용 개질제 펠렛의 전자현미경 사진이다. (실시예 3)Figure 4 is an electron micrograph of the impact reinforcement modifier pellet prepared using the SBS / ethylene- octene copolymer (60/40) blend according to the present invention. (Example 3)
도 5는 본 발명에 따르는 SBC/EVA (60/40) 블렌드를 이용하여 제조된 내충격 보강용 개질제 펠렛의 전자현미경 사진이다. (실시예 3)5 is an electron micrograph of the impact reinforcement modifier pellet prepared using the SBC / EVA (60/40) blend according to the present invention. (Example 3)
본 발명은 내충격성이 우수한 열가소성 수지 컴파운드 조성물에 관한 것이다. The present invention relates to a thermoplastic resin compound composition having excellent impact resistance.
일반적으로, 고밀도폴리에틸렌(HDPE), 호모 폴리프로필렌(HPP), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 난연성 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN)의 내충격 보강제로 스티렌-부타디엔-스티렌 공중합체(SBS), 수소첨가 스티렌 부타디엔 스티렌 블록 공중합체(SEBS), 에틸렌-에틸 아크릴레이트(EEA), α-올레핀 공중합체, 폴리올레핀 엘라스토머, 에틸렌-프로필렌 모노머(EPM) 및 에틸렌 프로필렌 디엔 공중합체 수지(EPDM) 등이 사용되고 있다.Generally, styrene- as an impact modifier for high density polyethylene (HDPE), homo polypropylene (HPP), general polystyrene (GPPS), high impact polystyrene (HIPS), flame retardant high impact polystyrene (HIPS), styrene acrylonitrile (SAN) Butadiene-styrene copolymer (SBS), hydrogenated styrene butadiene styrene block copolymer (SEBS), ethylene-ethyl acrylate (EEA), α-olefin copolymer, polyolefin elastomer, ethylene-propylene monomer (EPM) and ethylene propylene diene Copolymer resin (EPDM) and the like are used.
그러나, 종래의 기술에 따르면 올레핀계 충격보강제는 올레핀계 중합체에 사용되고, 스티렌계 충격보강제는 스티렌계 충격보강제에만 사용되는 단점을 갖고 있다. 수소첨가 스티렌 부타디엔 스티렌 블록 공중합체(SEBS)는 올레핀계와 스티렌계에 모두 사용될 수 있지만, 고가이기 때문에 널리 응용되지 못하고 있는 실정이다. 특히, 올레핀계 및 스티렌계 중합체 모두에서 양호한 성능을 갖는 저가의 내충격 보강제는 개발되어 있지 않다.However, according to the related art, an olefinic impact modifier is used in an olefinic polymer, and a styrene impact modifier has a disadvantage of being used only in a styrene impact modifier. Hydrogenated styrene butadiene styrene block copolymers (SEBS) can be used in both olefins and styrenes, but are not widely used because they are expensive. In particular, low cost impact modifiers with good performance in both olefinic and styrene based polymers have not been developed.
따라서, 본 발명의 목적은 상기와 같은 종래 기술의 문제점을 해결하기 위하여, 올레핀계 및 스티렌계 중합체 모두에 사용될 수 있는 내충격 보강제 및 이를 포함하는 향상된 내충격성의 열가소성 수지 조성물을 제공하는 것이다.Accordingly, it is an object of the present invention to provide an impact modifier that can be used in both olefinic and styrenic polymers and an improved impact resistant thermoplastic resin composition comprising the same, in order to solve the problems of the prior art as described above.
본 발명의 상기 목적은 내충격 보강제로서 일정량의 (A) 스티렌-부타디엔-스티렌 공중합체(SBS)/에틸렌-비닐 아세테이트(EVA), (B) 스티렌-부타디엔-스티렌 공중합체(SBS)/에틸렌-에틸 아크릴레이트(EEA), (C) 스티렌-부타디엔-스티렌 공중합체(SBS)/알파-올레핀 공중합체, (D) 스티렌-부타디엔-스티렌 공중합체(SBS)/에틸렌-옥텐 공중합체(폴리올레핀 엘라스토머), (E) 스티렌-부타디엔 공중합체(SBC)/에틸렌-비닐 아세테이트(EVA), (F) 스티렌-부타디엔 공중합체(SBC)/에틸렌-에틸 아크릴레이트(EEA), (G) 스티렌-부타디엔 공중합체(SBC)/알파-올레핀 공중합체, 또는 (H) 스티렌-부타디엔 공중합체(SBC)/에틸렌-옥텐 공중합체(폴리올레핀 엘라스토머)를 함유하는 열가소성 수지 조성물에 의해 성취될 수 있음이 본 발명자들에 의해 놀랍게도 발견되었다. The above object of the present invention is an amount of (A) styrene-butadiene-styrene copolymer (SBS) / ethylene-vinyl acetate (EVA), (B) styrene-butadiene-styrene copolymer (SBS) / ethylene-ethyl as an impact modifier. Acrylate (EEA), (C) styrene-butadiene-styrene copolymer (SBS) / alpha-olefin copolymer, (D) styrene-butadiene-styrene copolymer (SBS) / ethylene-octene copolymer (polyolefin elastomer), (E) styrene-butadiene copolymer (SBC) / ethylene-vinyl acetate (EVA), (F) styrene-butadiene copolymer (SBC) / ethylene-ethyl acrylate (EEA), (G) styrene-butadiene copolymer ( Surprisingly by the present inventors it can be achieved by thermoplastic resin compositions containing SBC) / alpha-olefin copolymers, or (H) styrene-butadiene copolymers (SBC) / ethylene-octene copolymers (polyolefin elastomers). Found.
