KR20070013712A - Method for manufacture of coating glass with improved anti-fogging - Google Patents
Method for manufacture of coating glass with improved anti-fogging Download PDFInfo
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- KR20070013712A KR20070013712A KR1020050068253A KR20050068253A KR20070013712A KR 20070013712 A KR20070013712 A KR 20070013712A KR 1020050068253 A KR1020050068253 A KR 1020050068253A KR 20050068253 A KR20050068253 A KR 20050068253A KR 20070013712 A KR20070013712 A KR 20070013712A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
- C03C17/23—Oxides
- C03C17/245—Oxides by deposition from the vapour phase
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3605—Coatings of the type glass/metal/inorganic compound
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3681—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating being used in glazing, e.g. windows or windscreens
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
- C03C2217/47—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material
- C03C2217/475—Inorganic materials
- C03C2217/478—Silica
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/15—Deposition methods from the vapour phase
- C03C2218/151—Deposition methods from the vapour phase by vacuum evaporation
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/15—Deposition methods from the vapour phase
- C03C2218/154—Deposition methods from the vapour phase by sputtering
Abstract
Description
도 1은 종래의 친수코팅유리의 구조를 나타내는 개략도.1 is a schematic view showing the structure of a conventional hydrophilic coating glass.
도 2는 종래의 반응스퍼터링 방식에 의한 친수코팅유리의 구조를 나타내는 개략도.Figure 2 is a schematic diagram showing the structure of the hydrophilic coating glass by the conventional reaction sputtering method.
도 3은 본 발명에 따른 방담 유지력이 향상된 코팅유리의 구조를 나타내는 개략도.Figure 3 is a schematic diagram showing the structure of the coated glass improved anti-fog holding force according to the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
10 : 실리카 입자 12 : 이산화티탄등 전이금속산화물10
본 발명은 방담유지력이 향상된 코팅유리의 제조방법에 관한 것으로서, 더욱 상세하게는 반도성 전이금속 산화물이 자외선을 받아 발현하는 방담성(anti-fogging) 유지력을 향상시키는 방담 유지력이 향상된 코팅유리의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing coated glass having improved antifogging property, and more particularly, to manufacturing an improved antifogging holding glass that improves anti-fogging holding force in which semiconductive transition metal oxide is exposed to ultraviolet rays. It is about a method.
일반적으로, 자동차용 유리는 자외선 등에 의해 친수성을 갖는 것이 유리하다.Generally, it is advantageous for automotive glass to have hydrophilicity by ultraviolet rays or the like.
종래 친수코팅유리는 이산화티탄의 표면에 자외선이 조사되어 발현된 친수성을 유지하기 위하여, 도 1에 도시한 바와 같이 이산화티탄 등 전이금속산화물(12)층 위에 다공성 실리카 입자(10)의 구조를 형성한다.Conventional hydrophilic coated glass forms a structure of
이러한 광기능 친수코팅유리를 형성함에 있어서 다음과 같이 두가지 방법이 있다.In forming the optical functional hydrophilic coating glass there are two methods as follows.
1. 도 2에 도시한 바와 같이 진공 코팅 방식인 반응스퍼터링에 의하여 두 층을 형성시키는 방법.1. A method of forming two layers by reaction sputtering in a vacuum coating method as shown in FIG.
2. 습식코팅에 의하여 이산화티탄 형성액과 실리카 형성액을 혼합한 후 일회 코팅후 열처리 하는 방법 등이 있다.2. There is a method of mixing the titanium dioxide forming liquid and silica forming liquid by wet coating and then heat treatment after coating.
그러나, 종래의 광기능 친수코팅유리는 실리카층의 내구력에 있어서However, the conventional optically functional hydrophilic coated glass has a high durability in the silica layer.
1. 반응스퍼터링에 의한 경우 실리카층과 이산화티탄층의 결합력이 부족하여 보일링 시험이나 알카리 용액에 의해 쉽게 떨어져 나가는 문제점이 있다.1. In the case of reaction sputtering, there is a problem that the bonding force between silica layer and titanium dioxide layer is insufficient, so that it is easily separated by boiling test or alkaline solution.
2. 습식 코팅에 의한 경우, 실리카와 전이금속 산화물의 혼합 코팅후 고온 열처리(500℃ 이상)로 인하여 방담 유지력이 쉽게 저하되는 문제점이 있다.2. In the case of the wet coating, there is a problem that the anti-fogging force is easily lowered due to the high temperature heat treatment (over 500 ° C.) after the mixed coating of the silica and the transition metal oxide.
본 발명은 상기와 같은 점을 감안하여 안출한 것으로서, TiO2, ZnO, SnO2등의 전이금속 산화물이 갖는 광여기 반도성 특성에 의하여 생기는 코팅층 표면의 방담성(anti-Fogging) 특성을 광조사(자외선)가 없는 상황에서도 오랜시간 유지 시킬 수 있도록 한 방담 유지력이 향상된 코팅유리의 제조방법을 제공하는데 그 목적이 있다.The present invention has been made in view of the above point, and the light-excited anti-fogging properties of the coating layer surface caused by the photoexcited semiconducting properties of transition metal oxides such as TiO 2 , ZnO, SnO 2, etc. The object of the present invention is to provide a method of manufacturing coated glass with improved anti-fog holding ability, which can be maintained for a long time even in the absence of (ultraviolet rays).
상기한 목적을 달성하기 위한 본 발명은 이산화티탄층과 다공성 실리카 구조를 갖는 코팅유리에 있어서,The present invention for achieving the above object in the coated glass having a titanium dioxide layer and a porous silica structure,
이산화티탄, 산화아연, 이산화 주석 등과 같은 전이금속산화물을 진공 코팅 방식으로 코팅층을 제작한 후, 이 코팅층 위에 실리카 용액을 플로우, 스핀 및 딥 코팅 중 선택된 어느 하나의 방법으로 코팅층을 제조하는 것을 특징으로 한다.After preparing a coating layer of a transition metal oxide such as titanium dioxide, zinc oxide, tin dioxide, etc. by vacuum coating method, the coating layer is prepared by any one method selected from flow, spin, and dip coating on the coating layer. do.
바람직한 구현예로서, 상기 실리카 용액에 기공 형성제를 추가하여 실리카층을 다공질화 한 것을 특징으로 한다.In a preferred embodiment, the silica layer is porous by adding a pore-forming agent to the silica solution.
더욱 바람직한 구현예로서, 상기 실리카층을 산화 분위기에서 100 내지 350 ℃의 온도에서 30분 내지 2시간동안 열처리하여 실리카층과 전이금속산화물층 간의 접합력을 향상시킨 것을 특징으로 한다.In a more preferred embodiment, the silica layer is heat-treated at an temperature of 100 to 350 ° C. for 30 minutes to 2 hours in an oxidizing atmosphere to improve the bonding strength between the silica layer and the transition metal oxide layer.
이하, 본 발명의 바람직한 실시예를 첨부도면을 참조로 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
첨부한 도 3은 본 발명에 따른 방담 유지력이 향상된 코팅유리의 구조를 나 타내는 개략도이다.3 is a schematic view showing the structure of the coated glass with improved anti-fogging force according to the present invention.
본 발명은 TiO2, ZnO, SnO2등의 전이금속 산화물이 갖는 광여기 반도성 특성에 의하여 생기는 코팅층 표면의 방담성(anti-Fogging) 특성을 광조사(자외선)가 없는 상황에서도 오랜시간 유지 시킬 수 있도록 한 점에 주안점이 있다.The present invention can maintain the anti-fogging properties of the surface of the coating layer caused by the photoexcited semiconducting properties of transition metal oxides such as TiO 2 , ZnO, SnO 2 even in the absence of light irradiation (ultraviolet). One point is to make it possible.
실시예 1Example 1
유리표면에 실란용액 등으로 부터 가수분해를 통하여 제작된 묽은 실리카 용액을 반응스퍼터링 방식으로 제작된 전이금속 산화물 층위에 스핀이나 플로우, 딥 코팅방식으로 얇게 코팅한 후, 이를 전이금속산화물층과 견고히 접착시키기 위하여 열처리를 실시함으로써, 방담성의 유지력을 좌우하는 다공성 실리카층의 내구력을 향상시킬 수 있다.A thin silica solution prepared by hydrolysis from a silane solution or the like on the glass surface is thinly coated on the transition metal oxide layer produced by the reaction sputtering method by spin, flow, or dip coating method, and then firmly adhered to the transition metal oxide layer. By carrying out the heat treatment in order to improve the durability, the durability of the porous silica layer that influences the antifogging property can be improved.
상기 반응스퍼터링 방식의 경우, 진공도는 10-2~ 10-3 torr 이고, 반응가스 비율 및 공급량은 Ar : 02 = 1 : 4,20.0 sccm이며, 타겟입력 전력량은 4KW 이상의 조건에서 이루어 진다.In the case of the reaction sputtering method, the degree of vacuum is 10 -2 to 10 -3 torr, the reaction gas ratio and the supply amount are Ar: 0 2 = 1: 4,20.0 sccm, the target input power is made under the conditions of 4KW or more.
상기 습식코팅 및 열처리의 경우, 실리카층 코팅 용액은 Tetra Ethoxy Ortho Silicate 용액의 가수분해 용액에 기공 형성 폴리머(PEG;기공형성제)를 추가한 것이고, 코팅용액의 농도는 0.001 Mole/liter이다. 이때, 코팅속도는 1 cm/분(인상속도, 딥(dip) 코팅)이고, 열처리는 100 ~ 350 ℃ 에서 30분에서 2시간 동안 이루어 진다.In the case of the wet coating and heat treatment, the silica layer coating solution is a pore forming polymer (PEG; pore forming agent) is added to the hydrolysis solution of Tetra Ethoxy Ortho Silicate solution, the concentration of the coating solution is 0.001 Mole / liter. At this time, the coating speed is 1 cm / min (lift speed, dip coating), the heat treatment is made for 30 hours at 100 ~ 350 ℃ for 2 hours.