본 발명의 내충격성 열가소성 수지 조성물의 기재 수지는 폴리에틸렌계 중합체, 폴리프로필렌계 중합체, 폴리스티렌계 중합체, 폴리에스테르 중합체 또는 폴리아미드 중합체에서 선택될 수 있고, 그 바람직한 예로서 고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE), 호모폴리프로필렌(HPP), 폴리프로필렌코폴리머(PPC), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN), 폴리에틸렌테레프탈레이트(PET), 나일론 6, 나일론 66 또는 폴리카보네이트(PC)를 들 수 있다. The base resin of the impact resistant thermoplastic resin composition of the present invention may be selected from polyethylene polymers, polypropylene polymers, polystyrene polymers, polyester polymers or polyamide polymers, and preferred examples thereof include high density polyethylene (HDPE) and low density polyethylene. (LDPE), linear low density polyethylene (LLDPE), homopolypropylene (HPP), polypropylene copolymer (PPC), general polystyrene (GPPS), high impact polystyrene (HIPS), styrene acrylonitrile (SAN), polyethylene terephthalate (PET), nylon 6, nylon 66 or polycarbonate (PC).
본 발명에 따르는 내충격성 보강제를 구성하는 두 성분 간의 비는 99:1 내지 1:99, 바람직하게는 5:1 내지 1:5, 더욱 바람직하게는 5:1 내지 1:1의 범위에서 선 택되며, 수득되는 열가소성 수지 조성물의 내충격성을 원하는 정도로 보강하면서 다른 물성에 부정적인 영향을 주지 않는 범위에서 당업자에 의해 적절하게 선택될 수 있다. The ratio between the two components constituting the impact modifier according to the invention is selected in the range of 99: 1 to 1:99, preferably 5: 1 to 1: 5, more preferably 5: 1 to 1: 1. It can be appropriately selected by those skilled in the art within the range that the impact resistance of the obtained thermoplastic resin composition is reinforced to a desired degree while not adversely affecting other physical properties.
본 발명에 따르는 수지 조성물 중 내충격 보강제의 양은 전체 조성물의 중량을 기준으로 0.1 내지 60 중량%, 바람직하게는 0.5 내지 50 중량%, 더욱 바람직하게는 1 내지 30 중량%의 양에서 선택되며, 수득되는 열가소성 수지 조성물의 내충격성을 원하는 정도로 보강하면서 수지의 다른 물성에 부정적인 영향을 주지 않는 범위에서, 제조 단가를 고려하여 당업자에 의해 적절하게 선택될 수 있다.The amount of impact modifier in the resin composition according to the present invention is selected from an amount of 0.1 to 60% by weight, preferably 0.5 to 50% by weight, more preferably 1 to 30% by weight, based on the weight of the total composition. It can be appropriately selected by those skilled in the art in consideration of the production cost in a range that does not adversely affect other physical properties of the resin while reinforcing the impact resistance of the thermoplastic resin composition to a desired degree.
본 발명에 따르면, 내충격 보강제로서의 상기 수지 조성물 (A), (B), (C), (D), (E), (F), (G) 또는 (H)를, 호모프로필렌(HPP), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN) 등의 열가소성 수지에 열을 가하지 않고 물리적으로 혼합한 후, 그 혼합물을 용융에 의해 컴파운드함으로써 향상된 내충격성을 갖는 열가소성 수지를 수득할 수 있다 <방법 I>.According to the present invention, the resin composition (A), (B), (C), (D), (E), (F), (G) or (H) as an impact resistant reinforcing agent is homopropylene (HPP), Thermoplastic resins having improved impact resistance by physically mixing thermoplastic resins such as general polystyrene (GPPS), high impact polystyrene (HIPS), and styrene acrylonitrile (SAN) without applying heat, and then compounding the mixture by melting. It can be obtained <Method I>.
그렇지 않으면, 내충격 보강제로서의 상기 수지 조성물 (A), (B), (C), (D), (E), (F), (G) 또는 (H)를 먼저 용융 컴파운드하여 내충격 보강용 개질제를 제조한 다음, 고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE), 호모폴리프로필렌(HPP), 폴리프로필렌코폴리머(PPC), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN), 폴리에틸렌테레프탈레이트(PET), 나일론 6, 나일론 66 또는 폴리카보네이트(PC) 등에 혼합하여 내충격성 열가소성 수지를 수득할 수 있다 <방법 II>.Otherwise, the resin composition (A), (B), (C), (D), (E), (F), (G) or (H) as the impact reinforcing agent is first melted to give a modifier for impact reinforcement. High density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), homopolypropylene (HPP), polypropylene copolymer (PPC), ordinary polystyrene (GPPS), high impact polystyrene (HIPS) , Styrene acrylonitrile (SAN), polyethylene terephthalate (PET), nylon 6, nylon 66 or polycarbonate (PC) or the like can be mixed to obtain an impact resistant thermoplastic resin (method II).
전술한 방법 I 또는 II에 의해 수득된 본 발명의 내충격성 열가소성 수지 조성물은 바람직하게는 매트릭스로 구성된다.The impact resistant thermoplastic resin composition of the present invention obtained by the aforementioned method I or II is preferably composed of a matrix.
전술한 컴파운드 수지 조성물의 제조 도중, 탄산 칼슘과 같은 무기물, 발포제, 난연제, 활제, 분산제, 대전방지제, UV 안정제, 열안정제, 산화방지제, 자외선 흡수제, 윤활제, 가교제, 도전제, 충진제, 강화제, 카본블랙, 조색제, 반응성 촉매 등 다양한 첨가물에서 선택된 1종 이상의 성분을 첨가하여 내충격성 열가소성 수지를 수득할 수도 있다. During the preparation of the compound resin composition described above, minerals such as calcium carbonate, blowing agents, flame retardants, lubricants, dispersants, antistatic agents, UV stabilizers, thermal stabilizers, antioxidants, ultraviolet absorbers, lubricants, crosslinkers, conductive agents, fillers, reinforcing agents, carbon Impact resistant thermoplastics may be obtained by adding one or more components selected from various additives such as blacks, colorants, reactive catalysts, and the like.
난연제는 염소계 난연제 및 무기계 난연제를 포함할 수 있는데, 바람직한 구현예에서는 염소계 난연제 0.1 내지 50 중량% 및 무기계 난연제 0.1 내지 50 중량%의 혼합물이 난연제로 사용된다. The flame retardant may comprise a chlorine-based flame retardant and an inorganic flame retardant, in a preferred embodiment a mixture of 0.1-50% by weight of chlorine-based flame retardant and 0.1-50% by weight of inorganic flame retardant is used as flame retardant.
상기 염소계 난연제는 염소의 함량이 10 내지 90 중량%인 헥사클로로사이클로펜타디엔, 메틸사이클로펜타디엔, 디사이클로펜타디엔, 사이클로헥사디엔, 염소화 폴리에틸렌 수지, 염소화 파라핀 및 사이클로데카디엔 중에서 바람직하게 선택될 수 있다.The chlorine-based flame retardant may be preferably selected from hexachlorocyclopentadiene, methylcyclopentadiene, dicyclopentadiene, cyclohexadiene, chlorinated polyethylene resin, chlorinated paraffin and cyclodecadiene having a chlorine content of 10 to 90% by weight. have.
상기 무기계 난연제는 인계, 질소계, 스테아린산, 올레인산, 실란계 커플링제, 티타네이트계, 지르코늄계, 마그네슘 하이드록사이드, 알루미나하이드레이트 화합물, 산화 안티몬, 안티몬산 나트륨, 산화 철, 산화 아연, 트리페닐포스페이트, 데카브로모디페닐계, 브로미네이트 에폭시, 폴리트리브로모스티렌, 폴리(디브로모페닐렌옥사이드), 에틸렌비스펜타브로모디페닐 및 테트라브로모비스페놀 A로 구성되는 군에서 바람직하게 선택될 수 있다. The inorganic flame retardant is phosphorus, nitrogen, stearic acid, oleic acid, silane coupling agent, titanate, zirconium, magnesium hydroxide, alumina hydrate compound, antimony oxide, sodium antimonate, iron oxide, zinc oxide, triphenylphosphate , Decabromodiphenyl-based, brominated epoxy, polytribromostyrene, poly (dibromophenylene oxide), ethylenebispentabromodiphenyl and tetrabromobisphenol A can be preferably selected. .
바람직한 구현예에서, 상기 열가소성 수지 조성물에는 난연제 외에도, 난연 상승화제 0.1 내지 30 중량% 및 고무 성분의 충격 보완제 0.1 내지 60 중량%, 올레핀계 충격 보완제 0.1 내지 40 중량%; 그리고 발포제, 왁스, 대전방지제, UV 안정제, 산화방지제, 자외선 흡수제, 윤활제, 가교제, 도전제, 충진제, 강화제, 분산제, 열안정제, 반응성 촉매 및 착색제가 각각 0.001 내지 20 중량%의 양으로 더 함유될 수 있다.In a preferred embodiment, the thermoplastic resin composition, in addition to the flame retardant, 0.1 to 30% by weight of the flame retardant synergist and 0.1 to 60% by weight of the impact modifier of the rubber component, 0.1 to 40% by weight of the olefinic impact supplement; And further containing foaming agent, wax, antistatic agent, UV stabilizer, antioxidant, ultraviolet absorber, lubricant, crosslinking agent, conductive agent, filler, reinforcing agent, dispersant, thermal stabilizer, reactive catalyst and colorant in amounts of 0.001 to 20% by weight, respectively. Can be.
상기 왁스는 칼슘, 아연, 마그네슘 또는 바륨 스테아레이트 중에서 선택된 1종 이상의 금속 스테아레이트, 에틸 아크릴레이트 공중합체, 폴리프로필렌계 또는 폴리에틸렌계 다가 알코올 지방산, 폴리디메틸실록산, 스테아르산, 에틸렌비스스테아르아미드, 비스(스테아로일)에틸렌디아민 및 클로리에이트 파라핀으로 구성되는 군에서 바람직하게 선택될 수 있지만 이에 국한되는 것은 아니다.The wax is at least one metal stearate selected from calcium, zinc, magnesium or barium stearate, ethyl acrylate copolymer, polypropylene or polyethylene polyhydric alcohol fatty acid, polydimethylsiloxane, stearic acid, ethylenebis stearamide, bis It may be preferably selected from the group consisting of (stearoyl) ethylenediamine and chlorate paraffin, but is not limited thereto.