비교예1Comparative Example 1
반응스퍼터링에 의하여 이산화 티탄층과 다공성 실리카층을 형성시키는 코팅유리.Coating glass which forms a titanium dioxide layer and a porous silica layer by reaction sputtering.
비교예2Comparative Example 2
습식 코팅에 의하여 이산화티탄 형성액과 실리카 형성액을 혼합한 후 일회 코팅후 열처리 한 코팅유리.Coated glass that is heat-treated after coating once after mixing titanium dioxide forming liquid and silica forming liquid by wet coating.
시험예 : 평가Test Example: Evaluation
이렇게 제작된 실시예 1과 비교예 1 및 비교예 2의 유리의 보일링 시험 및 1 노르말 농도의 NaOH 수용액의 침지 시험 결과는 다음과 같다.The boiling test of the glass of Example 1, Comparative Example 1 and Comparative Example 2 thus prepared and the result of the immersion test of NaOH aqueous solution of 1 normal concentration are as follows.
1. 보일링 시험 : 3종의 유리를 100℃의 끓는물에 담근후 30분 가열한다.1. Boiling test: Soak three kinds of glass in boiling water of 100 ℃ and heat it for 30 minutes.
2. 내알카리시험 : 3종류의 유리를 1 노르말 농도의 NaOH 수용액에 2시간 침지시킨다.2. Alkali test: Three kinds of glass are immersed in 1N NaOH aqueous solution for 2 hours.
이러한 보일링 시험 및 내알카리시험에 의거 시험한 시편을 증류수로 깨끗이 건조하고, 이 건조된 시편을 1mW/㎠ 의 조사량을 갖는 BLB(Black light Blue) 램프하에 12시간 방치한 다음, 시편 표면의 물방울을 적하하여 접촉각 측정하고 168시간 암소에 보관 후 접촉각을 측정한다. The specimens tested according to the boiling test and the alkali resistance test were thoroughly dried with distilled water, and the dried specimens were allowed to stand for 12 hours under a BLB (Black light Blue) lamp having a dose of 1 mW / cm 2, and then the water droplets on the surface of the specimens. The contact angle is measured by dropping the sample, and the contact angle is measured after storage in a dark place for 168 hours.
이와 같이 측정한 결과, 본 발명에 따른 실시예 1에 의하여 제작된 유리의 경우 암소에서 약 7일이 경과한 후에도 7도의 접촉각을 유지한 반면에, 비교예1 및 비교예2의 경우 같은 조건에서 30도 및 35도 까지 접촉각이 상승하였다.As a result of the measurement, the glass produced by Example 1 according to the present invention maintained a contact angle of 7 degrees even after about 7 days in the dark, whereas in the same conditions for Comparative Example 1 and Comparative Example 2 The contact angle rose to 30 degrees and 35 degrees.
따라서, 반응스퍼터링 방식으로 제작된 전이금속산화물에 실리카 용액을 습식 코팅에 의하여 얇게 코팅한 경우 10도 이하의 접촉각을 유지하여 방담성을 광조사(자외선)가 없는 상황에서도 장시간 유지할 수 있다.Therefore, when the silica solution is thinly coated on the transition metal oxide produced by the reaction sputtering method by wet coating, the contact angle of 10 degrees or less can be maintained to maintain the antifogging property for a long time even in the absence of light irradiation (ultraviolet ray).
이상에서 본 바와 같이, 본 발명에 따른 방담 유지력이 향상된 코팅유리의 제조방법에 의하면, 반응스퍼터링 방식으로 제작된 전이금속산화물에 실리카 용액을 습식 코팅에 의하여 얇게 코팅한 경우 10도 이하의 접촉각을 유지하여 방담성을 광조사(자외선)가 없는 상황에서도 장시간 유지할 수 있다.As described above, according to the manufacturing method of the coating glass with improved anti-fog holding force according to the present invention, when the silica solution is thinly coated by the wet coating on the transition metal oxide produced by the reaction sputtering method to maintain a contact angle of 10 degrees or less Therefore, antifogging property can be maintained for a long time even in the absence of light irradiation (ultraviolet ray).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2192091A1 (en) | 2008-12-01 | 2010-06-02 | ETH Zurich | Process for providing super-hydrophilic properties to a substrate |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2192091A1 (en) | 2008-12-01 | 2010-06-02 | ETH Zurich | Process for providing super-hydrophilic properties to a substrate |
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