상기 난연 상승화제는 안티모니트리옥사이드, 인계 화합물, 산화아연, 이산화 티탄, 실리카 및 카본블랙으로 구성되는 군에서 바람직하게 선택될 수 있지만 이에 국한되는 것은 아니다.The flame retardant synergist may be preferably selected from the group consisting of antimony trioxide, phosphorus compound, zinc oxide, titanium dioxide, silica and carbon black, but is not limited thereto.
상기 방법 I의 하나의 예시적 구현예에서는, SBS 또는 SBC와 EVA, α-올레핀 공중합체 또는 에틸렌-옥텐 공중합체 또는 에틸렌-에틸 아크릴레이트(EEA)를 99:1 내지 1:99, 바람직하게는 5:1 내지 1:5, 더욱 바람직하게는 5:1 내지 1:1의 중량비로 열을 가하지 않고 물리적으로 혼합하여 내충격 보강제를 제조하고, 이를 고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE), 호모폴리프로필렌(HPP), 폴리프로필렌코폴리머(PPC), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN), 폴리에틸렌테레프탈레이트(PET), 나일론 6, 나일론 66 또는 폴리카보네이트(PC)에, 전체 열가소성 조성물의 중량을 기준으로 0.1 내지 60 중량%, 바람직하게는 0.5 내지 50 중량%, 더욱 바람직하게는 1 내지 30 중량%의 양으로 혼합하고, 이중 스크루 압출기를 이용하여 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전 속도 0 내지 500 rpm으로 용융 블렌드하고 절단기를 사용하여, 내충격성 열가소성 수지 조성물을 펠렛의 형태로 수득한다. In one exemplary embodiment of the above method I, SBS or SBC and EVA, α-olefin copolymer or ethylene-octene copolymer or ethylene-ethyl acrylate (EEA) is 99: 1 to 1:99, preferably 5: 1 to 1: 5, more preferably 5: 1 to 1: 1 weight ratio physically mixed without applying heat to prepare a shock-resistant reinforcing agent, high density polyethylene (HDPE), low density polyethylene (LDPE), linear Low Density Polyethylene (LLDPE), Homopolypropylene (HPP), Polypropylene Copolymer (PPC), General Polystyrene (GPPS), High Impact Polystyrene (HIPS), Styrene Acrylonitrile (SAN), Polyethylene Terephthalate (PET), Nylon 6, nylon 66 or polycarbonate (PC), in an amount of 0.1 to 60% by weight, preferably 0.5 to 50% by weight, more preferably 1 to 30% by weight, based on the weight of the total thermoplastic composition, Double screw The extruder is melt blended at an extruder temperature of 130 to 300 ° C. at a raw material feed rotation speed of 0 to 100 rpm and a screw rotation speed of 0 to 500 rpm and using a cutter, an impact resistant thermoplastic resin composition is obtained in the form of pellets.
상기 방법 I의 또다른 예시적 구현예에서는, SBS 또는 SBC와 EVA, α-올레핀 공중합체 또는 에틸렌-옥텐 공중합체 또는 에틸렌-에틸 아크릴레이트(EEA)를 5:1 내지 1:5의 중량비로 열을 가하지 않고 물리적으로 혼합하여 내충격 보강제용 개질제를 제조하고, 이를 고밀도 폴리에틸렌(HDPE), 저밀도 폴리에틸렌(LDPE), 선형 저밀도 폴리에틸렌(LLDPE), 호모폴리프로필렌(HPP), 폴리프로필렌코폴리머(PPC), 일반 폴리스티렌(GPPS), 고충격 폴리스티렌(HIPS), 스티렌 아크릴로니트릴(SAN), 폴리에틸렌테레프탈레이트(PET), 나일론 6, 나일론 66 또는 폴리카보네이트(PC)에 상기 개질제를 전체 열가소성 조성물의 중량을 기준으로 1 내지 30 중량%의 양으로 혼합하고, 수득되는 혼합물을 상기 언급된 무기물, 발포제, 난연제, 활제, 분산제, 대전방지제, UV 안정제, 열안정제, 산화방지제, 자외선 흡수제, 윤활제, 가교제, 도전제, 충진제, 강화제, 카본블랙, 조색제, 반응성 촉매 등 다양한 첨가물에서 선택된 1종 이상의 성분과 함께 이중 스크루 압출기를 이용하여 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전 속도 0 내지 500 rpm으로 용융 블렌드하고 절단기를 사용하여 난연성을 갖는 내충격성 열가소성 수지 조성물을 펠렛의 형태로 수득한다. In another exemplary embodiment of Method I, SBS or SBC and EVA, α-olefin copolymer or ethylene-octene copolymer or ethylene-ethyl acrylate (EEA) are thermally heated at a weight ratio of 5: 1 to 1: 5. Physically mixing without addition of a modifier for impact modifiers is prepared, which is high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), homopolypropylene (HPP), polypropylene copolymer (PPC), In general polystyrene (GPPS), high impact polystyrene (HIPS), styrene acrylonitrile (SAN), polyethylene terephthalate (PET), nylon 6, nylon 66 or polycarbonate (PC), the modifier is based on the weight of the entire thermoplastic composition. In an amount of 1 to 30% by weight, and the resulting mixture is mixed with the above-mentioned minerals, blowing agents, flame retardants, lubricants, dispersants, antistatic agents, UV stabilizers, heat stabilizers, antioxidants, Raw material feed rotation speed at the extruder temperature 130-300 ° C. using a double screw extruder with at least one component selected from various additives such as sun absorbers, lubricants, crosslinkers, conductive agents, fillers, reinforcing agents, carbon blacks, colorants, reactive catalysts, etc. To 100 rpm, screw rotational speed from 0 to 500 rpm to melt blend and use a cutter to obtain an impact resistant thermoplastic resin composition in the form of pellets with flame retardancy.
상기 방법 II의 하나의 구현예에서는, SBS 또는 SBC와 EVA, α-올레핀 공중합체, 에틸렌-옥텐 공중합체 또는 EEA를 99:1 내지 1:99, 바람직하게는 5:1 내지 1:5, 더욱 바람직하게는 5:1 내지 1:1의 중량비로 혼합하고, 이중 스크루 압출기를 이용하여 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전 속도 0 내지 500 rpm으로 용융 블렌드하고 절단기를 이용하여 내충격 보강제용 개질제를 펠렛으로 수득한다.In one embodiment of the above method II, SBS or SBC and EVA, α-olefin copolymer, ethylene-octene copolymer or EEA are 99: 1 to 1:99, preferably 5: 1 to 1: 5, more Preferably, the mixture is mixed at a weight ratio of 5: 1 to 1: 1, and melt blended using a double screw extruder at an extruder temperature of 130 to 300 ° C. at a raw material feed rotation speed of 0 to 100 rpm and a screw rotation speed of 0 to 500 rpm. To obtain a modifier for impact modifiers as pellets.
HDPE, LDPE, LLDPE, HPP, PPC, GPPS, HIP, SAN, PET, 나일론 6, 나일론 66 또는 PC에 상기 개질제를 0.1 내지 60 중량%, 바람직하게는 0.5 내지 50 중량%, 더욱 바람직하게는 1 내지 30 중량%의 양으로 혼합하고, 이중 스크루 압출기를 사용하여 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전속도 0 내지 500 rpm으로 용융 블렌드하고, 절단기를 이용하여 펠렛 형태의 열가소성 수지 조성물을 수득한다.0.1 to 60% by weight, preferably 0.5 to 50% by weight, more preferably 1 to 1, of the modifier in HDPE, LDPE, LLDPE, HPP, PPC, GPPS, HIP, SAN, PET, Nylon 6, Nylon 66 or PC. 30 wt% of the mixture, melt blended at an extruder temperature of 130 to 300 ° C. with a double screw extruder at a raw material feed rotation speed of 0 to 100 rpm, a screw rotation speed of 0 to 500 rpm, and using a cutter to form pellets. A thermoplastic resin composition is obtained.
상기 방법 II의 또다른 구현예에서는, HDPE, LDPE, LLDPE, HPP, PPC, GPPS, HIP, SAN, PET, 나일론 6, 나일론 66 또는 PC에 상기 개질제를 바람직하게는 1 내지 30 중량%의 양으로 혼합하고, 필요에 따라 탄산 칼슘과 같은 무기물, 발포제, 난연제, 활제, 분산제, 대전방지제, UV 안정제, 열안정제, 산화방지제, 카본 블랙, 조색제, 반응성 촉매 등에서 선택된 수지용 첨가제를 혼합한 다음, 이중 스크루 압출기를 사용하여 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전속도 0 내지 500 rpm으로 용융 블렌드하고, 절단기를 이용하여 펠렛 형태의 열가소성 수지 조성물을 수득한다.In another embodiment of Method II, the modifier is preferably in an amount of 1 to 30% by weight in HDPE, LDPE, LLDPE, HPP, PPC, GPPS, HIP, SAN, PET, Nylon 6, Nylon 66 or PC. Mixed with an inorganic resin such as calcium carbonate, foaming agent, flame retardant, lubricant, dispersant, antistatic agent, UV stabilizer, thermal stabilizer, antioxidant, carbon black, colorant, reactive catalyst, etc. A screw extruder is used to melt blend at an extruder temperature of 130 to 300 ° C. at a raw material feed rotation speed of 0 to 100 rpm and a screw rotation speed of 0 to 500 rpm, and a cutter is used to obtain a thermoplastic resin composition in pellet form.
본 발명에 따른 수지 조성물을 제조하기 위한 방법 I 및 II에서 혼합 또는 용융 블렌딩을 위한 장치의 종류 및 형태, 공급 회전속도, 스크루 속도 및 압출 온도 등의 조건은 당 분야에서 사용되는 통상의 방법에 따르며, 당업자에 의해 적절히 선택될 수 있다.In the methods I and II for preparing the resin composition according to the present invention, the conditions such as the type and form of the device for mixing or melt blending, the feed rotation speed, the screw speed and the extrusion temperature are in accordance with conventional methods used in the art It may be appropriately selected by those skilled in the art.
상기 방법 I 및 II에서, 상기 열가소성 수지 또는 난연성 열가소성 수지 조성물은, 바람직하게는 비닐 아세테이트를 1 내지 99 중량% 함유하는 에틸렌-비닐 아세테이트(EVA), 에틸 아크릴레이트를 1 내지 99 중량% 함유하는 에틸렌-에틸 아크릴레이트(EEA), 에틸렌-옥텐 공중합체, 알파-올레핀 공중합체 또는 폴리올레핀 엘라스토머 성분을 0.1 내지 60 중량%의 양으로 포함한다.In the above methods I and II, the thermoplastic resin or flame retardant thermoplastic resin composition is preferably ethylene-vinyl acetate (EVA) containing 1 to 99% by weight of vinyl acetate, ethylene containing 1 to 99% by weight of ethyl acrylate. -Ethyl acrylate (EEA), ethylene-octene copolymer, alpha-olefin copolymer or polyolefin elastomer component in an amount of 0.1 to 60% by weight.
본 발명을 이하의 실시예를 들어 더욱 상세히 설명하고자 하나, 본 발명이 이에 국한되는 것으로 이해되어서는 아니된다.The present invention will be described in more detail with reference to the following examples, which should not be construed as limiting the present invention thereto.
실시예 1Example 1
다양한 비율로 구성된 내충격 개질제 성분 (A)를 함유하는 HPP, GPPS, HIPS, SAN 수지를 방법 I에 의해 제조하여, 본 발명의 개질제 성분을 함유하지 않는 열가소성 수지와 충격강도, 굴곡탄성률, 인장 강도, 파단점 신율 및 녹는점 등 물성을 비교하였다 (표 1 ~ 표 4).HPP, GPPS, HIPS, and SAN resins containing impact modifier component (A) composed of various ratios were prepared by Method I, and the thermoplastic resin containing no modifier component of the present invention, impact strength, flexural modulus, tensile strength, Physical properties such as elongation at break and melting point were compared (Table 1 to Table 4).
또한 본 발명의 내충격 개질제 성분 (A), (B), (D), (E) 및 (G)을 일정 비율로 각각 함유하는 HIPS 수지를 제조하여, 본 발명의 개질제 성분 대신 SBS 만을 함 유하는 수지 조성물과 충격강도, 굴곡탄성률, 인장 강도, 파단점 신율 및 녹는점 등 물성을 비교하였다 (표 5).In addition, HIPS resins containing the impact modifier components (A), (B), (D), (E), and (G) of the present invention, respectively, in a proportion, are prepared to contain only SBS instead of the modifier component of the present invention. The resin composition was compared with physical properties such as impact strength, flexural modulus, tensile strength, elongation at break and melting point (Table 5).
표 1 ~ 표 4에 기재된 바와 같은 내충격 보강제 성분을 열가소성 기재 수지(HPP, GPPS, HIPS, SAN)와 함께 열을 가하지 않고 물리적으로 혼합한 후 컴파운드 용융온도 130 내지 300℃에서 원료 공급 회전 속도 0 내지 100 rpm, 스크루 회전속도 0 내지 500 rpm으로 용융 블렌드하고, 절단기를 이용하여 펠렛 형태로 수지 조성물을 수득하였다.The raw material feed rotation speed is 0-300 at a compound melting temperature of 130-300 ° C after physically mixing the impact modifier components as described in Tables 1 to 4 without applying heat with thermoplastic base resins (HPP, GPPS, HIPS, SAN). Melt blending was performed at 100 rpm, screw rotation speed of 0 to 500 rpm, and a resin composition was obtained in pellet form using a cutter.
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 에틸렌-옥텐 공중합체를 사용한 내충격 보강용 개질제가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS나 에틸렌-옥텐 공중합체만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. 또한 SEBS를 사용한 비교예의 경우 충격강도는 다소 떨어지지만 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우 우수한 인장강도를 나타내었다.It can be seen from the experimental results shown in the table that the impact strength was improved by the impact resistance modifier according to the present invention, the impact resistance modifier using the ethylene-octene copolymer had the highest impact strength, and the composition of the present invention The use of the impact reinforcing agent having an excellent impact strength compared to the case of the comparative example using only SBS or ethylene-octene copolymer. In addition, in the case of the comparative example using the SEBS, the impact strength is somewhat lowered, but when using the impact-resistant reinforcing agent having the composition of the present invention showed an excellent tensile strength.
표 1 ~ 표 4의 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상됨을 알 수 있으며, 부타디엔의 함량이 증가할수록 충격 강도는 향상되었음을 알 수 있다.It can be seen from the experimental results of Tables 1 to 4 that the impact strength is improved by the impact reinforcing agent according to the present invention, and that the impact strength is improved as the butadiene content is increased.
표 5의 결과로부터, 에틸렌-옥텐 공중합체를 사용한 내충격 보강제(G)가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. From the results in Table 5, the impact modifier (G) using the ethylene-octene copolymer had the highest impact strength, and the impact modifier having the composition of the present invention had a better impact than the comparative example using only SBS. Strength is shown.
내충격 보강제의 조성을 이루는 성분에서 SBS를 사용한 경우가 SBC를 사용한 경우보다 우수한 내충격성의 결과를 가져왔다. The use of SBS in the components of the impact modifier composition resulted in better impact resistance than the use of SBC.
실시예 2Example 2
표 6 ~ 표 10에 나타낸 바와 같이 내충격 보강제를 기재 수지와 혼합하고, 난연제로 염소계 난연제 0.1 내지 40중량%, 무기계 난연제 0.1 내지 30 중량%, 난연 상승화제 0.1 내지 30 중량%, 고무 성분의 충격 보완제 0.1 내지 40 중량%, 및 왁스, 카본 블랙, 조색제, 반응성 촉매, 대전방지제, UV 안정제, 산화방지제, 분산제 및 열 안정제 각 0.001 내지 10 중량%를 물리적으로 혼합하여 압출하는 것 외에는 실시예 1에서와 같은 방법으로 열가소성 수지 조성물을 수득하였다. 결과는 다음과 같다.As shown in Table 6 to Table 10, the impact reinforcing agent is mixed with the base resin, and 0.1 to 40% by weight of chlorine-based flame retardant, 0.1 to 30% by weight of inorganic flame retardant, 0.1 to 30% by weight of flame-retardant synergist, and the impact of rubber component Example 1 except for the physical mixing of 0.1 to 40% by weight, and 0.001 to 10% by weight of each of wax, carbon black, colorant, reactive catalyst, antistatic agent, UV stabilizer, antioxidant, dispersant and heat stabilizer In the same manner as in the thermoplastic resin composition was obtained. The result is as follows.
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 에틸렌-옥텐 공중합체를 사용한 내충격 보강용 개질제가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS나 에틸렌-옥텐 공중합체만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. 또한 SEBS를 사용한 비교예의 경우 충격강도는 다소 떨어지지만 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우 우수한 인장강도를 나타내었다.It can be seen from the experimental results shown in the table that the impact strength was improved by the impact resistance modifier according to the present invention, the impact resistance modifier using the ethylene-octene copolymer had the highest impact strength, and the composition of the present invention The use of the impact reinforcing agent having an excellent impact strength compared to the case of the comparative example using only SBS or ethylene-octene copolymer. In addition, in the case of the comparative example using the SEBS, the impact strength is somewhat lowered, but when using the impact-resistant reinforcing agent having the composition of the present invention showed an excellent tensile strength.
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 부타디엔의 함량이 증가할수록 충격 강도는 향상되었음을 알 수 있다.It can be seen from the experimental results shown in the table that the impact strength was improved by the impact resistant reinforcing agent according to the present invention, and the impact strength was improved as the content of butadiene was increased.
표 10의 결과로부터, 에틸렌-옥텐 공중합체를 사용한 내충격 보강제(G)가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. From the results in Table 10, the impact modifier (G) using the ethylene-octene copolymer had the highest impact strength, and the impact modifier having the composition of the present invention had a better impact than the comparative example using only SBS. Strength is shown.
내충격 보강제의 조성을 이루는 성분에서 SBS를 사용한 경우가 SBC를 사용한 경우보다 우수한 내충격성의 결과를 가져왔다. The use of SBS in the components of the impact modifier composition resulted in better impact resistance than the use of SBC.
실시예 3Example 3
본 발명에 따른 내충격 보강제 성분 (A), (B), (C), (D), (E) 또는 (G)를 표시된 양으로 압출기 온도 130 내지 300??에서 원료 공급 속도 0 내지 100 rpm, 스크루 회전속도 0 내지 500 rpm으로 용융 블렌드하고 절단기를 이용하여 펠렛 형태의 내충격 보강용 개질제를 수득하였다. 그 전자 현미경 사진을 도 1 내지 5에 나타낸다.The impact feed agent component (A), (B), (C), (D), (E) or (G) according to the present invention is supplied at a feed rate of 0 to 100 rpm at an extruder temperature of 130 to 300 °, Melt blended at a screw rotation speed of 0 to 500 rpm and using a cutter to obtain a modifier for impact resistance reinforcement in pellet form. The electron micrograph is shown in FIGS.
도 1 ~ 도 5의 전자현미경 관찰 결과, 모든 컴파운드에서 계면의 형상이 단일 면으로, 서로 간의 상용성이 뛰어남을 알 수 있다.As a result of the electron microscope observation of FIGS. 1 to 5, it can be seen that the interface shape is a single surface in all compounds, and the compatibility between the compounds is excellent.
실시예 4Example 4
실시예 3에서 수득된, 두 성분의 중량비가 60/40인 내충격 보강용 개질제(A) 20 중량부를 기재 수지 HPP, GPPS, HIPS 또는 SAN 80 중량부와 함께, 압출기 온도 130 내지 300℃에서 원료 공급 회전속도 0 내지 100 rpm, 스크루 회전속도 0 내지 500 rpm으로 용융 블렌드하고 절단기를 이용하여 펠렛 형태로 제조하였다 <방법 II>. 그 결과를 표 11 내지 14에 나타낸다. 20 parts by weight of the impact reinforcing modifier (A) having a weight ratio of 60/40 of the two components obtained in Example 3, together with the base resin HPP, GPPS, HIPS or 80 parts by weight of SAN, was supplied with raw materials at an extruder temperature of 130 to 300 ° C. Melt blended at a rotational speed of 0 to 100 rpm and a screw rotational speed of 0 to 500 rpm and prepared in pellet form using a cutter. The results are shown in Tables 11 to 14.
같은 방법으로 제조된 본 발명의 내충격 보강용 개질제 성분 (A), (B), (D), (E) 및 (G)을 일정 비율로 각각 함유하는 HIPS 수지를 제조하여, 본 발명의 개질제 성분 대신 SBS 만을 함유하는 수지 조성물과 충격강도, 굴곡탄성률, 인장 강도, 파단점 신율 및 녹는점 등 물성을 비교하였다 (표 15).HIPS resins containing the modifier components (A), (B), (D), (E) and (G) for impact reinforcement of the present invention prepared in the same manner, respectively, were prepared to produce a modifier component of the present invention. Instead, the resin composition containing only SBS and physical properties such as impact strength, flexural modulus, tensile strength, elongation at break and melting point were compared (Table 15).
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 에틸렌-옥텐 공중합체를 사용한 내충격 보강용 개질제가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS나 에틸렌-옥텐 공중합체만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. 또한 SEBS를 사용한 비교예의 경우 충격강도는 다소 떨어지지만 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우 우수한 인장강도를 나타내었다.It can be seen from the experimental results shown in the table that the impact strength was improved by the impact resistance modifier according to the present invention, the impact resistance modifier using the ethylene-octene copolymer had the highest impact strength, and the composition of the present invention The use of the impact reinforcing agent having an excellent impact strength compared to the case of the comparative example using only SBS or ethylene-octene copolymer. In addition, in the case of the comparative example using the SEBS, the impact strength is somewhat lowered, but when using the impact-resistant reinforcing agent having the composition of the present invention showed an excellent tensile strength.
그리고 실시예1의 경우보다 모든 물성이 높게 나왔다. 따라서 본 발명에 따르는 내충격 보강제는 물리적 혼합 후 컴파운드를 하는 것 보다 본 발명에 따르는 내충격 보강제 수지 조성물 (A), (B), (C), (D), (E), (F), (G) 또는 (H)를 먼저 컴파운드한 후 HPP와 컴파운드를 할시 더 높은 물성을 얻을 수 있음을 알 수 있다.And all the physical properties were higher than in the case of Example 1. Therefore, the impact modifier according to the present invention, rather than the compound after physical mixing, the impact modifier resin composition (A), (B), (C), (D), (E), (F), (G) ) Or (H) can be compounded first and then compounded with HPP.
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 에틸렌-옥텐 공중합체를 사용한 내충격 보강용 개질제(G)가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. From the experimental results shown in the above table, it can be seen that the impact strength was improved by the impact resistance modifier according to the present invention, and the impact resistance modifier (G) using the ethylene-octene copolymer had the highest impact strength. The use of the impact reinforcing agent having the composition of the invention showed superior impact strength compared to the case of the comparative example using only SBS.
내충격 보강제의 조성을 이루는 성분에서 SBS를 사용한 경우가 SBC를 사용한 경우보다 우수한 내충격성의 결과를 가져왔다. The use of SBS in the components of the impact modifier composition resulted in better impact resistance than the use of SBC.
실시예 5Example 5
실시예 3에서 수득된 내충격 보강용 개질제를 기재 수지와 혼합할 때, 난연제로 염소계 난연제 0.1 내지 40중량%, 무기계 난연제 0.1 내지 30 중량%, 난연 상승화제 0.1 내지 30 중량%, 고무 성분의 충격 보완제 0.1 내지 40 중량%, 및 왁스, 카본 블랙, 조색제, 반응성 촉매, 대전방지제, UV 안정제, 산화방지제, 분산제 및 열 안정제 각 0.001 내지 10 중량%를 물리적으로 혼합하여 압출하는 것 외에는 실시예 1에서와 같은 방법으로 열가소성 수지 조성물을 수득하였다. 결과는 다음과 같다.When mixing the impact-resistant reinforcement modifier obtained in Example 3 with the base resin, 0.1 to 40% by weight of chlorine-based flame retardant, 0.1 to 30% by weight of inorganic flame retardant, 0.1 to 30% by weight of flame retardant synergist, the impact of rubber components Example 1 except for the physical mixing of 0.1 to 40% by weight, and 0.001 to 10% by weight of each of wax, carbon black, colorant, reactive catalyst, antistatic agent, UV stabilizer, antioxidant, dispersant and heat stabilizer In the same manner as in the thermoplastic resin composition was obtained. The result is as follows.
상기 표에 나타난 실험 결과로부터 본 발명에 따르는 내충격 보강제에 의하여 충격강도가 향상되었음을 알 수 있으며, 에틸렌-옥텐 공중합체를 사용한 내충격 보강용 개질제(G)가 가장 높은 충격 강도의 결과를 가져 왔고, 본 발명의 조성을 갖는 내충격 보강제를 사용한 경우가 SBS만을 사용한 비교예의 경우에 비하여 우수한 충격 강도를 나타내었다. From the experimental results shown in the above table, it can be seen that the impact strength was improved by the impact resistance modifier according to the present invention, and the impact resistance modifier (G) using the ethylene-octene copolymer had the highest impact strength. The use of the impact reinforcing agent having the composition of the invention showed superior impact strength compared to the case of the comparative example using only SBS.
내충격 보강제의 조성을 이루는 성분에서 SBS를 사용한 경우가 SBC를 사용한 경우보다 우수한 내충격성의 결과를 가져왔다. The use of SBS in the components of the impact modifier composition resulted in better impact resistance than the use of SBC.
본 발명에 따르면, 특정 성분을 갖는 내충격 보강용 개질제를 이용함으로써 충격 강도가 현저하게 보강된 열가소성 수지 조성물 및 난연성 열가소성 수지 조성물이 수득되며, 상기 내충격 보강용 개질제는 올레핀계 및 스티렌계 수지 조성물의 양자에 모두 그 내충격성을 향상시킬 목적으로 사용될 수 있다.According to the present invention, by using a modifier for impact reinforcement having a specific component, a thermoplastic resin composition and a flame retardant thermoplastic resin composition with remarkably enhanced impact strength are obtained, and the impact modifier for impact reinforcement is both an olefin-based and styrene-based resin composition. Both can be used for the purpose of improving the impact resistance.
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